BACKGROUND OF THE INVENTION
1. Field of the Invention
[0001] The present invention relates to a paper threading method for a rotary press and
a paper threading apparatus for a rotary press for threading paper through a paper
threading path extending from each of paper supply units through each of separate
printing units to a folding unit, for a rotary press having a plurality of paper supply
units, a plurality of printing units and at least one folding unit.
2. Description of the Related Art
[0002] For rotary presses which conduct printing for a plurality of paper webs at the same
time by a plurality of printing units, and stack them and discharge them as signatures
from respective one folding unit, as paper threading apparatuses which thread paper
through individual paper threading paths extending from each of the paper supply units
through each of the printing units to folding units, mechanisms and apparatuses disclosed
in, for example, Japanese Patent Laid-Open No.
3-162353 "PAPER THREADING APPARATUS FOR ROTARY PRESS" (which will be referred to as Patent
Document 1 hereinafter) and Japanese Patent Laid-Open No.
5-269963 "AUTOMATIC PAPER THREADING CONTROL APPARATUS IN ROTARY PRESS" (which will be referred
to as Patent Document 2 hereinafter) have been proposed.
[0003] Specifically, paper threading guides are installed along paper threading paths from
the respective paper supply units through the printing units to the folding unit.
Drive motors are installed at proper spaces in the paper threading guides, and drive
rollers are connected to the drive motors to be drive unit of paper threading members
which are movable along the paper threading guides. The paper threading member includes
a paper threading belt, and an attachment which is fitted to a leading end portion
of the paper threading belt and is attached with an end portion in the traveling direction
of a paper web. The end portion in the traveling direction of the paper web is attached
to the attachment by using an adhesive tape or the like, and the paper threading belt
is moved by a drive roller installed in the paper threading guide, whereby paper threading
is conducted.
[0004] The paper threading guide in the paper threading path includes a plurality of branched
portions and merging portions. Branch destinations are selected by a fluid pressure
cylinder or the like for a plurality of branched portions in the paper threading path,
selection and designation of the branch destination is determined according to a plurality
of paper threading patterns determined in advance in accordance with the printing
specification, and the branch destinations are selectively determined by a control
unit in accordance with designation of the paper threading pattern prior to a printing
operation.
[0005] Further, which drive motors of a number of drive motors disposed on a plurality of
complicated paper threading paths are driven in which rotational direction is also
determined by the control unit in accordance with the paper threading patterns.
[0006] Further, sensors which detect arrival of the attachment are provided at an end portion
at the paper supply unit side, of the paper threading guide and an end portion at
a folding part side, of the paper threading guide to stop the drive motor in the corresponding
paper threading path when detecting arrival of the attachment.
[0007] Furthermore, when a cutting unit which cuts a paper web parallel with the paper threading
direction, for example, a slitter device is provided in the paper threading path,
an end portion in a traveling direction of the free paper web which newly occurs by
cutting is automatically attached to another paper threading member differing from
the paper threading member, which conducts paper threading from the paper supply unit,
with an adhesive tape by an automatic attaching unit (automatic catching unit in Patent
Document 1), and the other paper threading member is moved along another paper threading
guide differing from the paper threading guide along which the above described paper
threading member is moved to thereby conduct paper threading.
[0008] Meanwhile, many of the recent rotary presses are of a type without a shaft in which
respective printing units, paper drawing rollers which stabilize tension of the paper
web during printing, and folding units are driven by individual driving unit (motors)
respectively. In the type without a shaft, drive combination of the printing units
for use in printing, paper drawing rollers and folding unit is electrically connectable
and separable by a control signal without using a mechanical clutch. When it is determined
which printing unit is to be used in correspondence with the printing specification
in a rotary press including a plurality of printing units, the printing unit which
is selected and designated prior to a printing operation, a paper drawing roller and
a folding uint are electrically connected by a control signal of the printing press
so as to be driven in synchronism with one another.
[0009] Incidentally, when paper threading is conducted for a rotary press, a paper web touches
a printing cylinder of a printing unit and a paper drawing roller which are present
in a paper threading path. Therefore, the printing cylinder of the printing unit and
the paper drawing roller need to be driven at a peripheral speed substantially the
same as the paper threading speed of the web paper so as not to interfere with the
movement of the paper web.
[0010] Accordingly, while the printing cylinder of the printing unit and the paper drawing
roller which are present in the path are driven, if the movement of the paper web
is stopped, the forces fed in the rotational direction of the above described printing
cylinder and the paper drawing roller act on the paper web to bring the tension out
of balance, and bring about the risk of causing paper cut. Therefore, the paper web
which has been threaded to the folding unit is fed with the drive of the printing
cylinder of the printing unit and the paper drawing roller while the other paper web
is threaded, and cannot be stopped. Consequently, a large quantity of paper loss occurs.
[0011] Even if paper threading of all the paper webs to be threaded is started at the same
time, the lengths of the respective paper threading paths differ with the difference
of the disposition locations of the respective paper supply units and printing units
with respect to the paper folding unit, and the paper threading path from the same
paper supply unit to the folding unit is variously determined in accordance with the
printing specification, and the lengths of the variously determined paths differ from
each other. Therefore, when paper threading is conducted at the same speed, the timings
of completion of paper threading vary in accordance with the paper threading paths.
Therefore, until paper threading of the longest paper threading path is completed,
paper loss occurs to the other paper webs for which paper threading has already completed.
[0012] Thus, for the purpose of reducing paper loss which occurs at the time of paper threading,
Japanese Patent Laid-Open No.
7-9673 "DRAW-IN DEVICE FOR DRAWING MATERIAL ROLL INTO PRINTING MACHINE AND METHOD THEREOF"
(which will be referred to as reference publication 1 hereinafter) proposes (1) a
mode of changing start timing of paper threading for each paper threading path, (2)
a mode of changing a speed of paper threading for each paper threading path, and (3)
a paper threading method and a paper threading apparatus of a mode of adding or moving
rollers and the like to make the lengths of a plurality of paper threading paths the
same, in order to finish threading paper webs through a plurality of paper threading
paths differing in length at the same time.
[0013] However, in the above described modes of (1) and (2), an extremely complicated and
time-consuming operation of measuring the lengths of the complicated paper threading
paths, or time required for paper threading with respect to all the paper threading
paths, and storing the result of the measurement in a storage device is required.
Further, when change and addition occur to the paper threading path, the above described
operation has to be performed.
[0014] In the mode of (3), rollers and the like and a space for installing rollers and the
like are required in the paper threading path, and there arises the problem of increasing
cost and size of the rotary press.
[0015] Meanwhile, when a slitter device (a cutter roller in reference publication 1) is
present, in a paper threading path, paper threading is stopped just before the slitter
device irrespective of the above described mode, and therefore, the separated paper
web is threaded separately, which requires much time and effort.
[0016] Preferred embodiments of the present invention seek to provide a paper threading
method for a rotary press for minimizing paper loss when conducting paper threading
of a plurality of paper webs, preferably without measuring and storing the lengths
of complicated paper threading paths and times required for paper threading with respect
to all the paper threading paths, and preferably without need to add or move rollers
and the like to make the lengths of a plurality of paper threading paths the same.
[0017] Alternatively or additionally, embodiments of the present invention seek to provide
a paper threading apparatus for a rotary press minimizing paper loss when conducting
paper threading of a plurality of paper webs without measuring and storing the lengths
of complicated paper threading paths and times required for paper threading with respect
to all the paper threading paths, or without adding or moving rollers and the like
to make the lengths of a plurality of paper threading paths the same.
[0018] The paper threading method for a rotary press according to an embodiment of the present
invention is a paper threading method for a rotary press in a paper threading apparatus
conducting paper threading for the rotary press comprising a plurality of paper supply
units, a plurality of printing units, at least one folding unit, a plurality of paper
threading guides each provided along a paper threading path extending from each of
the paper supply units through at least one printing unit to the folding unit, a plurality
of paper threading members movable along the paper threading guides, a plurality of
paper threading member drive units provided at proper positions of the respective
paper threading guides to move the paper threading members along the paper threading
guides, and a paper threading pattern designating unit, further with at least printing
cylinders of the respective printing units and paper drawing rollers belonging to
the printing units being individually drivable, by drawing out one paper web from
each of the paper supply units, and threading the respective paper webs through the
paper threading paths differing from each other by the paper threading members based
on designation of the paper threading pattern designating unit to the previously determined
folding unit via the separate printing units. The method preferably comprises a paper
threading pattern designating step of determining a plurality of paper webs to be
subjected to paper threading and paper threading paths into which the paper webs are
threaded by designating a paper threading pattern, a paper threading preparing step
of attaching end portions in a traveling direction of the paper webs determined to
be subjected to paper threading to the paper threading members, a first-stage paper
threading step of threading the end portions in the traveling direction of the paper
webs toward previously determined wait positions on the paper threading paths in the
vicinity of an upstream side of the folding unit in a paper threading direction by
driving the paper threading member drive unit of the paper threading guides extending
along the paper threading paths extending from the paper supply units which is determined
to conduct paper threading to the folding unit to move the paper threading members
attached with the end portions in the traveling direction of the paper webs, and driving
and rotating the printing cylinders of the printing units through which the determined
paper threading paths extend and the paper drawing rollers belonging to the printing
units, a stopping and waiting step of stopping the drive of the paper threading member
drive unit relating to the paper webs, the printing cylinders of the printing units
and the paper drawing rollers belonging to the printing units to stop paper threading
of the paper webs when the end portions in the traveling direction of the paper webs
arrive at the previously determined wait positions on the paper threading paths, and
a latter-stage paper threading step of moving all the paper threading members attached
with the end portions in the traveling direction of the respective paper webs which
are determined to be subjected to paper threading to the folding unit which is a terminal
end of the paper threading at the same time by driving the paper threading member
drive units of the paper threading guides along all the paper threading paths which
are determined to conduct paper threading, the printing cylinders of the printing
units through which the determined paper threading paths extend, and the paper drawing
rollers belonging to the printing units at the same time in a proper timing after
a point of time when the end portions in the traveling direction of all the paper
webs determined to be subjected to the paper threading arrive at the previously determined
wait positions respectively.
[0019] Preferably, the rotary press further comprises a cutting unit cutting the paper web
parallel with the paper threading direction, in at least one paper threading path,
another paper threading guide which has an end portion at the cutting unit side placed
at a downstream side in the paper threading direction in a vicinity of the cutting
unit, and allows another paper threading member to wait in a vicinity of the end portion
at the cutting unit side, an automatic attaching unit attaching an end portion in
a traveling direction of a free paper web which occurs by the cutting to the other
paper threading member which is allowed to wait in the other paper threading guide,
and a plurality of paper threading member drive units provided at proper positions
of the other paper threading guide to move the other paper threading member along
the other paper threading guide. The first-stage paper threading step comprises driving
the paper threading member drive unit of the paper threading guide along the paper
threading path extending from the paper supply unit which is determined to conduct
paper threading to the folding unit to move the paper threading member attached with
the end portion in the traveling direction of the paper web, and driving and rotating
the printing cylinder of the printing unit through which the determined paper threading
path extends and the paper drawing roller belonging to the printing unit are driven
and rotated to thread the end portion in the traveling direction of the paper web
toward the previously determined wait position at the upstream side of the folding
unit in the paper threading direction, and cutting the paper web threaded into at
least one paper threading path parallel with the paper threading direction, attaching
the end portion in the traveling direction of the free paper web which occurs by the
cutting to the other paper threading member, driving a paper threading member drive
unit of the other paper threading guide to move the other paper threading member attached
with the end portion in the traveling direction of the free paper web, and threading
the end portion in the traveling direction of the free paper web toward a previously
determined wait position on the paper threading path in the vicinity of the upstream
side of the folding unit in the paper threading direction. The stopping and waiting
step comprises, when at least one of the end portion in the traveling direction of
the paper web and the end portion in the traveling direction of the free paper web
which occurs by the cutting arrives at the previously determined wait position on
the paper threading path, stopping the drive of the paper threading member drive unit
provided in the paper threading guide along the paper threading path extending from
the paper supply unit to the folding unit and the paper threading member drive unit
provided in the other paper threading guide which relate to both of the paper webs,
the printing cylinder of the printing unit and the paper drawing roller belonging
to the printing unit to stop paper threading of the paper webs. The latter-stage paper
threading step comprises driving the paper threading member drive unit of the paper
threading guides along all the paper threading paths which are determined to conduct
paper threading, the printing cylinders of the printing units through which the determined
paper threading paths extend, and the paper drawing rollers belonging to the printing
units at the same time in a proper timing after a point of time when at least one
of the end portion in the traveling direction of each of the paper webs and the end
portion in the traveling direction of each of the free paper webs which occur by the
cutting arrives at the previously determined wait position in all the paper webs which
are determined to be subject to the paper threading, and moving all the paper threading
members attached with the end portions in the traveling direction of the respective
paper webs which are determined to be subjected to the paper threading to the folding
unit which is a terminal end of the paper threading, at the same time.
[0020] A paper threading apparatus for a rotary press of an embodiment of the present invention
is preferably a paper threading apparatus for a rotary press conducting paper threading
for the rotary press comprising a plurality of paper supply units, a plurality of
printing units, at least one folding unit, a plurality of paper threading guides each
provided along a paper threading path extending from each of the paper supply units
through at least one printing unit to the folding unit, a plurality of paper threading
members movable along the paper threading guides, a plurality of paper threading member
drive unit provided at proper positions of the respective paper threading guides to
move the paper threading members along the paper threading guides, and a paper threading
pattern designating unit designating a paper threading pattern, further with at least
printing cylinders of the respective printing units and paper drawing rollers belonging
to the respective printing units being individually drivable, by drawing out one paper
web from each of the paper supply units, and threading the respective paper webs into
the paper threading paths differing from each other by the paper threading members
based on designation of the paper threading pattern designating unit to the previously
determined folding unit via the separate printing units. The apparatus preferably
comprises at least the same number of detecting unit as the number of supply units,
which detect arrival of the paper threading members at the previously determined positions
of the paper threading guides and output detection signals, and are provided to belong
to the paper threading guides, and a paper threading control unit connected to at
least printing cylinder drive unit of the respective printing units, paper drawing
roller drive unit belonging to the respective printing units, respective paper threading
member drive unit, the paper threading pattern designating unit and the plurality
of detecting unit. The paper threading control unit is provided to determine paper
threading paths extending from the respective paper supply units to the folding unit
in accordance with the paper threading pattern designated by the paper threading pattern
designating unit, make each of the paper threading member drive units provided in
the paper threading guides relating to the respective determined paper threading paths,
the printing cylinder drive unit of each of the printing units, and the paper drawing
roller drive unit belonging to each of the printing units a set, drive at least one
of the sets by a paper threading start signal, and stop the paper threading member
drive unit, the printing cylinder drive unit of the printing unit, and the paper drawing
roller drive unit belonging to the printing unit which are in the same set as the
paper threading guide to which the detecting unit belongs in accordance with the detection
signal of the detecting unit, and further to drive all of the sets, under the condition
that the detection signals of the detection unit relating to all the sets of the paper
threading paths determined by the designation of the paper threading pattern are outputted.
[0021] Preferably, the rotary press further comprises a cutting unit cutting the paper web
parallel with the paper threading direction, in at least one paper threading path,
another paper threading guide which has an end portion at the cutting unit side placed
at a downstream side in the paper threading direction in a vicinity of the cutting
unit, and allows another paper threading member to wait in a vicinity of the end portion
at the cutting unit side, an automatic attaching unit attaching an end portion in
a traveling direction of a free paper web which occurs by the cutting to the other
paper threading member allowed to wait in the other paper threading guide, and a plurality
of paper threading member drive units each provided at a proper position of the other
paper threading guide to move the other paper threading member along the other paper
threading guide, and at least the same number of detecting units as the number of
the automatic attaching unit, which detect arrival of the paper threading members
at previously determined positions of the other paper threading guides, and output
detection signals, and are provided to belong to the paper threading guides. The paper
threading control unit is provided to determine the paper threading paths extending
from the respective paper supply units to the folding unit in accordance with the
paper threading pattern designated by the paper threading pattern designating unit,
make each of the paper threading member drive units provided in the paper threading
guides relating to the respective determined paper threading paths, the printing cylinder
drive unit of each of the printing units, and the paper drawing roller drive unit
belonging to each of the printing units a set, and make a set by also including in
the set a paper threading member drive unit provided in the other paper threading
guide provided along the other paper threading path extending from the cutting unit
to the folding unit when the cutting unit is provided in each of the paper threading
paths determined by the paper threading pattern designated by the paper threading
pattern designating unit. The paper threading control unit drives at least one of
the sets by a paper threading start signal, and stops the paper threading member drive
unit, the printing cylinder drive unit of the printing unit, and the paper drawing
roller drive unit belonging to the printing unit which are in the same set as the
paper threading guide to which the detecting unit belongs, in accordance with a detection
signal of at least one detecting unit of each of the sets, and drives all of the sets,
under the condition that the detection signal of at least one detecting unit of each
set is outputted, in all the sets of the paper threading paths determined by the designation
of the paper threading pattern.
[0022] According to preferred embodiments of the present invention, the following effects
can be advantageously provided.
[0023] On the occasion of conducting paper threading of a plurality of paper webs, irrespective
of the length of the paper threading paths of the respective paper webs to be subjected
to paper threading, even when paper threading of the paper web of any paper threading
path is started at any time, including the case of starting paper threading of a plurality
of paper webs at the same time, at the point of time when the end portion in the traveling
direction of the paper web arrives at the previously determined wait position in the
vicinity of the upstream side in the paper threading direction of the folding unit,
the paper web and the printing cylinder of the printing unit relating to the paper
threading path of the paper web and the paper drawing roller belonging to the printing
unit are stopped at the same time and caused to wait, and at the same time when at
least one end portion in the traveling direction of each of all the paper webs arrives
at the wait position, or after the end portion arrives at the wait position, all the
paper webs are threaded to the folding unit at the same time in a proper timing. Therefore,
paper loss can be minimized.
[0024] In addition, according to preferred embodiments of the present invention, the printing
cylinder and the paper drawing roller which the paper web finishing paper threading
and stopping is in contact with do not rotate during paper threading of other paper
webs. Therefore, there is no possibility of causing paper cutting.
[0025] Further, according to a preferred embodiment of the present invention , it is not
necessary to store all the paper threading paths into a storage device, and it is
not necessary to start a plurality of paper webs with time differences previously
set. Further, it is not necessary to install a roller and the like in the paper threading
path to make the paper threading distances the same.
[0026] Meanwhile, when the paper web is split by the slitter device, by driving and stopping
the paper threading member attached with the end portion in the traveling direction
of the paper web which newly occurs at the downstream side of the slitter device as
the paper threading member which performs paper threading from the paper supply units,
without interrupting the paper threading, paper loss is caused in only the paper web
of either one side at the downstream side of the slitter device by the amount of the
difference of the lengths of both the paper threading paths.
[0027] Preferred features of the present invention will now be described, purely by way
of example, with reference to the accompanying drawings, in which:-
Fig. 1 is a view showing one example of a rotary press of a type without a shaft.
Fig. 2 is an enlarged view of part X in Fig. 1.
Fig. 3 is a block diagram showing an entire paper threading apparatus of the rotary
press of an embodiment of the present invention.
Fig. 4 is a system diagram schematically showing a range of the rotary press and the
paper threading apparatus for use in a first example of paper threading of the embodiment.
Fig. 5 is a system diagram schematically showing a range of a rotary press and a paper
threading apparatus for use in another paper threading in a second example of paper
threading of the embodiment.
Fig. 6 is a view showing a part of a paper threading guide of the paper threading
apparatus, paper threading member drive unit, and a paper threading member including
a paper threading belt and an attachment fitted to leading end portion in the embodiment.
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
[0028] An embodiment of the present invention will be described with reference to the drawings.
Fig. 1 shows one example of a rotary press of a type without a shaft, which includes
four paper supply units R1 to R4, two tower type printing units T1 and T4 capable
of four-color printing on both sides with four printing units stacked in layer, two
tower type printing units T2 and T3 capable of two-color printing on one side and
one-color printing on one side with two printing units stacked in layer, and one folding
unit F1.
[0029] Fig. 2 is an enlarged view of part X in Fig. 1. Fig. 3 is a block diagram showing
an entire paper threading apparatus of the rotary press of an embodiment of the present
invention. Fig. 4 is a system diagram schematically showing a range of the rotary
press and the paper threading apparatus for use in a first example of paper threading
of the embodiment. In Fig. 4, the same apparatus, members and paper threading guides
as in Fig. 1 are shown by the same reference numerals and characters.
[0030] Fig. 5 is a system diagram schematically showing a range of a rotary press and a
paper threading apparatus for use in another paper threading in a second example of
paper threading of the embodiment. In Fig. 5, the same apparatus, members and paper
threading guides as in Fig. 1 are assigned with the same reference numerals and characters.
[0031] Fig. 6 is a view showing a part of a paper threading guide A(B) of the paper threading
apparatus, a paper threading member drive unit U(V), and a paper threading member
a(b) including a paper threading belt ab and an attachment part at fitted to its leading
end portion of the embodiment. Arrow FF in Fig. 6 shows the direction in which the
paper threading member a(b) moves in a paper threading direction.
[0032] The printing unit T1 includes paper drawing rollers RD1, and TD1 (two in the embodiment
shown in the drawing) which belong to the printing unit T1. Similarly, the printing
unit T4 includes paper drawing rollers RD4, and TD4 (two in the embodiment shown in
the drawing) which belong to the printing unit T4. The printing unit T2 includes a
paper drawing roller RD2 which belongs to the printing unit T2. The printing unit
T3 includes a paper drawing roller RD3 which belongs to the printing unit T3.
[0033] A rail frame unit S having a plurality of guide rollers GR which guide a paper web
to the folding unit in accordance with the printing specification, slitter devices
C1 to C5 that are cutting unit which cut the paper web parallel with the paper threading
direction, and turning bars Z1 to Z5 is provided on a top portion of the printing
units.
[0034] Further, paper drawing rollers FD1 (two in the embodiment shown in the drawing) which
guide the paper web into the folding unit F1 are provided in the vicinity of an upstream
side in the paper threading direction of the folding unit F1.
[0035] The respective printing units T1 to T4 have drive units TM1 to TM4 capable of driving
at least printing cylinders respectively independently from the other printing units,
and the folding unit F1 has a drive unit FM1 drivable independently from the respective
printing units (refer to Fig. 3). The respective paper drawing rollers RD1 to RD4,
TD1, TD4 and FD1 have individual drive units RDM1 to RDM4, TDM1, TDM4 and FDM1 shown
in Fig. 3.
[0036] Specifically, the printing cylinders of the respective printing units T1 to T4, and
the respective paper drawing rollers RD1 to RD4, TD1 and TD4 which belong to the respective
printing units T1 to T4 can be driven and stopped independently from one another,
and can be driven and stopped individually with respect to the fold unit F1 and the
paper drawing roller FD1. The fold unit F1 and the paper drawing roller FD1 can be
driven and stopped independently from each other, and a so-called drive mode without
a shaft is carried out.
[0037] Further, the rotary press includes the paper threading apparatus which has paper
threading guides A1 to A5 placed in the regions from the respective paper supply units
R1 to R4 to the folding unit F1, and paper threading guides B1 to B5 placed in the
regions from the vicinity of the downstream sides of the respective slitter devices
C1 to C5 to the folding unit F1, and includes at least the same configuration and
function as described in the above described Description of the Related Art. Y denotes
branched portions and merging portions (paper threading guide branched portions/merging
portions) which are disposed at proper locations of the paper threading guides of
the paper threading apparatus and change the paper threading paths.
[0038] Paper supply unit limit switches L1 to L4 which detect arrival of the attachment
part at of the paper threading member a shown in Fig. 6 are mounted to end portions
at the respective paper supply unit sides, of the paper threading guides A1 to A4.
Further, cutting unit side limit switches L30 to L34 which detect arrival of the attachment
part at of a paper threading member b shown in Fig. 6 are mounted to end portions
at the respective cutting unit sides, of the paper threading guides B1 to B5.
[0039] Further, folding unit limit switches L10 to L19 which detect arrival of the attachment
part at of the paper threading member a or b are mounted to end portions at the folding
unit side, of the paper threading guides A1 to A5 and B1 to B5. H denotes a housing
case (paper threading belt housing container) which houses the paper threading belt
ab of the paper threading member a or b.
[0040] Furthermore, in the embodiment, waiting position limit switches L20 to L29 which
detect arrival of the attachment part at of the paper threading member a or b are
provided in spots in the middle of the two paper drawing rollers FD1 and FD1, which
are in the regions in the vicinity of the upstream side in the paper threading direction
of the folding unit F1, of the respective paper threading guides A1 to A5 and B1 to
B5.
[0041] A paper threading control unit 1 included by the paper threading apparatus of the
rotary press in the embodiment includes a paper threading path determining unit 11,
a processing unit 12 and a drive signal transmitting unit 13 as shown in Fig. 3. The
paper threading control unit 1 is connected to a paper threading pattern designating
unit 2, a paper threading start signal unit (switch) 3 and the respective paper threading
member drive units U1 to U5 and V1 to V5 which are included by the paper threading
apparatus, the printing cylinder drive units TM1 to TM4 of the printing units T1 to
T4, the paper drawing roller drive units RDM1 to RDM4, TDM1 and TDM4 of the paper
drawing rollers RD1 to RD4, TD1 and TD4 which belong to these printing units, the
waiting position limit switches L20 to L29 and the folding unit limit switches L10
to L19, and the automatic attaching units P1 to P5.
[0042] In accordance with a paper threading pattern specified by the paper threading pattern
designating unit 2, the paper threading path determining unit 11 determines the paper
webs W1 to W4 for which printing is to be performed, namely, the paper supply units
R1 to R4, the printing units T1 to T4 which perform printing, and the paper threading
path for threading each of the paper webs W1 to W4 from each of the paper supply units
R1 to R4 through any of the printing units T1 to T4 to the folding unit F1, as the
paper webs W1 to W4, the printing units T1 to T4 and the paper threading guides A1
to A4 of the paper threading path shown by the thick solid line as shown in, for example,
Figs. 1 and 4. In addition, the paper threading path determining unit 11 can conduct
driving and stopping control of the paper threading member drive units U1 to U4 provided
in the paper threading guides A1 to A4 installed along the determined paper threading
path, the printing cylinder drive units TM1 to TM4 of the printing units T1 to T4
on the paper threading path, and the paper drawing roller drive units RDM1 to RDM4,
TDM1 and TDM4 of the paper drawing rollers RD1 to RD4, TD1 and TD4 which belong to
the printing units, at the same time for each paper threading path, and combines them
as sets.
[0043] The processing unit 12 receives and stores the set information combined by the paper
threading path determining unit 11, and receives a paper threading start signal from
the paper threading start signal unit (switch) 3, respective detection signals from
the waiting position limit switches L20 to L29 and the folding unit limit switches
L10 to L19, and starting signals of automatic attaching units P1 to P5 outputted based
on the detection signals of detection unit not shown as will be described later, processes
each of the signals with reference to the stored set information, and outputs a signal
output command corresponding to the processing result to the drive signal transmitting
unit 13.
[0044] Based on a signal output command from the processing unit 12, the drive signal transmitting
unit 13 outputs operation signals or stop signals to the above described respective
drive units, that is, the respective paper threading member drive units U1 to U5 and
V1 to V5, the printing cylinder drive units TM1 to TM4, and the paper drawing roller
drive units RDM1 to RDM4, TDM1 and TDM4.
[0045] Next, a first example of paper threading by the above described paper threading apparatus
will be described.
[0046] Upon starting paper threading, the paper threading pattern designating unit 2 designates
a paper threading pattern based on the printing specification(paper threading pattern
designating step).
[0047] When the paper webs determined to be used by designation of the paper threading pattern
are, for example, paper webs W1 to W4, and the paper threading guides installed along
the determined paper threading paths are the paper threading guides A1 to A4, the
end portions in the traveling direction of the paper webs W1 to W4 are attached to
the attachments at of the respective paper threading members a1 to a4 which are caused
to wait at the end portions at the paper supply unit side of the paper threading guides
A1 to A4, in the paper supply units R1 to R4 (paper threading preparing step). a1,
a2, a3 and a4 are the paper threading members a corresponding to the paper threading
guides A1, A2, A3 and A4, respectively.
[0048] Next, the paper threading start signal unit (switch) 3 inputs a paper threading start
signal into the paper threading control unit 1. When paper threading is conducted
by designating a paper web on this occasion, the paper web is designated in advance
with a paper threading start path designating function of the paper threading start
signal unit (switch) 3. As for the designation of the paper web, the corresponding
paper supply unit is designated out of the paper supply units R1 to R4, and the paper
web of the designated paper supply unit is designated in the embodiment. However,
the designation is not limited to this, and the printing unit or the paper threading
path in which the paper web to be threaded is threaded may be configured to be able
to be designated. Hereinafter, paper threading in the situation in which all the paper
supply units R1 to R4 are designated so as to start paper threading of all the paper
webs W1 to W4 at the same time will be described.
[0049] The paper threading control unit 1 in which a paper threading start signal is inputted
determines the paper threading path, and notifies the processing unit 12 of the paper
threading path. The processing unit 12 confirms that the paper webs designated to
be threaded are the paper webs W1 to W4, and confirms the paper threading paths through
which the respective paper webs W1 to W4 are threaded, the printing units T1 to T4
corresponding to the paper threading paths and the paper threading guides A1 to A4.
The paper threading control unit 1 further instructs the drive signal transmitting
unit 13 to transmit an operation signal to each of combination sets of the respective
paper threading member drive units U1 to U4 of the paper threading guides A1 to A4
along the above described paper threading paths, the printing cylinder drive units
TM1 to TM4 of the printing units T1 to T4, and the paper drawing roller drive units
RDM1 to RDM4, TDM1 and TDM4 of the paper drawing rollers RD1 to RD4, TD1 and TD4 which
belong to these printing units. The processing unit 12 confirms that the wait position
limit switches corresponding to the respective paper threading guides A1 to A4 are
L20, L22, L26 and L28, and that the folding unit limit switches are L10, L12, L16
and L18, and forms the state of waiting the output signals of the limit switches.
[0050] The drive signal transmitting unit 13 which is instructed to transmit the operation
signal by the processing unit 12 transmits a drive signal to the above described respective
drive units included in each set so that they are operated at the same time.
[0051] When the drive signal is transmitted from the drive signal transmitting unit 13,
for example, in the set corresponding to the paper threading path extending from the
paper supply unit R1 to the folding unit F1, the paper threading member drive unit
U1 of the paper threading guide A1 is actuated, and starts to move the paper threading
member a1 toward the fold unit F1. When the drive signal is similarly transmitted
from the drive signal transmitting unit 13, the printing cylinder drive unit TM1 of
the printing unit T1 corresponding to the paper threading guide A1, and the paper
drawing roller drive units RDM1 and TDM1 of the paper drawing rollers RD1 and TD1
which belong to the printing unit T1 are actuated, and rotate the printing cylinder
of the printing unit T1 and the paper drawing rollers RD1 and TD1 which belong to
the printing unit T1 at substantially the same periphery speed as the moving speed
of the paper threading member a1 so as not to interfere with the movement of the paper
web W1 which is threaded by the above described paper threading member a1.
[0052] Similarly, in the set corresponding to the paper threading path extending from the
paper supply unit R2 to the folding unit F1, the set corresponding to the paper threading
path extending from the paper supply unit R3 to the folding unit F1, and the set corresponding
to the paper threading path extending from the paper supply unit R4 to the folding
unit F1, the respective corresponding drive units are actuated when the drive signals
are transmitted from the drive signal transmitting unit 13. By the above described
operation, the paper threading members a1 to a4 thread the end portions in the traveling
direction of the paper webs W1 to W4 attached to the respective attachment parts at
to the respective wait positions (first-stage paper threading step).
[0053] By the progress of the first-stage paper threading, the end portions in the traveling
direction of the paper webs W1 to W4 move toward the respective wait positions. In
this first example of paper threading, the lengths of the paper threading paths from
the respective paper supply units R1 to R4 to the previously determined wait positions
differ from one another, and in correspondence with this, the lengths of the paper
threading guides A1 to A4 provided along the respective paper threading paths from
the end portions at the paper supply unit sides of the respective paper supply units
R1 to R4 to the wait position limit switches L20, L22, L26 and L28 differs from one
another. The order of the lengths are in the relation of A1>A4>A2>A3. Therefore, when
the first-stage paper threading of the four paper webs W1 to W4 is started at the
same time, the wait position limit switch L26 detects the arrival of the attachment
part at of the paper threading member a3 which moves along the paper threading guide
A3 having the shortest length from the end portion at the paper supply unit to the
wait position limit switch among the paper threading members a1 to a4. Subsequently,
in order of the length from the end portion at the paper supply side to the wait position
limit switch, the shortest, the first, that is, in the order of the paper threading
guides A2, A4 and A1, the arrival at the previously determined wait position, of the
attachment part at of the paper threading member a2 which moves along the paper threading
guide A2 is detected by the wait position limit switch L28, the arrival at the previously
determined wait position, of the attachment part at of the paper threading member
a4 which moves along the paper threading guide A4 is detected by the wait position
limit switch L22, and the arrival at the previously determined position, of the attachment
part at of the paper threading member a1 which moves along the paper threading guide
A1 is detected by the wait position limit switch L20.
[0054] When the wait position limit switch L26 detects the attachment part at of the paper
threading member a3, the wait position limit switch L26 outputs a detection signal
toward the processing unit 12 of the paper threading control unit 1. The processing
unit 12 in which the detection signal of the wait position limit switch L26 is inputted
instructs the drive signal transmitting unit 13 to transmit a stop signal to the corresponding
set so as to stop each of the drive units of the above described set relating to the
paper threading path corresponding to the paper threading guide A3 provided with the
wait position limit switch L26 at the same time. The drive signal transmitting unit
13 to which the instruction is transmitted from the processing unit 12 transmits a
signal for stopping each of the drive units of the above described set relating to
the paper threading path corresponding to the paper threading guide A3 to each of
the drive units included in this set, that is, the set relating to the paper threading
path extending from the paper supply unit R3 to the folding unit F1.
[0055] Similarly, when the wait position limit switch L28 detects the attachment part at
of the paper threading member a2, the wait position limit switch L28 outputs a detection
signal toward the processing unit 12 of the paper threading control unit 1. The processing
unit 12 in which the detection signal of the wait position limit switch L28 is inputted
instructs the drive signal transmitting unit 13 to transmit a stop signal to the corresponding
set so as to stop each of the drive units of the above described set relating to the
paper threading path corresponding to the paper threading guide A2 provided with the
wait position limit switch L28 at the same time. The drive signal transmitting unit
13 to which the instruction is transmitted from the processing unit 12 transmits a
signal for stopping each of the drive units of the above described set relating to
the paper threading path corresponding to the paper threading guide A2 to each of
the drive units included in this set, that is, the set relating to the paper threading
path extending from the paper supply unit R2 to the folding unit F1.
[0056] Further, when the wait position limit switch L22 detects the attachment part at of
the paper threading member a4, the wait position limit switch L22 outputs a detection
signal to the processing unit 12 of the paper threading control unit 1. The processing
unit 12 in which the detection signal of the wait position limit switch L22 is inputted
instructs the drive signal transmitting unit 13 to transmit a stop signal to the corresponding
set so as to stop each of the drive units of the above described set relating to the
paper threading path corresponding to the paper threading guide A4 provided with the
wait position limit switch L22 at the same time. The drive signal transmitting unit
13 to which the instruction is transmitted from the processing unit 12 transmits a
signal for stopping each of the drive units of the above described set relating to
the paper threading path corresponding to the paper threading guide A4 to each of
the drive units included in this set, that is, the set relating to the paper threading
path extending from the paper supply unit R4 to the folding unit F1.
[0057] Further, when the wait position limit switch L20 detects the attachment part at of
the paper threading member a1, the wait position limit switch L20 outputs a detection
signal to the processing unit 12 of the paper threading control unit 1. The processing
unit 12 in which the detection signal of the wait position limit switch L20 is inputted
instructs the drive signal transmitting unit 13 to transmit a stop signal to the corresponding
set so as to stop the respective drive units of the above described set relating to
the paper threading path corresponding to the paper threading guide A1 provided with
the wait position limit switch L20 at the same time. The drive signal transmitting
unit 13 to which the instruction is transmitted from the processing unit 12 transmits
a signal for stopping each of the drive units of the above described set relating
to the paper threading path corresponding to the paper threading guide A1 to each
of the drive units included in this set, that is, the set relating to the paper threading
path extending from the paper supply unit R1 to the folding unit F1.
[0058] By the signals for stopping the respective drive units of the respective sets, which
are outputted by the drive signal transmitting unit 13 based on the detection signals
of these wait position limit switches L26, L28, L22 and L20, each of the drive units
included in the set relating to the paper threading path extending from the paper
supply unit R3 to the folding unit F1 stops first to stop the movement of the paper
threading member a3, and the attachment part at of the paper threading member a3 and
the end portion in the traveling direction of the paper web W3 attached to the attachment
part at are stopped in the state in which they arrive at the previously determined
position to be brought into a waiting state.
[0059] Hereunder, in sequence, each drive unit included in the set relating to the paper
threading path extending from the paper supply unit R2 to the folding unit F1 stops
to stop the movement of the paper threading member a2, and the attachment part at
of the paper threading member a2 and the end portion in the traveling direction of
the paper web W2 attached to the attachment part at are stopped in the state in which
they arrive at the previously determined position to be brought into a waiting state.
Each drive unit included in the set relating to the paper threading path extending
from the paper supply unit R4 to the folding unit F1 stops to stop the movement of
the paper threading member a4, and the attachment part at of the paper threading member
a4 and the end portion in the traveling direction of the paper web W4 attached to
the attachment part at are stopped in the state in which they arrive at the previously
determined position to be brought into a waiting state. Each drive unit included in
the set relating to the paper threading path extending from the paper supply unit
R1 to the folding unit F1 stops to stop the movement of the paper threading member
a1, and the attachment part at of the paper threading member a1 and the end portion
in the traveling direction of the paper web W1 attached to the attachment part at
are stopped in the state in which they arrive at the previously determined position
to be in a waiting state (stopping and waiting step).
[0060] After the paper webs W1 to W 4 determined to be the paper threading subjects are
in the stopping and waiting state as described above, that is, after the detection
signals of detection of arrival of the attachment parts at of the paper threading
members a1 to a4 at the predetermined positions, which are outputted by all the wait
position limit switches L20, L22, L26 and L28 which are confirmed by the processing
unit 12 at the time of paper threading pattern designation as described above, when
a start signal is inputted to the processing unit 12 of the paper threading control
unit 1 from the paper threading start signal unit (switch) 3, the processing unit
12 instructs the drive signal transmitting unit 13 to transmit an operation signal
to each of the drive units included in all the sets corresponding to all the paper
threading paths designated in the paper threading pattern designation, the drive unit
FM1 of the folding unit F1, and the paper drawing roller drive unit FDM1 of the paper
drawing rollers FD1 provided upstream in the vicinity of the folding unit F1, that
is, the respective paper threading member drive units U1 to U4 of the paper threading
guides A1 to A4 along the above described paper threading paths, the printing cylinder
drive units TM1 to TM4 of the printing units T1 to T4, all the paper drawing roller
drive units RDM1 to RDM4, TDM1 and TDM4 of the paper drawing rollers RD1 to RD4, TD1
and TD4 which belong to these printing units, the drive units FM1 of the folding unit
F1, and the paper drawing roller drive units FDM1 of the paper drawing roller FD1
provided upstream in the vicinity of the folding unit F1.
[0061] The drive signal transmitting unit 13 which is instructed to transmit operation signals
by the processing unit 12 transmits drive signals to the above described respective
drive units so that the respective drive units operate at the same time.
[0062] The above described respective drive units actuate when the drive signals are transmitted
to the respective drive units from the drive signal transmitting unit 13. By the actuation
of the respective drive units, the paper threading members a1 to a4 with the end portions
in the traveling direction of the paper webs W1 to W4 attached to the attachment parts
at are moved toward the folding unit F1 which is the terminal end of the paper threading
paths at the same time to thread the paper webs W1 to W4 to the folding unit F1 (latter-stage
paper threading step).
[0063] Arrival of the respective attachment parts at of the paper threading members a1 to
a4 which have threaded the paper webs W1 to W4 to the folding unit F1 is detected
by the folding unit limit switches L10, L12, L16 and L18 provided in the vicinity
of the end portions at the folding unit side, of the respective paper threading guides
A1 to A4, and the detection signals are inputted into the processing unit 12 of the
paper threading control unit 1.
[0064] Every time a detection signal from the folding unit limit switch L10, L12, L16 or
L18 is inputted into the processing unit 12, the processing unit 12 in which the detection
signal is inputted instructs the drive signal transmitting unit 13 to transmit a stop
signal to the paper threading member drive unit of the paper threading guide provided
with the folding unit limit switch which outputs the detection signal.
[0065] The drive signal transmitting unit 13 which receives the instruction transmits a
stop signal to the paper threading member drive unit of the paper threading guide
provided with the folding unit limit switch which outputs the detection signal, and
stops the operation of the paper threading member drive unit.
[0066] When the operation of the paper threading member drive unit stops, in the paper threading
member moving along the paper threading guide corresponding to the folding unit limit
switch which outputs the detection signal, its attachment part at is located at the
position corresponding to the installation position of the folding unit limit switch
of the paper threading guide, and the paper threading belt ab stops in the state in
which the paper threading belt ab is housed in the paper threading belt housing container
H.
[0067] When all the detection signals from the folding unit limit switches L10, L12, L16
and L18 are inputted, the processing unit 12 instructs the drive signal transmitting
unit 13 to transmit stop signals to all the above described printing cylinder drive
units TM1 to TM4, and the paper drawing roller drive units RDM1 to RDM4 and TDM1 and
TDM4 and the drive unit FM1 of the folding unit F1 and the paper drawing roller drive
unit FDM1 of the paper drawing roller FD1 provided upstream in the vicinity of the
folding unit F1.
[0068] The drive signal transmitting unit 13 to which the instruction is transmitted from
the processing unit 12 transmits stop signals to all the above described printing
cylinder drive units TM1 to TM4 and the paper drawing roller drive units RDM1 to RDM4,
TDM1 and TDM4 and the drive unit FM1 of the folding unit F1 and the paper drawing
roller drive unit FDM1 of the paper drawing roller FD1 provided upstream in the vicinity
of the folding unit F1, and stops all these drive units at the same time.
[0069] After all the paper threading members a1 to a4 are stopped, the end portions in the
traveling direction of the respective paper webs are detached from the attachment
parts at of the respective paper threading members a1 to a4. Subsequently, the rotary
press is actuated to actuate the printing cylinder drive units TM1 to TM4 of the printing
units T1 to T4, the paper drawing roller drive units RDM1 to RDM4, TDM1 and TDM4 of
the paper drawing rollers RD1 to RD4, TD1 and TD4 which belong to these printing units,
the drive unit FM1 of the folding unit F1 and the paper drawing roller drive unit
FDM1 of the paper drawing rollers FD1 provided upstream in the vicinity of the folding
unit F1 to be operated together, and the paper webs W1 to W 4 are fed downward from
the former E in the stacked state by an automatic unit not illustrated or the manual
operation by an operator.
[0070] Unlike the illustration in which the paths around the paper drawing rollers FD1 are
shown by being emphasized to make them understandable, in the paper threading apparatus
in the actual rotary press, the moving lengths of the above described paper threading
members a1 to a4 at the time of the latter-stage paper threading step, that is, the
length of the paper threading guide A1 from the installation position of the wait
position limit switch L20 to the installation position of the folding unit limit switch
L10, the length of the paper threading guide A4 from the installation position of
the wait position limit switch L22 to the installation position of the folding unit
limit switch L12, the length of the paper threading guide A3 from the installation
position of the wait position limit switch L26 to the installation position of the
folding unit limit switch L16, and the length of the paper threading guide A2 from
the installation position of the wait position limit switch L28 to the installation
position of the folding unit limit switch L18 are substantially equal. Therefore,
the respective attachment parts at of the paper threading members a1 to a4, which
are attached with the end portions in the traveling direction of the paper webs W1
to W4, arrive at the installation positions of the folding unit limit switches L10,
L12, L16 and L18 substantially at the same time and are detected by these folding
unit limit switches L10, L12, L16 and L18, and the folding unit limit switches L10,
L12, L16 and L18 output detection signals substantially at the same time. Accordingly,
stop of the respective paper threading member drive units U1 to U4 of the above described
respective paper threading guides A1 to A4, and stop of all the printing cylinder
drive units TM1 to TM4, the paper drawing roller drive units RDM1 to RDM4, TDM1 and
TDM4, the drive unit FM1 of the folding unit F1 and the paper drawing roller drive
unit FDM1 of the paper drawing roller FD1 provided upstream in the vicinity of the
folding unit F1 are all performed substantially at the same time.
[0071] As for the start signal of the latter-stage paper threading step, instead of the
operation of the paper threading start signal unit (switch) 3, the processing unit
12 of the above described paper threading control unit 1 may be configured to instruct
the drive signal transmitting unit 13 to transmit operation signals to all the respective
paper threading member drive units U1 to U4 of the paper threading guides A1 to A4
along the paper threading paths, the printing cylinder drive units TM1 to TM4 of the
printing units T1 to T4, the paper drawing roller drive units RDM1 to RDM4, TDM1 and
TDM4 of the paper drawing rollers RD1 to RD4, TD1 and TD4 which belong to these printing
units, the drive unit FM1 of the folding unit F1 and the paper drawing roller drive
unit FDM1 of the paper drawing roller FD1 provided upstream in the vicinity of the
folding unit F1, at the same instant when all the detection signals outputted by the
wait position limit switches L20, L22, L26 and L28 are inputted into the processing
unit 12 (under the condition that all the detection signals are outputted).
[0072] Next, a second example of paper threading by the above described paper threading
apparatus will be described.
[0073] In the second example of paper threading, the paper threading path determining unit
11 determines the paper webs W1 to W4 for which printing is to be performed, that
is, the paper supply units R1 to R4, the printing units T1 to T4 which perform printing,
and the paper threading path for threading each of the paper webs W1 to W4 from each
of the paper supply units R1 to R4 through any of the printing units T1 to T4 to the
folding unit F1, as the paper webs W1 to W4, the printing units T1 to T4, the paper
threading guides A1 to A4 of the paper threading paths shown by the thick solid line,
and paper threading guides B1 to B4 of paper threading paths shown by the thick broken
line as shown in, for example, Figs. 1 and 5, in accordance with the paper threading
pattern designated by the paper threading pattern designating unit 2. In addition,
the paper threading member drive unit U1 to U4. provided in the paper threading guides
A1 to A4 installed along the above described determined paper threading paths, paper
threading member drive unit V1 to V4 provided in the paper threading guides B1 to
B4, the printing cylinder drive unit TM1 to TM4 of the printing units T1 to T4 on
the paper threading paths, and the paper drawing roller drive unit RDM1 to RDM4, TDM1
and TDM4 of the paper drawing rollers RD1 to RD4, TD1 and TD4 which belong to these
printing units can be controlled to be driven and stopped at the same time for each
of the paper threading paths, and these are combined as sets.
[0074] Upon starting paper threading, the paper threading pattern designating unit 2 designates
a paper threading pattern based on the printing specification (paper threading pattern
designating step).
[0075] The paper webs which are determined to be used by designation of the paper threading
pattern are, for example, the paper webs W1 to W4, and the paper threading guides
installed along the determined paper threading paths are the paper threading guides
A1 to A4 and other paper guides B1 to B4.
[0076] The paper threading guides B1 to B4 are provided to the folding unit F1 through turn
bars with portions in the vicinities of the downstream sides of slitter devices C1,
C5, C4 and C2 that are cutting units which cut the paper webs parallel with the paper
threading direction as end portions at the cutting unit sides. The respective paper
webs W1 to W4 are cut parallel with the paper threading direction and split into two
in the width direction during paper threading in the above described four paper threading
paths by the slitter devices C1, C5, C4 and C2 provided in a rail frame unit S which
is located in the four paper threading paths in which the paper threading guides A1
to A4 are installed and at a downstream side of the printing unit in the paper threading
direction before the folding unit F1 to split each one of the paper webs W1 to W4
into two paper webs (half-width paper webs) W11 and W12, W21 and W22, W3 and W32,
and W41 and W42 (not illustrated). The paper threading paths in which the other paper
threading guides B1 to B4 are installed are the paper threading paths which extend
to the folding unit after vertically overlaying half-width paper webs W12 to W42 which
become free by the two-split by making the paper threading position in the direction
orthogonal to the paper threading direction the same position as the half-width paper
webs W11 to W41 which pass the paper threading paths in which the paper threading
guides A1 to A4 are installed even after the two-split, by the turn-bars Z1, Z5, Z4
and Z2.
[0077] In the paper supply units R1 to R4, the end portions in the traveling direction of
the paper webs W1 to W4, which are determined to be subjected to paper threading by
the above described designated paper threading pattern are attached to the attachment
parts at of the respective paper threading members a1 to a4 which are caused to wait
at the end portions at the paper supply unit sides, of the paper threading guides
A1 to A4 (paper threading preparing step).
[0078] Next, the paper threading start signal unit (switch) 3 inputs a paper threading start
signal into the paper threading control unit 1. When paper threading is conducted
by designating a paper web on this occasion, the paper web is designated in advance
with a paper threading start path designating function included in the paper threading
start signal unit (switch) 3, which is the same as the above described first example
of paper threading. As for the designation, the corresponding paper supply unit is
designated from the paper supply units R1 to R4, and the paper web of the designated
paper supply unit is designated in this embodiment. However, the designation is not
limited to this, and the printing unit or the paper threading path starting from the
paper supply unit, in which the paper web to be threaded is threaded, may be configured
to be able to be designated. Hereinafter, paper threading in the state in which all
the paper supply units R1 to R4 are designated so as to thread all the paper webs
W1 to W4 at the same time will be described.
[0079] In the paper threading control unit 1 in which a paper threading start signal is
inputted, the processing unit 12 confirms that the paper webs designated to be threaded
are the paper webs W1 to W4, and confirms the paper threading paths through which
the respective paper webs W1 to W4 are threaded, the printing units T1 to T4 corresponding
to the paper threading paths and the paper threading guides A1 to A4, B1 to B4, and
automatic attaching units P1, P2, P4 and P5. Fist, the processing unit 12 instructs
the drive signal transmitting unit 13 to transmit an operation signal to each combination
set of the respective paper threading member drive units U1 to U4 of the paper threading
guides A1 to A4 along the above described paper threading paths, the printing cylinder
drive units TM1 to TM4 of the printing units T1 to T4, and the paper drawing roller
drive units RDM1 to RDM4, TDM1 and TDM4 of the paper drawing rollers RD1 to RD4, TD1
and TD4 which belong to these printing units. Further, the processing unit 12 confirms
that the wait position limit switches corresponding to the respective paper threading
guides A1 to A4 are L20, L28, L26 and L22, that wait position limit switches corresponding
to the respective paper threading guides B1 to B4 are L21, L29, L27 and L23, that
the folding unit limit switches corresponding to the respective paper threading guides
A1 to A4 are L10, L12, L16 and L18, and that folding unit limit switches corresponding
to the respective paper threading guides B1 to B4 are L11, L19, L17 and L13, and forms
the state of waiting for the output signals of the limit switches. Further, the processing
unit 12 forms the state of waiting for actuation signals for actuating the automatic
attaching units P1, P2, P4 and P5 which are outputted based on detection signals of
detecting unit not illustrated as will be described later in order to attach end portions
in the traveling directions of the half-width paper webs W12 to W42 to attachment
parts at of paper threading members b1 to b4 in order that the other paper threading
members b1 to b4 different from the paper threading members a1 to a4 which are caused
to wait at the end portions at the cutting unit sides, of the respective paper threading
guides B1 to B4 start paper threading. b1, b2, b3 and b4 denote paper threading members
b corresponding to the paper threading guides B1, B2, B3 and B4, respectively.
[0080] The drive signal transmitting unit 13 which is instructed to transmit the operation
signal by the processing unit 12 transmits drive signals to the above described respective
drive units included in each set so that they are operated at the same time.
[0081] When the drive signal is transmitted from the drive signal transmitting unit 13,
for example, in the set corresponding to the paper threading path extending from the
paper supply unit R1 to the folding unit F1, the paper threading member drive unit
U1 of the paper threading guide A1 is actuated, and starts to move the paper threading
member a1 toward the folding unit F1. When the drive signal is similarly transmitted
from the drive signal transmitting unit 13, the printing cylinder drive unit TM1 of
the printing unit T1 corresponding to the paper threading guide A1, and the paper
drawing roller drive unit RDM1 and TDM1 of the paper drawing rollers RD1 and TD1 which
belong to the printing unit T1 actuate, and rotate the printing cylinder of the printing
unit T1 and the paper drawing rollers RD1 and TD1 which belong to the printing unit
T1 at substantially the same periphery speed as the moving speed of the above described
paper threading member a1 so as not to interfere with the movement of the paper web
W1 which is threaded by the above described paper threading member a1.
[0082] Similarly, in the set corresponding to the paper threading path extending from the
paper supply unit R2 to the folding unit F1, the set corresponding to the paper threading
path extending from the paper supply unit R3 to the folding unit F1, and the set corresponding
to the paper threading path extending from the paper supply unit R4 to the folding
unit F1, the respective corresponding drive units are actuated when the drive signal
is transmitted from the drive signal transmitting unit 13. By the above described
operation, the paper threading members a1 to a4 thread the end portions in the traveling
directions of the paper webs W1 to W4 attached to the respective attachment parts
at to the positions of the slitter devices C1, C5, C4 and C2 which are provided in
the rail frame unit S in the paper threading paths respectively.
[0083] Paper-threading at the downstream side from the slitter devices C1, C5, C4 and C2
of the respective paper webs W1 to W4 which arrive at the slitter devices C1, C5,
C4 and C2 are performed as follows.
[0084] Since the process of the flour paper webs W1 to W4 arriving at the wait positions
are the same, the paper web W1 will be described here, and explanation of the other
paper webs W2 to W4 will be omitted by showing the respective reference numerals and
characters in the parentheses.
[0085] The paper web W1 (W2, W3, W4) is split into two in the width direction parallel with
the paper threading direction while being threaded along the paper threading guide
A1 (A2, A3, A4) by passing the slitter device C1 (C5, C4, C2) provided in the rail
frame unit S by the progress of paper threading, and one paper web W1 (W2, W3, W4)
is split into two half-width paper webs W1 (W21, W31, W41) and W12 (W22, W32, W42).
The half-width paper web W11 (W21, W31, W41) is attached to the attachment part at
of the paper threading member a1 (a2, a3, a4) which moves along the paper threading
guide A1 (A2, A3, A4), and is threaded to the wait position, as in the description
of the above described first example of paper threading (however, the paper web W1
(W2, W3, W4) in the above described explanation is changed to the half-width paper
web W11 (W21, W31, W41)) with the movement of the paper threading member a1 (a2, a3,
a4).
[0086] On the other hand, in the half-width paper web W12 (W22, W32, W42) which is integral
with the half-width paper web W11 (W21, W31, W41) at the upstream side of the slitter
device C1 (C5, C4, C2), the end portion in the traveling direction approaches the
automatic attaching unit P1 (P5, P4, P2) which is the nearest to the downstream side
of the slitter device C1 (C5, C4, C2) with the movement of the above described paper
threading member a1 (a2, a3, a4). Then, a detecting unit not illustrated which detects
the end portion outputs a detection signal, and by an actuation signal which is outputted
based on this signal, the automatic attaching unit P1 (P5, P4, P2) is actuated.
[0087] The processing unit 12 of the paper threading control unit 1 receives this actuation
signal, and instructs the drive signal transmitting unit 3 to transmit an operation
signal to a paper threading member drive unit V1 (V2, V3, V4) provided in a paper
threading guide B1 (B2, B3, B4) which constitutes a set. The drive signal transmitting
unit 13 which is instructed to transmit an operation signal by the processing unit
12 transmits a drive signal to the above described paper threading member drive unit
V1 (V2, V3, V4) so that they are operated at the same time. The paper threading member
drive unit V1 (V2, V3, V4) receives the above described drive signal and starts driving
to move a paper threading member b1 (b2, b3, b4) waiting at the end portion at the
cutting unit side of the paper threading guide B1 (B2, B3, B4) toward the folding
unit. By the substantially simultaneous start of operations of the automatic attaching
unit P1 (P5, P4, P2) and the half-width paper web W12 (W22, W32, W42), the automatic
attaching unit P1 (P5, P4, P2) attaches the end portion in the traveling direction
of the half-width paper web W12 (W22, W32, W42) to the attachment part at of the paper
threading member b1 (b2, b3, b4) which moves at substantially the same speed as the
moving speed of the half-width paper web W12 (W22, W32, W42).
[0088] The paper threading member b1 (b2, b3, b4) with the end portion in the traveling
direction of the half-width paper web W12 (W22, W32, W42) attached to the attachment
part at moves along the other paper threading guide B1 (B2, B3, B4) shown by the thick
broken line, passes through the turn bar Z1 (Z5, Z4, Z2) installed in the rail frame
unit S, changes the paper threading position of the half-width paper web W12 (W22,
W32, W42) to the position in the vertical relation with the paper threading position
of the half-width paper web W11 (W21, W31, W41) which is threaded by the above described
paper threading guide A1 (A2, A3, A4) to perform paper threading toward the wait position
(first-stage paper threading step).
[0089] By the progress of the above described first-stage paper threading, the paper web
W1 (W2, W3, W4) is one piece up to the position of the slitter device C1 (C5, C4,
C2), and from the position of the slitter device C1 (C5, C4, C2), the leading side
is separated into the half-width paper web W11 (W21, W31, W41) and the half-width
paper web W12 (W22, W32, W42). Then, the end portions in the traveling directions
of the respective half-width paper web W11 (W21, W31, W41) and the half-width paper
web W12 (W22, W32, W42) move toward the previously determined wait positions respectively,
that is, the position provided with the wait position limit switch L20 (L28, L26,
L22) and the position provided with the wait position limit switch L21 (L29, L27,
L23). In this second example of paper threading, the lengths of the paper threading
paths from the position of the slitter device C1 (C5, C4, C2) to the previously determined
wait position for which the half-width paper web W11 (W21, W31, W41) heads, and to
the previously determined wait position for which the half-width paper web W12 (W22,
W32, W42) heads differ from each other, and in correspondence with this, about the
lengths of the paper threading guides provided along the respective paper threading
paths, the length of the paper threading guide which threads the half-width paper
web W11 (W21, W31, W41) is shorter than the length of the paper threading guide which
threads the half-width paper web W12 (W22, W32, W42). Further, the lengths of the
paper threading paths of the half-width paper webs W11 to W41 from the paper supply
units R1 to R4 to the previously determined wait positions through the positions of
the slitter devices C1, C5, C4 and C2 differ from one another. In correspondence with
this, about the lengths of the paper threading guides A1 to A4 provided along the
respective paper threading paths, the length of the paper threading guide A1 for threading
the half-width paper web W11 is the longest, the paper threading guide A4 for threading
the half-width paper web W41 is the second longest, the paper threading guide A2 for
threading the half-width paper web W21 is the third longest, and the paper threading
guide A3 for threading the half-width paper web W31 is the shortest.
[0090] Therefore, when the first-stage paper threading of the four paper webs W1 to W4 is
started at the same time, the arrival at the previously determined wait position of
the attachment part at of the paper threading member a3 moving along the paper threading
guide A3 having the shortest length from the end portion at the paper supply unit
to the wait position limit switch is detected by the wait position limit switch L26,
among the paper threading members al to a4 and b1 to b4.
[0091] When the wait position limit switch L26 detects the attachment part at of the paper
threading member a3, the wait position limit switch L26 outputs a detection signal
to the processing unit 12 of the paper threading control unit 1. The processing unit
12 in which the detection signal of the wait position limit switch L26 is inputted
instructs the drive signal transmitting unit 13 to transmit a stop signal to the corresponding
set so as to stop the respective drive units of the above described set relating to
the paper threading path corresponding to the paper threading guide A3 provided with
the wait position limit switch L26, that is, the paper threading member drive unit
U3 provided in the paper threading guide A3, the printing cylinder drive unit TM3
of the printing unit T3, the paper drawing roller drive unit RDM3 which drives the
paper drawing roller RD3 which belongs to the printing unit T3 and the paper threading
member drive unit V3 provided in the paper threading guide B3, at the same time. The
drive signal transmitting unit 13 to which the instruction is transmitted from the
processing unit 12 transmits a signal for stopping each of the drive units of the
above described set relating to the paper threading path corresponding to the paper
threading guide A3 to each of the drive units included in this set, that is, the set
relating to the paper threading path extending from the paper supply unit R3 to the
folding unit F1.
[0092] By the signal for stopping the above described respective drive units, which is outputted
by the drive signal transmitting unit 13 based on the detection signal of the wait
position limit switch L26, the above described respective drive units included in
the set relating to the paper threading path extending from the paper supply unit
R3 to the folding unit F1 stop to stop the movement of the paper threading members
a3 and b3, and the attachment part at of the paper threading member a3 and the end
portion in the traveling direction of the half-width paper web W31 attached to the
attachment part at are stopped in the state in which they reach the previously determined
position, and the attachment part at of the paper threading member b3 and the end
portion in the traveling direction of the half-width paper web W32 attached to the
attachment part at are stopped at the upstream side in the paper threading direction
from the position of the wait position limit switch L27, which is a previously determined
position, by the difference of the length of the paper threading guide A3 from the
slitter device C4 to the wait position limit switch L26 and the length of the paper
threading guide B3 from the end portion at the cutting unit to the wait position limit
switch L27 so that all of them are in the waiting state.
[0093] Subsequently, in the order of the shortest length from the end portion at the paper
supply unit to the wait position limit switch, that is, in the order of the paper
threading guides A2, A4 and A1, arrival at the previously determined wait position
of the attachment part at of the paper threading member a2 which moves along the paper
threading guide A2 is detected by the wait position limit switch L28, arrival at the
previously determined wait position of the attachment part at of the paper threading
member a4 which moves along the paper threading guide A4 is detected by the wait position
limit switch L22, and arrival at the previously determined wait position of the attachment
part at of the paper threading member a1 which moves along the paper threading guide
A1 is detected by the wait position limit switch L20.
[0094] When the wait position limit switch L28 detects the attachment part at of the paper
threading member a2, the wait position limit switch L28 outputs a detection signal
to the processing unit 12 of the paper threading control unit 1. The processing unit
12 in which the detection signal of the wait position limit switch L28 is inputted
instructs the drive signal transmitting unit 13 to transmit a stop signal to the corresponding
set so as to stop the respective drive units of the above described set relating to
the paper threading path corresponding to the paper threading guide A2 provided with
the wait position limit switch L28, that is, the paper threading member drive unit
U2 provided in the paper threading guide A2, the printing cylinder drive unit TM2
of the printing unit T2, the paper drawing roller drive unit RDM2 which drives the
paper drawing roller RD2 which belongs to the printing unit T2 and the paper threading
member drive unit V2 provided in the paper threading guide B2, at the same time. The
drive signal transmitting unit 13 to which the instruction is transmitted from the
processing unit 12 transmits a signal for stopping the respective drive units of the
above described set relating to the paper threading path corresponding to the paper
threading guide A2 to the above described respective drive units included in this
set, that is, the set relating to the paper threading path extending from the paper
supply unit R2 to the folding unit F1.
[0095] Similarly, when the wait position limit switch L22 detects the attachment part at
of the paper threading member a4, the wait position limit switch L22 outputs a detection
signal to the processing unit 12 of the paper threading control unit 1. The processing
unit 12 in which the detection signal of the wait position limit switch L22 is inputted
instructs the drive signal transmitting unit 13 to transmit a stop signal to the corresponding
set so as to stop the respective drive units of the above described set relating to
the paper threading path corresponding to the paper threading guide A4 provided with
the wait position limit switch L22, that is, the paper threading member drive unit
U4 provided in the paper threading guide A4, the printing cylinder drive unit TM4
of the printing unit T4, the paper drawing roller drive units RDM4 and TDM4 which
drive the paper drawing rollers RD4 and TD4 which belong to the printing unit T4 and
the paper threading member drive unit V4 provided in the paper threading guide B4,
at the same time. The drive signal transmitting unit 13 to which the instruction is
transmitted from the processing unit 12 transmits a signal for stopping the respective
drive units of the above described set relating to the paper threading path corresponding
to the paper threading guide A4 to the above described respective drive units included
in this set, that is, the set relating to the paper threading path extending from
the paper supply unit R4 to the folding unit F1.
[0096] When the wait position limit switch L20 detects the attachment part at of the paper
threading member a1, the wait position limit switch L20 outputs a detection signal
to the processing unit 12 of the paper threading control unit 1. The processing unit
12 in which the detection signal of the wait position limit switch L20 is inputted
instructs the drive signal transmitting unit 13 to transmit a stop signal to the corresponding
set so as to stop the respective drive unit of the above described set relating to
the paper threading path corresponding to the paper threading guide A1 provided with
the wait position limit switch L20, that is, the paper threading member drive unit
U1 provided in the paper threading guide A1, the printing cylinder drive unit TM1
of the printing unit T1, the paper drawing roller drive units RDM1 and TDM1 which
drive the paper drawing rollers RD1 and TD1 which belong to the printing unit T1 and
the paper threading member drive unit V1 provided in the paper threading guide B1,
at the same time. The drive signal transmitting unit 13 to which the instruction is
transmitted from the processing unit 12 transmits a signal for stopping the respective
drive units of the above described set relating to the paper threading path corresponding
to the paper threading guide A1 to the above described respective drive units included
in this set, that is, the set relating to the paper threading path extending from
the paper supply unit R1 to the folding unit F1.
[0097] By the signals for stopping the above described respective drive units, which are
sequentially outputted by the drive signal transmitting unit 13 based on the detection
signals of the wait position limit switches L28, L22 and L20, stop of each of the
drive units included in the set relating to the paper threading path extending from
the paper supply unit R2 to the folding unit F1, stop of each of the drive units included
in the paper threading path extending from the paper supply unit R4 to the folding
unit F1, and stop of each of the drive units included in the paper threading path
extending from the paper supply unit R1 to the folding unit F1 are sequentially performed.
Thereby, the paper threading members a2 and b2, a4 and b4 and a1 and b1 are stopped,
and the respective attachment parts at of the paper threading members a2, a4 and a1
and the end portions in the traveling directions of the half-width paper webs W21,
W41 and W11 attached to the respective attachment parts at are stopped in the state
in which they arrive at the previously determined positions. The respective attachment
parts at of the paper threading members b2, b4 and b1 and the end portions in the
traveling directions of the half-width paper webs W22, W42 and W12 which are attached
to the respective attachment parts at are stopped at the upstream side from the previously
determined positions. All of them are respectively in the waiting state (stopping
and waiting step).
[0098] The stop position of the attachment part at of the paper threading member b2 and
the end portion in the traveling direction of the half-width paper web W22 attached
to the attachment part at is in the position at the upstream side in the paper threading
direction by the difference of the length of the paper threading guide A2 from the
slitter device C5 to the wait position limit switch L28 and the length from the end
portion at the cutting unit side, of the paper threading guide B2 to the wait position
limit switch L29. The stop position of the attachment part at of the paper threading
member b4 and the end portion in the traveling direction of the half-width paper web
W42 attached to the attachment part at is in the position at the upstream side in
the paper threading direction by the difference of the length of the paper threading
guide A4 from the slitter device C2 to the wait position limit switch L22 and the
length from the end portion at the cutting unit side, of the paper threading guide
B4 to the wait position limit switch L23. The stop position of the attachment part
at of the paper threading member b1 and the end portion in the traveling direction
of the half-width paper web W12 attached to the attachment part at is in the position
at the upstream side in the paper threading direction by the difference of the length
of the paper threading guide A1 from the slitter device C1 to the wait position limit
switch L20 and the length from the end portion at the cutting unit side, of the paper
threading guide B1 to the wait position limit switch L21.
[0099] As described above, in the second example of paper threading, the lengths of the
paper threading guides B1 to B4 from the end portions at the cutting unit sides to
the wait position limit switches L21, L29, L27 and L23 are longer than the lengths
of the paper threading guides A1 to A4 from the slitter devices C1, C5, C4 and C2
to the wait position limit switches L20, L28, L26 and L22.
[0100] However, when the length of the paper threading guide B1 from the end portion at
the cutting unit side to the wait position limit switch L21 is set to be shorter than
the length of the paper threading guide A1 from the slitter device C1 to the wait
position limit switch L20, arrival of the attachment part at of the paper threading
member b1 which moves along the paper threading guide B1 at the previously determined
wait position is detected first by the wait position limit switch L21 in the first-stage
paper threading. Then, the stopping and waiting step in the paper threading path extending
from the above described paper supply unit R1 to the folding unit F1 is carried out
based on the detection signal of the wait position limit switch L21 by the detection.
In more detail, when detecting the attachment part at of the paper threading member
b1, the wait position limit switch L21 outputs a detection signal to the processing
unit 12 of the paper threading control unit 1. The processing unit 12 in which the
detection signal of the wait position limit switch L21 is inputted instructs the drive
signal transmitting unit 13 to transmit a stop signal to the set so as to stop the
respective drive units of the above described set relating to the paper threading
path corresponding to the paper threading guide A1 of the same set as the paper threading
guide B1 provided with the wait position limit switch L21, that is, the printing cylinder
drive unit TM1, the paper drawing roller drive units RDM1 and TDM1, and the paper
threading member drive units U1 and V1 at the same time. The drive signal transmitting
unit 13 to which the instruction is transmitted from the processing unit 12 transmits
a signal for stopping the above described respective drive units of the above described
set relating to the paper threading path corresponding to the paper threading guide
A1 to the respective drive units included in this set.
[0101] By the signal for stopping each of the above described respective drive units which
is outputted by the drive signal transmitting unit 13 based on the detection signal
of the wait position limit switch L21, the above described respective drive units
included in the set relating to the paper threading path extending from the paper
supply unit R1 to the folding unit F1 is stopped first to stop the movement of the
paper threading members a1 and b1, and the attachment part at of the paper threading
member b1 and the end portion in the traveling direction of the half-width paper web
W31 attached to the attachment part at are stopped in the state in which they arrive
at the previously determined position. The attachment part at of the paper threading
member a1 and the end portion in the traveling direction of the half-width paper web
W31 attached to the attachment part at stop at the upstream side in the paper threading
direction from the position of the wait position limit switch L21 which is the previously
determined position, by the difference of the length of the paper threading guide
A1 from the slitter device C1 to the wait position limit switch L20 and the length
of the paper threading guide B1 from the end portion at the cutting unit side to the
wait position limit switch L21. All of them are in the waiting state.
[0102] Specifically, in the above described second example of paper threading, as for each
of the paper webs W1 to W4 which are fed out of each of the paper supply units R1
to R4 and threaded along the paper threading paths previously determined by the paper
threading path determining unit 11 of the paper threading control unit 1, when either
one of two half-width paper webs divided into two by each of the slitter devices C1,
C5, C4 and C2 arrives at the previously determined wait position, each of the paper
webs W1 to W4 finishes paper threading and is brought into a stopping and waiting
state.
[0103] After the half-width paper webs W11 to W41 and W12 to W42 which are determined to
be the paper threading subjects are in the stopping and waiting state as described
above, that is, after all the detection signals relating to detection of arrival at
the predetermined positions of the attachment parts at of any one of a set of the
paper threading members a1 and b1, any one of a set of the paper threading members
a2 and b2, any one of a set of the paper threading members a3 or b3 and any one of
a set of the paper threading members a4 and b4, which are outputted by any one of
a set of L20 and L21, any one of a set of L22 and L23, any one of a set of L26 and
L27, and any one of a set of L28 and L29, which belong to the same sets out of the
wait position limit switches confirmed by the processing unit 12 on the occasion of
the paper pattern designation as described above are inputted, when a start signal
is inputted to the processing unit 12 of the paper threading control unit 1 from the
paper threading start signal unit (switch) 3, the processing unit 12 instructs the
drive signal transmitting unit 13 to transmit operation signals to the respective
drive units included in all the sets corresponding to all the paper threading paths
designated in the paper threading pattern designation, the drive unit FM1 of the folding
unit F1, and the paper drawing roller drive unit FDM1 of the paper drawing roller
FD1 provided upstream in the vicinity of the folding unit F1, that is, the respective
paper threading member drive units U1 to U4 of the paper threading guides A1 to A4
along the above described paper threading paths, the respective paper threading member
drive units V1 to V4 of the paper threading guides B1 to B4, the printing cylinder
drive units TM1 to TM4 of the printing units T1 to T4, all the paper drawing roller
drive units RDM1 to RDM4, TDM11 and TDM4 of the paper drawing rollers RD1 to RD4,
TD1 and TD4 which belong to these printing units, the drive unit FM1 of the folding
unit F1, and the paper drawing roller drive unit FDM1 of the paper drawing roller
FD1 provided upstream in the vicinity of the folding unit F1.
[0104] The drive signal transmitting unit 13 which is instructed to transmit operation signals
by the processing unit 12 transmits the drive signals to the above described respective
drive units so that they are operated at the same time.
[0105] The above described respective drive unit are actuated when the drive signals are
transmitted to them from the drive signal transmitting unit 13. By the operation,
the paper threading members a1 to a4 in which the end portions in the traveling direction
of the half-width paper webs W11 to W14 are attached to the attachment parts at, and
the paper threading members b1 to b4 in which the end portions in the traveling direction
of the half-width paper webs W12 to W42 are attached to the attachment parts at are
moved toward the folding unit F1 which is the terminal end of the paper threading
paths at the same time to thread the half-width paper webs W11 to W41 and W12 to W42,
that is, the paper webs W1 to W4 to the folding unit F1 (latter-stage paper threading
step).
[0106] In more detail, arrival of the respective attachment parts at of the paper threading
members a1 to a4 which have threaded the half-width paper webs W11 to W41 to the folding
unit F1 is detected by the folding unit limit switches L10, L18, L16 and L12 provided
in the vicinity of the end portions at the folding unit side, of the respective paper
threading guides A1 to A4, and the detection signals are inputted into the processing
unit 12 of the threading control unit 1.
[0107] Every time a detection signal from the folding unit limit switch L10, L12, L16 or
L18 is inputted into the processing unit 12, the processing unit 12 in which the detection
signal is inputted instructs the drive signal transmitting unit 13 to transmit a stop
signal to the paper threading member drive unit of the paper threading guide provided
with the folding unit limit switch which outputs the detection signal, that is, the
corresponding paper threading guide among the paper threading guides A1 to A4.
[0108] The drive signal transmitting unit 13 which receives the instruction transmits a
stop signal to the paper threading member drive unit of the paper threading guide
provided with the folding unit limit switch which outputs the detection signal, that
is, the corresponding paper threading guide among the paper threading guides A1 to
A4, and stops the operation of the paper threading member drive unit.
[0109] On the other hand, the arrival of the paper threading members b1 to b4 attached with
the half-width paper webs W12 to W42 is detected by the folding unit limit switches
L11, L19, L17 and L13 which are provided in the vicinity of the end portions at the
folding unit side by being delayed by the time required for moving the difference
of the length of the respective paper threading guides A1 to A4 from the slitter devices
C1, C5, C4 and C2 to the wait position limit switches L20, L28, L26 and L22, and the
length of the paper threading guides B1 to B4 from the end portions at the cutting
unit side to the wait position limit switches L21, L29, L27 and L23, and the detection
signals are inputted into the processing unit 12 of the paper threading control unit
1.
[0110] Every time a detection signal from the folding unit limit switches L11, L13, L17
or L19 is inputted into the processing unit 12, the processing unit 12 in which the
detection signal is inputted instructs the drive signal transmitting unit 13 to transmit
a stop signal to the paper threading member drive unit of the paper threading guide
provided with the folding unit limit switch which outputs the detection signal, that
is, the corresponding paper threading guide among the paper threading guides B1 to
B4.
[0111] The drive signal transmitting unit 13 which receives the instruction transmits a
stop signal to the paper threading member drive unit of the paper threading guide
provided with the folding unit limit switch which outputs the detection signal, that
is, the corresponding paper threading guide among the paper threading guides B1 to
B4, and stops the operation of the paper threading member drive unit.
[0112] By stopping the operation of the above described respective paper threading member
drive units, the paper threading member which moves along the paper threading guide
corresponding to the folding unit limit switch which outputs the detection signal
stops in a state in which its attachment part at is located at the position corresponding
to the installation position of the folding unit limit switch of the paper threading
guide, and the paper threading belt ab is housed in the paper threading belt housing
container H.
[0113] On the occasion of stopping the operation of the above described paper threading
member drive unit, the half-width paper webs W11 to W41 which finishes paper threading
ahead are integral with the half-width paper webs W12 to W42 at the upstream side
from the slitter devices C1, C5, C4 and C2, and therefore, are fed into the folding
unit F1 side until termination of paper threading of the half-width paper webs W12
to W42, which is later than that of the half-width paper webs W11 to W41. Thus, the
half-width paper webs W11 to W41 is drawn in and wound up with the known technique
of winding paper webs (for example, the web winding device disclosed in Japanese Patent
Laid-Open No.
10-297802 (reference publication 2)) or a manual operation until termination paper threading
of the half-width paper webs W12 to W42.
[0114] As described above, when all the detection signals from the folding unit limit switches
L10, L11, L12, L13, L16, L17, L18 and L19 are inputted, the processing unit 12 instructs
the drive signal transmitting unit 13 to transmit stop signals to all the above described
printing cylinder drive units TM1 to TM4, and the paper drawing roller drive units
RDM1 to RDM4, TDM1 and TDM4 and the drive unit FM1 of the folding unit F1 and the
paper drawing roller drive unit FDM1 of the paper drawing rollers FD1 provided upstream
in the vicinity of the folding unit F1.
[0115] The drive signal transmitting unit 13 to which the instruction is transmitted from
the processing unit 12 transmits stop signals to all the above described printing
cylinder drive units TM1 to TM4 and the paper drawing roller drive units RDM1 to RDM4,
TDM1 and TDM4 and the drive unit FM1 of the folding unit F1 and the paper drawing
roller drive unit FDM1 of the paper drawing roller FD1 provided upstream in the vicinity
of the folding unit F1, and stops all these drive units at the same time.
[0116] After the latter-stage paper threading step is finished, all the drive units except
for the paper threading member drive units U1 to U4 and V1 to V4, among the above
described respective drive units which are operated at the time of paper threading
are operated again, and the respective half-width paper webs W11 to W 41 and W12 to
W42 for which the latter-stage paper threading is finished are fed downward from the
former E in the stacked state.
[0117] The instruction to the drive signal transmitting unit 13 from the processing unit
12 of the above described paper threading control unit 1 on the occasion of the start
of the latter-stage paper threading step may be configured to be conducted at the
same time when all the detection signals which are outputted by any one of a set of
the wait position limit switches L20 and L21, any one of a set of L22 and L23, any
one of a set of L26 and L27 and any one of a set of L28 and L29 which belong the same
sets of the wait position limit switches are inputted into the processing unit 12
of the above described paper threading control unit 1, instead of the operation of
the above described paper threading start signal unit (switch) 3.
[0118] In the above described two examples of paper threading, the case in which the first-stage
paper threading of the four paper webs is started at the same time is described, but
even if the first-stage paper threading of the respective paper webs is started respectively
at optional timings, the amount of occurrence of paper loss does not change, and the
same effect as when the paper threading of the respective paper webs is started at
the same time can be obtained.
[0119] In the above described paper threading modes, it is described that the paper threading
member drive unit, the printing units and the paper drawing rollers are operated together,
or driven and stopped at the same time, and this includes a proper time difference,
for example, about one second in view of the time required for driving and stopping
the paper threading members, the printing cylinders of the printing units and the
paper drawing rollers, the response time to the outputted signals and the like.
[0120] Further, the installation positions of the wait position limit switches L20 to L29
are not limited to those of this embodiment.