[0001] This invention relates to a wedge that is extended with a second wedge at its thinner
end.
Background:
[0002] Wedges have been used in construction work for a long time. They are typically used
in order to fill small gaps or spaces between construction parts. Usually a wedge
has a tapered body where one end (the front end) is thinner than the other end (the
rear end). Wedges can be used singly, in pair or in pairs.
[0003] When used in pair or in pairs, wedges made of plastic or metal tend to slide from
each other under driving-in and setting. Many inventions are made to provide frictions
between the interacting inclined planes of wedges. In
DK141414,
EP0844344 and
US4135335 the paired wedges are provided with profiles on both their upper and lower surfaces
to prevent them from sliding away from each other under driving-in and setting.
[0004] The profiled wedge surfaces have been named as "rippled surfaces", "grooved surfaces",
"toothed surfaces" or "serrated surfaces". When such wedges are applied in construction
work, the profiled surface on one wedge become engaged by the mating profiled surface
on the other wedge, and frictions between the two interacting surfaces of the paired
wedges prevent the wedges from sliding away from each other.
[0005] It is obvious that the wedges in pair should be long enough, so their front ends
can reach and hold onto each other by at least one row of "ripples" or "teeth".
[0006] In cases where the small spaces to be filled by wedges between construction parts
are very small compared to the thickness of the wedges, the front ends of the two
paired wedges cannot reach each other. In such cases, the profiled wedge surfaces
serve no useful purpose. To solve the problem, wedges of different thickness are made.
It is not uncommon to see a carpenter going with 5-10 types of wedges in different
thickness at a construction site.
The invention:
[0007] In recognition of the disadvantage of the state of the art, it is an object of the
invention to devise a wedge that is more flexible and is able to fill both small and
bigger spaces between construction parts.
[0008] The object is achieved in the invention by extending the wedge with a second wedge
at its front end. The second wedge is thinner than the first wedge and can furthermore
be different from the first wedge in length and width. The profile on the surfaces
of the second wedge can also be different from the profile on the surfaces of the
first wedge.
[0009] The present invention will be explained in detail in the following with reference
to drawings and embodiments which are:
Fig. 1-4: The disadvantage of the state of the art is explained in those figures.
[0010] Fig. 1: A commercial wedge (1) with profiled surfaces (2,3). Usually, the front end (4) of
a wedge is thinner than the rear end (5).
[0011] Fig. 2: A pair of wedges (6,7) are used in order to fill a space between two construction
parts (8,9). Profiled surfaces on one wedge (10) become engaged by mating profiled
surfaces on the other wedge (11), and frictions between the two interacting surfaces
of the paired wedges prevent the wedges from sliding away from each other.
[0012] Fig. 3: However, when the space to be filled by wedges between construction parts (8,9) is
very small compared to the thickness of the wedges (6,7), the front ends of the two
paired wedges (12,13) cannot reach each other. In such cases, the profiled wedge surfaces
serve no useful purpose.
[0013] Fig. 4: To solve the problem stated in Fig. 3, wedges of different thickness are made. In
Fig. 4, the wedges (14, 15) are made thinner than the wedges in Fig. 2 and 3, so the
front ends (16,17) can reach and hold onto each other by "ripples" or "teeth".
Fig. 5-7: The idea of the invention is illustrated in those figures.
[0014] Fig. 5a-5b: The wedge in the invention is a wedge (18) that is extended with a second wedge (19)
at its front end (20). The second wedge is thinner than the first wedge.
[0015] Fig. 6: The said wedge (18) extended with a second wedge (19) has profiled surfaces. The
profile on the first wedge (21) can be different from that on the second wedge (22).
[0016] Fig. 7a: When the space between two construction parts (8,9) to be filled by paired wedges
(18,37) is small enough, the second wedges (19,38) will reach and hold onto each other.
The two paired wedges are thus prevented from sliding away from each other under driving-in
and setting.
[0017] Fig 7b: When the space between two construction parts (8,9) to be filled by paired wedges
(18,37) is big, the second wedges (19,38) serve no useful purpose. The two paired
wedges are held onto each other by the profiled surfaces (21,24) on the first wedges
(18,37).
Fig. 8-10: Samples of embodiments are illustrated in those figures.
[0018] Fig. 8: In this embodiment of the said wedge, the front end (35) of the first wedge (25)
is extended with a second wedge (26). The first wedge has recess (29) in order to
save raw materials. The second wedge (26) is rather a shim where the front end and
the rear end have the same thickness. The wedge is provided with an inserting slot
(30). Profile on the surface of the first wedge (27) is different from that on the
surface of the second wedge (28).
[0019] Fig. 9: In this embodiment of the said wedge, the first wedge (31) is wider than the second
wedge (32).
[0020] Fig. 10: In this embodiment of the said wedge, the second wedge (33) has recess (34) of different
size and shape.
1. A wedge usually used in pair or pairs to fill gaps or spaces between two construction
parts that has front and rear ends, where the front end is extended with a second
wedge.
2. A wedge according to claim 1, wherein both the first and the second wedges have profiled
surfaces such as "rippled surfaces", "grooved surfaces", "toothed surfaces" or "serrated
surfaces".
3. A wedge according to claim 1 and 2, wherein the profile on the surface of the first
wedge is not necessary the same as the profile on the surface of the second wedge.
4. A wedge according to claim 1, wherein the first wedge and the second wedge are different
in size and shape, and wherein the second wedge is always smaller than the first wedge
in thickness which is the distance between the upper surface and down surface.
5. A wedge according to claim 1, wherein the wedge has an inserting slot
6. A wedge according to claim 1, wherein the wedge has recess.