Technical Field
[0001] The present invention relates to a grinding machine having a grinding jig to be used
at the grinding of a straight edge woodworking tool on the peripheral surface of a
rotating grindstone in the grinding machine, which has a cylindrical support bar parallel
with the rotation axis of the grindstone, wherein the jig comprises a base, which
is parallel with the support bar and is intended for slidable and rotational mounting
thereon, and a clamp, the tool being attached between the base and the clamp.
Background of the Invention
[0002] It is well known in the art of grinding machines as defined that it is difficult
to obtain an exact 90° edge angle at the grinding in a conventional straight edge
jig intended for grinding such woodworking tools as plane irons, wood chisels and
spoke shave blades. The design of such a jig is such that manual skill is needed from
the operator for obtaining the desired exact 90° edge angle.
[0003] It may be held that the obtaining of this 90° edge angle is normally not imperative.
However, if for example 89° is obtained, the same angle will probably not be obtained
at the following grinding. The result will be a faceted shape for the edge or that
more tool material than otherwise needed will have to be ground away.
[0004] The problem basically stems from the fact that the position of the tool in the jig
and hence in relation to the grindstone is dependent on the manual tightening of two
knobs on the jig for obtaining the desired result that the face of the tool becomes
exactly parallel with the grinding surface of the grindstone.
The Invention
[0005] The above problem is according to the invention solved by a support surface on the
side of the base facing the grindstone and parallel therewith for supporting the tool
by its flat machined side or face opposite its bevel.
[0006] By the provision of this support surface, the tool will always be parallel with the
grinding surface of the grindstone, which is a prerequisite for the desired result.
[0007] The clamp will hereby be arranged between the base and the support bar, instead of
above the base as in the conventional design.
[0008] The tool will become correctly positioned in relation to the grindstone for obtaining
the 90° edge angle, if the base is provided with a shoulder for the tool to engage
at one end of the support surface, said shoulder being perpendicular to the support
bar.
[0009] In order to obtain a secure fastening of a tool, even if it has for example a conical
shape, a clamping surface of the clamp is longitudinally beveled.
[0010] A security stop may be provided on the cylindrical support bar at either side of
the grinding jig for preventing the tool from laterally leaving the grindstone.
[0011] A grinding jig for a grinding machine as described above is also within the scope
of the appended claims.
Brief Description of the Drawings
[0012] The invention will be described in further detail below under reference to the accompanying
drawings, in which
Fig 1 is an isometric view of a grinding machine with a grinding jig according to
the invention,
Fig 2 is a front view of a known grinding jig,
Fig 3 is a side view, partly in section, of the jig shown in Fig 2,
Fig 4 is a front view of a grinding jig according to the invention, and
Fig 5 is a side view, partly in section, of the jig shown in Fig 4.
Detailed Description of an Embodiment
[0013] A conventional grinding machine 1 is shown in Fig 1. The machine is provided with
a grindstone 2 driven for rotation by an electric motor in the machine. The machine
1 is provided with a cylindrical support bar 3, called a universal support, which
is parallel with the rotation axis of the grindstone 2. The position of the universal
support can be adjusted to suit different purposes at grinding of different edge tools
by the grindstone 2.
[0014] A grinding jig 4 for a straight edge tool 5 is mounted for lateral and rotational
movements on the universal support 3. Examples of tools that can be ground or sharpened
by the grinding machine 1 and attached in the grinding jig 4 are plane irons, wood
chisels and spoke shave blades. With the tool 5 attached in the jig 4 as shown, the
tool may be manually brought in engagement with the rotating grindstone 2 and be laterally
moved over the grindstone by means of the jig 4, which is slidable on the universal
support 3.
[0015] A conventional or known grinding jig is shown in Fig 2. The jig basically comprises
a base 6 and a clamp 7.
[0016] The base 6 has two legs 6' each provided with a circular hole 6" (Fig 3) for slidable
mounting on the universal support 3. On its side opposite the legs 6', the base is
provided with two fixed screws 8 (of which only the left one is visible in Fig 2).
Stops 9 for aligning a tool 5 are arranged on either side of the base 6, leaving room
for the clamp 7 between them.
[0017] The clamp 7 has two holes corresponding to the screws 8. Threaded knobs 10 are attached
to the screws 8 above the clamp 7. A tool 5 is placed between the base 6 and the clamp
7 against the stops 9 and can be clamped to a fixed position by means of the screws
8. The tool 5 is placed with its flat machined side, called face, or side opposite
the bevel facing the clamp 7 for obtaining the grinding geometry shown in Fig 1.
[0018] In order to obtain an exact 90° grinding of the edge, it is imperative that the face
of the tool 5 abutting the clamp 7 or in other words the clamp 7 is parallel to the
universal support 3 and hence the surface of the grindstone 2. The position of the
clamp 7 depends on the manual setting of the two knobs 10. Experience shows that the
desired position of the clamp 7 is very difficult to obtain and that accordingly the
exact 90° grinding of the edge is not normally obtained. It is for example quite natural
to tighten the left hand knob 10 in Fig 2 or the knob at a distance from the tool
5 harder than the right one, resulting in the situation illustrated in Fig 2 with
an angle α between the base 6 and the clamp 7. The tool 5 - being parallel to the
clamp 7 - will accordingly not be parallel to the grindstone 2, resulting in an edge
angle differing from 90°.
[0019] Reference is now made to Fig 4 showing a grinding jig according to the invention.
This jig has the same main constituents as the conventional one shown in Fig 2, namely
a base 15 and a clamp 16. The clamp 16 has two fixed screws 17 to extend through corresponding
holes in the base 15. A knob 18 is in thread engagement with each screw 17 for determination
of the distance between the base 15 and the clamp 16. A compression spring 19 may
be arranged around each screw 17 for biasing the base 15 and the clamp 16 apart.
[0020] The base 15 has two legs 15' each provided with a circular hole 15" (Fig 5) for slidable
mounting on the universal support 3.
[0021] On its side facing the universal support 3 the base is provided with a support surface
15A, which preferably is plane. It is parallel with the universal support, i e the
two distances D are equal. The tool 5 is to be placed with its face or flat machine
side opposite its bevel against this support surface 15A, whereupon it is clamped
in position by the movable clamp 16, operated by the knobs 18.
[0022] To the right in Fig 4 the surface 15A is ended by a shoulder 16B in the base 15.
This shoulder 16B is perpendicular to the longitudinal direction of the base 15 and
thus the universal support 3.
[0023] By this design the tool 5 will always be guided by the base 15 with its surface 15A
and shoulder 15B to be in the correct position for grinding (and thus for obtaining
the desired 90° edge angle) irrespective of the position of the clamp 16. This is
illustrated in Fig 4, where the clamp 16 forms an angle β with the base surface 15B
without any negative influence on the correct position of the tool 5.
[0024] A further positive feature of the invention appears at a comparison between Fig 3
and Fig 5. Fig 3 shows a conventional jig, where the clamping surfaces of the base
6 and the clamp 7 are plane and parallel, which means that the tool 5, if it has a
conical shape as shown, is only clamped as indicated by the arrows, resulting in a
less stable clamping. In the jig according to the invention on the other hand and
as shown in Fig 5,the clamping surface of the clamp 16 may be longitudinally beveled,
which results in a more favourable clamping of a possibly conical tool 5, as indicated
by the arrows, with the face of the tool in flat contact with the base surface 15A.
[0025] A further feature of the grinding machine according to the invention is illustrated
in Fig 1. In a conventional grinding machine 1 the grinding jig is freely slidable
along the universal support 3. This means that the tool 5 in the grinding jig 4 may
leave its grinding engagement with the grindstone 2, possibly resulting in injuries
on the operator's fingers.
[0026] According to the invention, however, the universal support 3 may be provided with
two security stops 20, 21. The stop 20 to the right in Fig 1 is fixed and can have
the form of a screw in a threaded axial hole in the end of the universal support 3.
The reason for it to be fixed is that the tool 5 has a fixed position against the
shoulder 15B to the left in the drawing. The other stop 21 to the left in the drawing
is adjustable: its position on the universal support can be adjusted according to
the width of the tool 5, so that the tool can not leave its grinding engagement with
the grindstone 2. The stop 21 can have the form of a screw operated clamp.
1. A grinding machine having a grinding jig (4) to be used at the grinding of a straight
edge woodworking tool (5) on the peripheral surface of a rotating grindstone (2) in
the grinding machine (1), which has a cylindrical support bar (3) parallel with the
rotation axis of the grindstone, wherein the jig (4) comprises a base (15), which
is parallel with the support bar (3) and is intended for slidable and rotational mounting
thereon, and a clamp (16), the tool (5) being attached between the base and the clamp,
characterized by a support surface (15A) on the side of the base (15) facing the grindstone (2) and
parallel therewith for supporting the tool (5) by its flat machined side or face opposite
its bevel.
2. A grinding machine according to claim 1, wherein the clamp (16) is arranged between
the base (15) and the support bar (3).
3. A grinding machine according to claim 1, wherein the base (15) is provided with a
shoulder (15B) for the tool (5) to engage at one end of the support surface (15A),
said shoulder being perpendicular to the support bar (3).
4. A grinding machine according to claim 1, wherein a clamping surface of the clamp (16)
is longitudinally beveled.
5. A grinding machine according to claim 1, wherein a security stop (20, 21) is provided
on the cylindrical support bar (3) at either side of the grinding jig (4) for preventing
the tool (5) from laterally leaving the grindstone (2).
6. A grinding jig for a grinding machine according to any of the preceding claims.