TECHNICAL FIELD
[0001] This invention relates to devices for supplying knitting yarns to yarn feeding devices
in knitting machines or suchlike, and particularly to a yarn piecing method and device
useful for sequentially selecting any of plural types of yarns different in color
or suchlike, and performing yarn piecing upon each supply to a yarn feeding device
in a knitting machine.
BACKGROUND ART
[0002] As is well-known, the tendency toward decorative variations resulting from an increase
in type of knit has become increasingly remarkable, and therefore there are demands
for improvements to knitting machines, in particular, technical improvements in supplying
knitting yarns to yarn feeding devices in knitting machines, i.e., such technical
improvements as to, in the run-up to supplying knitting yarns to knitting machines,
sequentially select and piece yarns of different colors in accordance with previously
designed knitting patterns, and automatically supply the pieced yarns to the knitting
machines.
[0003] In conventionally proposed equipment, a yarn selecting device and a yarn piecing
device are provided between plural types of yarn supply packages different in color
or suchlike and the knitting machine, a choice yarn selected by the yarn selecting
device is automatically pieced with a knitted yarn currently being knitted, thereby
achieving knitting of desired colors/patterns. Such equipment has no effective yarn
changing device for holding ends of yarns from the plural types of packages, and releasing
and introducing only one selected choice yarn into the yarn piecing device, thereby
piecing it with the knitted yarn being knitted.
[0004] Patent Document 1: Japanese Laid-Open Patent Publication No.
2004-27463 (Abstract, FIGS. 1 to 6)
Patent Document 2: Japanese Patent Application No.
2005-25124 (Abstract, FIGS. 1 to 3)
DISCLOSURE OF THE INVENTION
PROBLEMS TO BE SOLVED BY THE INVENTION
[0005] Therefore, the invention provides a yarn piecing method and device useful when used
in conjunction with a yarn changing device in a knitting machine or suchlike, as described
above, for sequentially selecting any of plural types of yarns different in color
or suchlike, and performing yarn piecing upon each supply to a yarn feeding device
in a knitting machine.
SOLUTION TO THE PROBLEMS
[0006] Concretely, the invention to achieve the above objective resides in a yarn piecing
method in which two yarns to be pieced are accommodated and clamped in a piecing nozzle
with their ends arranged to point in the same direction, a jet stream of air is generated
in the piecing nozzle and applied to the two yarns to be pieced in the piecing nozzle
so as to untwist their end segments before cutting the two yarns to be pieced at their
end segments, and the yarns are cut and pieced during or after application of the
jet stream of air.
[0007] Furthermore, the subject matter recited in claim 2 based on the invention is directed
to the yarn piecing method according to claim 1, in which the two yarns to be pieced
are elastic yarns.
[0008] Furthermore, the subject matter recited in claim 3 based on the invention is directed
to a yarn piecing device comprising: a yarn piecing nozzle with a yarn piecing chamber
for accommodating two yarns to be pieced with their ends arranged to point in the
same direction, the yarn piecing nozzle including air jetting means for jetting out
compressed air from a direction perpendicular to the yarn piecing chamber; clamping
means provided on one side of the yarn piecing chamber in the yarn piecing nozzle
to grasp the two yarns accommodated in the yarn piecing chamber; cutting means provided
on the other side of the yarn piecing chamber in the yarn piecing nozzle to cut the
two yarns at their end segments; and timing control means provided for the air jetting
means and the cutting means to allow the air j ettingmeans to jet out the compressed
air to the two yarns before the two yarns are cut by the cutting means.
EFFECT OF THE INVENTION
[0009] According to the yarn piecing method and device that constitutes the invention, the
two yarns to be pieced are accommodated and clamped in the yarn piecing nozzle with
their ends arranged to point in the same direction, the jet stream of air is generated
in the piecing nozzle and applied to the two yarns to be pieced in the piecing nozzle
so as to untwist their end segments before cutting the two yarns to be pieced at their
end segments, and the yarns are cut and pieced during or after application of the
jet stream of air, so that when the two yarns are cut, they are already about to be
entangled by the action of the jet stream of air and therefore it is possible to reliably
piece the yarns so as to not cause them to fall out of the yarn piecing nozzle. Furthermore,
when the yarns to be pieced are elastic yarns, they are pieced by a jet stream of
air before being cut, thereby providing extremely effective action in that it is possible
to ensure that the problem of the yarn end segments shrinking and falling out at the
time of cutting the yarns is overcome.
BRIEF DESCRIPTION OF THE DRAWINGS
[0010] [FIG. 1] FIG. 1 is a schematic side view illustrating an exemplary flat-knitting
machine having a yarn piecing device according to the invention mounted therein.
[FIG. 2] FIG. 2 is a schematic perspective view illustrating a concrete configuration
example of a yarn changing device in a knitting machine or suchlike.
[FIG. 3] FIG. 3 is a schematic perspective view illustrating the details of a substantial
portion of a yarn selecting device.
[FIG. 4] FIG. 4 is a schematic perspective view illustrating the details of a substantial
portion of the yarn piecing device.
[FIG. 5] FIG. 5 is a diagram illustrating a yarn guiding lever, in which A of FIG.
5 is a schematic front view thereof, B of FIG. 5 is a right side view in A of FIG.
5, and C of FIG. 5 is a cross-sectional view taken along line I-I in B of FIG. 5.
[FIG. 6] FIGS. 6 to 9 are diagrams for describing the operational procedure for yarn
selection, in which A-1 and A-2 of FIG. 6 are respectively a front view and a side
view illustrating the first stage, and B-1 and B-2 of FIG. 6 are respectively a front
view and a side view illustrating the second stage.
[FIG. 7] A-1 and A-2 of FIG. 7 are respectively a front view and a side view illustrating
the third stage, and B-1 and B-2 of FIG. 7 are respectively a front view and a side
view illustrating the fourth stage.
[FIG. 8] A-1 and A-2 of FIG. 8 are respectively a front view and a side view illustrating
the fifth stage, and B-1 and B-2 of FIG. 8 are respectively a front view and a side
view illustrating the sixth stage.
[FIG. 9] A-1 and A-2 of FIG. 9 are respectively a front view and a side view illustrating
the seventh stage, and B-1 and B-2 of FIG. 9 are respectively a front view and a side
view illustrating the eighth stage.
[FIG. 10] A to F of FIG. 10 are cross-sectional side views of the yarn piecing device
for describing the operational procedure of the yarn piecing device.
[FIG. 11] FIG. 11 is a perspective view illustrating a portion of the device, including
a yarn inserting rotational plate.
[FIG. 12] FIG. 12 is a time chart illustrating operational states of the yarn changing
device.
[FIG. 13] FIG. 13 is an explanatory view for describing other exemplary states corresponding
to the illustrations in FIG. 7.
DESCRIPTION OF THE REFERENCE CHARACTERS
[0011]
- 1
- yarn selecting device
- 2
- yarn piecing device
- 10
- yarn guiding lever
- 12
- separator
- 20
- disk guide
- 21
- piecing nozzle
- 21a
- yarn piecing chamber
- 21b
- nozzle opening
- 23
- cutting means
- 26
- air jetting means
- 27
- magnetic valve
- 28
- suctioning means
- 29
- clamping means
- 29A
- first clamper
- 29B
- second clamper
- 30
- yarn clutching member
- 31
- yarn holding member
- 32
- yarn end grasping suctioner
- 33
- yarn clutching cylinder
- 34
- yarn holding cylinder
- TC
- timing control means
- P1
- selecting position
- P2
- prescribed position
- P3
- standby position
- P4
- yarn piecing position
- Y1
- choice yarn
- Y4
- knitted yarn
BEST MODE FOR CARRYING OUT THE INVENTION
[0012] Hereinafter, a piecing method and device that constitutes the invention will be described
in detail with respect to a concrete embodiment illustrated in the drawings. In the
embodiment as described below, the piecing method and device is incorporated in a
flat-knitting machine as shown in FIG. 1.
[0013] FIG. 1 is a schematic side view illustrating the flat-knitting machine having the
piecing method and device according to the invention embodied therein. The flat-knitting
machine includes a machine frame 40, and a yarn feeding device 41 incorporated in
the machine frame 40 with which a yarn selecting device 1 and a yarn piecing device
2 are combined. The machine frame 40 has, for example, eight knitting yarn packages
W1 to W8 provided in its vicinity. These knitting yarn packages W1 to W8 are respectively
composed of knitting yarns Y1 to Y8 of different colors. The machine frame 40 includes
a needle bed 42 in which a plurality of knitting needles are retractably provided
in a row.
[0014] The machine frame 40 further includes a carrier 43 and a carriage 44, which are capable
of moving back and forth, and as the carriage 44 moves, the knitting needles of the
needle bed 42 are retractably operated, and the carrier 43 also moves. The eight types
of knitting yarns Y1 to Y8 wound on the knitting yarn packages W1 to W8, respectively,
are supplied to the yarn selecting device 1, one of which is selected by the yarn
selecting device 1 (hereinafter, referred to as a "choice yarn"), and fed to the carrier
43 by the yarn feeding device 41 after being pieced with a knitting yarn being knitted
by the yarn piecing device 2 (hereinafter, referred to as a "knitted yarn"), and thereafter
it is grasped by the carrier 43, and moved back and forth to be supplied to the needle
bed 42, so that a fabric 45 is knitted. The knitting yarns Y1 to Y8 are supplied to
the yarn selecting device 1 via a tension-applying top spring 46. Then, the yarn selecting
device 1 and the yarn piecing device 2 change the color of the knitting yarn, Y1 to
Y8, that is being knitted in accordance with the pattern of the fabric 45 to be knitted.
[0015] The yarn changing device in a knitting machine or suchlike essentially consists of:
the yarn selecting device 1 for selecting a yarn between the plural types of yarn
supplypackages W1 to W8 different in color or suchlike and the yarn feeding device
41 in the knitting machine; and the yarn piecing device 2 for piecing the choice yarn
selected by the yarn selecting device 1 with the knitted yarn being knitted.
[0016] The yarn changing device includes suctioning means 28 for collectively suctioning
and holding a plurality of yarns, and clamping means 29 for collectively clamping
the yarns between the suctioning means 28 and the yarn supply packages W1 to W8, the
clamping means 29 consisting of a first clamper 29A and a second clamper 29B disposed
in two places along the yarn path and activated selectively.
[0017] In the yarn changing device, the first clamper 29A of the clamping means 29 is configured
to operate in conjunction with the suctioning means 28, and collectively clamp the
yarns in the yarn path during the suctioning operation of the suctioning means 28.
[0018] Furthermore, in the yarn changing device, the second clamper 29B of the clamping
means 29 includes a yarn holding member 31, which normally has the yarns collectively
clamped but releases the clamp when the choice yarn is selected, whereas the first
clamper includes a yarn clutching member 30, which normally releases the clamp but
clutches the yarns before the yarn holding member 31 is released when the choice yarn
is selected, and stops clutching after the start of yarn holding.
[0019] FIG. 2 is a schematic perspective view illustrating the yarn selecting device 1,
the yarn piecing device 2, etc., in magnification. The yarn selecting device 1 has
eight yarn selection plates G1 to G8 in its upper portion. Each of the yarn selection
plates G1 to G8 includes a yarn passing ring "g" in its lower portion. The knitting
yarns Y1 to Y8 from the knitting yarn packages W1 to W8 pass their respective yarn
passing rings "g" of the yarn selection plates G1 to G8, and one of the yarns, the
knittedyarn, is fed to the yarn feeding device 41. Theyarnpassing rings "g" are each
provided in the form of a loop such that the knitting yarns Y1 to Y8 pass through
their respective loops. When changing the type of the knitted yarn, one of the yarn
selection plates G1 to G8 that holds a knitting yarn selected for the change is moved
inwardly as indicated by the double-dashed chain line inFIG. 2, thereby setting the
knitting yarn in a selecting position. These operations will be described in detail
below.
[0020] The yarn selecting device 1 includes a separator 12 for separately placing the knitted
yarn and other knitting yarns. Furthermore, the yarn selecting device 1 includes a
yarn guiding lever 10 for guiding the knitting yarn in the selecting position to a
yarn piecing position. FIG. 3 is a schematic perspective view illustrating the details
of a substantial portion of the yarn selecting device 1, and FIG. 4 is a schematic
perspective view illustrating the details of a substantial portion of the yarn piecing
device 2.
[0021] The yarn selecting device 1 has the yarn clutching member 30, the yarn holding member
31, and a yarn end grasping suctioner 32 provided in the vicinity of the separator
12, as shown in FIGS. 2 and 3. The yarn clutching member 30 is configured to be retractably
operated by a yarn clutching cylinder 33, as shown in FIGS. 2 and 3, and it is normally
retracted to open the yarn path between the separator 12 and an operating end 33a
of the yarn clutching cylinder 33, but when extended, it collectively clamps the yarns
between the separator 12 and the operating end 33a of the yarn clutching cylinder
33.
[0022] On the other hand, the yarn holding member 31 is configured to be retractably operated
by a yarn holding cylinder 34, and it is normally extended to collectively clamp the
yarns between the separator 12 and an operating end 34a of the yarn holding cylinder
34, but when retracted for yarn changing, it opens the yarn path between the separator
12 and the operating end 34a of the yarn holding cylinder 34.
[0023] The yarn selecting device 1 has the yarnpiecing device 2 combined with its lower
portion. The yarn piecing device 2 is a yarn piecing device of a splicer type piecing
yarns by blowing a jet of compressed air to the yarns, and is configured to piece
two knitting yarns with their end portions arranged to point in the same direction,
as shown in FIGS. 2 and 4. The yarn piecing device 2 includes a piecing nozzle 21.
The piecing nozzle 21 includes a yarn piecing chamber 21a for accommodating two yarns
to be pieced with their end portions arranged to point in the same direction. Furthermore,
the piecing nozzle 21 includes air jetting means 26 with a nozzle opening 21b for
jetting out a stream of compressed air or suchlike from a direction perpendicular
to the yarn piecing chamber 21a, and the air jetting means 26 includes a magnetic
valve 27 to be controlled to open/close, thereby controlling the air jet.
[0024] The yarn piecing device 2 includes a disk guide 20 for guiding two knitting yarns
to the yarn piecing position, and also includes clamping means 22 provided on one
side of the yarn piecing chamber 21a for grasping two knitting yarns accommodated
in the yarn piecing chamber 21a, and cutting means 23 provided on the other side of
the yarn piecing chamber 21a in the yarn piecing nozzle for cutting the two knitting
yarns at their end segments. The yarn piecing device 2 is configured to be driven
by a drive motor 50. The yarn piecing device 2 has a yarn positioning portion 35 provided
in its lower portion for positioning and delivering the knitted yarn to the yarn feeding
device 41. The yarn positioning portion 35 has a slit-like notch by which to seize
the knitting yarn for positioning.
[0025] FIG. 5 is a diagram illustrating the yarn guiding lever, in which A of FIG. 5 is
a schematic front view thereof, B of FIG. 5 is a schematic right side view seen from
the right side in A of FIG. 5, and C of FIG. 5 is a cross-sectional view taken along
line I-I in B of FIG. 5. The yarn guiding lever 10 has a main body 105 generally provided
in the form of an arc, as shown in A of FIG. 5. The yarn guiding lever 10 has a first
catching portion 101 provided at one end for catching the choice yarn. The first catching
portion 101 is configured in the form of a V-shaped notch, as shown in B of FIG. 5.
The yarn guiding lever 10 has a rotational axis 107 provided at the other end, so
that it can rotate about the rotational axis 107 in arrow directions II. Furthermore,
the yarn guiding lever 10 includes a second catching portion 102 provided roughly
at its center for catching the knitted yarn. The second catching portion 102 projects
from the main body 105, as shown in B of FIG. 5. The main body 105 has a pair of walls
106 and 106' provided on its opposite sides, as shown in C of FIG. 5, so that the
parts 105, 106, and 106' form a U-shaped yarn regulating portion 103. Accordingly,
the yarn regulating portion 103 is formed in the shape of U opening outwardly, generally
all over the outer circumference of the yarn guiding lever 10. By placing the choice
yarn in the yarn regulatingportion 103 , it becomes possible to guide the choice yarn
to the yarn piecing position while regulating that knitting yarn in a prescribed position.
[0026] Next, the operation of changing the type of the knitting yarn being knitted will
be described in detail with reference to the operational procedure shown in FIGS.
6 to 9. FIGS. 6 to 9 are diagrams for describing operations of the yarn selecting
device, etc. , the yarn selecting device is operated in the first through eighth stages
according to the procedure shown in A and B of FIG. 6, A and B of FIG. 7, A and B
of FIG. 8, and A and B of FIG. 9, and in each figure, A-1 and B-1 are schematic front
views, while A-2 and B-2 are schematic left side views corresponding to A-1 and B-1,
respectively. FIG. 10 is a diagram for describing the operational procedure of the
yarn piecing device according to the invention. FIG. 11 is a perspective view illustrating
a portion of the device, including the disk guide.
[0027] In the yarn selecting device 1, the eight knitting yarns Y1 to Y8 are respectively
held by the eight yarn selection plates G1 to G8 during the first stage, as shown
in A-1 and A-2 of FIG. 6. The knitted yarn Y4 (indicated by the double-dashed chain
line) is placed on the inner side of the separator 12 (the left side in A-2 of FIG.
6). Furthermore, the seven knitting yarns Y1 to Y3 and Y5 to Y8 other than the knitted
yarn Y4 are placed on the outer side of the separator 12 (the right side in A-2 of
FIG. 6), and held by clamping with the yarn holding member 31. The yarn holding member
31 includes an air solenoid for controlling the flow rate of air, which performs a
piston/cylinder operation to grasp/release the knitting yarns. In this state, the
knitted yarn Y4 is fed in the top-to-bottom direction to pass the front of the piecing
nozzle 21.
[0028] Thereafter, a control portion (not shown) provided in the flat-knitting machine sends
a yarn change signal based on a previously inputted fabric pattern to the yarn selecting
device 1, the yarn piecing device 2, the yarn feeding device 41, etc. In accordance
with this signal, the yarn feeding device 41 is suspended to stop moving the knitted
yarn Y4, so that the yarn selecting device 1, the yarn piecing device 2, etc., are
activated. Then, in the second stage, the yarn selection plate G1 holding the choice
yarn Y1 selected for type change (indicated by the dashed line) is driven, as shown
in B-1 and B-2 of FIG. 6. The yarn selection plate G1 moves inwardly to set the choice
yarn Y1 in the selecting position P1. Afterwards, the yarn guiding lever 10 is rotated
in an arrow direction III (normal rotation).
[0029] Subsequently, in the third stage, the yarn guiding lever 10 is rotated to allow its
first catching portion 101 to catch the choice yarn Y1 in the selecting position P1,
as shown in A-1 and A-2 of FIG. 7. The choice yarn Y1 is placed in the yarn regulating
portion 103 of the yarn guiding lever 10, and thus guided downwardly while being regulated
in the prescribed position P2. The second catching portion 102 of the yarn guiding
lever 10 projects higher than the separator 12, and moves along an arc-like upper
edge 12a of the separator 12. The state shown in A-1 of FIG. 7 is at the moment when
the secondcatchingportion 102 contacts and catches the knitted yarn Y4. In this state,
a portion of the choice yarn Y1 and the knitted yarn Y4 are placed on the inner side
of the separator 12.
[0030] Furthermore, in the fourth stage, the yarn guiding lever 10 is further rotated toplace
the first catching portion 101 in the lowest position lower than the piecing nozzle
21, as shown in B-1 and B-2 of FIG. 7. Accordingly, the choice yarn Y1 is slid and
guided while being caught by the first catching portion 101. The choice yarn Y1 is
further slid and conducted on the yarn regulating portion 103 while being regulated
in the prescribed position P2 by the yarn regulating portion 103 of the yarn guiding
lever 10, and then guided to the front of the piecing nozzle 21. As such, the choice
yarn Y1 is guided while being regulated in the prescribed position P2 by the yarn
regulating portion 103, and therefore it is possible to move the choice yarn Y1 to
the front of the piecing nozzle 21 without entanglement with the knitted yarn Y4 and
other knitting yarns such as Y2 and Y3.
[0031] In the state shown inA-1 andA-2 of FIG. 7, as described above, the second catching
portion 102 contacts and catches the knitted yarn Y4, and in that state, the yarn
guiding lever 10 is further rotated (see B-1 and B-2 of FIG. 7). As a result, the
knitted yarn Y4 is conducted while being caught by the second catching portion 102,
moving from the inner side to the outer side of the separator 12. Specifically, the
knitted yarn Y4 moves to a standby position P3 where the knitting yarns Y1 to Y3 and
Y5 to Y8 (the knitting yarns other than the yarn being knitted) are on standby.
[0032] Afterwards, in the fifth stage, the yarn clutching member 30 is driven to clamp the
knitting yarns Y2 to Y8 other than the choice yarn Y1 placed on the inner side of
the separator 12, as shown in A-1 and A-2 of FIG. 8. Thereafter, the yarn end grasping
suctioner 32 starts suctioning before the yarn holding member 31 is driven to release
the yarn ends. As a result, the yarn end grasping suctioner 32 grasps the ends of
the knitting yarns Y1 to Y3 and Y5 to Y8. The yarn clutching member 30 is configured
to grasp/release the knitting yarns in accordance with the piston/cylinder operation
of the air solenoid. The yarn clutching member 30 is provided because the suction
power of the yarn end grasping suctioner 32 is not enough to reliably hold the ends
of the knitting yarns Y2 to Y8 due to tension applied by the repelling force of the
top spring 46 provided in the flat-knitting machine, as shown in FIG. 1.
[0033] Then, in the sixth stage, a yarn inserting portion 20a included in the disk guide
20 presses the choice yarn Y1 guided to the front of the piecing nozzle 21, and the
knitted yarn Y4, thereby inserting them into the yarn piecing chamber 21a of the piecing
nozzle 21, as shown in B-1 and B-2 of FIG. 8. As a result, the choice yarn Y1 and
the knitted yarn Y4 are placed in a yarn piecing position P4.
[0034] The rotational drive of the drive motor 50 causes rotational drive of a first drive
gear 51 and a second drive gear 52, as shown in FIG. 11. The first drive gear 51 is
connected to a link mechanism (not shown) for allowing the yarn piecing device 2 to
perform a series of operations to be described later. The second drive gear 52 drives
the disk guide 20. The second drive gear 52 allows a first driven gear 53 to engage
with a second driven gear 54, thereby rotationally driving the disk guide 20 attached
to the second driven gear 54. The disk guide 20 includes a notchedportion having the
hook-like yarn inserting portion 20a provided on one side. The disk guide 20 is rotated
in an arrow direction IV to move the choice yarn Y1 and the knitted yarn Y4, which
are hooked and caught by the yarn inserting portion 20a, so that the yarns are pressed
into the yarn piecing chamber 21a of the piecing nozzle 21.
[0035] At the same time, the yarn piecing device 2 is activated, as shown in FIG. 10. The
yarn piecing device 2 is an air splicer provided with the piecing nozzle 21 to jet
out compressed air for yarn piecing. The piecing nozzle 21 includes the yarn piecing
chamber 21a for accommodating two knitting yarns. Furthermore, the piecing nozzle
21 includes the air jetting means 26 for jetting out compressed air toward the yarn
piecing chamber 21a. In addition, the nozzle opening 21b is provided so as to extend
from the air jetting means 26 in the direction perpendicular to the yarn piecing chamber
21a. The air jetting means 26 is configured to control the air jet by opening/closing
the magnetic valve 27.
[0036] The piecing nozzle 21 has provided on one side with the clamping means 22 for grasping
two knitting yarns accommodated in the yarn piecing chamber 21a and placed in the
yarn piecing position P4, and on the other side with the cutter 23 for cutting the
two knitting yarns at their end segments, thereby adjusting their lengths. Furthermore,
the piecing nozzle 21 is provided on one side with a nozzle cover 24 for closing one
side of the yarn piecing chamber 21a, and a yarn pullout lever 25 for pulling out
the yarns while adjusting the length to be pieced. The piecing nozzle 21, the clampingmeans
22, the cutter 23, the nozzle cover 24, and the yarn pullout lever 25 are configured
so as to be driven in conjunction with one another by the link mechanism (not shown)
connected to the first drive gear 51.
[0037] The choice yarn Y1 and the knitted yarn Y4 are suctioned and grasped by the yarn
end grasping suctioner 32 with their ends arranged to point in the same direction,
as shown in A of FIG. 10, and they are inserted into the yarn piecing chamber 21a
of the piecing nozzle 21 so as to be placed in the yarn piecing position P4. Then,
the choice yarn Y1 and the knitted yarn Y4 are grasped by the clamping means 22, and
the nozzle cover 24 and the yarn pullout lever 25 move to the position to close the
yarnpiecing chamber 21a, as shown in B of FIG. 10. The invention comprises two configurations,
in one of which, before cutting two yarns to be pieced at their end segments, a jet
stream of air is generated in the piecing nozzle 21 and applied to the two yarns to
be pieced in the piecing nozzle 21 to untwist the end segments of the yarns, the yarns
are cut with the jet stream of air being applied thereto, and further air is jetted
out to complete yarn piecing, while in the other, a jet stream of air is generated
in the piecing nozzle 21 and applied to two yarns to be pieced in the piecing nozzle
21 to untwist the end segments of the yarns, and then the yarns are cut after the
jet stream of air is temporarily stopped, so that yarn piecing is completed when the
yarns are cut.
[0038] According to the former configuration, for example, in the stage shown in B of FIG.
10, the air jetting means 26 is activated to blow compressed air to the choice yarn
Y1 and the kitted yarn Y4 via the nozzle opening 21b to untwist the endportion of
each knitted yarn. Thereafter, the cutter 23 is activated to cut the choice yarn Y1
and the knitted yarn Y4 at their end segments by a predetermined length, as shown
in C of FIG. 10. The remaining end segment of the choice yarn Y1 is suctioned by the
yarn end grasping suctioner 32. In the invention, timing control means TC can be provided
for the air jetting means 26 and the cutting means 23 in order to allow the air jetting
means to jet out the jet stream of air to the two yarns before they are cut by the
cutting means 23. The timing control means TC is operated to control the timing of
generating the jet stream of air by the air jetting means 26 and the timing of activating
the cutting means 23, thereby making it possible to apply both the former and latter
configurations such that one of them can be suitably selected and implemented.
[0039] After the state shown in C of FIG. 10, the yarn pullout lever 25 slightly moves in
an arrow direction V to adjust the length of the joint between the choice yarn Y1
and the knitted yarn Y4, as shown in D of FIG. 10. In the state in E of FIG. 10, the
yarn pullout lever 25 is further moved in the arrow direction V to pull out the choice
yarn Y1 and the knitted yarn Y4 from the yarn piecing chamber 21a (see F of FIG. 10).
Fibers at the untwisted yarn ends are entwined when passing near the compressed air
outlet of the yarn piecing chamber 21a, thereby piecing the choice yarn Y1 with the
knitted yarn Y4. When the entwined portions are pulled out from the yarn piecing chamber
21a, the choice yarn Y1 and the knitted yarn Y4 are pressed by the nozzle cover 24
to prevent shrinkage of the entwined portions, thereby rendering the joint resistant
to the formation of lumps.
[0040] Then, the choice yarn Y1 and the knitted yarn Y4 are completely pulled out from the
yarn piecing chamber 21a, and thereafter the clamping means 22 is released so that
the cutter 23, the nozzle cover 24, and the yarn pullout lever 25 return to their
original positions, thereby completing the yarn piecing, as shown in F of FIG. 10.
Note that in the case where the yarns to be pieced are stretchable elastic yarns,
if air is jetted out to the yarns being clamped (B of FIG. 10), the elastic yarns
might be entwined and pieced thereafter almost at the same time when they are cut
(C of FIG. 10). In such a case, yarn piecing is possible even if the pullout lever
25 remains inactive.
[0041] Afterwards, in the seventh stage, the yarn holding member 31 of the yarn selecting
device 1 grasps the knitting yarns Y2 to Y8 other than the choice yarn Y1, as shown
in A-1 and A-2 of FIG. 9. Then, the yarn clutching member 30 releases the knitting
yarns Y2 to Y8, and at the same time, the yarn end grasping suctioner 32 stops suctioning.
Furthermore, in the eighth stage, the yarn guiding lever 10 is rotated back (reversed)
to its original state, as shown in B-1 and B-2 of FIG. 9. Thereafter, the yarn selection
plate G returns to its original position, and the yarn feeding device 41 is activated
with the choice yarn Y1 positioned on the inner side of the separator 12, so that
the choice yarn Y1 is fed to the flat-knitting machine.
[0042] FIG. 12 is a time chart illustrating operational states of the above-described main
components. After the yarn guide arm 10 is normally rotated, the drive motor 50 is
rotated one revolution (0° to 360°), as shown in FIG. 12. The one revolution of the
drive motor 50 causes the disk guide 20 to rotate one revolution, and drives the clamping
means 22, the cutter 23, the nozzle cover 24, the yarn pullout lever 25, etc. , so
that the yarn piecing operation is performed in a series from its start to completion.
[0043] In this embodiment, first, the first catching portion 101 catches the choice yarn
Y1 in the selectingposition P1, and then the second catching portion 102 catches the
knitted yarn Y4 , so that the knitted yarn Y4 is moved from the inner side to the
outer side of the separator 12, as shown in FIG. 7.
However, for example, when the knittedyarn (theknitting yarn being knitted) is the
knitting yarn Y1, and the choice yarn (the knitting yarn selected for change) is the
knitting yarn Y4, the choice yarn Y4, rather than the second catching portion 102,
catches the knitted yarn Y1 and moves it from the inner side to the outer side of
the separator 12, as shown in the illustrations in FIG. 13 (each showing the state
in its corresponding illustration inFIG. 7). Specifically, the first catching portion
101 is rotated while catching the choice yarn Y4, so that the choice yarn Y4 moves
while being placed astride the outer side and the inner side of the separator 12,
as shown in A-1 and A-2 of FIG. 13. As a result, the knitted yarn Y1 crosses the choice
yarn Y4, and therefore it contacts and catches the choice yarn Y4 before it is caught
by the second catching portion 102. In this state, the yarn guiding lever 10 is further
rotated so that the choice yarn Y4 moves the knitted yarn Y1 from the inner side to
the outer side of the separator 12, as shown in B-1 and B-2 of FIG. 13.
[0044] That is, when the choice yarn crosses the knitted yarn after being caught by the
first catching portion 101, the choice yarn, rather than the second catching portion
102, catches the knitted yarn and moves it to the standby position P3. On the other
hand, when the choice yarn does not cross the knitted yarn after being caught by the
first catching portion 101, the second catching portion 102 catches the knitted yarn
and moves it to the standby position P3.
[0045] While the foregoing embodiment has been described with respect to the flat-knitting
machine, the yarn changing device according to the present invention can also be mounted
in textile machinery such as an automatic winder for piecing yarns selected from among
plural types of yarns.