[0001] The present invention relates to an apparatus for preparing used paving bricks for
reuse. In particular, the present invention relates to an apparatus for cleaning,
checking, sorting and stacking used paving bricks. Such apparatuses are known per
se in the art, which known apparatuses, however, are very complicated and voluminous.
[0002] The object of the present invention is to provide an apparatus for preparing used
paving bricks for reuse that is very compact, more specifically such that this apparatus
can be wholly included in a standard container. This provides the important advantage
that with conventional means the apparatus can be placed there where the used bricks
are taken from the street. Thus, the used bricks can be fed directly into the apparatus
and thereupon, after undergoing the necessary processing operations, be re-placed
in the street again, for instance with a paving machine known per se.
[0003] Such apparatuses for preparing paving bricks for reuse generally comprise a number
of stations, which are consecutively traversed by the paving bricks. Thus, such an
apparatus generally comprises a feed station, where the used paving bricks are fed
batchwise to the apparatus by a shovel or the like, and the bricks are thereupon sorted
and arranged for processing in following stations, such as, for instance, a cleaning
station, a checking station, and a stacking station.
[0004] An important cause of the voluminous structure of the known apparatuses is the construction
of the feed station of the apparatus, which takes up much space.
[0005] It is therefore an object of the present invention to provide an apparatus for preparing
used paving bricks for reuse, having at least a feed station, which feed station has
a compact and efficient structure.
[0006] A next object of the present invention is to provide a feed station in which the
used paving bricks are stripped of any coarse dirt, the bricks not suited for reuse
are substantially removed, and the bricks are consecutively presented to consecutive
processing stations.
[0007] Generally it is thus an object of the present invention to overcome or ameliorate
at least one of the disadvantages of the prior art. It is also an object of the present
invention to provide alternative structures which are less cumbersome in assembly
and operation and which moreover can be made relatively inexpensively. Alternatively
it is an object of the invention to at least provide the public with a useful choice.
[0008] These objects are achieved, according to the invention, with an apparatus that includes
the features set forth in claim 1. As the conveyor belt and the vibrating table are
situated substantially vertically above each other, in a horizontal direction a particularly
compact feed station is obtained, so that the total apparatus for preparing used paving
bricks for reuse can be included in a standard container, and hence is easily movable,
so that it can always be set up at the site of use. Moreover, the combination of shaking
trough and vibrating tracks provides the possibility of removing the coarse dirt and
faulty bricks.
[0009] Other efficient features and variants are set forth in claims 2-19.
[0010] The invention is further elucidated with reference to the accompanying drawings schematically
representing the feed station of an apparatus for preparing paving bricks for reuse,
wherein:
Figure 1 shows a schematic side view of the feed station according to the invention;
Figure 2 is a schematic front view of the feed station of Figure 1, without vibrating
table;
Figure 3 is a schematic top plan view of the feed station of Figure 1;
Figure 4 is a top plan view of the vibrating table of the feed station of Figure 1;
Figure 5 is a perspective view of the entire apparatus for preparing used paving bricks
for reuse, but without the standardized container in which it can be accommodated;
Figure 6 shows an alignment and sorting station for rejecting damaged or incompatible
brick sizes;
Figure 7 shows a detail of a first robot for transferring aligned and sorted bricks
to cleaning and weighing stations;
Figure 8 in side elevation shows the cleaning and weighing stations;
Figure 9 in cross section shows one of the weighing stations and a brick monitoring
provision contained therein;
Figure 10 shows a brick rotating station; and
Figure 11 shows a second robot for forming stacks of reusable bricks.
[0011] Figure 1 schematically shows a feed station 1 for an apparatus for preparing used
paving bricks for reuse, which apparatus generally comprises a number of consecutive
processing stations, such as a cleaning station, a checking station, a stacking station.
The feed station described here is in fact the first station of the apparatus, where
the used paving bricks are supplied, are sieved, sorted, and are presented to the
next processing station of the apparatus.
[0012] As can be seen in Figures 1-3, the feed station comprises a feed hopper 1, whose
bottom is formed by a conveyor belt 2 passed over first and second rollers 2a and
2b and intermittently driven in the direction of the arrow A. With the aid of a shovel
for instance, used paving bricks are dumped into the feed hopper 1 and end up on the
upper belt part of the conveyor belt 2. Through the intermittent drive, the paving
bricks are carried along by the conveyor belt in a dosed manner and at the end of
the belt fall down into a shaking trough 3, arranged at an end of the conveyor belt,
slightly under an end thereof. To obtain a gradual supply of paving bricks into the
shaking trough 3, the conveyor belt in the direction of transport runs upwardly to
some extent, preferably inclined at an angle of approximately 5°. This means that
the second roller 2b is situated slightly higher than the first roller 2a, which is
not visible in the drawing.
[0013] The shaking trough 3 comprises a rectangular frame 4, which is open at the top and
at the bottom, which frame extends in longitudinal direction throughout the width
of the conveyor belt. Arranged in the frame at uniformly spaced intervals are a number
of freely rotating rollers 5, which are perpendicular to the longitudinal direction
of the frame and, with the two end walls of the frame, form a number of elongate openings
6 (Fig. 3). In the embodiment shown, five freely rotating rollers 5 are present, thus
jointly defining six openings 6. Each roller actually comprises five discs, which
are arranged next to each other on a common shaft so as to rotate freely, each disc
made from a rubber-like plastic material, such as an elastomeric material. The purpose
of the shaking trough 3 is to orient the paving bricks in the longitudinal direction
and further it performs a coarse sieve function. This is to say that paving bricks
falling into the shaking trough are oriented by the elongate openings 6 and the sand
and gravel carried along by the paving bricks will fall through the trough to be discharged.
Any large pieces, such as curbstone and tiles, will not get beyond the freely rotating
rollers and be suitably removed here. The shaking trough 3 is connected with two vibrating
motors 7 and 8, which cause the shaking trough to vibrate with a vertically directed
amplitude.
[0014] The paving bricks falling into the shaking trough are thus oriented by the rollers
5, in that the paving bricks can move down, in the longitudinal direction, parallel
to the rollers 5, through the openings 6. At the underside of each opening 6, a guide
element in the form of two parallel sliding rods 9, 9' are mounted, which, from the
side of the frame 4 remote from the conveyor belt 2, extend downwards through substantially
a quarter of a circular arc in the direction opposite to the direction of transport
of the conveyor belt. Alternatively these sliding rods 9, 9' may also take the form
of straight bars at an inclined angle. The bricks falling through each opening 6 are
thus captured between the two sliding rods 9; 9' associated with this opening and,
with maintenance of the orientation, are passed to a substantially horizontal vibrating
table 10 aligning with the sliding rods.
[0015] The vibrating table 10 in fact comprises a substantially horizontal platform 11,
on which platform, next to each other, a number of tracks have been formed, the number
of tracks corresponding to the number of openings 6 of the shaking trough 3, such
that each track of the vibrating table aligns with two sliding rods 9, 9'. The vibrating
table 10 includes two vibrating motors 12, which cause the horizontal platform 11
to vibrate with a substantially horizontal amplitude. Each track of the platform 11
is formed by rods 13, 13' extending generally parallel at a distance from each other
and at some distance above the surface of the platform 11 and, with some clearance,
aligns with the sliding rods 9, 9' (Fig. 4). The paving bricks supplied by the sliding
rods 9, 9' are thus transferred to the rods 13, 13' of the track of the vibrating
table.
[0016] As can be seen more clearly in Fig. 4, the distance between the two rods 13, 13'
of each track of the vibrating table initially increases gradually from the sliding
rods 9, 9'. The paving bricks supplied on the sliding rods lie in longitudinal direction
on these two sliding rods and in this position are transferred onto the rods 13, 13'
of the track of the vibrating table. Due to the increasing distance between the rods
13, 13' of the track of the vibrating table, the paving brick gradually comes down
between these rods, until it comes to rest by the narrow longitudinal side thereof
on the platform 11. The distance between the rods of the track of the vibrating table
thereupon does not diverge further and the rods 13, 13' continue parallel to one another,
so that the paving bricks resting on the platform are centered and aligned by the
two rods 13, 13'. The platform is of open design up to the point where the bricks
come down between the sliding rods and come to rest on the platform, so that dirt
having come off the bricks as a result of vibration can fall down through the platform
and be discharged via a subjacent discharge belt.
[0017] At the end of each track of the vibrating table, there is a discharge flap 14, which
is not connected with the vibrating table and hence does not vibrate. At its end adjacent
the vibrating table, the discharge flap is provided with a horizontal pivot 15, about
which this discharge flap can tilt down under the action of an actuator, so that the
paving brick resting on it falls down (Fig. 1). An actuator for the discharge flap
14 is not shown in Figure 1, but is generally conventional. At the end of the track
on the platform 11, the centered and aligned paving brick comes to rest on this discharge
flap. From this discharge flap, the paving brick is then picked up by a robot arm,
such as will be described herein below, and transferred to a next processing station.
If this robot arm is unable to pick up the paving brick, for instance when the robot
arm cannot draw sufficient vacuum because the brick is damaged too much or still soiled
too much, a signal is delivered to actuate the discharge flap 14. The discharge flap
then tilts about the pivot 15, such that the paving brick falls down and via a discharge
conveyor, or the like (not shown, but conventional), is discharged as being unsuited
for reuse. Preferably however the detection of damaged bricks is effected by sensors
on the structure that carries the discharge flaps 14. The structure carrying the discharge
flaps 14 may take the form of a sorting station as will be described in more detail
herein below. Rather than using a suction gripper on the robot arm, this can also
conveniently be equipped with a mechanical gripper, as will be further described herein
below.
[0018] The apparatus and the consecutive steps it processes will now be further described
in reference to Figures 5 to 11. In Figure 1 there is illustrated an overview of an
entire apparatus 100 according to the invention, including feed station 101 with conveyor
belt 102, sorting station 116, a first robot arm 118, cleaning section 120, weight
checking and monitoring station 122 and second robot arm 124 representing the stacking
station. In as far as the feed station 101 is concerned similar reference numerals
will be used, only differing a full "100" from those used in reference to Figures
1 to 4. Figure 5 further shows that the apparatus 100 has a first frame 131 and a
second frame 133. The first frame 131 generally supports a transverse discharge conveyor
belt, such as 137, and can also be adapted to support the feed station 101 and the
sorting station 116. With the apparatus accommodated in a standard shipping container,
as is preferred, the feed station 101 and the sorting station 116 may also conveniently
be supported directly, or indirectly, from the container walls. The container walls
may be reinforced for this purpose. The second frame 133 supports the first and second
robot arms 118, 124 and the cleaning and checking stations 120, 122. In use, the first
and second frames 131, 133 will be mounted on the floor of a standard size shipping
container. Bricks, such as previously used paving bricks, are supplied batchwise to
the conveyor belt 102, which moves generally in the direction of arrow B, towards
shaking trough 103. The shaking trough 103 has already been described in detail in
reference to Figures 1 to 4 and has a plurality of freely rotating rollers 105 defining
openings 106 therebetween, for the passing of paving bricks. Large paving elements
such as kerb stones will not pas through the openings 106 and can be removed. The
paving bricks passing through the openings 106 are guided onto a vibrating table 110,
which is positioned subjacent the conveyer belt 102. The shaking trough 103 is set
into a vibrating movement by oppositely disposed vibrating motors 107, of which the
one on its nearside is visible in Figure 5. The vibrating table 110 includes a plurality
of aligning tracks which correspond in number to the number of openings 106 in the
shaking trough 103. In the present example there are six such tracks. Each of the
aligning tracks ends at the sorting station 116, which is mounted on the first frame
131 separate from the vibrating table 110, but has individual sections corresponding
with each of the tracks of the vibrating table 110 to receive each of the paving stones
transported thereby. The sorting station 116 includes tilting discharge means, such
as the pivoted flaps 14 of Figures 1 to 4, to intercept and discharge damaged or otherwise
unusable bricks. For its discharge the sorting station is provided with a shute 135,
which leads onto a transverse discharge conveyor belt 137. It is further seen in Figure
5 that the second robot arm 124 stacks the bricks that have been released by the cleaning
and checking stations 120, 122 into organized stacks 141, 143. As illustrated the
stack 143 is being finished while the stack 141 represents a previously finished stack
ready to be collected. The stack 143 is formed on a draw out platform 145, which can
move the stack 143 into the position of the stack 141 at a position outwardly of the
container in which the apparatus 100 is positioned. There it will be in easy reach
of a forklift truck or like transport equipment. This external pick-up position will
also ensure that such transport equipment may not cause damage to any parts of the
apparatus 100. It will further ensure that forming of the next stack is not delayed
by the finished stack not being transported away. Formation of a next stack of bricks
will be programmed to commence only after the draw out platform 145 has returned to
its initial position. The internal space of an accommodating container (not shown,
but conventional) which is not necessary for the mechanical components of the apparatus
100 can be occupied by cabinets 151, 153 for housing the electrical and pneumatic
control means of the apparatus 100. A cabinet 155 is reserved to accommodate an air
compressor. It is optionally also possible to include an electric power generator
157 for powering the apparatus independently of an electric mains supply.
[0019] In Figure 6 the sorting station 116 is shown in greater detail, and is seen to include
a mounting frame 161. The mounting frame 161 has a plurality of cover plates 163,
corresponding with the tracks on the vibrating table 110 and extending over these
tracks. Mounted on these plates are sensors (not shown, but conventional) to detect
the presence of bricks in the relevant tracks. Bricks such as the bricks 165, 167
thus enter the sorting station 116 in the direction of arrow C and are received on
tiltable supports 114 against a forward aligning plate 169. Further sensors 171 are
positioned adjacent each tiltable support 114 to detect faulty or defective bricks
165, 167. In accordance with the detected sensor signals the tiltable supports 114
can be operated to support a brick 167 for transfer into the cleaning station or for
discharge of an incompatible brick by tilting downwardly and allowing the brick to
be discharged via the shute 135 onto the discharge conveyor belt 137.
[0020] Figure 7 shows a transfer gripper 175 of the first robot arm 118. It is seen to hold
two bricks 165A, 165B. Two more bricks 165C, 165D may still be on a relevant support
114 of the sorting station 116, to await being picked up in a next movement of the
first robot arm 118. The transfer gripper 175 has a gripper frame 177 onto which pneumatic
clamping actuators 179 are mounted. Further pneumatic actuators 180 are positioned
on the transfer gripper to individually lower the respective gripper frame for either
one of the bricks 165A or 165B. This allows the transfer gripper 175 to pick-up the
bricks individually from the sorting station. As a result there is no delay in the
operation of the first robot arm 118 whenever there are not two bricks side-by-side
on the sorting station 116. This can happen when bricks have just been rejected. In
this case the gripper 175 is controlled to ignore the tiltable support 114 on which
there is no brick to be picked up. It will then pick up a second brick from another
location of the sorting station 116.
[0021] Figure 8 shows a side elevation of the cleaning station section which has two side-by-side
conveying tracks onto which the first robot arm 118 transfers the bricks 165A, B.
The bricks are conveyed through the cleaning section 120 by means of a transport chain
181 to both lateral sides of the cleaning section 120 (only the near side one is visible).
Extending between the opposite chain links are a plurality of transverse rods which
are spaced according to the length of the bricks to push successive bricks. The cleaning
section 120 has a frame 183 which supports a first rotating brush set 185. Further
downstream of the cleaning section 120 the frame 183 has a first portal 187 which
supports a second rotating brush set 189. The second rotating brush set 189 is provided
with a counter weight 191, which as seen in Figure 8 partly overlaps with a similar
counter weight of the first rotating brush set 185. The first and second brush sets
185, 189 are pivotally suspended and adapted to clean the leading and trailing faces
of each brick and can move independently from one another. Also supported by the first
portal 187 and positioned downstream of the second brush set is an upper brush set
193 and a lower brush set 195 for cleaning all longitudinal faces of the bricks passing
between the upper and lower brush sets 193, 195. The upper and lower brush sets 193,
195 are similarly counterweighted as the first and second rotating brush sets 185,
189. The bricks between the transverse rods of the transport chain 181 are supported
in an inclined position on parallel guide rails. One guide rail supports a longitudinal
side face of a brick and the other of the pair of parallel guide rails supports either
a bottom or top face of the same brick. As a result of this inclined position the
upper brush set 193 contacts both a longitudinal slide face and a top or bottom face
of each brick. The same is true for the lower brush set 195 so that the two facing
brushes together clean all of the longitudinal faces of a brick passing therebetween.
Treating the bricks in this orientation substantially simplifies the arrangement of
the rotating brushes and keeps their rotating shafts parallel to the machine frame.
Directly downstream of the upper brush set 193 is positioned the weight checking and
monitoring station 122. The weight checking station 122 will be discussed in more
detail in reference to Figure 9. Again downstream of the weight checking station 122,
the cleaning section 120 has a second portal 197, which carries a brick rotating unit
199 that will be described in reference to Figure 10.
[0022] Reverting now to Figure 9, there is shown in cross-section, the weight checking station
122. The weight checking station 122 has a base support 201 by which it attaches to
the frame 183 of the cleaning section 120. A cradle 203 is pivotally supported on
the base support 201 by a pivotable arm 205. The cradle 203 has a plurality of upwardly
and inwardly facing support rollers 207 which support a brick 165E in an inclined
position from a longitudinal side-face and a longitudinal bottom-face 166. It is also
important to notice in the cross-sectional view of Figure 9 that the brick 165E ha
a longitudinal top face 164, which is separated from the longitudinal side- faces
by facetted edges 168 at both longitudinal sides. A first thing that the weight checking
station 122 monitors is the weight of the brick which for a reusable and cleaned brick
can be predefined between relatively narrow limits. A concrete paving brick of 214x105x80
mm will typically have a weight in the region of 4 kg. The weight is detected by the
resilient deflection of the pivotable arm 205 by means of a sensor suitable for that
purpose. The brick to be weighed will be transferred by the transport chain 181 from
the parallel guide rails onto the support rollers 207 of the cradle 203. After this
the transport chain 181 will be halted and the weight sensor value will be communicated
to the electrical control means. Another thing that the weight checking station 122
monitors is the position of the paving brick. The inclined position of the bricks
in the cleaning section 120 is irrespective of whether the top face 164 of the bricks
is facing upwardly or downwardly. To detect the position of the top face 164 of each
brick the cradle 203 is additionally provided with an edge sensor 209. This edge sensor
209 can distinguish the edge between a bottom-face 166 and a longitudinal side-face
by being depressed downwardly. When a facetted edge 168 would be facing the edge sensor
209, it would not be depressed downwardly and this would then determine that a top
face 164 of a brick would be facing downwardly. Again the relevant signal is communicated
to the electrical control means and stored for later use. After the weight sensor
and the position sensor 209 have finished their jobs the brick 165E will be transported
further by the transport chain 181 towards the second portal 197 (see Figure 8). Between
the weight checking station 122 and the second portal 197 the brick will be allowed
to return to a non-inclined horizontal position. This horizontal position can be either
with the top face 164 or the bottom-face 166 facing downwardly. The only fixed parameter
is that the bricks are all rotated in the same direction from the position they had
in the weight checking station 122. The thus repositioned bricks will be advanced
into the brick rotating unit 199, which is illustrated in Figure 10.
[0023] It is seen in Figure 10 that that the brick rotating unit 199 includes a bracket
211 by which it is supported from the second portal 197. For clarity, the portal is
deleted in Figure 10. The bracket 211 supports a pneumatic actuating cylinder 213
which can lower and raise a clamping frame 215. The clamping frame 215 has a centrally
arranged rotary drive unit 217, which defines first and second brick accommodation
spaces 219, 221 on either lateral side thereof. On opposite outer legs of the clamping
frame 215 are positioned first and second clamp actuators 223,225 that are facing
the central rotary drive unit 217. When lowered by the actuating cylinder 213 the
bracket frame 215 coincides with the two side-by-side transporting tracks of the bricks
in the cleaning section. The first and second clamping actuators 223, 225 can be operated
individually or simultaneously in accordance with the brick position data saved by
the electrical control means. If any of the bricks within reach of the brick rotating
unit has been detected to be upside-down, the relevant clamp actuator 223, 225 will
be activated and clamp the upside-down brick 165F against the central rotary drive
217, which has a rotatable pad for frictionally engaging a longitudinal side-face
of a brick. As illustrated in Figure 10, the brick rotating unit has clamped brick
165F between its first clamp actuator 223 and has returned to its raised position.
In this position the relevant output of the rotary drive 217 is activated and the
brick 165F is rotated through 180° into its upright position with its top-face up.
Thereafter the actuating cylinder 213 is activated to lower the brick 165F back in
position on its track of the conveyor chain 181. To increase the speed of the apparatus,
it is only necessary that the electrical control means rotate bricks that have been
recorded with a proper weight by the brick monitoring unit 122. After the brick rotating
unit 122 has had an opportunity for action, the transport chain 181 will advance two
bricks side-by-side to a pick-up table 231 (see Figures 5 and 8). The pick-up table
231 is within reach of the second robot arm 124, but the robot arm 124 will be programmed
to collect only those bricks that have been approved by the checking station 122.
The rejected stones, which are thus not collected from the pick-up table 231 will
eventually fall off the end of the conveying surface with a next conveying step of
the transport chain 181. Whenever a brick has been recorded by the brick monitoring
unit 199 that is outside the predefined weight range the second robot arm 124 will
ignore this rejected brick. The rejected brick will thus subsequently be discharged
on a subjacent conveyor belt running in an opposite direction (not shown, but conventional)
to be further discharged via transverse conveyor belt 137. Alternatively the pick-up
table 231 may also be provided with individual swivable support flaps similar to the
flaps 14 and 114 at the end of the vibrating table 10, 110. From the pick-up table
231 the second robot arm 124 will in principle be adapted to pick-up two bricks side-by-side
and stack these in a predefined pattern, except when one or both bricks in the pick-up
position have been disqualified.
[0024] As seen in Figure 11 the second robot arm 124 is provided with a suction gripper
241. The suction gripper 241 includes first and second suction pads 243,245 which
are each supported from first and second vertical actuating cylinders 247,249 and
corresponding suction pads 243, 245 can be operated individually by the electrical
control means.
[0025] However the movement of the second robot arm 124 from the pick-up to the stack 143
will only be enabled by the electrical control means if two bricks are held by the
suction gripper 241. To achieve this measure of efficiency the pick-up table 231 is
provided with an auxiliary tray 233 which under all circumstances will be required
to have one extra brick in store. The electrical control means will be programmed,
or otherwise arranged, to detect that one of the two side-by-side bricks on the pick-up
table 231 has been rejected and direct the second robot arm 124 to pick-up a second
brick from the auxiliary tray 233. Conversely if only one brick is available on the
pick-up table 231 and the auxiliary tray 233 is detected to be empty, then the robot
arm 124 will be directed to place the one brick from the pick-up table 231 onto the
auxiliary tray 233. The second robot arm 124 will then skip a stacking movement and
await for the next two bricks to arrive at the pick-up table. It will be apparent
to the skilled person that the movement of the second robot arm 124 and the actuating
of its suction gripper 241 can be programmed by the electrical control means to stack
in any desired relative arrangement or pattern, including specific brick laying patterns
for pavement.
[0026] It is thus believed that the operation and construction of the present invention
will be apparent from the foregoing description. To the skilled person in this field
of the art it will be clear that the invention is not limited to the embodiment represented
and described here, but that within the framework of the appended claims a large number
of variants are possible. Also kinematic inversions are considered inherently disclosed
and to be within the scope of the present invention. The terms comprising and includeing
when used in this description or the appended claims should not be construed in an
exclusive or exhaustive sense but rather in an inclusive sense. Expressions such as:
"means for ..." should be read as: "component configured for ..." or "member constructed
to ..." and should be construed to include equivalents for the structures disclosed.
The use of expressions like: "critical", "preferred", "especially preferred" etc.
is not intended to limit the invention. Features which are not specifically or explicitly
described or claimed may be additionally included in the structure according to the
present invention without deviating from its scope.
1. Apparatus for preparing used paving bricks for reuse, comprising a feed station (1,
101) for receiving the used paving bricks with downstream thereof one or more processing
and checking stations, and a stacking station, where the bricks, ready for reuse,
are stacked according to a desired relative arrangement,
wherein the feed station comprises:
- a driven conveyor belt (2, 102) on which the used paving bricks are dumped,
- a shaking trough (3, 103) which, viewed in the direction of movement of the conveyor
belt, is arranged under one end thereof and extends throughout the width of the conveyor
belt, which shaking trough defining a number of openings (6, 106) for passing the
paving bricks,
- a guide element (9, 9') mounted at each opening (6, 106) of the number of openings
defined by the shaking trough, for guiding the paving bricks falling down through
the relevant opening,
- a substantially horizontal vibrating table (10), which is situated at a vertical
distance under the conveyor belt, and which includes a number of tracks (13, 13')
corresponding to the number of openings of the shaking trough, each track being aligned
with a respective guide element of the shaking trough, which vibrating table has a
direction of transport opposite to the direction of movement of the conveyor belt.
2. An apparatus according to claim 1, wherein the conveyor belt (2, 102) is intermittently
driven.
3. An apparatus according to claim 1 or 2, wherein the number of openings (6, 106) in
the shaking trough are defined between a number of freely rotating rollers (5, 105),
whose axis of rotation extends parallel to said direction of movement of the conveyor
belt.
4. An apparatus according to claim 3, wherein the rollers (5, 105) have at least a circumferential
portion of elastic material.
5. An apparatus according to any preceding claim, wherein the conveyor belt (2, 102)
in the direction of transport runs up obliquely through an angle of approximately
5°.
6. An apparatus according to claim 3 or 4, wherein the rollers (5, 105) of the shaking
trough (3, 103) each include of a number of juxtaposed discs which are arranged on
a common shaft so as to rotate freely.
7. An apparatus according to any preceding claim, wherein each guide element comprises
two guide bars (9, 9') running parallel at a distance from each other.
8. An apparatus according to any one of the preceding claims 1-7, wherein the vibrating
table (10, 110) includes a horizontal platform (11) and each track is formed by two
bars (13, 13'), which are situated at some distance above said platform, which bars
have one end aligned with the guide bars of the guide elements, thereupon diverge
to some extent so that the paving bricks situated on the rods come to rest on the
platform, and thereafter run parallel to one another, thereby centering the paving
bricks moving between them.
9. An apparatus according to one or more of the preceding claims 1-8,
wherein the shaking trough (3, 103) with the guide elements (9, 9') attached thereto
is vibrated by means of one or more vibrating motors (7, 107, 8), with a substantially
vertical amplitude.
10. An apparatus according to one or more of the preceding claims 1-9,
wherein the vibrating table (10, 110) is connected with one or more vibrating motors
(12), which vibrate the table with a substantially horizontal amplitude.
11. An apparatus according to one or more of the preceding claims 1-10,
wherein, viewed in the direction of movement of the paving bricks, at the end of each
track of the vibrating table (10, 110), a discharge flap (14, 114) is arranged, which
stands clear of the vibrating table, which discharge flap is tiltable about a horizontal
axis (15).
12. An apparatus according to claim 11, wherein the discharge flap is controlled by sensor
feedback, such that the flap swings down when the brick, resting on this discharge
flap, has been detected as faulty.
13. An apparatus according to one or more of the preceding claims,
wherein the one or more processing stations include a cleaning section (120).
14. An apparatus according to claim 13, wherein the cleaning section (120) includes at
least one pair of opposing rotating brush sets (185, 189, 193, 195).
15. An apparatus according to one or more of the preceding claims,
wherein the one or more checking stations include a weight checking and monitoring
station (122).
16. An apparatus according to claim 15, wherein the weight checking and monitoring station
(122) includes an edge sensor (209).
17. An apparatus according to one or more of the preceding claims,
wherein the one or more processing stations include, or further include, a brick rotating
unit (199).
18. An apparatus according to one or more of the preceding claims,
wherein the one or more processing stations include, or further include, any one of
a first robot arm (118), a second robot arm (124), a pick-up table (231), an auxiliary
tray (233) and a draw out platform (145).
19. An apparatus according to one or more of the preceding claims,
wherein the apparatus is accommodated in a standardized shipping container.