FIELD OF INVENTION
[0001] The present invention relates to paper for manufacturing currency or the like. More
particularly, relates to an anti-falsification watermark paper and its manufacturing
method.
BACKGROUND OF INVENTION
[0002] It is well known that watermarks are usually used on important papers, for example,
paper money, security paper, certificate paper, note paper, each of which consists
of watermark used to prevent it from forgery. Watermark is normally formed by the
difference of paper brightness and darkness, when a viewer observes paper patterns
against light, different light penetrating rate results the pattern of the watermark.
Conventional methods for making watermark can be concluded as follows:
[0003] 1. Pressing convex and/or concave patterns on papermaking forming wires. During the
process of papermaking, pulp amount relatively increases or decreases at the patterns
positions due to the existence of the intaglio and gravure, which results different
distribution of fiber amount in paper.
[0004] 2. Varying partial water penetration via welding, weaving or agglutination on forming
wires. The pulp amount on corresponding positions is relatively less due to worse
filtration of water so as to realize uneven distribution of fibers.
[0005] The conventional watermark making methods mentioned above has the following defects:
[0006] 1. Uneven fiber distribution results less fibers exist at particular areas of a paper
and reduces the strength of this area. Especially for highlight watermark patterns,
the paper strength is extremely low.
[0007] 2. The watermarks are not clear enough.
SUMMARY OF INVENTION
[0008] The object of the invention is to provide a new manufacturing method of making an
anti-falsification watermark paper while addressing the above existent defects.
[0009] In order to doing so, the present invention uses the solution as follows: a method
for manufacturing an anti-falsification watermark paper, the moist paper is dried
till the water content is 10%-55%, then partial or full surface of the paper is pressed
by rolls or plane plates with convex patterns, concave patterns or combination of
convex and concave patterns roll to form watermarks. The pressure is 50N-1.5KN/cm
when pressing the paper. Patterns are formed directly or indirectly on the surfaces
of pressing rolls or on the plane plates.
[0010] A method for manufacturing an anti-falsification watermark paper, comprising the
steps of stock beating, pulp refining, forming, pressing and drying, wherein further
comprises pressing partial or full surface of the paper by rolls with convex patterns,
concave patterns or combination of convex and concave patterns roll to form watermarks.
When drying the moist paper, water content is controlled between 10%-55%. The pressure
is 50N-1.5KN/cm when pressing the paper. Patterns are formed directly or indirectly
on the surfaces of pressing rolls or on the plane plates.
[0011] An anti-falsification watermark paper, when observing the anti-falsification paper
against light, bright and shade variation of watermark patterns can be seen. Light
or shade strips with the width less than 0.3mm are contained in the patterns of the
paper. Transition of the light and shade parts is continuous and smooth.
[0012] An apparatus for manufacturing an anti-falsification paper, comprising a drive system
and a pressure applying system. The drive system is connected with a pair of rolls
with convex patterns, concave patterns or a combination of convex and concave patterns
on partial or full surface. Wherein the surface material of one of the rolls is plastic
or rubber whose shore A hardness is more than 99.
[0013] The apparatus anti-falsification may also be configured as follows: the drive system
is connected with a roll and the pressure applying system is connected with a plane
plate. Convex patterns, concave patterns or a combination of convex and concave patterns
is made on partial or full surface of the plane plate and the roll. The surface materials
of at least one of the plane plate or the roll is plastic or rubber whose shore A
hardness is more than 99.
[0014] The apparatus anti-falsification may also be configured as follows: the pressure
applying system is connected with two corresponding plane plates with convex patterns,
concave patterns or a combination of convex and concave patterns on partial or full
surfaces. The surface material of at least one of the plane plates is made of plastic
or rubber whose shore A hardness is more than 99.
BREIF DESCRIPTIONS OF DRAWINGS
[0015] The features and nature of the invention will now be described in more detail with
reference to the exemplary embodiments accompany with the drawings, in which:
[0016] Fig. 1 is a schematic illustration of the process of manufacturing an anti-falsification
watermark paper according to the present invention.
[0017] Fig. 2 is a schematic illustration of the structure of the apparatus for manufacturing
an anti-falsification watermark paper according to the first embodiment of the present
invention.
[0018] Fig. 3 is a schematic illustration of the structure of the apparatus for manufacturing
an anti-falsification watermark paper according to the second embodiment of the present
invention.
[0019] Fig. 4 is a schematic illustration of the structure of the apparatus for manufacturing
an anti-falsification watermark paper according to the third embodiment of the present
invention.
DETAILED DESCRIPTION OF PREFERRED EMBODIMENTS
[0020] Referring to Fig. 1. The manufacturing method of making an anti-falsification watermark
paper according to the present invention comprises the step of: preparing pulp (1);
shaping on mould wires (2); pressing (3); predrying (4); making watermarks (5); drying
(6); and subsequent procedures (7).The step of making watermarks (5) further comprises
the following steps:
[0021] a. Predrying the moist paper made on a sheet former or a paper machine. Water content
is controlled to between 10%-55% when predrying the moist paper.
[0022] b. Pressing the partial or full surface of the predried paper by rolls or plane plates
with convex patterns, concave patterns or a combination of convex and concave patterns
to form watermarks. When pressing the predried paper, the pressure applied on the
pressed area of paper is between 0.5Mpa to 100Mpa.
[0023] c. After pressingmoist paper, drying the pressed paper.
[0024] When observing the anti-falsification watermark paper made according to the aforesaid
method against light. Watermarks with light and shade variation can be seen. The watermark
patterns contain light or shade strips with the width less than 0.3mm. The minimum
width of the strips can be 0.06mm. The transition of the light and shade parts is
continuous and smooth.
[0025] Regarding step b, the predried moist paper is pressed by a group of pressing devices
composed of rolls or plane plates. The components of the pressing devices can be two
rolls, one roll and one plane plate or two plane plates. Fig. 2, Fig. 3 and Fig. 4
illustrate different embodiments of the pressing devices.
[0026] The apparatus for manufacturing an anti-falsification watermark paper may be composed
of a drive system 100. The drive system 100 is connected with a pair of rolls 81 and
82 with convex patterns, concave patterns or a combination of convex and concave patterns
on partial or full surface of the rolls, as shown in Fig. 2. Wherein Fig. 2a shows
the condition that the patterns are made on roll 81, Fig. 2b shows the condition that
the patterns are made on roll 82, while Fig. 2c shows the condition that a combination
of convex and concave patterns are made on the rolls 81 and 82. The surface material
of one of the two rolls is made of plastic or rubber whose shore A hardness is more
than 99 (indicated by letter "A" in the figure).
[0027] The apparatus for manufacturing an anti-falsification watermark paper may be composed
of a drive system 100 and a pressure applying system 200. The drive system 100 is
connected with a roll 8 and the pressure applying system 200 is connected with a plane
plate 9, as shown in Fig. 3. Partial or full surface of the plane plate and the roll
has convex patterns, concave patterns or a combination of convex and concave patterns
roll. Wherein, Fig. 3a shows the condition that patterns are made on the roll 8, Fig.
3b shows the condition that patterns are made on the plane plate 9 and Fig. 3c shows
the condition that a combination of concave and convex patterns are made on the roll
8 and the plate 9. The surface material of at least one of the two components is made
of plastic or rubber whose shore A hardness is more than 99 (as indicated by letter
"A" in the figure).
[0028] The apparatus for manufacturing an anti-falsification watermark paper may be composed
of a pressure applying system 200, which is connected with two pieces of inter-corresponding
plane plates 91 and 92, on surfaces of which there are convex patterns, concave patterns
or a combination of convex and concave patterns, as shown in Fig. 4. Fig. 4a shows
a condition that the patterns are made on the plane plate 91 (patterns are at the
bottom of the plate, so they can't be seen). Fig. 4b shows a condition that patterns
are made on the plate 92 and Fig. 4c shows the condition that convex and concave patterns
are made on both plates 91 and 92. At least one of the above two plates is made of
plastic or rubber whose shore A hardness is more than 99 (as indicated by letter "A"
in the figure).
[0029] Raw materials for manufacturing the paper of the present invention should contain
more than 90% of plant fibers. Watermarks can be pressed on paper note, security paper,
credential paper and receipt paper according to the method of the present invention.
Subsequent process will be different according to different usage of paper.
[0030] The watermark manufacturing process of the present invention will be explained in
detail by the following examples:
[0032] A group of pressing rolls with concave and convex patterns are erected between drying
cylinders of a drying section on a paper machine. Moist paper of 50% water content
will be continuously dried after being pressed by the pressing rolls. The surfaces
of the pressing rolls are packed by rubber whose shore A hardness is 99. Convex patterns
are engraved on the surface of one of the rolls. When pressing, each one centimeter
length of paper bears a force of 50N. After being pressed, the paper will be processed
by post dryness, subsequent treatment and reel. When observing against transmission
light, half transparent patterns can be seen on the other side of the pressed paper.
[0034] Treat the bleached wood pulp paper to control the water content to be 10%, pressing
the paper with pressing rolls, of which the surface material has a shore Hardness
of rolls 82D. Concave and convex patterns are engraved by mechanical method on the
surface of one of the pressing rolls. Pressing the paper under a pressure as each
centimeter length of paper bears a force of 1.5 KN, then processing it by post dryness,
subsequent treatment and reel. After being pressed, the paper can be seen with formed
watermark patterns against light.
[0036] Putting the paper of 25% water content between two pressing plates engraved with
concave and convex patterns thereon. Let the pattern side of the plates touch the
paper to be printed, pressing the plate to enable intensity of pressure on the pressed
area of the paper to be 80 Mpa. Paper with light and shade patterns can be formed
after the same post dryness and subsequent treatment.
[0037] One of the ordinary skilled in the art should realize that the present invention
shall not be considered as restricted to the aforedescribed and illustrated exemplary
embodiments. Various modification or variations can be made within the scope of the
following Claims.
INDUSTRIAL APPLICATION
[0038] Compared with conventional method of manufacturing an anti-falsification paper, the
present invention performs the step of pressing the moist paper by rolls or plane
plates with convex patterns, concave patterns or a combination of concave and convex
patterns on surfaces during the course of drying, instead of using traditional vat
formation process. It will not cause uneven distribution of fibers that may results
fiber amounts to decrease on partial area of the paper, which may reduce the strength
on partial area or bring poor clearness of watermark of the paper. To use the present
invention, the bright and shade lines of watermarks in the paper are less than 0.3mm
wide, and the transition between bright and shade layers of watermark area are smooth,
so as to improve the watermark clearness.
1. A method for manufacturing an anti-falsification paper, wherein comprising:
pressing the paper by rolls or plane plates engraved with convex patterns, concave
patterns or a combination of convex and concave patterns on partial or full surfaces
roll after drying the moist paper till the water content being 10%-55%.
2. The method of claim 1, wherein the applied pressure is 50N-1.5KN per cm-length when
pressing the moist paper.
3. The method of claim 1, wherein patterns are formed directly or indirectly on the surfaces
of the rolls or the plane plates.
4. A method for manufacturing an anti-falsification paper, comprising the steps of:
stock beating;
pulp refining;
shaping on mould wires;
pressing; and
drying;
wherein that the step of pressing comprises pressing the moist paper by rolls with
convex patterns, concave patterns or a combination of convex and concave patterns
on partial or full surfaces roll to form watermarks.
5. The method of claim 4, wherein the step of drying comprises drying the moist paper
till water content to be between 10%-55%.
6. The method of claim 4, wherein that the applied pressure is between 50N-1.5KN per
cm-length when pressing the moist paper.
7. The method of claim 4, wherein the patterns are formed directly or indirectly on the
surfaces of rolls or the plane plates.
8. An anti-falsification paper made according to the method of the above claims, wherein
when observing the paper against light, watermarks patterns with bright and shade
variations is visible, and the patterns contains light or shade strips with the width
less than 0.3mm.
9. The anti-falsification paper of claim 8, wherein the minimum width of the strips is
0.06mm.
10. The anti-falsification paper of claim 8, wherein when observing the paper again light,
watermarks patterns with bright and shade variations is visible, and the transition
between bright and shade parts in the watermark area is smooth.
11. An apparatus for manufacturing an anti-falsification paper, comprising:
a drive system, a pressure applying system and a connecting mechanism, wherein the
drive system is connected with a pair of rolls engraved with convex patterns, concave
patterns or a combination of concave and convex patterns on partial or full surface
roll, the surface material for one of the two rolls is plastic or rubber, whose shore
A hardness is more than 99.
12. An apparatus for manufacturing an anti-falsification paper, comprising:
a drive system, a pressure applying system and a connecting mechanism, wherein the
drive system is connected with a roll and the pressure applying system is connected
with a plane plate, convex patterns, concave patterns or a combination of concave
and convex patterns is engraved on partial or full surface of the roll or the plane
plate, the surface material of at least one of the two components is plastic or rubber,
whose shore A hardness is more than 99.
13. A device for manufacturing an anti-falsification paper, including a set of pressure
applying system, wherein the pressure system is connected with two pieces of corresponding
plane plates.