Boom for the distribution of concrete for work vehicles and relative production method

Description

FIELD OF THE INVENTION

[0001] The present invention concerns a boom for the distribution of concrete, or other building material similar to concrete, used on heavy work vehicles, such as for example a truck or a concrete mixer.

[0002] The distribution boom according to the invention comprises a plurality of articulated segments, pivoted to each other at the ends, which can be disposed either in a folded back configuration for transport, in which they define a minimum overall bulk, or in a working configuration in which they are progressively extended according to the overall length/height to be reached.

[0003] The boom for the distribution of concrete according to the invention comprises at least a length of at least an articulated segment made of composite material.

BACKGROUND OF THE INVENTION

[0004] Heavy work vehicles used in the building sector are known, normally consisting of a truck on which an extendable and/or telescopically removable boom is mounted, articulated for the distribution and casting of concrete. The trucks may or may not be equipped with a concrete mixer.

[0005] Extendable booms of the known type consist of a plurality of metal segments pivoted to each other and able to be folded back one over the other, so as to be able to assume a folded configuration in proximity with the truck, and a working configuration in which they are extended one with respect to the other and allow to reach areas even very distant from the truck.

[0006] One of the most important characteristics of these extendable booms, obviously, is the ability to reach the greatest heights and/or lengths possible, in order to be able to guarantee maximum flexibility and versatility of use with the same truck.

[0007] However, in order to respect current norms, both in terms of bulk and in terms of overall weight, there is a limit to the maximum length of every segment, with a consequent reduction in the maximum height reachable by the device, thus limiting possible applications.

[0008] Any increase in the number of articulated segments, or extension of the measurement of each of them, if on the one hand it gives the possibility to obtain greater overall lengths at maximum extension, on the other hand it entails an increase in weight and bulk which are not compatible either with the current norms or with the operativeness and functionality of the vehicle.

[0009] Documents EP-A2-968.955 and US-A-3,947,191 disclose articulated booms for crane, trucks, or the like, in which an inner core section of metal, particularly steel, is covered by one or more layers of composite fibers, in order to increase the strength in specific zones of the boom.

[0010] This solution, however, does not overcome the above problems particularly those related to the overall weight of the boom, especially when booms having high lengths and a great number of segments are used.

[0011] One purpose of the present invention is therefore to achieve an extendable boom for the distribution of concrete which can reach very great heights and/or lengths in its condition of maximum extension and which, in order to do this, does not entail unsustainable increases in weight and bulk.

[0012] Another purpose is to obtain said boom at limited cost compared with current costs. Another purpose is to obtain advantages in the step of constructing and assembling the articulated extendable boom.

[0013] The Applicant has devised, tested and embodied the present invention to overcome the shortcomings of the state of the art and to obtain these and other purposes and advantages.

SUMMARY OF THE INVENTION

[0014] The present invention is set forth and characterized in the independent claims, while the dependent claims describe other characteristics of the invention or variants to the main inventive idea.

[0015] In accordance with the above purposes, an extendable boom for the distribution of concrete according to the present invention is able to be installed on a heavy work vehicle, and comprises a plurality of articulated segments, pivoted to each other at respective ends.

[0016] According to the present invention, at least one of the segments, or at least part of it along its length, that form the extendable boom is completely made, throughout its section, of composite material.

[0017] In a preferential embodiment, the composite material used is carbon fiber.

[0018] According to a first variant, the composite material used consists of aramid fibers (Kevlar®), or other similar or comparable fibers, having characteristics substantially analogous to carbon in terms of resistance and rigidity.

[0019] According to the invention, the composite material is made with uni-directional fibers or, according to a variant, with intertwined and/or interwoven fibers.

[0020] The use of composite material, and in particular carbon fiber or aramid fiber for making at least part of the distribution boom allows to increase the length and/or number of segments used, with the same overall weight; alternatively, the invention allows to reduce the overall weight while retaining the same length and/or number of segments.

[0021] According to a variant of the invention, the composite material used is of the multi-layer type.

[0022] In a preferred solution, the boom has a rectangular box-like section with rounded edges or oval.

[0023] According to an evolved variant, the boom according to the invention has longitudinal and/or transverse metal inserts for stiffening and/or connecting to specific equipment, for example the relative movement jack.

[0024] The metal inserts may consist, according to specific applications and/or assembly positions along the boom, of thin sheets, bushings, plates, bars or lattices.

[0025] In another formulation of the invention, the attachment for the jack, which allows the relative segment of the boom to be extended/folded, is also made of composite material.

[0026] According to the invention a metal insert for connection of a movement jack, an adjacent segment or an auxiliary equipment is directly drowned in the boom of composite material.

[0027] According to a variant, the metal attachment is made in a metal plate drowned in the boom of composite material.

[0028] According to another variant, the metal attachment is fixed by means of pins inserted through bushings, rings, washers or suchlike, drowned in the composite material.

[0029] According to another variant, that is not part of the invention the attachment for the jack is glued externally or internally to the structure of composite material.

[0030] In another solution of the invention, at least one of the two terminals that allow to actuate the articulated movement of two adjacent segments is made of composite material.

[0031] In a variant, at least one of the two movement terminals is made of metal.

[0032] According to another constructional embodiment, the metal movement terminal has anchoring fins drowned in the composite material. In yet another solution, the metal movement terminal has anchoring fins connected to a plate, or to bushings or rings, drowned in the composite material.

[0033] In yet another variant, the terminal, whether it is made of metal or composite material, is glued externally or internally to the structure of composite material.

[0034] According to another variant, the articulated extendable boom has two or more longitudinal lengths of composite material alternating with intermediate lengths made of metal.

[0035] The method to produce said composite boom, although not restrictive, is preferably selected from among the techniques of filament winding, pre-preg manual deposition with autoclave polymerization, or pultrusion.

BRIEF DESCRIPTION OF THE DRAWINGS

[0036] These and other characteristics of the present invention will become apparent from the following description of a preferential form of embodiment, given as a non-restrictive example with reference to the attached drawings wherein:

• fig. 1 is a lateral view of a heavy work vehicle on which an extendable boom according to the present invention is installed, in a folded back condition for transport;
• figs. 2 and 3 are views of segments of composite material which form the extendable boom according to the invention;
• figs. 4 and 5 show, in two constructional variants, a cross section of the articulated segment in figs. 2 and 3;
• fig. 6 shows a longitudinal section of another variant of the present invention;
• fig. 7 shows a variant of the segment of composite material in fig. 2;

DETAILED DESCRIPTION OF A PREFERENTIAL

FORM OF EMBODIMENT

[0037] With reference to fig. 1, an extendable boom 10 according to the present invention, able to distribute concrete or analogous material for the building trade, is shown in an assembled position on a heavy work vehicle 11, folded back for transport.

[0038] The heavy vehicle 11 comprises a driver's cab 20 and a supporting platform 21 on which the boom is mounted.

[0039] The extendable boom 10 according to the present invention comprises a plurality of articulated segments, in this case five, respectively a first 12, a second 13, a third 14, a fourth 15 and a fifth 16, pivoted to each other at the respective ends. A tube 17 is also present, for feeding and discharging the concrete. In known manner, and with systems not shown here, the whole of the articulated segments 12-16 can be rotated, even up to 360°, with respect to the axis of the vehicle 11.

[0040] With reference to fig. 1, the first segment 12, in known manner, is pivoted to a turret 18, and is rotatable with respect thereto. The other segments 1-16 are sequentially pivoted to each other at respective ends and can be driven individually, by means of their own actuators, according to specific requirements.

[0041] Each segment 12-16 serves to bear a tube inside which the concrete is made to flow, sent from a feed pump (not shown). A length of flexible tube (not shown), from which the concrete is delivered to the place of application, is normally connected to the last segment.

[0042] It must be understood that the representation of fig. 1 is only an example, and must not be considered in any way restrictive of the field of protection to which the present invention refers.

[0043] According to the invention, one or the other of the articulated segments 12-16 is made, at least partly in its length but throughout its section, of composite material, preferably reinforced, for example carbon fiber, single- or multi-layer. The possible number of layers is a function of the mechanical characteristics that the boom 10 has to have.

[0044] Instead of or together with the carbon fibers, other types of fiber may be used, for example aramid fibers, or others analogous or comparable, in uni-directional or intertwined/interwoven form.

[0045] With reference to figs. 2 and 3, which show a possible example of embodiment, the articulated segment 12-16 comprises a box-like structure 22 made of composite material, to at least one end of which terminals or front pieces are applied, made of steel 23, and intermediate attachment elements 26 for the movement jack, or other accessory or auxiliary equipment in the functioning of the segment 12-16.

[0046] Both the terminal elements 23 and the intermediate elements 26 can be made of metal or they too can be made of molded composite material.

[0047] In the solution shown, the box-like structure 22 has a substantially rectangular section, reducing over its length, but it comes within the field of the invention that the section may be square or polygonal with more or less rounded angles, oval, or with other section suitable for the purpose.

[0048] In correspondence with or proximity with the terminal zones the box-like structure 22 advantageously has a metal insert 25, for example drowned and/or partly protruding from the box-like structure.

[0049] The metal insert 25 can also be associated with a reinforcement structure made of fiber, as described in greater detail hereafter, in order to further stiffen the structure of the articulated segment in the terminal zone most subject to stress and wear during use.

[0050] As shown in detail in fig. 6, an insert 25 in the form of a metal plate can be drowned in the material of the box-like structure 22 of composite material and attached to it by means of binding fibers 32 made to pass through appropriate holes 29 made in the metal plate itself.

[0051] In the solutions shown in figs. 4 and 5, longitudinal reinforcement elements or inserts 25 are shown, made of metal and drowned in the composite material of the box-like structure 22. The longitudinal reinforcement elements 25 can be disposed in any intermediate position whatsoever along the box-like structure 22 and can assume the form of plates 30 (fig. 4), lattices 31 (fig. 5), bars, sheets or combinations of these.

[0052] In the variant shown in fig. 7, at least one terminal 23 and the intermediate element 26 are fixed to the box-like structure 22 of composite material by means of pins 33 which are inserted through bushings or rings 34 drowned in the composite material of the structure 22.

[0053] In the solution shown in fig. 3, the segment 12-16 is made to a large extent with a box-like structure 22 of composite material, at an intermediate position of which a metal insert or attachment 25 is drowned, with at least its base, with fins 26 for assembling the movement jack.

[0054] At the ends of the box-like structure 22 the steel terminals 23 are provided, suitable for connection to the segments immediately adjacent, which are connected to the structure of composite material 22 by means of suitable joining lengths made of steel-carbon fiber 28.

[0055] It is clear, however, that modifications and/or additions of parts may be made to the extendable device 10 as described heretofore, without departing from the field and scope of the present invention.

[0056] It is also clear that, although the present invention has been described with reference to specific examples, a person of skill in the art shall certainly be able to achieve many other equivalent forms of extendable device for the distribution of concrete, having the characteristics as set forth in the claims and hence all coming within the field of protection defined thereby.

Claims

1. Extendable boom (10) for the distribution of concrete, able to be installed on a heavy work vehicle (11), and comprising a plurality of articulated segments (12-16), pivoted with respect to each other at respective ends, wherein at least one of the segments (12-16), or at least part of it along its length, that form the extendable boom (10) is completely made, throughout its section, of composite material defining a box-like structure (22), and characterized in that it comprises, in at least one specific position along its length, at least one metal insert (25, 30, 31, 34) drowned in the composite material, for the connection to the segment (12-16) of at least one specific equipment chosen between a movement jack, an adjacent segment or an auxiliary equipment.

2. Extendable boom (10) as in claim 1, characterized in that the composite material used is chosen from carbon fiber, aramid fiber, or other analogous or comparable fiber.

3. Extendable boom (10) as in claim 1, characterized in that the composite material used includes uni-directional or interwoven/intertwined fibers.

4. Extendable boom (10) as in claim 1, characterized in that the composite material used is of the multi-layer type.

5. Extendable boom (10) as in claim 1, characterized in that said box-like structure (22) has an oval section, or rectangular with rounded edges.

6. Extendable boom (10) as in claim 1, characterized in that said segment of composite material (12-16) further includes longitudinal and/or transverse metal inserts (25) for stiffening.

7. Extendable boom (10) as in claim 1, characterized in that said metal inserts (25) consist of thin sheets, plates (30), bars or lattices (31), bushings or rings (34).

8. Extendable boom (10) as in claim 1, characterized in that said metal inserts (25) include holes (29) for inserting fiber elements (32) to accentuate anchoring.

9. Extendable boom (10) as in claim 1, characterized in that the attachment (26) for a movement jack is made of composite material.

10. Extendable boom (10) as in claim 1, characterized in that the metal attachment (26) for a movement jack is glued internally or externally to the structure of composite material (22).

11. Extendable boom (10) as in claim 1, characterized in that said segment (12-16) includes at least one of the two terminals (23) to connect to an adjacent segment (12-16) made of metal.

12. Extendable boom (10) as in claim 11, characterized in that said connection terminal (23) includes anchoring fins.

13. Method for the production of an extendable boom (10) for the distribution of concrete as claimed in claim 1, able to be installed on a heavy work vehicle (11), and comprising a plurality of articulated segments (12-16), articulated with each other at respective ends, characterized in that it provides that at least one of the segments (12-16), or at least part of it along its length, that form the extendable boom (10) is made completely, throughout its section, of composite material using one or another of the techniques of filament winding, pre-preg manual deposition with autoclave polymerization, or pultrusion.

Ansprüche

1. Ausfahrbarer Arm (10) zum Ausbringen von Beton, der zum Anbauen auf einem Lastkraftwagen (11) geeignet ist und eine Mehrzahl von Gelenksegmenten (12-16) aufweist, die an jeweiligen Enden miteinander gelenkig verbunden sind, wobei mindestens eines der Segmente (12-16), die den ausfahrbaren Arm (10) ausbilden, oder zumindest ein Abschnitt des Segmentes entlang seiner Länge, über seinen Querschnitt hin vollständig aus Verbundmaterial hergestellt ist, von dem eine kastenartige Struktur (22) definiert wird, und dadurch gekennzeichnet ist, dass er in zumindest einer spezifischen Position entlang seiner Länge mindestens einen Metalleinsatz (25, 30, 31, 34), der in dem Verbundmaterial eingefasst ist, für die Verbindung zu dem Segment (12-16) mindestens einer spezifischen Ausrüstung aufweist, die zwischen einem Bewegungsheber, einem benachbarten Segment oder einer Hilfsausrüstung ausgewählt ist.

2. Ausfahrbarer Arm (10) gemäß Anspruch 1, dadurch gekennzeichnet, dass das verwendete Verbundmaterial aus Kohlefaser, Aramidfaser oder anderen analogen oder vergleichbaren Faserarten ausgewählt ist.

3. Ausfahrbarer Arm (10) gemäß Anspruch 1, dadurch gekennzeichnet, dass das verwendete Verbundmaterial unidirektionale oder verwobene/verflochtene Fasern aufweist.

4. Ausfahrbarer Arm (10) gemäß Anspruch 1, dadurch gekennzeichnet, dass das verwendete Verbundmaterial von dem Mehrschicht-Typ ist.

5. Ausfahrbarer Arm (10) gemäß Anspruch 1, dadurch gekennzeichnet, dass die kastenartige Struktur (22) einen ovalen Querschnitt aufweist oder einen rechteckigen mit abgerundeten Ecken.

6. Ausfahrbarer Arm (10) gemäß Anspruch 1, dadurch gekennzeichnet, dass das Segment aus Verbundmaterial (12-16) ferner Längs- und/oder Quermetalleinsätze (25) zur Versteifung aufweist.

7. Ausfahrbarer Arm (10) gemäß Anspruch 1, dadurch gekennzeichnet, dass die Metalleinsätze (25) aus dünnen Blechen, Platten (30), Stäben oder Gittern (31), Buchsen oder Ringen (34) bestehen.

8. Ausfahrbarer Arm (10) gemäß Anspruch 1, dadurch gekennzeichnet, dass die Metalleinsätze (25) Löcher (29) zum Einsetzen von Faserelementen (32) zur Verstärkung der Verankerung aufweisen.

9. Ausfahrbarer Arm (10) gemäß Anspruch 1, dadurch gekennzeichnet, dass die Aufhängung (26) für einen Bewegungsheber aus Verbundmaterial hergestellt ist.

10. Ausfahrbarer Arm (10) gemäß Anspruch 1, dadurch gekennzeichnet, dass die Metallaufhängung (26) für einen Bewegungsheber innen oder außen an die Struktur aus Verbundmaterial (22) geklebt ist.

11. Ausfahrbarer Arm (10) gemäß Anspruch 1, dadurch gekennzeichnet, dass das Segment (12-16) mindestens eines von zwei Anschlussstücken (23) zum Anschließen an ein benachbartes Segment (12-16) aus Metall aufweist.

12. Ausfahrbarer Arm (10) gemäß Anspruch 11, dadurch gekennzeichnet, dass das Anschlussstück (23) Verankerungsrippen aufweist.

13. Verfahren zur Herstellung eines ausfahrbaren Arms (10) gemäß Anspruch 1 für das Ausbringen von Beton, der an einen Lastkraftwagen (11) angebaut werden kann und der eine Mehrzahl von Gelenksegmenten (12-16) aufweist, die miteinander an jeweiligen Enden gelenkig verbunden sind, dadurch gekennzeichnet, dass das Verfahren vorsieht, dass mindestens eines der Segmente (12-16), die den ausfahrbaren
Arm (10) ausbilden, oder zumindest ein Abschnitt eines Segmentes entlang seiner Länge, vollständig, über seinen Querschnitt hin, aus Verbundmaterial hergestellt ist, wobei die eine oder andere der Techniken des Filamentwickelns, des manuellen Aufbringens vorimprägnierter Fasern mit Polymerisation in einem Autoklaven oder der Pultrusion verwendet wird.

Revendications

1. Flèche extensible (10) pour la distribution de béton, pouvant être installée sur un véhicule de chantier (11) et comprenant une pluralité de segments articulés (12-16) pivotant entre eux par leurs extrémités respectives, dans laquelle l'un au moins des segments (12-16), ou au moins l'une de ses parties en longueur formant la flèche extensible (10) est entièrement fabriqué, sur toute sa section, en matériau composite définissant une structure caissonnée (22), et caractérisée en ce qu'elle comprend, au moins au niveau d'une position particulière en longueur, au moins un insert métallique (25, 30, 31, 34) noyé dans le matériau composite, destiné à raccorder au segment (12-16) au moins un équipement particulier choisi entre un vérin de déplacement, un segment adjacent ou un équipement auxiliaire.

2. Flèche extensible (10) selon la revendication 1, caractérisée en ce que le matériau composite utilisé est choisi parmi la fibre de carbone, la fibre aramide ou toute autre fibre analogue ou comparable.

3. Flèche extensible (10) selon la revendication 1, caractérisée en ce que le matériau composite utilisé comprend des fibres unidirectionnelles ou entrecroisées/entrelacées.

4. Flèche extensible (10) selon la revendication 1, caractérisée en ce que le matériau composite utilisé est du type multicouche.

5. Flèche extensible (10) selon la revendication 1, caractérisée en ce que ladite structure caissonnée (22) présente une section ovale, ou bien rectangulaire à bords arrondis.

6. Flèche extensible (10) selon la revendication 1, caractérisée en ce que ledit segment de matériau composite (12-16) comprend en outre des inserts métalliques longitudinaux et/ou transversaux (25) de renfort.

7. Flèche extensible (10) selon la revendication 1, caractérisée en ce que lesdits inserts métalliques (25) sont constitués de tôles minces, plaques (30), barres ou treillis (31), douilles ou bagues (34).

8. Flèche extensible (10) selon la revendication 1, caractérisée en ce que lesdits inserts métalliques (25) comprennent des trous (29) destinés à introduire des éléments fibreux (32) pour consolider l'ancrage.

9. Flèche extensible (10) selon la revendication 1, caractérisée en ce que la fixation (26) destinée à un vérin de déplacement est en matériau composite.

10. Flèche extensible (10) selon la revendication 1, caractérisée en ce que la fixation métallique (26) destinée à un vérin de déplacement est collée intérieurement ou extérieurement à la structure en matériau composite (22).

11. Flèche extensible (10) selon la revendication 1, caractérisée en ce que l'une au moins des deux extrémités (23) dudit segment (12-16) est destinée à se raccorder à un segment adjacent (12-16) en métal.

12. Flèche extensible (10) selon la revendication 11, caractérisée en ce que ladite extrémité de raccordement (23) comprend des brides d'ancrage.

13. Procédé de fabrication d'une flèche extensible (10) pour la distribution de béton selon la revendication 1, pouvant être installée sur un véhicule de chantier (11) et comprenant une pluralité de segments articulés (12-16), articulés entre eux par leurs extrémités respectives, caractérisé en ce qu'il prévoit que l'un au moins des segments (12-16), ou au moins l'une de ses parties en longueur formant la flèche extensible (10) est entièrement fabriqué, sur toute sa section, en matériau composite au moyen de l'une ou l'autre des techniques d'enroulement filamentaire, de dépôt manuel de préimprégné avec polymérisation en autoclave, ou de pultrusion.

Drawing