Technical Field
[0001] The present invention relates to a braking device for braking the turning of a driving
sheave of an elevator traction machine and a manufacturing method therefor.
Background Art
[0002] As a braking device for braking the turning of a driving sheave of an elevator traction
machine, there is available a braking device that is arranged in a rotor drum turning
in association with the driving sheave so that a brake is operated, namely, a braking
force is generated by pressing a brake lining on the inner peripheral surface (braking
surface) of the rotor drum. The braking device having the above-described construction
is especially used for a thin traction machine provided in an elevator shaft of a
machine room-less elevator system. The braking device having such a construction usually
includes a pressing spring for operating the brake by pressing the brake lining on
the inner peripheral surface of rotor drum, and an electromagnet for releasing the
brake by moving the brake lining against the urging force of the pressing spring.
[0003] Also, as a conventional art of the brake device, there has been disclosed a molding
method for fixing a magnet coil of the electromagnet to a shell, in which after the
magnet coil has been arranged in the shell, a resin composition is poured to between
the shell and the magnet coil, and these elements are put into a thermostatic oven
to heat harden the resin composition (for example, refer to Patent Document 1).
[0004]
Patent Document 1: Japanese Patent Laid-Open No. H11-136911 (Figure 3)
Patent Document 2: JP 2005 194076 A ; discloses a braking device according to the preamble of claim 1.
Disclosure of the Invention
Problems to be Solved by the Invention
[0005] In the case where a method in which a mold resin is poured and heat hardened is used
as a method for fixing the magnet coil to the shell as described in Patent Document
1, a predetermined peel strength and a thickness not smaller than a predetermined
size capable of resisting a shock of some degree are required for the mold resin,
so that the requirement has been a cause for a hindrance to making the braking device
small and thin. Also, in the above-described molding method, many various manufacturing
steps such as mixing and agitating of mold resin before pouring, preheating of the
mold resin and shell, pouring, heating in the thermostatic oven, and edge treatment
after the hardening of mold resin are needed, which arises a problem of remarkably
decreased productivity.
[0006] The present invention has been made to solve the above problems, and accordingly
an object thereof is to provide a braking device for an elevator traction machine,
which can be made thin and small easily and has high reliability and productivity,
and a manufacturing method therefor.
Means for Solving the Problems
[0007] A braking device for an elevator traction machine comprises a self-melting wire wound
a predetermined number of turns on a bobbin and melted, a prepreg tape wound on the
outside of the self-melting wire, a wire connecting portion in which a lead wire is
connected to the self-melting wire, and a glass tape stuck fast to the prepreg tape
by the resin impregnated into the prepreg tape to fix the wire connecting portion
to the prepreg tape.
[0008] A braking device for an elevator traction machine comprises a self-melting wire wound
a predetermined number of turns on a bobbin and melted, a prepreg tape wound on the
outside of the self-melting wire, a wire connecting portion in which a lead wire is
connected to the self-melting wire, a glass tape stuck fast to the prepreg tape by
the resin impregnated into the prepreg tape to fix the wire connecting portion to
the prepreg tape, and a fixed iron core provided in a rotor drum turning in association
with a driving sheave of elevator, to which the bobbin is fixed.
[0009] A manufacturing method for a braking device for an elevator traction machine comprises
the steps of winding a self-melting wire a predetermined number of turns on a bobbin,
winding a prepreg tape on the outside of the self-melting wire, winding a glass tape
on the outside of the prepreg tape to fix a wire connecting portion in which a lead
wire is connected to the self-melting wire to the prepreg tape, and melting the self-melting
wire by energizing the self-melting wire, and sticking the glass tape fast to the
prepreg tape by the resin impregnated into the prepreg tape.
Effect of the Invention
[0010] The present invention is configured so that the braking device comprises a self-melting
wire wound a predetermined number of turns on a bobbin and melted, a prepreg tape
wound on the outside of the self-melting wire, a wire connecting portion in which
a lead wire is connected to the self-melting wire, and a glass tape stuck fast to
the prepreg tape by the resin impregnated into the prepreg tape to fix the wire connecting
portion to the prepreg tape. Thereupon, the braking device can be made thin and small
easily and has high reliability and productivity.
Brief Description of the Drawings
[0011]
Figure 1 is a front view of a braking device for an elevator traction machine in embodiment
1 of the present invention.
Figure 2 is a view taken in the direction of the arrows along the line A-A of Figure
1.
Figure 3 is a detail view of portion B in Figure 2.
Figure 4 is a view taken in the direction of the arrows along the line C-C of Figure
2.
Figure 5 is a detail view of the magnet coil shown in Figure 4.
Figure 6 is an explanatory view for explaining the manufacturing method for the braking
device for an elevator traction machine in embodiment 1 of the present invention.
Description of symbols
[0012]
1 housing, 2 rotor drum, 3 braking device, 4 brake lining,
5 spherical washer, 6 moving iron core, 7 fixed iron core,
7a one side surface, 7b storage portion, 8 magnet coil,
9 pressing spring, 10 resin-made bobbin, 11 self-melting wire,
12 prepreg tape, 13 lead wire, 14 wire connecting portion,
15 resin-made holder, 16 glass cloth tape,
17 cold-setting two-component acrylic adhesive 18a pressure plate,
18b pressure plate, 18c pressure plate, 18d pressure plate
Best Mode for Carrying Out the Invention
[0013] The present invention will now be described in more detail with reference to the
accompanying drawings. In the figures, the same symbols are applied to the identical
or equivalent elements, and a duplicated explanation thereof is simplified or omitted.
Embodiment 1
[0014] Figure 1 is a front view of a braking device for an elevator traction machine in
embodiment 1 of the present invention. In Figure 1, reference numeral 1 denotes a
housing of a thin traction machine provided in an elevator shaft of a machine room-less
elevator system, 2 denotes a rotor drum that turns in association with a driving sheave
(not shown) around which a main rope (not shown) of elevator is set, and 3 denotes
a braking device that is provided in the rotor drum 2 to brake the turning of the
rotor drum 2 (driving sheave).
[0015] The braking device 3 includes a brake lining 4 arranged so as to face to the inner
peripheral surface (braking surface) of the rotor drum 2, a moving iron core 6 that
supports the brake lining 4 via spherical washers 5, a fixed iron core 7 that is arranged
so as to face to the moving iron core 6 and fixed to the housing 1 via a fixing member
etc., a magnet coil 8 provided on one side surface 7a facing to the moving iron core
6 of the fixed iron core 7, and pressing springs 9 that are provided in the fixed
iron core 7 to always urge the moving iron core 6 toward the outside so as to press
the brake lining 4 on the inner peripheral surface of the rotor drum 2. In the braking
device 3 having the above-described construction, the brake lining 4 is pressed on
the inner peripheral surface of the rotor drum 2 by the urging force of the pressing
springs 9, by which a braking force is generated and hence a brake is operated. Also,
the magnet coil 8 is energized and hence the attraction force of electromagnet is
generated, by which the moving iron core 6 is moved to the one side surface 7a side
of the fixed iron core 7 against the urging force of the pressing spring 9, and thereby
the brake is released. When the brake is released, a predetermined gap is formed between
the inner peripheral surface of the rotor drum 2 and the brake lining 4.
[0016] Also, Figure 2 is a view taken in the direction of the arrows along the line A-A
of Figure 1, Figure 3 is a detail view of portion B in Figure 2, Figure 4 is a view
taken in the direction of the arrows along the line C-C of Figure 2, and Figure 5
is a detail view of the magnet coil shown in Figure 4. Figures 2 to 5 show the construction
of an electromagnet of the braking device 3 provided with the fixed iron core 7 and
the magnet coil 8. In Figures 2 to 5, the fixed iron core 7 has a substantially rectangular
shape such that the one side surface 7a facing to the moving iron core 6 is long in
the up and down direction and short in the thickness direction (the right and left
direction of the one side surface 7a) of the traction machine (the braking device
3), and on the one side surface 7a, a storage portion 7b in which the magnet coil
8 is stored and fixed is formed by cutting etc.
[0017] The magnet coil 8 includes a substantially rectangular ring-shaped resin-made bobbin
10 having a high slenderness ratio, which is long in the up and down direction and
short in the right and left direction (the thickness direction of traction machine),
a self-melting wire 11 that is wound a predetermined number of turns in a coil form
and meltedly installed in a U-shaped portion of the resin-made bobbin 10, an insulating
prepreg tape 12 that is wound several turns on the outside of the self-melting wire
11 so as to cover the whole of the outer peripheral surface of the self-melting wire
11 wound in a coil shape on the resin-made bobbin 10, a wire connecting portion 14
in which a lead wire 13 is connected to the self-melting wire 11, a resin-made holder
15 for protecting and insulating the wire connecting portion 14 by covering the whole
of the wire connecting portion 14 from the outside of the prepreg tape 12, and a glass
cloth tape 16 forming the outermost layer, which is wound on the outside of the prepreg
tape 12 and the resin-made holder 15 to fix the wire connecting portion 14 and the
resin-made holder 15 to the prepreg tape 12, and is stuck fast to the prepreg tape
12 by the resin having been impregnated into the prepreg tape 12.
[0018] The resin-made bobbin 10 is manufactured, for example, by using an injection molding
machine, and has predetermined insulating properties. Also, since the resin-made bobbin
10 has a substantially rectangular ring shape having a high slenderness ratio, the
self-melting wire 11 and the like wound in a coil form on the resin-made bobbin 10
also have a substantially rectangular ring shape having a high slenderness ratio,
which is long in the up and down direction and short in the right and left direction,
and each of the corner portions thereof is formed by a curved surface having a predetermined
curvature. On the outside of one corner portion having a curved surface shape of the
self-melting wire 11 wound in a coil form, the wire connecting portion 14 and the
resin-made holder 15 are provided. The wire connecting portion 14 and the resin-made
holder 15 are arranged so as not to project in the up and down direction and in the
right and left direction by wrapping the resin-made holder 15 to the inside with the
glass cloth tape 16 wound on the outside of the resin-made holder 15. That is to say,
the wire connecting portion 14 and the resin-made holder 15 are arranged so that the
width in the up and down direction and the width in the right and left direction of
the magnet coil 8 are uniform regardless of the presence of the resin-made holder
15.
[0019] Also, the prepreg tape 12 and the glass cloth tape 16 are wound so as to have a width
slightly wider than the U-shaped portion of the resin-made bobbin 10, and both edge
portions thereof are bent so as to face to side surfaces in the U-shaped portion of
the resin-made bobbin 10.
[0020] The magnet coil 8 having the above-described construction is arranged in the storage
portion 7b and is fixed to the fixed iron core 7 by bonding the resin-made bobbin
10 to the fixed iron core 7. To fix the resin-made bobbin 10 to the fixed iron core
7, for example, a cold-setting two-component acrylic adhesive 17 is used. To secure
a predetermined bonding area, for example, the cold-setting two-component acrylic
adhesive 17 is filled into a gap between the resin-made bobbin 10 and the fixed iron
core 7 so that the whole of the inner peripheral surface and one side surface of the
resin-made bobbin 10 is fixed by the cold-setting two-component acrylic adhesive 17.
[0021] Next, a manufacturing method for the braking device 3 having the above-described
construction is explained. In manufacturing the electromagnet, first, the self-melting
wire 11 is wound a predetermined number of turns in a coil form in the U-shaped portion
of the resin-made bobbin 10 by using a winding machine (not shown). Next, the prepreg
tape 12 that has been treated into a semi-hardened state by impregnating a resin into
a heat-resistant substrate is wound several turns on the outside of the self-melting
wire 11 so as to cover the whole of the outer peripheral surface of the self-melting
wire 11 wound in a coil form on the resin-made bobbin 10. After the prepreg tape 12
has been wound on the outside of the self-melting wire 11, the resin-made holder 15
is arranged on the self-melting wire 11 so as to cover the whole of the wire connecting
portion 14 to which the lead wire 13 is connected, and the glass cloth tape 16 is
wound on the outside of the prepreg tape 12 so as to wrap the resin-made holder 15
to the inside, by which the wire connecting portion 14 and the resin-made holder 15
are fixed to the prepreg tape 12. After the self-melting wire 11, the prepreg tape
12, and the glass cloth tape 16 have been wound in the U-shaped portion of the resin-made
bobbin 10, a pressure is applied to the glass cloth tape 16 forming the outermost
layer from the outside to the inside, namely, to the prepreg tape 12 side, and the
self-melting wire 11 is energized while this pressure applying state is maintained.
[0022] Figure 6 is an explanatory view for explaining the manufacturing method for the braking
device for an elevator traction machine in embodiment 1 of the present invention,
showing a state in which a pressure is applied to the glass cloth tape 16 from the
outside before the self-melting wire 11 is energized. In Figure 6, symbols 18a to
18d denote pressure plates that are arranged in the centers of long sides and in the
centers of short sides of the magnet coil 8 having a substantially rectangular ring
shape to apply a pressure to the glass cloth tape 16 toward the inside from four directions
with a predetermined force. The pressure plates 18a and 18b arranged in the centers
of long sides of the magnet coil 8 and the pressure plates 18c and 18d arranged in
the centers of short sides of the magnet coil 8 apply pressures to the glass cloth
tape 16 so that a distance between pressure surfaces contacting with the glass cloth
tape 16 takes a predetermined value. The pressure surfaces of the pressure plates
18a to 18d are arranged so as to come into contact with the glass cloth tape 16 only
when the pressures are applied.
[0023] By energizing the self-melting wire 11, the self-melting wire 11 is heated, and the
resin of the self-melting wire 11 is melted. Also, the self-melting wire 11 is heated
and hence the prepreg tape 12 is heated, by which the resin impregnated into the prepreg
tape 12 is also melted. Therefore, by energizing the self-melting wire 11, the glass
cloth tape 16 is stuck fast to the prepreg tape 12 by the resin impregnated into the
prepreg tape 12. By the energization of the self-melting wire 11, a gap formed between
the self-melting wires 11 are filled with the resin, and by the melting of the resin
impregnated into the prepreg tape 12, a gap formed between the self-melting wire 11
and the prepreg tape 12 and a gap formed between the prepreg tape 12 and the glass
cloth tape 16 are filled with the resin.
[0024] After the self-melting wire 11 has been energized for a predetermined period of time
to melt the resin, the pressure plates 18a to 18d are separated from the surface of
the glass cloth tape 16 and are removed, and the magnet coil 8 is arranged at a predetermined
position in the storage portion 7b of the fixed iron core 7. Since the pressure plates
18a to 18d are arranged so that the pressure surfaces come into contact with the glass
cloth tape 16 only, a trouble such that the prepreg tape 12 and the pressure plates
18a to 18d are stuck fast to each other by the resin impregnated into the prepreg
tape 12 when the self-melting wire 11 is energized so that the pressure plates 18a
to 18d cannot be removed, or that the surface state of the prepreg tape 12 is deteriorated
when the pressure plates 18a to 18d are removed so that the insulating properties
cannot be secured can be prevented.
[0025] After the magnet coil 8 has been arranged in the storage portion 7b of the fixed
iron core 7, the cold-setting two-component acrylic adhesive 17 is filled into a gap
formed between the resin-made bobbin 10 and the fixed iron core 7, and thereby a predetermined
surface of the resin-made bobbin 10 is bondingly fixed to the fixed iron core 7.
[0026] The braking device 3 manufactured by the above-described manufacturing method can
be made thin and small easily, and has high reliability and productivity. Regarding
the thinning and downsizing of the braking device 3, since no mold resin is used unlike
the conventional example to protect and fix the self-melting wire 11 and the wire
connecting portion 14, a predetermined thickness of mold resin is not needed, so that
the magnet coil 8 can be made thin and small easily.
[0027] Since the resin-made bobbin 10 has a substantially rectangular ring shape having
a high slenderness ratio, when the self-melting wire 11, etc. are wound on the resin-made
bobbin 10, the center of long side and the center of short side tend to expand to
the outside. Therefore, by applying a pressure from the outside using the pressure
plates 18a to 18d when the self-melting wire 11 is energized, the widths in the up
and down direction and the right and left direction of the magnet coil 8 can be kept
within a predetermined size, and thereby the braking device 3 can be made thin and
small. Also, since the wire connecting portion 14 and the resin-made holder 15 are
arranged on the outside of one corner portion having a curved surface shape of the
self-melting wire 11 and do not project in the up and down direction and the right
and left direction of the magnet coil 8, a part of the magnet coil 8 does not protrude
from the fixed iron core 7, and also the area of one side surface 7a of the fixed
iron core 7, which exerts a great influence on the brake characteristics because it
stores the magnet coil 8, need not be reduced or changed.
[0028] On the other hand, regarding the reliability of the braking device 3, functions
of protection, fixture, and heat release of the coil (the self-melting wire 11) and
the wire connecting portion 14, which have conventionally provided by the mold resin,
can be fulfilled sufficiently even by the above-described method. Specifically, the
protection and insulation of the self-melting wire 11 can be secured sufficiently
by the prepreg tape 12 wound on the outside of the self-melting wire 11. Since the
prepreg tape 12 is wound so as to have a width slightly wider than the width of the
U-shaped portion of the resin-made bobbin 10, even if the positions of the self-melting
wire 11 and the prepreg tape 12 somewhat shift at the time of melting, the self-melting
wire 11 is not exposed, so that the self-melting wire 11 can be protected and insulated
surely.
[0029] Also, the wire connecting portion 14 is surely protected from a shock and vibration
applied from the outside by the resin-made holder 15. The outer peripheral surface
of the resin-made holder 15 is fixed by the adhesion force of the glass cloth tape
16, and the glass cloth tape 16 for fixing the resin-made holder 15 is stuck fast
to the prepreg tape 12 by melting the resin impregnated into the prepreg tape 12.
Therefore, the resin-made holder 15 is fixed surely to prevent the positional shift
of the wire connecting portion 14, and thereby the deterioration in insulating properties
caused by the positional shift of the wire connecting portion 14 can be prevented
surely. Since a pressure is applied to the glass cloth tape 16 toward the inside,
namely, toward the prepreg tape 12 side by the pressure plates 18a to 18d when the
self-melting wire 11 is energized, the glass cloth tape 16 can be fixed surely to
the prepreg tape 12.
[0030] Also, by providing the wire connecting portion 14 just outside one corner portion
having a curved surface shape of the self-melting wire 11 wound in a coil form, the
length of the self-melting wire 11 coming from the portion wound in a coil shape to
the outside can be decreased as compared with the case where the wire connecting portion
14 is provided at a place separate from the portion wound in a coil form of the self-melting
wire 11, so that the protecting construction can be simplified and the reliability
of insulation can be increased. To secure the predetermined insulating properties
of the wire connecting portion 14, for example, the lead wire 13 is staked to the
self-melting wire 11, and thereafter the staking portion is insulated by an insulating
tape, insulating tube, or the like.
[0031] Also, since the resin-made bobbin 10 is manufactured by using an injection molding
machine etc., at the time of cooling after molding, deformation such as warp or torsion
occurs. Therefore, when the resin-made bobbin 10 is fixed to the fixed iron core 7,
the method is used in which the cold-setting two-component acrylic adhesive 17 is
filled into the gap formed between the resin-made bobbin 10 and the fixed iron core
7, by which the load is distributed to the whole of the attachment surface of the
resin-made bobbin 10 to release stresses, and thereby damage to the resin-made bobbin
10 caused by stress concentration, creep, or the like can be prevented.
[0032] On the other hand, regarding the heat release properties of the electromagnet, since
the gap between the self-melting wires 11, the gap between the self-melting wire 11
and the resin-made bobbin 10, the gap between the self-melting wire 11 and the prepreg
tape 12, and the gap between the prepreg tape 12 and the glass cloth tape 16 are filled
with the resin, sufficient thermal conductivity is secured, and thereby the Joule's
heat generated in the self-melting wire 11 when the brake is applied can be released
to the outside efficiently. Since the gap formed between the resin-made bobbin 10
and the fixed iron core 7 is filled with the cold-setting two-component acrylic adhesive
17, the thermal conductivity between the resin-made bobbin 10 and the fixed iron core
7 can also be secured sufficiently. Therefore, the Joule's heat generated in the self-melting
wire 11 when the brake is applied can also be transmitted to the fixed iron core 7
efficiently, so that a local rise in temperature of the portion formed into a coil
shape of the self-melting wire 11 can also be prevented.
[0033] Also, regarding the productivity of the braking device 3, the electromagnet can be
manufactured by a step of winding the self-melting wire 11, the prepreg tape 12, and
the glass cloth tape 16, a step of melting the resin of the self-melting wire 11 by
the energization of the self-melting wire 11 and melting the resin impregnated into
the prepreg tape 12 to stick the glass cloth tape 16 fast to the prepreg tape 12,
and a step of bonding the magnet coil 8 to the fixed iron core 7. As compared with
the conventional molding method, the manufacturing process can be simplified, and
the manufacturing time can be shortened. In particular, only by energizing the self-melting
wire 11, the fixing of the glass cloth tape 16 can be performed with the melting of
the resin of the self-melting wire 11 and the resin impregnated into the prepreg tape
12, so that the work process can be simplified significantly.
[0034] Also, by using a cold setting adhesive to bond the resin-made bobbin 10 to the fixed
iron core 7, a need for a thermostatic oven is eliminated, and the work efficiency
can also be enhanced. A method in which the resin-made holder 15 for protecting the
wire connecting portion 14 is affixed onto the outer peripheral surface of the prepreg
tape 12 by using an adhesive etc. is also conceivable. However, this method is disadvantageous
because the resin-made holder 15 must be held until the adhesive cures and thereby
the manufacturing process and manufacturing time are increased.
Industrial Applicability
[0035] As described above, according to the braking device for an elevator traction machine
in accordance with the present invention, the braking device can be made thin and
small easily, so that the elevator traction machine itself can be made thin and small.
Therefore, the present invention achieves effects especially in a machine room-less
elevator system in which the installation space of the traction machine is limited.
Also, since the braking device has high reliability and productivity, various effects
such as a reduction in cost and a shortened delivery period can be anticipated.
1. A braking device for an elevator traction machine comprising:
a self-melting wired (11) wound a predetermined number of turns on a bobbin(10) and
melted;
a prepreg tape(12) wound on the outside of the self-melting wire(11);
characterised in that it further comprises
a wire connecting portion(14) in which a lead wire(13) is connected to the self-melting
wire(11); and
a glass tape(16) stuck fast to the prepreg tape(12) by the resin impregnated into
the prepreg tape(12) to fix the wire connecting portion(14) to the prepreg tape(12).
2. A braking device for an elevator traction machine according to claim 1, characterised in that it further comprises:
a fixed iron core(7) provided in a rotor drum(2) turning in association with a driving
sheave of elevator, to which the bobbin(10) is fixed.
3. The braking device for an elevator traction machine according to claim 1 or 2, characterized in that
the wire connecting portion(14) is provided on the outside of one corner portion having
a curved surface shape of the self-melting wire(11), and
a holder(15) for protecting and insulating the wire connecting portion(14) by covering
the wire connecting portion(14) from the outside of the prepreg tape(12) is provided
on the outside of the one corner portion of the self-melting wired(11).
4. The braking device for an elevator traction machine according to claim 3, characterized in that the self-melting wire(11) wound on the bobbin(10) has a rectangular ring shape that
is long in the up and down direction and short in the right and left direction.
5. The braking device for an elevator traction machine according to claim 3 or 4, characterized in that the glass tape(16) is wound on the outside of the prepreg tape(12) and the holder(15)
to fix the holder(15) to the prepreg tape(12), and is stuck fast to the prepreg tape(12)
by the resin impregnated into the prepreg tape(12).
6. A manufacturing method for a braking device for an elevator traction machine comprising
the steps of:
winding a self-melting wire(11) a predetermined number of turns on a bobbin(10);
winding a prepreg tape(12) on the outside of the self-melting wire(11);
winding a glass tape(16) on the outside of the prepreg tape(12) to fix a wire connecting
portion(14) in which a lead wire(13) is connected to the self-melting wire(11) to
the prepreg tape(12); and
melting the self-melting wire(11) by energizing the self-melting wire(11), and sticking
the glass tape(16) fast to the prepreg tape(12) by the resin impregnated into the
prepreg tape(12).
7. The manufacturing method for a braking device for an elevator traction machine according
to claim 6, characterized by further comprising a step of applying a pressure to the glass tape(16) wound on the
outside of the prepreg tape(12) toward the inside before the self-melting wire(11)
is energized.
8. The manufacturing method for a braking device for an elevator traction machine according
to claim 6 or 7, characterized by further comprising a step of bondingly fixing the bobbin(10) to a fixed iron core(7)
after the self-melting wire(11) has been energized.
1. Bremsvorrichtung für eine Aufzugstraktionsmaschine, umfassend:
einen selbstschmelzenden Draht (11), der mit einer vorbestimmten Anzahl von Windungen
auf einen Spulenkörper (10) gewickelt und geschmolzen ist;
ein vorimprägniertes Band (12), das auf die Außenseite des selbstschmelzenden Drahts
(11) gewickelt ist;
dadurch gekennzeichnet, dass sie ferner umfasst:
einen Drahtverbindungsabschnitt (14), in dem ein Leitungsdraht (13) mit dem selbstschmelzenden
Draht (11) verbunden ist; und
ein Glasband (16), das durch das in das vorimprägnierte Band (12) imprägnierte Harz
fest an das vorimprägnierte Band (12) geklebt ist, um den Drahtverbindungsabschnitt
(14) an dem vorimprägnierten Band (12) zu befestigen.
2. Bremsvorrichtung für eine Aufzugstraktionsmaschine nach Anspruch 1, dadurch gekennzeichnet, dass sie ferner umfasst:
einen fixierten Eisenkern (7), der in einer Rotortrommel (2) vorgesehen ist, die in
Verbindung mit einer Antriebsscheibe des Aufzugs rotiert, an welcher der Spulenkörper
(10) befestigt ist.
3. Bremsvorrichtung für eine Aufzugstraktionsmaschine nach Anspruch 1 oder 2, dadurch gekennzeichnet, dass
der Drahtverbindungsabschnitt (14) an der Außenseite eines Eckabschnitts vorgesehen
ist, der eine gekrümmte Oberflächenform des selbstschmelzenden Drahts (11) aufweist,
und
ein Halter (15) zum Schützen und Isolieren des Drahtverbindungsabschnitts (14) durch
Abdecken des Drahtverbindungsabschnitts (14) von der Außenseite des vorimprägnierten
Bands (12) an der Außenseite des einen Eckabschnitts des selbstschmelzenden Drahts
(11) vorgesehen ist.
4. Bremsvorrichtung für eine Aufzugstraktionsmaschine nach Anspruch 3, dadurch gekennzeichnet, dass der auf den Spulenkörper (10) aufgewickelte selbstschmelzende Draht (11) eine rechteckige
Ringform aufweist, die in der Richtung nach oben und unten lang und in der Richtung
nach rechts und links kurz ist.
5. Bremsvorrichtung für eine Aufzugstraktionsmaschine nach Anspruch 3 oder 4, dadurch gekennzeichnet, dass das Glasband (16) auf der Außenseite des vorimprägnierten Bands (12) und dem Halter
(15) aufgewickelt ist, um den Halter (15) an dem vorimprägnierten Band (12) zu befestigen,
und fest durch das in das vorimprägnierte Band (12) imprägnierte Harz an das vorimprägnierte
Band (12) befestigt ist.
6. Herstellungsverfahren für eine Bremsvorrichtung für eine Aufzugstraktionsmaschine,
umfassend die Schritte:
Wickeln eines selbstschmelzenden Drahts (11) mit einer vorbestimmten Anzahl von Windungen
auf einen Spulenkörper (10);
Wickeln eines vorimprägnierten Bands (12) auf die Außenseite des selbstschmelzenden
Drahts (11);
Wickeln eines Glasbands (16) auf die Außenseite des vorimprägnierten Bands (12), um
einen Drahtverbindungsabschnitt (14), in dem ein Leitungsdraht (13) mit dem selbstschmelzenden
Draht (11) verbunden ist, mit dem vorimprägnierten Band (12) zu verbinden; und
Schmelzen des selbstschmelzenden Drahts (11) durch Erregen des selbstschmelzenden
Drahts (11) und Ankleben des Glasbands (16) an das vorimprägnierte Band (12) durch
das in das vorimprägnierte Band (12) imprägnierte Harz.
7. Herstellungsverfahren für eine Bremsvorrichtung für eine Aufzugstraktionsmaschine
nach Anspruch 6, dadurch gekennzeichnet, dass es vor dem der selbstschmelzende Draht erregt wird, ferner einen Schritt des Anlegens
eines Drucks an das auf die Außenseite des vorimprägnierten Bands (12) gewickelte
Glasband (16) nach innen aufweist.
8. Herstellungsverfahren für eine Bremsvorrichtung für eine Aufzugstraktionsmaschine
nach Anspruch 6 oder 7, dadurch gekennzeichnet, dass es nachdem der selbstschmelzende Draht (11) erregt wurde, ferner einen Schritt des
Verbindens des Spulenkörpers (10) mit einem festen Eisenkern (7) umfasst.
1. Dispositif de freinage pour une machine de traction d'ascenseur comprenant :
un fil auto-fondant (11) enroulé sur un nombre prédéterminé de tours sur une bobine
(10) et fondu ;
une bande pré-imprégnée (12) enroulée à l'extérieur du fil auto-fondant (11);
caractérisé en ce qu'il comprend en outre
une partie de raccordement de fil (14) dans laquelle un fil conducteur (13) est relié
au fil auto-fondant (11) ; et
une bande de verre (16) collée fermement à la bande pré-imprégnée (12) par la résine
imprégnée dans la bande pré-imprégnée (12) pour fixer la partie de raccordement de
fil (14) à la bande pré-imprégnée (12).
2. Dispositif de freinage pour une machine de traction d'ascenseur selon la revendication
1, caractérisé en ce qu'il comprend en outre :
un noyau de fer fixe (7) prévu dans un tambour de rotor (2) tournant en association
avec une poulie d'entraînement d'ascenseur, auquel la bobine (10) est fixée.
3. Dispositif de freinage pour une machine de traction d'ascenseur selon la revendication
1 ou 2 ;
caractérisé en ce que
la partie de raccordement de fil (14) est ménagée sur l'extérieur d'une partie d'angle
ayant une forme de surface incurvée du fil auto-fondant (11) ; et
un support (15) pour protéger et isoler la partie de raccordement de fil (14) en recouvrant
la partie de raccordement de fil (14) de l'extérieur de la bande pré-imprégnée (12)
est ménagé sur l'extérieur de ladite partie d'angle du fil auto-fondant (11).
4. Dispositif de freinage pour une machine de traction d'ascenseur selon la revendication
3, caractérisé en ce que le fil auto-fondant (11) enroulé sur la bobine (10) présente une forme de bague rectangulaire
qui est longue dans la direction haut et bas et courte dans la direction droite et
gauche.
5. Dispositif de freinage pour une machine de traction d'ascenseur selon la revendication
3 ou 4, caractérisé en ce que la bande de verre (16) est enroulée sur l'extérieur de la bande pré-imprégnée (12)
et du support (15) pour fixer le support (15) à la bande pré-imprégnée (12), et est
collée à la bande pré-imprégnée (12) par la résine imprégnée dans la bande pré-imprégnée
(12).
6. Procédé de fabrication d'un dispositif de freinage pour une machine de traction d'ascenseur
comprenant les étapes suivantes :
enrouler un fil auto-fondant (11) sur un nombre prédéterminé de tours sur une bobine
(10) ;
enrouler une bande pré-imprégnée (12) sur l'extérieur du fil auto-fondant (11);
enrouler une bande de verre (16) sur l'extérieur de la bande pré-imprégnée (12) pour
fixer une partie de raccordement de fil (14) dans laquelle un fil conducteur (13)
est relié au fil auto-fondant (11) à la bande pré-imprégnée (12) ; et
faire fondre le fil auto-fondant (11) en excitant le fil auto-fondant (11) et en collant
rapidement la bande de verre (16) sur la bande pré-imprégnée (12) par la résine imprégnée
dans la bande pré-imprégnée (12).
7. Procédé de fabrication d'un dispositif de freinage pour une machine de traction d'ascenseur
selon la revendication 6, caractérisé en ce qu'il comprend en outre une étape d'application d'une pression sur la bande de verre
(16) enroulée sur l'extérieur de la bande pré-imprégnée (12) vers l'intérieur avant
que le fil auto-fondant (11) ne soit alimenté.
8. Procédé de fabrication d'un dispositif de freinage pour une machine de traction d'ascenseur
selon la revendication 6 ou 7, caractérisé en ce qu'il comprend en outre une étape de fixation de façon liante de la bobine (10) à un
noyau de fer fixe (7) après que le fil auto-fondant (11) a été alimenté.