BACKGROUND OF THE INVENTION
[0001] Many devices in common use include small electronic cards or cartridges that are
accepted by the devices for more performance. For example, game consoles may accept
game cartridges or memory cards that improve console performance. Some cellular telephones
include SIM cards that enable operation in different regions or with different carriers.
Many cellular telephones, digital cameras, and other portable devices accept flash
card memories that store data such as photographs, music, and the like. Such articles
or accessories can increase the ease of use and performance of their associated devices
and are easily carried about.
[0002] It is all too easy to misplace such small articles. Typically a person with a device
that uses such cards and cartridges will have more than one such article and will
want to easily transport them. For example, game cartridges may be carried to various
locations for play with one's friends. Flash memory cards may be carried about while
on a trip for holding electronic photographs. A convenient means of holding such articles
in safety is desired, for preventing loss of the articles and for ensuring ready access.
[0003] Some accessory holders have a hard outer shell and internal compartments. Such holders
can be somewhat bulky, inconvenient to use, and relatively expensive to manufacture.
Some soft-sided holders comprise leather wallets and the like, which require more
complicated construction and therefore are of greater cost to the consumer.
[0004] From the discussion above, it should be apparent that there is a need for an accessory
holder that is relatively inexpensive to manufacture, convenient to use, and capable
of holding multiple accessories. Embodiments of the present invention satisfy this
need.
SUMMARY
[0005] In accordance with the present invention, a holder for articles includes a plurality
of panels, each panel having a pocket adapted for containing an article, the panels
serially joined to one another along one edge by a flexible hinge such that the panels
and hinges comprise a flexible homogeneous structure. The homogeneous structure can
be arranged in an open condition in which the panels are laid out flat and can be
arranged in a closed condition in which the panels are folded up so that two of the
panels comprise outer panels. The closing loop is attached to one of the panels, such
that the loop can be stretched around the folded up panels in the closed condition
to stretch around the panels, thereby holding the panels in the closed condition.
In this way, the pockets can easily receive articles such as the accessory cards and
cartridges while in the open condition, and the panels can be folded up and held closed
by the loop.
[0006] In one aspect, the two outer panels have a groove in their outer surface, so that
the loop snaps into the groove when the structure is in the closed condition. In another
aspect, the structure is constructed of a flexible material, such as silicone, that
is easily and quickly manufactured using a mold process. The silicone does not pose
a health risk or adverse reaction upon skin contact, and can receive a inks for imprinting
and graphics.
[0007] Other features and advantages of the present invention should be apparent from the
following description of exemplary embodiments, which illustrate, by way of example,
aspects of the invention.
BRIEF DESCRIPTION OF THE DRAWINGS
[0008] Figure 1 is a plan view of an article holder constructed in accordance with the present
invention, with three panels shown in the open condition.
[0009] Figure 2 is a top view of the Figure 1 article holder.
[0010] Figure 3 is a plan view of the Figure 1 article holder, showing the back side.
[0011] Figure 4 is a sectional view through the Figure 3 illustration.
[0012] Figure 5 is a perspective view of the Figure 1 article holder in the open condition.
[0013] Figure 6 is a perspective view of the Figure 1 article holder in the closed condition.
[0014] Figure 7 is a plan view of another embodiment constructed in accordance with the
present invention, with two panels shown in the open condition.
[0015] Figure 8 is a plan view of the Figure 7 article holder, showing the back side.
DETAILED DESCRIPTION
[0016] The drawings of Figures 1-6 show an article holder 100 constructed in accordance
with the present invention according to a first embodiment. The article holder 100
includes three panels 102, 104, 106. The panels are constructed of a silicone material
for flexibility and strength. The first 102 and second 104 panels are joined by a
flexible hinge 108, and the second 104 and third 106 panels are joined by another
flexible hinge 110. A stretchable closing loop 112 extends from the side of one of
the panels 106. Figure 1 shows that a pocket 114 is formed in the first panel 102
and another pocket 116 is formed in the second panel 104. The third panel 106 includes
a pocket 118, which is visible in the back side view of Figure 4.
[0017] When the article holder 100 is folded up to be in the closed condition, shown in
Figure 6, the first panel 102 and the third panel 106 comprise outer panels. That
is, the first panel 102 is folded in one direction onto the second panel 104, and
the second panel is folded in the opposite direction onto the third panel 106. The
closing loop 112 can be stretched around the closed up panels to hold the panels in
the closed condition. Figure 6 illustrates the article holder 100 in the closed condition.
[0018] Returning to Figure 1, the surface of the third panel 106 that is visible in Figure
1 is substantially flat or planar, but may be formed with a graphic 120 or embossing.
In the illustrated embodiment, the outer surface of the third panel includes a groove
122 that receives the closing loop 112. Figure 3 shows that the outer surface of the
first panel 102 is substantially flat or planar, and may be formed with a graphic
124 or embossing, and may include a groove 126 that receives the closing loop 112.
One of the outer panels may also include a hole or opening 128 near one edge that
can receive a lanyard or carrying strap (not illustrated). The panel 104 that is adjacent
the panel 102 with the lanyard hole 128 can be provided with an indentation 130 to
accommodate a lanyard that is threaded through the hole 128. Thus, a lanyard looped
through the hole 128 can pass through the indentation 130.
[0019] The illustrated embodiment shows that the panels 102, 104, 106 are hinged along their
lengthwise edges. The drawings show the two outer panels 102, 106 with a lateral groove
122, 126 in their outer surface such that the closing loop 112 can rest in the respective
grooves when the article holder is in the closed condition
[0020] The article holder 100 has a homogenous composition that can be produced, for example,
from a molding process using a material such as silicone rubber or the like. Thus,
the panels 102, 104, 106, hinges 108, 110, closing loop 112, and pockets 114, 116,
118 all have the same composition of material. Those skilled in the art will be aware
that silicone rubber is a synthetic elastomer made from a cross-linked polymer that
is reinforced with silica. Such material can be produced from raw material available
from a number of companies, including General Electric Company of Wilton, Connecticut,
USA and Dow Coming of Midland, Michigan, USA. The raw ingredients can be blended into
useful forms of silicone rubber or suitable compositions can be purchased from compounding
companies such as Kirkhill-TA Company of Brea, California, USA or Y & D Rubber Corporation
of Chino, California, USA. Silicone rubber has good flexibility and is easily manufactured
from molding processes that will be understood by those skilled in the art based on
the disclosure herein.
[0021] The pockets 114, 116, 118 that are formed in the article holder 100 can easily receive
and hold articles intended for safekeeping by pulling outwardly on the pocket. Because
the article holder 100 is manufactured from a flexible material, it is relatively
easy for a user to pull open the pocket to conveniently insert electronic game cartridges,
memory cards, and the like within the pocket, and then to release the pocket and let
the pocket return to its original shape, holding the article snug in the pocket. In
the illustrated embodiment, the pocket flap extends approximately two-thirds of the
panel height, with the top third being open for receiving the article. To receive
typical game cartridges, the panels have a height on the order of 2.0 inches and the
overall length of the three panels in the open condition is approximately 5.175 inches.
Those skilled in the art will be able to derive suitable dimensions for other articles,
in view of the description herein.
[0022] Generally, the silicone rubber starting material is received in sheet form. The starting
material is pre-catalyzed, meaning that all of the needed ingredients are in the material
(including the catalyst). The material is relatively soft and has the consistency
of cookie dough. A measured amount of rubber is cut from the sheet, placed in a mold
form and then the mold is placed between two heat platens and compressed. The material
becomes cured when exposed to a combination of heat (about 325-350 degrees F) and
pressure (about 1000-2000 psi) over a period of time (about 2-15 minutes). The temperature,
pressure, and time must be carefully controlled to insure a good molded part. Those
skilled in the art will be familiar with techniques for providing the suitable combination
of parameters to provide a useful molded part with sufficient strength and flexibility
for the application described herein. Suitable techniques are described, for example,
in
U.S. Patent No. 6,840,836.
[0023] In addition to the compression process described above and in the referenced U.S.
patent, other manufacturing techniques can be used to provide suitable products. For
example, another process that works for silicone rubber is a technique called Liquid
Injection Molding (LIM). In this process, two liquid parts are mixed, injected into
a mold, and cured with a suitable pressure and temperature. The parts are mixed at
a ratio between 1:1 to 10:1, depending on how they were compounded. Those skilled
in the art will be familiar with parameters that more precisely determine the suitable
ratio for the article holder product.
[0024] For LIM, the liquid parts are generally the consistency of honey and are mixed together
just as they are injected into a heated tool. The pressure of injection molding is
similar to that of compression molding (1000-2000 psi) and the mold is heated to about
350 degrees F. The mold is held closed for about 30 to 60 seconds, and when opened,
a cured part is removed. This process requires more complex machinery and mold design
as compared to compression molding. The LIM molding process, however, is more readily
automated and parts can be produced faster. As a result, the LIM process can be more
efficient and can provide more cost efficient manufacturing than the compression molding
technique.
[0025] The dimensions of the article holder, including overall size, wall thickness, pocket
dimensions, closing loop thickness, and hinge dimensions, are determined by the mold.
In the illustrated embodiment, the thickness of the hinge is about 0.040" and extends
along most of the length (height) of the panels, as illustrated in the drawings. It
has been found that such thickness works well as a hinge, to articulate the joined
panels and permit opening and closing of the article holder, and is also sufficiently
strong to withstand the rigors of use that a customer (such as a typical 10-year old
with multiple game cartridges) would put it through. Other thicknesses may prove suitable
depending on intended usage and application.
[0026] The article holder can be provided with graphics such as printing or embossing. In
the illustrated embodiment, the article holder 100 is provided with a circular image
on the outer surface of the outer panels 102, 106. Printing on silicone requires an
ink that is adapted to be compatible with silicone. Generally, the ink is itself a
silicone product. A suitable ink can be obtained from GT Products, Inc. of Grapevine,
Texas, USA. The ink is a two-part silicone ink that is mixed just prior to application
and is available in a variety of colors. The ink is best applied via a silk screen
process or pad printing to produce a suitable image or graphic. The printed article
holder is then sent through a cure cycle where it is exposed to heat (about 350 degrees
F) for about 2 minutes. Because the ink is silicone, the applied image becomes an
integral part of the article holder and therefore will stretch and bend along with
the article holder itself. It also cannot be worn, scraped or otherwise removed once
it has been cured. Thus, the applied image is extremely durable and virtually resistant
to cracking and peeling. Suitable printing techniques are described in the above-referenced
U.S. Patent No. 6,840,836.
[0027] The closing loop 112 can be provided in different dimensions, depending on the size
of the panels, the number of panels, and the intended application, so as to have suitable
flexibility to stretch around the panels in the closed condition, and yet be sufficiently
strong to resist breaking even if excessive force is applied. In the illustrated embodiment,
the diameter of the closing loop is about 0.080" with a loop length of about 2.0".
Those skilled in the art will understand that a trade-off exists between increasing
the diameter of the closing loop (such as to 0.100" or 0.125"), making the loop stronger
and resistant to breaking, but also making it more difficult to stretch the loop around
the closed article holder unless the closing loop is made longer. Those skilled in
the art will be able to determine suitable combinations of length and diameter for
the closing loop, depending on the size of the panels, the number of panels, the intended
application, and also as a matter of personal preference as to which combinations
give the best combination of appearance, ease of use, and ability to withstand breaking.
[0028] Figure 6 shows the closing loop 112 constructed with an optional tab 132, which can
be included on the end of the closing loop to provide a means for conveniently grasping
the loop to close around the article holder 100 when the holder is in the closed condition.
[0029] Figure 7 and Figure 8 show a two-panel article holder 200 that is constructed in
accordance with the invention. In such a configuration, both panels 202, 204 are outer
panels, and are changed from the open (flat) condition to the closed condition by
folding over on themselves. The closing loop 206 is then stretched around the closed
panels, just as described above for the three-panel embodiment. The two panels 202,
204 are joined by an integral hinge 208. The outer surface of the panels 202, 204
includes a groove 210, 212, respectively, for receiving the closing loop 206. One
of the panels 202 includes an optional hole 214 through which a lanyard or carrying
strap can be looped or threaded. The adjacent panel 204 includes an indentation 216
to accommodate the lanyard when the article holder 200 is in the closed condition.
The reverse side illustrated in Figure 8 shows that each panel 202, 204 includes a
pocket 220, 222 respectively that receives the intended article, such as a game cartridge
or memory card, for carrying.
[0030] The materials described above for the three-panel article holder, and the corresponding
manufacturing and printing techniques, may be used in conjunction with the two-panel
embodiment. It should be appreciated that other numbers of panels may be provided
without departing from the teachings of the invention. The construction techniques,
materials, and processes described above for the three-panel embodiment apply equally
to the two-panel embodiment and embodiments having other numbers of panels, as will
occur to those skilled in the art.
[0031] The above description is illustrative and is not restrictive. Many variations of
embodiments constructed in accordance with the invention will become apparent to those
skilled in the art upon review of the disclosure. The scope of the invention should,
therefore, be determined not with reference to the above description, but instead
should be determined with reference to the pending claims along with their full scope
or equivalents.
[0032] While certain exemplary embodiments have been described in detail and shown in the
accompanying drawings, it is to be understood that such embodiments are merely illustrative
of and not intended to be restrictive of the broad invention, and that this invention
is not to be limited to the specific arrangements and constructions shown and described,
since various other modifications may occur to those with ordinary skill in the art.
1. A holder for articles, the article holder comprising:
a plurality of panels, each panel having a pocket adapted for containing an article,
the panels serially joined to one another along one edge by a flexible hinge such
that the panels and hinges comprise a flexible homogeneous structure that can be arranged
in an open condition in which the panels are laid out flat and can be arranged in
a closed condition in which the panels are folded up so that two of the panels comprise
outer panels;
a closing loop attached to one of the panels;
wherein the loop can be stretched around the folded up panels in the closed condition,
thereby holding the panels in the closed condition.
2. An article holder as in claim 1, the two outer panels having a groove in their outer
surface such that the closing loop can rest in the respective grooves when the flexible
homogeneous structure is in the closed condition.
3. An article holder according to either claim 1 or claim 2, comprising three panels.
4. An article holder according to any one of claims 1 to 3, wherein the panels are hinged
along their lengthwise edge.
5. An article holder as in claim 4, wherein the two outer panels have a lateral groove
in their outer surface such that the closing loop can rest in the respective grooves
when the flexible homogeneous structure is in the closed condition.
6. An article holder according to any one of the preceding claims, wherein the article
holder is formed with a colorized material.
7. An article holder according to any one of the preceding claims, further including
a lanyard attachment hole in one panel.
8. An article holder according to any one of the preceding claims, wherein the flexible
homogeneous structure comprising the panels and closing loop are constructed of a
silicone rubber material.
9. An article as in claim 8, wherein at least one of the panels is imprinted with silicon
ink.
10. An article according to any one of the preceding claims, wherein the pockets are adapted
to receive and hold electronic memory cards.
11. An article according to any one of the preceding claims, wherein the pockets are adapted
to receive and hold game cartridges.
12. An article according to any one of the preceding claims, wherein the closing loop
includes a tab formed for grasping the end of the closing loop.