BACKGROUND OF THE INVENTION
[0001] The present invention relates to containers sealed with flexible lids formed from
materials such as polymer film, aluminum foil, paper, and the like.
[0002] It is known to seal a container with a lid formed from a heavy-gauge aluminum foil
having a heat-sealable material on its underside. The lid is shaped to include a cylindrical
skirt that extends upwardly from an outer periphery of a center panel of the lid,
such that the heat-sealable material is on the radially outwardly facing side of the
skirt. The skirt is heat-sealed to a generally cylindrical inner surface of the container
body adjacent the open end of the container, the center panel of the lid thus being
recessed below a top edge of the container body. The lid includes a line of weakness
such that the center panel can be torn free of the skirt, at least part of which remains
attached to the container body. A pull tab is attached to the top surface of the center
panel to aid the user in tearing out the center panel. The pull tab typically is heat-sealed
to the center panel. For example, a container and lid generally as described above
are disclosed in
U.S. Patent No. 4,744,484 to Grabher.
[0003] A difficulty associated with such container lids arises because of inevitable variations
in the strength of the bond between the tab and the center panel. Such variations
are due to mechanical process and material variations that are difficult to control
or eliminate. Additionally, it has been found that the tab bond strength tends to
diminish with aging of the lid. Accordingly, it can be expected that some proportion
of the lids produced according to the conventional process will have a tab bond strength
that is less than the force required to detach the center panel from the skirt. When
the user pulls on the tab of such a lid, the tab will tend to come off the center
panel and the user will then have to resort to other means to open the container,
such as puncturing the lid with a sharp implement and then tearing out the lid in
pieces. This is inconvenient for the user.
BRIEF SUMMARY OF THE INVENTION
[0004] The present invention addresses the above needs and achieves other advantages, by
providing a lid formed as a laminate having a built-in opening feature. In accordance
with one embodiment of the invention, a lid for a container comprises an upper layer
of flexible sheet material laminated by an adhesive to a lower layer of flexible sheet
material to form a laminate. The laminate includes an adhesive-free region in which
the adhesive is absent between the upper and lower layers. The upper layer includes
a pair of spaced cut lines defining an integral pull strap in the upper layer. Each
of the cut lines extends from a first end to a second end. The first ends of the cut
lines define a first end of the strap at which the strap is integrally joined to the
rest of the upper layer; similarly, the second ends of the cut lines define an opposite
second end of the strap that is integrally joined to the rest of the upper layer.
At least a middle portion of the strap's length is within the adhesive-free region.
In some embodiments, the laminate is shaped to have depressions adjacent the opposite
edges of the strap to facilitate grasping the strap.
[0005] In some embodiments, the first ends and the second ends of the cut lines are outside
the adhesive-free region in an adhesively laminated area of the laminate. When the
strap is pulled to detach the lid, the pulling force is exerted on the adhesively
laminated area. Thus, the strap has the strength of the adhesive bond, and the tear-resistance
of the strap is not a limiting factor. As a result, the upper layer of the laminate
can be thinner than would otherwise be needed if the tear-resistance of the upper
layer were the limiting factor.
[0006] Alternatively, the first ends and/or the second ends of the cut lines can be within
the adhesive-free region.
[0007] The laminate in some embodiments can include at least one line of weakness radially
inward of the outer edge of the laminate, the line of weakness delineating a removable
portion of the laminate that is severable along the line of weakness from an outer
peripheral portion of the laminate. In some embodiments, the laminate is shaped to
form a generally cylindrical skirt that includes the outer peripheral portion. The
skirt can be adhered to an inner surface of a container to close the container. Pulling
on the pull strap causes the laminate to sever along the at least one line of weakness
for detaching the removable portion so as to open the container.
[0008] In one embodiment, a pair of radially spaced concentric lines of weakness are formed
in the laminate, an outer one of the lines of weakness being formed in the upper layer
and an inner one of the lines of weakness being formed in the lower layer. Each line
of weakness comprises a cut extending partially or entirely through the thickness
of the respective layer, and allows the layer to sever along the line with little
or no force. An annular region is thus defined between the lines of weakness. The
upper and lower layers outside the annular region are laminated together with an adhesive
providing a bond with a sufficient peel strength to keep the layers from separating
when the lid is pulled to detach it from the container, and hence the lower layer
severs along the inner line of weakness and the layers then separate from each other
in the annular region until the outer line of weakness is reached. The upper layer
then severs along the outer line of weakness so that the lid comes free of the container.
[0009] The separability of the layers in the annular region in some embodiments can be provided
by disposing a readily peelable adhesive in the annular region between the layers.
In other embodiments, the separability is achieved by providing no adhesive in the
annular region. Thus, the layers are adhered to each other outside the annular region
but are not adhered in the annular region.
[0010] The upper layer of the lid can be a monolayer or a multilayer structure. For instance,
the upper layer can be a single layer of polymer film such as polyester (e.g., PET).
Alternatively, the upper layer can be a laminate of a polymer film such as polyester
and a barrier layer such as aluminum foil.
[0011] In embodiments employing adhesive in the annular region, the adhesive preferably
is a pressure-sensitive adhesive (PSA). Outside the annular region a different adhesive,
such as a conventional laminating adhesive, is employed. The PSA "bridges the gap"
between the lines of weakness. Preferably, the PSA also extends somewhat outward of
the outer line of weakness and somewhat inward of the inner line of weakness so that
slight errors in the locations of the lines of weakness because of manufacturing tolerances
will not result in either line of weakness being in a location where the stronger
laminating adhesive is present.
[0012] In operation, the strap is pulled upwardly, which exerts a pulling force having an
upward component and a component generally radially inwardly away from the skirt on
each end of the strap. Initially, a portion of the skirt adjacent one or both of the
ends of the strap begins to detach from the container body until the at least one
line of weakness is reached, and then the laminate begins to sever along the at least
one line of weakness, eventually resulting in the removable portion of the lid coming
free of the portion that remains affixed to the container body. In those embodiments
having the radially spaced inner and outer lines of weakness formed respectively in
the lower and upper layers, the lid first severs along the inner line of weakness.
Further pulling of the strap away from the skirt causes the upper layer to begin separating
from the lower layer in the annular region between the lines of weakness. In those
embodiments in which no adhesive is present in the annular region, the upper layer
will immediately separate from the lower layer up to the outer (upper) line of weakness.
In other embodiments in which PSA is present in the annular region, the PSA allows
the layers to readily peel apart. When the outer (upper) line of weakness is reached,
the upper layer begins to sever along the outer line of weakness, and the removable
portion finally is completely detached from the outer peripheral portion of the laminate,
which remains attached to the container body.
[0013] The invention also provides a container having a lid as described above.
[0014] In an alternative embodiment of the invention, the laminate for forming the lid includes
an inner line of weakness in the lower layer as described above, but the outer line
of weakness is omitted. The upper and lower layers are adhered over their entire surfaces
with an adhesive such as a low bond-strength adhesive or PSA. The lid is formed such
that the skirt terminates at its top end on the inner surface of the container body.
In operation, the strap is pulled upwardly causing a portion of the skirt adjacent
each end of the strap to begin to detach from the container body until the inner line
of weakness is reached, and then the lower layer begins to sever along the inner line
of weakness. Further pulling of the strap causes the upper layer to peel away from
the lower layer until the top end of the skirt is reached, at which point the removable
portion of the lid comes free of the container.
BRIEF DESCRIPTION OF THE SEVERAL VIEWS OF THE DRAWING(S)
[0015] Having thus described the invention in general terms, reference will now be made
to the accompanying drawings, which are not necessarily drawn to scale, and wherein:
FIG. 1 is an exploded view of a container incorporating a lid in accordance with one
embodiment of the invention;
FIG. 2 is a top elevation of the lid;
FIG. 3 is a cross-sectional view through the lid along line 3-3 in FIG. 1;
FIG. 4 is a greatly magnified cross-sectional view along line 4-4 in FIG. 1;
FIG. 5 is a diagrammatic depiction of a method for making a lid in accordance with
one embodiment of the invention;
FIG. 6A is a perspective view illustrating a first step of a procedure for opening
the container in accordance with one embodiment of the invention;
FIG. 6B is a view similar to FIG. 6A, showing a further step of the opening procedure;
and
FIG. 7 is a cross-sectional view taken along line 7-7 in FIG. 6B, showing the lid
after its detachment from the container body.
DETAILED DESCRIPTION OF THE INVENTION
[0016] The present inventions now will be described more fully hereinafter with reference
to the accompanying drawings in which some but not all embodiments of the inventions
are shown. Indeed, these inventions may be embodied in many different forms and should
not be construed as limited to the embodiments set forth herein; rather, these embodiments
are provided so that this disclosure will satisfy applicable legal requirements. Like
numbers refer to like elements throughout.
[0017] A container
10 in accordance with one embodiment of the invention is illustrated in FIG. 1. The
container comprises a tubular container body
12, a bottom end closure
14 affixed to a bottom end of the container body, and a top end closure or lid
16 affixed to a top end of the container body. The lid
16 has a built-in opening feature facilitating removal of a portion of the lid to gain
access to the contents of the container. After the initial opening, a separate overcap
17 or the like can be engaged on the top end of the container body to keep any remaining
contents from being exposed to the atmosphere.
[0018] The lid
16 is formed from a laminate of flexible sheet materials. As further described below,
the laminate is die-cut to produce a disk-shaped laminate or lid blank that is subsequently
shaped by suitable tooling into a form as best seen in FIGS. 2-4. The lid has a generally
planar center panel
18 and a generally cylindrical skirt
20 that extends upwardly from an outer periphery of the center panel. A top end of the
skirt can be shaped to curl outwardly and downwardly so as to define a channel
22 (FIG. 4) that receives the top edge of the side wall
24 of the container body. The center panel
18 is recessed below the top edge of the container body side wall
24, as best seen in FIG. 4. The skirt
20 is bonded to the inner surface of the container body side wall
24 to seal the top end of the container closed.
[0019] With reference to FIG. 5, a method is now described for producing a laminate from
which the lid
16 is made. The laminate is constructed from a lower layer
26 of flexible sheet material and an upper layer
28 of flexible sheet material. The lower layer
26 preferably comprises a polymer film that is heat-sealable to a heat-sealable material
disposed on the inner surface of the container body side wall. Suitable examples of
such heat-sealable polymer films include but are not limited to polyolefins such as
polypropylene, polyethylene, and the like, or an ionomer resin such as SURLYN® or
the like. Alternatively, the lower layer
26 can comprise a metal foil (e.g., aluminum foil) having a slip coat of a heat-sealable
material on its lower surface. The upper layer
28 preferably comprises a polymer film. Suitable examples of polymer films for the upper
layer include but are not limited to polyester such as polyethylene terephthalate
(PET), metallized PET, oriented polypropylene (OPP), metallized OPP, or the like.
If desired for barrier and/or appearance reasons, the upper layer can be metallized
by vapor-depositing a thin layer of substantially pure metal such as aluminum onto
one surface of the film. The upper layer alternatively can comprise a multilayer laminated
structure such as a polymer film laminated to a barrier layer (e.g., aluminum foil).
The upper and lower layers are adhesively laminated together to form a laminate
30. The melting temperature of the upper layer desirably should be higher than that of
the lower layer by a sufficient margin to ensure that heating of the laminate for
heat-sealing the lower layer to a container body side wall does not cause melting
of the upper layer.
[0020] In one embodiment, a lower surface of the upper layer
28 that faces the lower layer is pattern-printed with an adhesive
34. The adhesive
34 is a laminating adhesive formulated to bond the layers together with a relatively
high bond strength such that the layers bonded together by the adhesive are not readily
peelable from each other. The laminating adhesive can be, for example, a two-component
polyurethane adhesive system, such as Tycel 7900/7283 available from Henkel. The laminating
adhesive
34 is applied to the upper layer in such a manner that a sufficiently large proportion
of the surface is covered by the adhesive to permit the upper layer to be adhesively
attached to the lower layer
26 at a downstream laminating station. The laminating adhesive
34 is not applied to an annular region
36 of the upper layer. In this embodiment, the annular region
36 is free of adhesive. The annular region
36 is dimensioned to occupy the area of the skirt
20 of a lid fashioned from the laminate
30. The adhesive
34 is applied to those areas outside the annular region
36, except that a region
38 that lies within the interior of the annular region
36 is kept free of adhesive for reasons soon to become apparent. Thus, the laminating
adhesive must be applied by an apparatus capable of accurately applying the adhesive
in a predetermined pattern, in registration with the pressure-sensitive adhesive but
not covering it. A suitable adhesive application device can be a gravure roll.
[0021] In another embodiment, a lower surface of the upper layer
28 that faces the lower layer is pattern-printed with a first adhesive
32 as well as with a second adhesive
34. The first adhesive
32 is applied to the annular region
36 of the upper layer. The second adhesive
34 is applied to those areas outside the annular region
36, except that a region
38 that lies within the interior of the annular region
36 is kept free of adhesive as in the prior embodiment above. The first adhesive
32 is formulated to allow the layers bonded together by the adhesive to be readily peeled
apart with relatively low peel force. The first adhesive advantageously can comprise
a pressure-sensitive adhesive (PSA). Pressure-sensitive adhesives are often based
on non-crosslinked rubber adhesives in a latex emulsion or solvent-borne form, or
can comprise acrylic and methacrylate adhesives, styrene copolymers (SIS / SBS), and
silicones. Acrylic adhesives are known for excellent environmental resistance and
fast-setting time when compared with other resin systems. Acrylic pressure-sensitive
adhesives often use an acrylate system. Natural rubber, synthetic rubber or elastomer
sealants and adhesives can be based on a variety of systems such as silicone, polyurethane,
chloroprene, butyl, polybutadiene, isoprene, or neoprene. When the laminate of the
invention is to be used for food packaging, the pressure-sensitive adhesive generally
must be a food-grade composition. Various pressure-sensitive adhesives are approved
by the U.S. Food and Drug Administration for use in food packaging, as regulated by
21 CFR Part 175. A preferred food-grade pressure-sensitive adhesive for use in the
present invention is Jonbond 743 available from Bostik Findley. Additives (e.g., particulates
or the like) can be added to the pressure-sensitive adhesive to reduce the tenacity
of the bond, if desired. The second adhesive can comprise a laminating adhesive as
previously described.
[0022] As evident from FIG. 5, the lower and upper layers
26, 28 advantageously comprise continuous lengths of material drawn from supply rolls (not
shown) and advanced by web-handling equipment through a series of work stations at
which different operations are performed on the layers. Thus, for example, the upper
layer
28 is advanced to a pattern-printing station at which the adhesive
34, or both adhesives
32, 34, is/are pattern-printed onto the lower surface of the upper layer using suitable equipment
such as a gravure roll or the like. The adhesive is applied in a recurring pattern
that repeats at intervals
d (referred to as the "index distance") along the length of the upper layer so that
multiple lids can be die-cut in proper register from the laminate
30 in a continuous manufacturing process. The upper layer
28 advantageously has a repeating eye mark
40 or other feature that is present on the layer at intervals equal to the index distance
d and is detectable by an optical detector (not shown) or the like for purposes of
controlling the timing of certain operations during the production of the laminate.
After the adhesive application at the adhesive-application station, the layers
26, 28 are brought together in superimposed relation and laminated together at a laminating
station (not shown) to form the laminate
30.
[0023] The laminate is then advanced to a cutting station (not shown) at which a pair of
lines of weakness are formed in the laminate. More specifically, an inner line of
weakness
42 is formed in the lower layer
26. The inner line of weakness
42 comprises a cut extending partially, or preferably entirely, through the thickness
of the lower layer, and can be formed by mechanical technique such as die-cutting
(so-called "kiss" cutting). Alternatively, the line of weakness can be formed by use
of a laser. The use of lasers for scoring through polymer films and laminates is generally
known, for example as described in
U.S. Patent No. 5,158,499, incorporated herein by reference. The depth of the score line formed by the laser
can be regulated by regulating the power output or beam intensity of the laser beam,
the width or spot size of the laser beam, and the amount of time a given spot on the
film surface is irradiated by the beam. These factors generally are selected based
on the characteristics of the material being scored. Some materials are more readily
scored by lasers than other materials, as known in the art. At any rate, the line
of weakness
42 weakens the lower layer so that severing of the lower layer will occur preferentially
along the line of weakness. The inner line of weakness extends in a closed loop about
a center point of the annular region
36. Preferably, the inner line of weakness
42 is circular and is concentrically positioned with respect to the annular region
36, and is slightly greater in radius than the radially innermost extent of the annular
region
36.
[0024] An outer line of weakness
44 is formed in the upper layer
28. The outer line of weakness
44 comprises a cut extending partially, or preferably entirely, through the thickness
of the upper layer, and can be formed by mechanical technique such as die-cutting
or by use of a laser. The line of weakness
44 weakens the upper layer so that severing of the upper layer will occur preferentially
along the line of weakness. The outer line of weakness
44 extends in a closed loop about the center point of the annular region
36, and advantageously is circular and is concentrically positioned with respect to the
inner line of weakness
42 and larger in radius than the inner line of weakness. The outer line of weakness
44 preferably is slightly smaller in radius than the radially outermost extent of the
annular region
36.
[0025] Additionally, at the cutting station, preferably the upper layer
28 is die-cut or laser-cut along a pair of generally parallel cut lines
46 that extend through the full thickness of the upper layer, so as to form an integral
pull strap
48 in the upper layer. At least the majority of the lengths of the cut lines
46 are located in the adhesive-free region
38 of the laminate so that the strap
48 can be lifted away from the lower layer
26 and grasped and pulled to open the container. Proper registration of the lines of
weakness
42, 44 and cut lines
46 with respect to the adhesive-free or PSA region
36 and the adhesive-free region
38 is achieved through the detection of the eye marks
40 on the laminate with an optical detector (not shown) and suitable control of the
cutting equipment based on signals from the optical detector, as would be understood
by one of ordinary skill in the art.
[0026] After the cutting station, the laminate is die-cut to cut out the individual lids
from the laminate. For each lid, the laminate is cut along a circular cut line that
is greater in radius than the outer line of weakness
44 and is concentric with respect thereto.
[0027] With reference to FIG. 4, as noted, a lid
16 is shaped by suitable tooling so that an outer peripheral portion of the disk-shaped
laminate forms a cylindrical skirt
20 having a diameter corresponding to an inner diameter of the container body side wall
24. The lid can be shaped prior to being placed onto the container, although this generally
will be practical only for laminates that can hold a deformed shape after the deforming
forces are removed, such as laminates having a layer of aluminum foil or the like.
[0028] Alternatively, the lid shaping can be accomplished concurrently with placing the
lid onto the container.
[0029] The skirt
20 is heat-sealed to the inner surface of the container body side wall, which typically
includes an impervious liner (not shown) whose inner surface has a heat-sealable material.
If desired, the shaping of the lid to form the skirt and the heat-sealing of the skirt
to the side wall can be accomplished substantially simultaneously. Preferably, the
full axial extent of the skirt is heat-sealed to the container body side wall, including
a portion
50 of the skirt extending below the inner line of weakness
42.
[0030] In operation, as illustrated in FIGS. 6A and 6B, the lid
16 is opened by lifting, grasping, and pulling the strap
48 generally upwardly. The portion
50 of the skirt begins to detach from the inner surface of the side wall
24, beginning at the bottom end of the portion
50 and proceeding up toward the inner line of weakness
42. When the inner line of weakness
42 is reached, the lower layer
26 begins to sever along the inner line of weakness
42, such that now the upper layer
28 is able to start separating from the lower layer. The upper layer
28 thus begins to separate from the lower layer
26 along the annular region
52 defined between the lines of weakness
42, 44. The layers in the annular region
52 are either unadhered to each other or are joined by the PSA so that the upper layer
readily separates from the lower layer, finally reaching the outer line of weakness
44. At that point, the upper layer
28 severs along the outer line of weakness, and the center panel
18 of the lid and the part of the skirt up to the outer line of weakness
44 are removed (FIG. 7). The part of the skirt above the outer line of weakness
44 remains attached to the container body side wall, as does a portion of the lower
layer
26 between the lines of weakness
42, 44.
[0031] Accordingly, the opening mechanism of the lid relies on the separation of the layers
26, 28 in the adhesive-free or PSA region
36. The force needed to separate the layers in the region
36 is low enough so that the lid will open reliably, eliminating or at least greatly
reducing the incidence of opening failures caused by inadvertent tab detachments or
the like. The provision of an integral strap
48 further aids in preventing such failures, and saves on material and process costs
ordinarily required for making and attaching a separate tab.
[0032] As noted, with reference to FIG. 3, to allow easy grasping of the strap
48, the laminate preferably includes an adhesive-free region
38 in which a portion of the upper layer
28 encompassing at least a middle portion of the strap is not adhered to the underlying
layer of the laminate. Additionally, in some embodiments of the invention, the center
panel
18 of the lid can be formed to include depressions
60 adjacent the opposite side edges of the strap
48 to facilitate the initial grasping of the strap to lift it away from the underlying
layer
26 of the lid.
[0033] Polymer films tend to tear easily, and hence there is a risk that when the strap
48 is pulled to detach the lid from the container, one end of the strap may tear away
from the lid, or even both ends of the strap may tear away from the lid. It would
then be more difficult to remove the lid because there would not be any easily graspable
part of the lid. The user may have to resort to using a tool to puncture and tear
through the lid in order to remove it. This is undesirable.
[0034] To address this potential problem, a lid in accordance with a further embodiment
of the present invention is generally similar to the lid
16 of FIG. 3 as previously described, but is modified such that the ends of the cut
lines
46 defining the strap are located outside of the adhesive-free region
38, in an adhesively laminated area of the laminate. When the strap is pulled to detach
the lid, the pulling force is exerted on the adhesively laminated area. Thus, the
strap has the strength of the adhesive bond, and the tear-resistance of the strap
is no longer the limiting factor. As a result, the upper layer
28 of the laminate can be thinner than would otherwise be needed if the tear-resistance
were the limiting factor. This embodiment can substantially reduce or eliminate the
incidence of straps tearing free of the lids before opening is successfully accomplished.
[0035] When the upper layer
28 comprises a polymer film and the lower layer
26 comprises a metal foil with a heat seal slip coat on its lower surface, the inner
line of weakness
42 advantageously can be omitted. The outer line of weakness
44 can extend through nearly the entire thickness of the laminate. When the strap is
pulled to open the container, the lid severs along the line of weakness
44, leaving a portion of the laminate above the line
44 still attached to the container, the remainder of the lid coming free of the container.
[0036] Many modifications and other embodiments of the inventions set forth herein will
come to mind to one skilled in the art to which these inventions pertain having the
benefit of the teachings presented in the foregoing descriptions and the associated
drawings. For example, while the lid
16 shown and described above has a circular peripheral shape, the present invention
also encompasses lids of other shapes such as oval, rectangular, etc. In this regard,
terms used herein such as "annular", "radial", "concentric", and the like, are intended
to apply to all such shapes rather than being restricted to circular lids. Therefore,
it is to be understood that the inventions are not to be limited to the specific embodiments
disclosed and that modifications and other embodiments are intended to be included
within the scope of the appended claims. Although specific terms are employed herein,
they are used in a generic and descriptive sense only and not for purposes of limitation.
1. A lid for sealing a container, the lid comprising:
a flexible laminate comprising an upper layer and a lower layer, the laminate having
an outer peripheral edge and at least one line of weakness comprising a closed loop
spaced radially inward of the outer peripheral edge so as to delineate a removable
portion of the laminate severable from an outer peripheral portion of the laminate;
wherein the upper layer of the removable portion is cut along a pair of spaced cut
lines to define a strap, each cut line extending from a first end to an opposite second
end, the first ends of the cut lines defining a first end of the strap, the second
ends of the cut lines defining an opposite second end of the strap, the strap being
integrally joined to the upper layer at the first and second ends of the strap;
the adhesive being absent in an adhesive-free region underlying at least a middle
portion of the strap so that the middle portion of the strap can be lifted from the
lower layer and pulled to cause the laminate to sever along the line of weakness.
2. The lid of claim 1, wherein the first ends and the second ends of the cut lines defining
the strap are located outside the adhesive-free region in an adhesively laminated
area of the laminate.
3. The lid of claim 1, wherein an outer peripheral region of the laminate is shaped to
include a generally cylindrical skirt such that the lower layer of the skirt faces
radially outward and the upper layer of the skirt faces radially inward.
4. The lid of claim 3, wherein the at least one line of weakness is located in the skirt.
5. The lid of claim 1, wherein the lower layer comprises a heat-seal layer forming a
lowermost surface of the lid.
6. The lid of claim 5, wherein the upper layer comprises a polymer film.
7. The lid of claim 6, wherein the lower layer includes an aluminum foil layer.
8. The lid of claim 1, wherein the lid is shaped to include depressed areas adjacent
opposite edges of the pull strap to facilitate grasping the pull strap.
9. A container comprising:
a container body comprising a side wall having a top edge encircling an opening of
the container body, the side wall having an inner surface;
a lid formed of a flexible laminate comprising an upper layer and a lower layer, the
lid comprising a central panel that is generally disk-shaped and a generally cylindrical
skirt joined to an outer periphery of the central panel and extending upwardly therefrom
such that the lower layer of the skirt faces radially outwardly, the skirt being bonded
to the inner surface of the container body, the laminate having an outer peripheral
edge and at least one line of weakness comprising a closed loop spaced radially inward
of the outer peripheral edge so as to delineate a removable portion of the laminate
severable from an outer peripheral portion of the laminate;
wherein the upper layer of the removable portion is cut along a pair of spaced cut
lines to define a strap, each cut line extending from a first end to an opposite second
end, the first ends of the cut lines defining a first end of the strap, the second
ends of the cut lines defining an opposite second end of the strap, the strap being
integrally joined to the upper layer at the first and second ends of the strap;
the adhesive being absent in an adhesive-free region underlying at least a middle
portion of the strap so that the middle portion of the strap can be lifted from the
lower layer and pulled to cause the laminate to sever along the line of weakness.
10. The container of claim 9, wherein the first ends and the second ends of the cut lines
defining the strap are located outside the adhesive-free region in an adhesively laminated
area of the laminate.
11. The container of claim 9, wherein the lid is shaped to include depressed areas adjacent
opposite edges of the pull strap to facilitate grasping the pull strap.
12. The container of claim 9, wherein the at least one line of weakness is located in
the skirt and comprises an outer line of weakness formed in the upper layer and an
inner line of weakness formed in the lower layer at a position spaced below the outer
line of weakness, wherein the upper and lower layers in an annular region of the skirt
between the outer and inner lines of weakness are readily separated by exerting a
peel force on the upper layer, and wherein the upper and lower layers outside the
annular region are laminated together with an adhesive providing a bond with a greater
peel strength than the peel force required to separate the layers in the annular region.
13. The container of claim 12, wherein the lower layer of the skirt is bonded to the inner
surface of the container body such that a peel force required for peeling the skirt
from the inner surface of the container body exceeds the peel force required for peeling
the upper layer from the lower layer in the annular region of the skirt.
14. The container of claim 12, wherein the adhesive outside the annular region bonds the
upper and lower layers together such that a peel force required for peeling the layers
apart outside the annular region exceeds the peel force required for peeling the skirt
from the inner surface of the container.
15. The container of claim 12, wherein a portion of the skirt below the inner line of
weakness is bonded to the inner surface of the container.
16. The container of claim 12, wherein the lower layer of the lid comprises a heat-seal
layer forming a lowermost surface of the lid.
17. The container of claim 16, wherein the lower layer further comprises an aluminum foil
layer, and the heat-seal layer comprises a slip coat of heat-seal material applied
to the aluminum foil layer.
18. The container of claim 12, wherein the upper layer of the lid comprises a polymer
film.
19. The container of claim 12, wherein a pressure-sensitive adhesive is disposed between
the upper and lower layers in the annular region.
20. The container of claim 19, wherein the adhesive outside the annular region comprises
a laminating adhesive.