FIELD OF THE INVENTION
[0001] The present invention concerns an apparatus for the automatic preparation of a drug
and the relative method of preparation. In particular, the present invention is used
for the preparation and dosage of liquid homogeneous solutions or dispersions of chemical
products, of synthetic or natural origin, in order to prepare solutions for clinical
use in the human and veterinary field or for industrial use.
BACKGROUND OF THE INVENTION
[0002] It is known that the preparation of a drug starting from two or more basic components
contained in suitable containers, and the relative transfer to a container suitable
for the intravenous administration of the drug itself are somewhat difficult, especially
in the case of therapies in the oncological field which include the administration
of chemotherapy drugs.
[0003] A first difficulty is connected to the fact that the prescription of a drug to a
patient in chemotherapy occurs after his clinical state has been evaluated and the
prescribed doses must be confirmed by a medical examination with every cycle. Consequently,
the unit responsible for the preparation of the drug with the particular dosage must
prepare solutions, which are always personalized and different each time, of the drug
with the correct dosage. This has to be done very quickly, and often in great quantities,
and so as to allow the nursing staff then to administer the therapies during working
hours, often in a day hospital.
[0004] Another difficulty is connected to the variety of molecules used and the need to
control the delivery of the preparations, according to how they will be used within
the stability period that is characteristic of each preparation. The number of solutions
prepared a year can be in the order of several tens of thousands, with some dozens
of different molecules, of which a large part in everyday use. Another difficulty
is the need to guarantee absolutely sterile conditions in every step of the preparation
cycle.
[0005] The drugs, or their components, are supplied in containers with doses that vary between
about 50% and 150% of the average individual daily dose. The complexity of the therapeutic
protocols may even entail the use of five different active principles, distributed
over several days.
[0006] Typically, the operation to prepare the drug consists in taking a solution containing
the drug from a container located in an extractor hood, using a sterile syringe, and
controlling visually, on the graduated scale of the syringe, the volume of the solution
picked up.
[0007] The accuracy of the assessment depends on the optical aberrations due to the parallax
error in the alignment between the operator's eye and the graduated scale of the syringe.
This mistake can be accentuated, if the interference of the glass of the extractor
hood is taken into account.
[0008] Subsequently, the solution taken is further diluted and infused through an injection
point into a sac or container made of deformable plastic material.
[0009] Since the compounds are often toxic, the dosage must be extremely accurate, according
to the measuring instruments used, such as sterile syringes and connection sets between
the syringe and the containers. Care must also be taken to keep the products sterile
by means of methodical disinfection standards. For example, the work place is protected
by adequate techniques to prevent the production of spray during the dilution, intake
and preparation of the drug.
[0010] The use of extractor hoods and individual protection devices, such as gloves, work
uniform and mask, allows to protect the operator and the work spaces but, at the same
time, it limits spaces available for maneuver and makes the dosing operations not
very easy, especially if we consider that these operations are repeated by the operator
many times in the course of the working day. The repetitiveness of the operation and
the familiarity acquired by the operator in handling the components of the drug also
lead to a drop in attention of the operator, which increases the probability of mistakes.
For example, the manual operation could be mistaken due to an exchange of the solutions
used or to a mistake in the dosage. In fact, the solutions are mostly colorless or
have similar colors and packaging. If a mistake is made, it would be impossible to
detect it before the drug is administered.
[0011] Such mistakes can have very serious consequences, also considering the often critical
clinical situation of the patient.
[0012] Furthermore, this type of manual preparation requires maximum precision in order
to limit to a minimum the waste of the drug which is usually very expensive.
[0013] The international application
WO-A-99/63547 discloses an apparatus for the preparation of radioactive solutions in which a computer
controlled syringe pump is used to transfer the solution between reagent vials and
to dispense the reagents.
[0014] Purpose of the present invention is to achieve an apparatus and perfect a relative
method that allows to prepare a drug automatically, starting from several components,
in an accurate and safe way, both for the patient and for the operator, which is totally
sterile, quick and with repeatable results in an accurate manner.
[0015] The Applicant has devised, tested and embodied the present invention to overcome
the shortcomings of the state of the art and to obtain these and other purposes and
advantages.
SUMMARY OF THE INVENTION
[0016] The present invention is set forth and characterized in the independent claims, while
the dependent claims describe other characteristics of the invention or variants to
the main inventive idea.
[0017] In accordance with the above purpose, an apparatus for the automatic preparation
of a drug consisting of at least two components comprises a first container for a
first component, a second container for a second component and a third container to
receive the drug thus prepared.
[0018] According to a characteristic feature of the present invention, the apparatus also
comprises an intermediate container for the preparation of the drug, connected both
to the third container and also, by means of valve means selectively openable and
closable, to the first and second containers; an intake/injection device, able to
be activated in intake mode in order to take in dosed quantities of the first and
second component inside the intermediate container, and able to be activated in injection
mode in order to transfer the prepared drug from the intermediate container to the
third container; and an electronic control unit suitable to manage automatically and
in a coordinated manner the selective activation of the valve means and the intake/injection
device.
[0019] According to an advantageous variant of the present invention, the electronic unit
comprises, or is associated with, memorization means able to memorize data relating
to predetermined doses of the drug. Advantageously, furthermore, the apparatus according
to the present invention is provided with sensor means able to detect the values of
said dosed quantities and to transmit them to the electronic control unit. In this
way, from a comparison between the memorized data and the values detected, it is possible
to control the correctness of the quantities of the components actually taken in,
thus preventing any toxic effect for the patient.
[0020] Advantageously, the whole preparation operation is automated and does not involve
the operator directly, except for the preparation of the containers that feed the
components and except in the startup and control of the preparation procedure managed
by the electronic control unit.
[0021] The present invention thus allows to prepare a drug automatically, starting from
several components, in an accurate and safe way, both for the patient and for the
operator, which is quick and with repeatable results in an accurate manner.
[0022] Advantageously, the exact quantity of the component taken in is controlled by calibrating
the intake/injection device, the containers and the relative connection circuits.
The calibration values are inserted into the electronic control unit by the operator
responsible for starting each operation to prepare the drug or, preferably, memorized
once only in the control unit.
[0023] Any change in the intake/injection device, the containers and the relative connection
circuits is detected by said sensor means and signaled to the control unit which,
by means of suitable alarm means, for example, acoustic and/or visual, obliges the
operator to insert or recall from the memory the corresponding calibration values.
[0024] The accuracy of intake and dosage that is thus determined also allows to reduce waste
in the components of the drug, allowing a considerable saving in costs.
[0025] An advantageous variant of the present invention provides to use a dosing syringe,
of the sterile type, as an intake/injection device.
[0026] By using sterile containers, syringes and relative connection circuits, the apparatus
in its entirety is rendered sterile and prevents contaminations of the drug prepared.
[0027] In an unclaimed example the apparatus can also be used as an injector-doser in the
course of parenteral therapy according to a program controlled by the electronic control
unit, by connecting the sterile syringe to an infusion line of suitable length.
BRIEF DESCRIPTION OF THE DRAWINGS
[0028] These and other characteristics of the present invention will become apparent from
the following description of a preferential form of embodiment, given as a non-restrictive
example with reference to the attached drawings wherein:
- fig. 1 is a schematic representation of an apparatus for the automatic preparation
of a drug according to the present invention;
- fig. 2 is a schematic representation of a method for the automatic preparation of
a drug according to the present invention
DETAILED DESCRIPTION OF A PREFERENTIAL FORM OF EMBODIMENT
[0029] With reference to fig. 1, an apparatus 10 according to the present invention is used
for the preparation of chemotherapy drugs formed by two or more components and used
in oncological therapies.
[0030] The apparatus 10 comprises two containers 12 and 14, a first container 12 that contains
a drug in solution, at a concentration such that it must be suitably diluted so as
to be administered to the patient, and a second container 14 that contains a diluent
for the drug in solution to be diluted.
[0031] The drug suitably prepared is sent, as shown hereafter, to a medical sac 16.
[0032] The containers 12 and 14 are of the sterile closing type, standard for medical applications,
as is the medical sac 16.
[0033] The containers 12 and 14 and the medical sac 16 are put in communication with corresponding
circuits 15, 17 and 19, of the sterile type, also standard for medical applications,
which in turn converge into a hydraulic connection element 18, for example formed
by a two-way Luer-Lock ramp.
[0034] Downstream of the connection element 18 a container 27 is provided, selectively connected
with the containers 12, 14 and 16, inside which, as will be shown hereafter, the drug
is mixed and prepared.
[0035] Connected to the connection element 18 there are two taps 34 and 36, for example
two-way or three-way, which are associated respectively with the circuits 15 and 17,
in order to regulate the quantity of the stream of drug in solution and of diluent
entering the connection element 18. The circuits 15 and 17 can consist of needles
or ventilated needles which perforate the containers 12 and 14 and which are attached,
screwed or inserted into the respective taps 34 and 36. The perforation of the containers
12 and 14 is guided by a slide or cradle or hopper on the bottom of which there are
packings, either rigid or elastic, in such a number as to regulate the penetration
of the points of the needles on the inner side of the containers 12 and 14, allowing
maximum recoup of the content thereof.
[0036] The taps 34 and 36 are driven by relative independent motors 35 and 37, to operate
in coordination with each other so as to determine all the possible combinations of
quantities of drug in solution and diluent. The motors 35 and 37 move shaped guides,
not shown in the drawings, to house the external wings of the taps 34 and 36.
[0037] The exact dosage quantities of the drug in solution and of diluent are selectively
taken in by a dosing syringe 20, whose hollow cylinder 26 defines inside it the container
27. Inside the cylinder 26 the drug in solution and the diluent are mixed, and from
here the prepared drug is injected, through the element 18, into the medical sac 16.
[0038] In particular, the hollow cylinder 26 of the dosing syringe 20 has a Luer-Lock tip
21, inserted into the connection element 18, and a piston 22 inserted slidingly inside
it.
[0039] The piston 22 and the cylinder 26 are able to slide one with respect to the other,
along the common longitudinal axis X, to perform the known intake and injection of
the syringe 20.
[0040] The piston 22 is provided with a piston-thrust portion 24, which is constrained to
suitable retaining fins 32.
[0041] A suitable electric motor 28, shown schematically in fig. 1, is able to act by means
of a transmission mechanism 29, on the fins 32, in order to drive the piston-thrust
24 and thus move the piston 22 in alternate mode, along its longitudinal axis X. If
the piston 22 is moved in the direction of the arrow F in fig. 1, the syringe 20 operates
in intake mode, whereas if the piston 22 is moved in the direction of the arrow G
in fig. 1, the syringe 20 operates in injection mode.
[0042] The transmission mechanism 29 can consist of a worm screw, a screw pin, metal or
polymer telescopic extensions, as required.
[0043] The base 23 of the cylinder 26 is constrained to other fins 30, mounted on the motor
28.
[0044] The connection between the fins 30 and 32 and the base 23 and the piston-thrust 24
may be made by means of a screw, an elastic element, an attachment tooth or by means
of vacuum.
[0045] The preparation of the drug according to the present invention is made according
to updated dosages of the drugs to be administered to each patient. In a first step
of the method to prepare the drug, indicated by block 51 in fig. 2, the doses are
memorized in a database 42 as drug preparation data, together with the chemical-physical
characteristics of the components and possible other necessary data.
[0046] In a second step of the method according to the invention, the containers 12 and
14 are prepared, block 52 in fig. 2.
[0047] Moreover, in the second step, block 53 in fig. 2, the medical sac 16 is prepared,
into which the drug, prepared and ready to be administered, is introduced.
[0048] According to the invention, we then have a step of opening at least one of the two
taps 34 and 36, block 54 in fig. 2, to allow the passage of a determinate dosed quantity
of drug in solution and/or diluent. In the typical step of preparing the drug, we
find both the taps 34 and 36 open, simultaneously or following a predetermined sequence,
so as to allow the passage of a determinate quantity of drug in solution and diluent.
When only the tap 36 is open, this corresponds to the step when the circuits and the
syringe are washed by the diluents, which is propaedeutic to the preparation of a
new drug.
[0049] Subsequently, the method according to the invention provides an intake step by the
syringe 20, block 55 in fig. 2, which is simultaneous with the step of mixing the
drug in solution and the diluent in the cylinder 26 of the syringe 20, so as to prepare
the final drug.
[0050] Afterwards, we have a step of closing the taps 34 and 36 so as to prevent unwanted
returns of liquid towards the containers 12 and 14, block 56, and a subsequent step
of injection by means of the syringe 20, block 59, of the drug prepared, formed by
the drug in solution and the diluent, into the appropriate sac 16.
[0051] In order to coordinate the opening and closing of the taps 34 and 36 with the movement
of the piston 22 during the intake and injection steps, and to guarantee the correct
dosage of the drug, the apparatus 10 is provided with a control unit 40, which is
electronically connected also to the clinical database 42 which contains the dosages.
[0052] The control unit 40 commands the two motors 35 and 37 of the taps 34 and 36, in order
to selectively control the opening and closing thereof, simultaneously or in sequence,
according to the dosage provided for the preparation of a determinate drug to be administered.
[0053] Furthermore, the control unit 40 is also able to command the activation of the electric
motor that drives the piston-thrust 24, so as to determine the relative steps of intake
and injection.
[0054] The entity of the travel of the piston 22 and the opening of the taps 34 and 36 determines
the quantity of drug in solution and of diluent taken in, and is controlled by suitable
electro-mechanical and/or electronic sensors 39, 41 and 43, shown schematically in
the drawings.
[0055] In particular, during the intake step, the sensors 39, 41 and 43 detect signals relating
to the dosed quantities and send them to the control unit 40, and also the sequence
with which the components are taken in through the taps 34 and 36.
[0056] The signals are used for a safety check, block 57 in fig. 2, by the control unit
40, which calculates the exact composition of the various components in the drug,
and verifies if the doses are correct by comparing them with the pre-set ones in the
database 42. If the doses are not correct, then the drug prepared in container 16
is expelled, block 58 in fig. 2, and eliminated, with the restoration of a new container
16, block 53 in fig. 2. On the contrary, if the doses are correct, the drug prepared
is injected, block 59.
[0057] The quantity and speed of transfer of the drug in solution and diluent through the
circuits 15, 17 and 19 depends on the speed of movement of the piston 22, commanded
by the electric motor 28 which in turn is commanded by the unit 40. The speed, in
particular, is adjustable according to the doses of drug prescribed, and also according
to the nature of the components to be taken in, for example lyophilized drug or in
solution, and the viscosity of the solutions prepared or injected, to prevent the
formation of instantaneous over-pressure or back flows into the containers 12, 14
and 16.
[0058] Advantageously, furthermore, the force applied by the motor to move the piston 22
is such as to allow operations in depression and to empty the containers 12 and 14
also without an air valve, with a considerable reduction of waste. Alternatively,
it is possible to use a ventilated needle and perform the same emptying operation
at atmospheric pressure. However, the depression operation allows to reduce the possibility
of leakages in the subsequent operation of the feed container.
[0059] Another safety and precision measure is given by a spirit level device 38.
[0060] One advantage of the invention is that, all in all, the operating parts of the apparatus
10, that is, the motor that drives the syringe 20, the syringe 20 itself, the taps
34 and 36 with the relative motors 35 and 37 and part of the circuits 15, 17 and 19,
have a limited overall bulk, such that they can easily be housed on the work surface
of the chemical or microbiological hoods, or hoods for chemotherapy, and the isolators
for advanced aseptic processing.
[0061] Advantageously, the containers 12, 14 and 16 used are provided with recognition labels,
read optically or electromagnetically, for example a bar code, so that each operation
to insert data relating to the components used in the control unit 40 can be validated
by means of automatic reading, thus considerably reducing possibilities of mistakes
that are found when said data is introduced manually by means of a keyboard. In particular,
at the end of the preparation of the drug, the control unit 40 commands a bar code
to be printed, which certifies the correct sequence and conformity of preparation
and which contains the references of the final destination, the sequence of operations
performed and the operators who intervened. Instead of the bar code, an RFID tag can
be used, which also gives the advantage of traceability.
[0062] Advantageously, furthermore, the apparatus 10 can be aligned with other identical
apparatuses for a battery functioning on the work surface of the hoods, or on a surface
suspended by a frame outside the hoods. The modular nature of the apparatus 10 allows
to associate several lines to prepare the drug in a battery under the same hood or
insulator. In this case, the connections and electric feeds and the electric control
boards for the functioning of the apparatuses 10 can be disposed towards the outside
of the work surface of the hoods and can converge independently, by means of an electric
circuit, in the sole control unit 40. In this way, the simultaneous functioning of
the individual lines is possible even in the event of an interruption or malfunction
of an apparatus.
[0063] It is clear that modifications and/or additions of parts and/or steps may be made
to the apparatus for the automatic preparation of a drug and the relative method of
preparation as described heretofore, without departing from the field and scope of
the present invention.
[0064] For example, it comes within the field of the present invention to provide that the
motor 28 that commands the movement of the piston 22 is of the pneumatic type and
that this movement is transmitted directly or by mechanical transmission and that
it is controlled electro-mechanically.
[0065] Moreover, the motors 35 and 37, instead of shaped guides, may be provided with grippers
or hooks or clamps, in order to drive the external wings of the taps 34 and 36.
[0066] Furthermore, the motor 28 may be conformed so as to collect the possible leaks from
the circuits 15 and 17, and may be made of material resistant to corrosion from chemical
substances used in the operation to decontaminate the work spaces and/or the chemical
neutralization operation.
[0067] Advantageously, moreover, a transparent shell may be mounted on the motor 28, which
surrounds the syringe 20 and the taps 34 and 36, to reveal and/or confine any sprays
that develop.
[0068] It is also clear that, although the present invention has been described with reference
to specific examples, a person of skill in the art shall certainly be able to achieve
many other equivalent forms of apparatus for the preparation of a drug and the relative
method of preparation, having the characteristics as set forth in the claims and hence
all coming within the field of protection defined thereby.
1. Apparatus for the automatic preparation of a drug consisting of at least two components,
comprising a first container (12) for a first of said components, a second container
(14) for a second of said components, a third container (16) to receive the prepared
drug,
characterized in that it also comprises:
- an intake/injection device able to be activated in intake mode to simultaneously
take in and mix dosed quantities of said first and second component, and activated
in injection mode to transfer the mixed drug to said third container (16) and consisting
of a sterile dosing syringe (20) comprising a hollow cylinder (26), which defines
an intermediate container (27) for the mixing of said at least two components to obtain
said drug, connected both to said third container (16) and also, by means of valve
means (34, 36) driven by relative independent motors (35, 37) and selectively openable
and closable, to said first container (12) and to said second container (14), and
a piston (22) able to slide inside the hollow cylinder (26) to perform the intake/injection
operation of the dosing syringe (20);
- a first (15) and a second (17) sterile circuit which respectively connect, by means
of said valve means (34, 36), a hydraulic connection element formed by a two-way Luer-Lock
ramp (18) to the respective first container (12) and second container (14), inside
said two-way Luer-Lock ramp. (18) dosed quantities of said at least two components,
taken in from said first container (12) and second container (14), being made to pass
before entering in said intermediate container (27);
- a third (19) sterile circuit being provided to connect said two-way Luer-Lock ramp
(18) with the third container (16),
- said hollow cylinder (26) of said dosing syringe (20) comprising a Luer-Lock tip
(21) inserted into the two-way Luer-Lock ramp (18) for the connection of the dosing
syringe (20) to the two-way Luer-Lock ramp (18);
- an electronic control unit (40) suitable to manage automatically and in a coordinated
manner the selective activation of said valve means (34, 36) and of said intake/injection
device (20).
2. Apparatus as in claim 1, characterized in that the electronic control unit (40) is associated with, or comprises, memorization means
(42) able to memorize data relating to pre-determined preparation doses of the drug.
3. Apparatus as in claim 1 or 2, characterized in that it also comprises sensor means (39, 41, 43) able to detect the values of the quantities
dosed and to transmit them to the electronic control unit (40).
4. Apparatus as in any claim hereinbefore, characterized in that it comprises drive means (28), controlled by the electronic control unit (40), which
is able to drive the intake/injection device (20).
5. Apparatus as in claims 4, characterized in that said drive means (28) is able to apply a force to move the piston (22) of the dosing
syringe (20) such as to allow operations in depression and to empty the first container
(12) and the second container (14).
6. Apparatus as in claims 4 and 5 or 6, characterized in that said piston (22) is provided with a piston-thrust portion (24), which is constrained
to suitable retaining fins (32), said drive means comprising an electric motor (28)
being able to act by means of a transmission mechanism (29) on the fins (32) in order
to drive the piston-thrust (24) and thus move the piston (22) in alternate mode, so
as to determine the intake or injection operation mode of the dosing syringe (20).
7. Method for the automatic preparation of a drug consisting of at least two components,
characterized in that it comprises:
- a first step in which the data relating to pre-determined preparation doses of said
drug are memorized in memorization means (42) associated with an electronic control
unit (40);
- a second step in which at least a first container (12) is prepared for a first of
said components, a second container (14) for a second of said components and a third
container (16) to receive the drug prepared;
- a third step in which, by means of said electronic control unit (40), valve means
(34, 36) driven by relative independent motors (35, 37) are selectively opened, associated
with an intermediate container (27) for the mixing of said at least two components
to obtain said drug, so as to put the first container (12) and the second container
(14) in communication with said intermediate container (27), a hydraulic connection
element formed by a two-way Luer-Lock ramp (18) being used to connect, by means of
said valve means (34, 36), a first (15) and a second (17) sterile circuit to the respective
first container (12) and second container (14), inside which two-way Luer-Lock ramp
(18) dosed quantities of said at least two components, taken in from said first container
(12) and second container (14), are made to pass before entering in said intermediate
container (27);
- a fourth step in which, by means of the electronic control unit (40), an intake/injection
device consisting of a sterile dosing syringe (20) comprising a hollow cylinder (26),
which defines said intermediate container (27) for the mixing of said at least two
components to obtain said drug and comprises a Luer-Lock tip (21) inserted into the
two-way Luer-Lock ramp (18) for the connection of the dosing syringe (20) to the two-way
Luer-Lock ramp (18), is activated in intake mode in order to take in, selectively,
dosed quantities of the first component and the second component from said two-way
Luer-Lock ramp (18) inside the intermediate container (27), and in which, simultaneously
with the intake, said components are mixed and the drug prepared;
- a fifth step in which, by means of said electronic control unit (40), said valve
means (34, 36) are closed;
- a sixth step in which, by means of said electronic control unit (40), the intake/injection
device (20) is activated in injection mode in order to transfer the prepared drug
from the intermediate container (27) through the two-way Luer-Lock ramp (18) to the
third container (16).
8. Method as in claim 7, characterized in that in the fourth step it provides to detect the values of the dosed quantities by means
of sensor means (39, 41, 43) and to transmit the values to the electronic control
unit (40) and in that, before the sixth step, a step is provided to verify the dosed quantities according
to the data memorized in the memorization means (42).
9. Method as in claim 7 or 8, characterized by the use of a sterile dosing syringe (20) as the intake/injection device, said sterile
dosing syringe (20) comprising a hollow cylinder (26), which defines said intermediate
container (27) for the preparation of said drug, and a piston (22) able to slide inside
the hollow cylinder (26).
10. Method as in claim 9, characterized in that the dosing syringe (20) is driven by means of drive means (28), controlled by the
electronic control unit (40), applying a force to move the piston (22) of the dosing
syringe (20) such as to allow operations in depression and to empty the first container
(12) and the second container (14).
1. Vorrichtung zum automatischen Herstellen eines Arzneimittels, das aus mindestens zwei
Komponenten besteht, aufweisend einen ersten Behälter (12) für eine erste der Komponenten,
einen zweiten Behälter (14) für eine zweite der Komponenten, einen dritten Behälter
(16), um das hergestellte Arzneimittel aufzunehmen,
dadurch gekennzeichnet, dass sie ferner aufweist:
- eine Ansaug-/Injektionsvorrichtung, die in einem Ansaugmodus aktivierbar ist, um
dosierte Mengen der ersten und der zweiten Komponente gleichzeitig anzusaugen und
zu mischen, und in einem Injektionsmodus aktivierbar ist, um das gemischte Arzneimittel
dem dritten Behälter (16) zuzuführen, und die aus einer sterilen Dosierspritze (20)
besteht, die aufweist: einen hohlen Zylinder (26), der einen Zwischenbehälter (27)
zum Mischen der mindestens zwei Komponenten definiert, um das Arzneimittel zu erhalten,
der sowohl mit dem dritten Behälter (16) als auch mit dem ersten Behälter (12) und
mit dem zweiten Behälter (14) mittels Ventilmitteln (34, 36), die von jeweiligen unabhängigen
Motoren (35, 37) angetrieben werden und wahlweise geöffnet und geschlossen werden
können, verbunden ist, und einen Kolben (22), der in der Lage ist, in dem hohlen Zylinder
(26) zu gleiten, um die Ansaug-/Injektionsfunktion der Dosierspritze (20) durchzuführen,
- einen ersten (15) und einen zweiten (17) sterilen Kreis, die mittels der Ventilmittel
(34, 36) ein durch eine Zweiwege-Luer-Lock-Rampe (18) ausgebildetes Hydraulikanschlusselement
jeweils mit dem jeweiligen ersten Behälter (12) und zweiten Behälter (14) verbinden,
wobei bewirkt wird, dass aus dem ersten Behälter (12) und dem zweiten Behälter (14)
angesaugte dosierte Mengen der mindestens zwei Komponenten innerhalb der Zweiwege-Luer-Lock-Rampe
(18) hindurchströmen, bevor sie in den Zwischenbehälter (27) eintreten,
- einen dritten (19) sterilen Kreis, der vorgesehen ist, um die Zweiwege-Luer-Lock-Rampe
(18) mit dem dritten Behälter (16) zu verbinden,
- wobei der hohle Zylinder (26) der Dosierspritze (20) eine Luer-Lock-Spitze (21)
aufweist, die für die Verbindung der Dosierspritze (20) mit der Zweiwege-Luer-Lock-Rampe
(18) in die Zweiwege-Luer-Lock-Rampe (18) eingesetzt ist,
- eine elektronische Steuereinheit (40), die geeignet ist, um automatisch und auf
koordinierte Weise die wahlweise Aktivierung der Ventilmittel (34, 36) und der Ansaug-/Injektionsvorrichtung
(20) zu verwalten.
2. Vorrichtung gemäß Anspruch 1, dadurch gekennzeichnet, dass die elektronische Steuereinheit (40) Speichermitteln (42) zugeordnet ist oder diese
aufweist, die in der Lage sind, Daten zu speichern, die vorbestimmte Herstellungsdosen
des Arzneimittels betreffen.
3. Vorrichtung gemäß Anspruch 1 oder 2, dadurch gekennzeichnet, dass sie ferner Sensormittel (39, 41, 43) aufweist, die in der Lage sind, die Werte der
dosierten Mengen zu erfassen und diese an die elektronische Steuereinheit (40) zu
übermitteln.
4. Vorrichtung gemäß irgendeinem vorhergehenden Anspruch, dadurch gekennzeichnet, dass sie ein durch die elektronische Steuereinheit (40) gesteuertes Antriebsmittel (28)
aufweist, das in der Lage ist, die Ansaug-/Injektionsvorrichtung (20) anzutreiben.
5. Vorrichtung gemäß Anspruch 4, dadurch gekennzeichnet, dass das Antriebsmittel (28) in der Lage ist, eine Kraft aufzubringen, um den Kolben (22)
der Dosierspritze (20) zu bewegen, um Funktionen mit Unterdruck zu ermöglichen und
den ersten Behälter (12) und den zweiten Behälter (14) zu leeren.
6. Vorrichtung gemäß Anspruch 4 und 5 oder 6, dadurch gekennzeichnet, dass der Kolben (22) mit einem Kolbendruckabschnitt (24) versehen ist, der auf entsprechende
Halterippen (32) beschränkt ist, wobei das Antriebsmittel einen Elektromotor (28)
aufweist, der in der Lage ist, mittels eines Übertragungsmechanismus (29) auf die
Rippen (32) einzuwirken, um den Kolbendruck (24) anzutreiben und somit den Kolben
(22) in einem wechselnden Modus zu bewegen, um den Ansaug- oder Injektions-Funktionsmodus
der Dosierspritze (20) zu bestimmen.
7. Verfahren zum automatischen Herstellen eines aus mindestens zwei Komponenten bestehenden
Arzneimittels,
dadurch gekennzeichnet, dass es aufweist:
- einen ersten Schritt, in dem die vorbestimmte Herstellungsdosen des Arzneimittels
betreffenden Daten in Speichermitteln (42) gespeichert werden, die einer elektronischen
Steuereinheit (40) zugeordnet sind,
- einen zweiten Schritt, in dem mindestens ein erster Behälter (12) für eine erste
der Komponenten, ein zweiter Behälter (14) für eine zweite der Komponenten und ein
dritter Behälter (16) zum Aufnehmen des hergestellten Arzneimittels vorbereitet wird,
- einen dritten Schritt, in dem mittels der elektronischen Steuereinheit (40) durch
jeweilige unabhängige Motoren (35, 37) angetriebene Ventilmittel (34, 36), die einem
Zwischenbehälter (27) zugeordnet sind, für das Mischen der mindestens zwei Komponenten
wahlweise geöffnet werden, um das Arzneimittel zu erhalten, um den ersten Behälter
(12) und den zweiten Behälter (14) mit dem Zwischenbehälter (27) in Kommunikation
zu bringen, wobei ein durch eine Zweiwege-Luer-Lock-Rampe (18) gebildeter Hydraulikanschluss
verwendet wird, um mittels der Ventilmittel (34, 36) einen ersten (15) und einen zweiten
(17) sterilen Kreis mit dem jeweiligen ersten Behälter (12) und zweiten Behälter (14)
zu verbinden, innerhalb welcher Zweiwege-Luer-Lock-Rampe (18) dosierte Mengen der
mindestens zwei Komponenten, die aus dem ersten Behälter (12) und dem zweiten Behälter
(14) angesaugt werden, zum Hindurchströmen gebracht werden, bevor sie in den zwischenbehälter
(27) eintreten,
- einen vierten Schritt, in dem mittels der elektronischen Steuereinheit (40) eine
Ansaug-/Injektionsvorrichtung, die aus einer sterilen Dosierspritze (20) besteht,
die einen hohlen Zylinder (26) aufweist, der den Zwischenbehälter (27) zum Mischen
der mindestens zwei Komponenten zum Erhalten des Arzneimittels definiert und eine
Luer-Lock-Spitze (21) aufweist, die für das Verbinden der Dosierspritze (20) mit der
Zweiwege-Luer-Lock-Rampe (18) in die Zweiwege-Luer-Lock-Rampe (18) eingesetzt ist,
in einem Ansaugmodus aktiviert wird, um wahlweise dosierte Mengen der ersten Komponente
und der zweiten Komponente aus der Zweiwege-Luer-Lock-Rampe (18) innerhalb des Zwischenbehälters
(27) anzusaugen, und in dem gleichzeitig mit dem Ansaugen die Komponenten gemischt
werden und das Arzneimittel hergestellt wird,
- einen fünften Schritt, in dem mittels der elektronischen Steuereinheit (40) die
Ventilmittel (34, 36) geschlossen werden,
- einen sechsten Schritt, in dem mittels der elektronischen Steuereinheit (40) die
Ansaug-/Injektions-Vorrichtung (20) im Injektionsmodus aktiviert wird, um das hergestellte
Arzneimittel aus dem Zwischenbehälter (27) durch die Zweiwege-Luer-Lock-Rampe (18)
hindurch an den dritten Behälter (16) zu übertragen.
8. Verfahren gemäß Anspruch 7, dadurch gekennzeichnet, dass es im vierten Schritt vorsieht, die Werte der dosierten Mengen mittels Sensormitteln
(39, 41, 43) zu erfassen und die Werte an die elektronische Steuereinheit (40) zu
übermitteln, und dass vor dem sechsten Schritt ein Schritt vorgesehen ist, um die
dosierten Mengen gemäß den in den Speichermitteln (42) gespeicherten Daten zu verifizieren.
9. Verfahren gemäß Anspruch 7 oder 8, gekennzeichnet durch die Verwendung einer sterilen Dosierspritze (20) als die Ansaug-/Injektionsvorrichtung,
wobei die sterile Dosierspritze (20) aufweist: einen hohlen Zylinder (26), der den
Zwischenbehälter (27) für das Herstellen des Arzneimittels definiert, und einen Kolben
(22), der in der Lage ist, innerhalb des hohlen Zylinders (26) zu gleiten.
10. Verfahren gemäß Anspruch 9, dadurch gekennzeichnet, dass die Dosierspritze (20) mittels eines Antriebsmittels (28) gesteuert durch die elektronische
Steuereinheit (40) angetrieben wird, das eine Kraft ausbringt, um den Kolben (22)
der Dosierspritze (20) zu bewegen, um Funktionen mit Unterdruck zu ermöglichen und
den ersten Behälter (12) und den zweiten Behälter (14) zu leeren.
1. Appareil pour la préparation automatique d'un médicament constitué d'au moins deux
composants, comprenant un premier récipient (12) pour un premier desdits composants,
un deuxième récipient (14) pour un second desdits composants, un troisième récipient
(16) destiné à recevoir la préparation médicamenteuse,
caractérisé en ce qu'il comprend aussi :
- un dispositif d'introduction/injection pouvant être activé en mode d'introduction
afin d'introduire et de mélanger simultanément des quantités dosées desdits premier
et second composants, et activé en mode d'injection pour transférer le mélange médicamenteux
audit troisième récipient (16), et constitué d'une seringue doseuse stérile (20) comprenant
un cylindre creux (26), qui définit un récipient intermédiaire (27) destiné à mélanger
lesdits au moins deux composants afin d'obtenir ledit médicament, relié à la fois
audit troisième récipient (16) et, par l'intermédiaire d'un système de clapets (34,
36) entraînés par des moteurs électriques indépendants correspondants (35, 37) et
pouvant être ouverts et fermés sélectivement, audit premier récipient (12) et audit
deuxième récipient (14), ainsi qu'un piston (22) pouvant coulisser à l'intérieur du
cylindre creux (26) pour effectuer l'opération d'introduction/injection de la seringue
doseuse (20) ;
- un premier (15) et un deuxième (17) circuits stériles qui raccordant respectivement,
par l'intermédiaire dudit système de clapets (34, 36), un élément de raccordement
hydraulique formé par une rampe Luer-Lock à deux voies (18) au premier récipient (12)
et au deuxième récipient (14), en faisant passer à l'intérieur de ladite rampe Luer-Lock
à deux voies (18) des quantités dosées desdits au moins deux composants, prélevées
dans lesdits premier récipient (12) et deuxième récipient (14), avant de les faire
entrer dans ledit récipient intermédiaire (27) ;
- un troisième (19) circuit stérile étant prévu pour raccorder ladite rampe Luer-Lock
à deux voies (18) au troisième récipient (16) ;
- ledit cylindre creux (26) de ladite seringue doseuse (20) comprenant un embout Luer-Lock
(21) inséré dans la rampe Luer-Lock à deux voies (18) et destiné à raccorder cette
dernière à la seringue doseuse (20) ;
- une unité de commande électronique (40) capable de gérer automatiquement et de façon
coordonnée l'activation sélective dudit système de clapets (34, 36) et dudit dispositif
d'introduction/injection (20).
2. Appareil selon la revendication 1, caractérisé en ce que l'unité de commande électronique (40) est associée à, ou comprend, un moyen de mémorisation
(42) capable de mémoriser les données relatives à des doses prédéfinies de préparation
du médicament.
3. Appareil selon la revendication 1 ou 2, caractérisé en ce qu'il comprend aussi des capteurs (39, 41, 43) capables de détecter les valeurs des quantités
dosées et de les transmettre à l'unité de commande électronique (40).
4. Appareil selon l'une quelconque des revendications précédentes, caractérisé en ce qu'il comprend un moyen d'entraînement (28) commandé par l'unité de commande électronique
(40) et capable d'entraîner le dispositif d'introduction/injection (20).
5. Appareil selon la revendication 4, caractérisé en ce que ledit moyen d'entraînement (28) est capable d'appliquer une force pour déplacer le
piston (22) de la seringue doseuse (20) de manière à lui permettre de travailler en
aspiration et de vider le premier récipient (12) et le deuxième récipient (14).
6. Appareil selon les revendications 4 et 5 ou 6, caractérisé en ce que ledit piston (22) est muni d'un poussoir (24) contraint contre des ailettes de retenue
(32) appropriées, ledit moyen d'entraînement comprenant un moteur électrique (28)
capable d'agir sur les ailettes (32) par un mécanisme de transmission (29) afin d'entraîner
le poussoir (24) et de déplacer ainsi le piston (22) en va-et-vient, de manière à
faire fonctionner la seringue doseuse (20) en mode d'introduction ou en mode d'injection.
7. Procédé pour la préparation automatique d'un médicament constitué d'au moins deux
composants,
caractérisé en ce qu'il comprend ;
- une première étape consistant à mémoriser les données relatives à des doses prédéfinies
de préparation dudit médicament, dans un moyen de mémorisation (42) associé à une
unité de commande électronique (40) ;
- une deuxième étape consistant à préparer au moins un premier récipient (12) pour
un premier desdits composants, un deuxième récipient (14) pour un second desdits composants
et un troisième récipient (16) destiné à recevoir la préparation médicamenteuse ;
- une troisième étape consistant à ouvrir sélectivement, au moyen de ladite unité
de commande électronique (40), un système de clapets (34, 36) entraînés par des moteurs
électriques indépendants correspondants (35, 37) et associés à un récipient intermédiaire
(27), afin de mélanger lesdits au moins deux composants pour obtenir ledit médicament,
de manière à mettre le premier récipient (12) et le deuxième récipient (14) en communication
avec ledit récipient intermédiaire (27), en utilisant un élément de raccordement hydraulique
formé par une rampe Luer-Lock à deux voies (18) pour raccorder, au moyen dudit système
de clapets (34, 36), un premier (15) et un second (17) circuits stériles au premier
récipient (12) et au deuxième récipient (14) respectifs, en faisant passer à l'intérieur
de cette rampe Luer-Lock à deux voies (18) des quantités dosées desdits au moins deux
composants, prélevées dans lesdits premier récipient (12) et deuxième récipient (14),
avant de les faire entrer dans ledit récipient intermédiaire (27);
- une quatrième étape consistant à activer en mode d'introduction, au moyen de l'unité
de commande électronique (40), un dispositif d'introduction/injection constitué d'une
seringue doseuse stérile (20) comprenant un cylindre creux (26), qui définit ledit
récipient intermédiaire (27) destiné à mélanger lesdits au moins deux composants afin
d'obtenir ledit médicament et comprend un embout Luer-Lock (21) inséré dans la rampe
Luer-Lock à deux voies (18) et destiné à raccorder cette dernière à la seringue doseuse
(20), afin de prélever sélectivement des quantités dosées du premier composant et
du second composant dans ladite rampe Luer-Loek à deux voies (18) pour les introduire
dans le récipient intermédiaire (27); étape au cours de laquelle, simultanément à
introduction, lesdits composants sont mélangés et le médicament préparé ;
- une cinquième étape consistant à fermer ledit système de clapets (36, 36) au moyen
de ladite unité de commande électronique (40) ;
- une sixième étape consistant activer en mode d'injection, au moyen de ladite unité
de commande électronique (40), le dispositif d'introduction/injection (20) afin de
transférer la préparation médicamenteuse depuis le réservoir intermédiaire (27) jusqu'au
troisième récipient (16), en passant par la rampe Luer-Lock à deux voies (18).
8. Procédé selon la revendication 7, caractérisé en ce qu'il prévoit, à la quatrième étape, de détecter les valeurs des quantités dosées au
moyen de capteurs (39, 41, 43) et de transmettre ces valeurs à l'unité de commande
électronique (40), et caractérisé en ce que, préalablement à la sixième étape, il prévoit une étape de vérification des quantités
dosées en fonction des données mémorisées dans le moyen de mémorisation (42).
9. Procédé selon la revendication 7 ou 8, caractérisé par l'emploi d'une seringue doseuse stérile (20) comme dispositif d'introduction/injection,
ladite seringue doseuse stérile (20) comprenant un cylindre creux (26) qui définit
ledit récipient intermédiaire (27) destiné à la préparation dudit médicament, et un
piston (22) capable de coulisser à l'intérieur du cylindre creux (26).
10. Procédé selon la revendication 9, caractérisé en ce que la seringue doseuse (20) est entraînée par un moyen d'entrainement (28) commandé
par l'unité de commande électronique (40) et qui applique une force pour déplacer
le piston (22) de la seringue doseuse (20) de manière à lui permettre de travailler
en aspiration et de vider le premier récipient (12) et le deuxième récipient (14).