Technical Field
[0001] The present invention relates to an elevator guide rail supporting device and, more
particularly, to the miniaturization of a counterweight-side guide rail supporting
device.
Background Art
[0002] In recent years, the space-saving of an elevator has been demanded. In a low speed
region, this demand has been met by the disuse of a machine room realized by the use
of a machine room-less elevator. However, it is necessary to mount elevator equipment
such as a traction machine and a control panel, which has conventionally been disposed
in the machine room, in an elevator shaft. Therefore, the plane dimension of the shaft
must be equal to or larger than the plane dimension of an elevator with a machine
room. To solve this problem, the elevator equipment such as a traction machine and
a control panel has been made small and thin to address the space-saving problem of
the shaft plane. Nevertheless, in some cases, the plane dimension of shaft increases
as compared with the elevator with a machine room.
The machine room-less elevator is becoming the mainstream of elevators. However, the
equipment configuration of elevators does not change greatly as compared with the
elevator with a machine room. Therefore, in order to reduce the plane dimension of
shaft in the configuration of the present machine room-less elevator, it is also indispensable
to make equipment other than the traction machine and the control panel small and
thin.
Conventionally, an elevator guide rail that is erected in the shaft to guide the up-and-down
movement of a cab and a counterweight is generally configured as described below.
As shown in Figure 5, a rail-side bracket 2 is brought into contact with the back
surface of a guide rail 1 having a T-shaped cross section, rail clips 3 are pressed
against a flange portion 1a on the shaft wall side and a flange portion 1b on the
cab side of the guide rail 1, and the guide rail 1 is fixed by a fastening part consisting
of a bolt 5 and a nut 6. In Figure 5, reference numeral 7 denotes a wall-side bracket
for fixing the guide rail 1 to a shaft wall 8, and 9 denotes the cab of the elevator.
In the case of such a guide rail supporting device, the plane (transverse) dimension
X of the rail-side bracket 2 portion necessary for fixing the guide rail 1 is the
sum of the dimension 2X
1 of the engagement of two rail clips 3 with the rail-side bracket 2 and the width
dimension X
2 of the guide rail 1: that is, X = 2X
1 + X
2.
On the other hand, in the case of the counterweight-side guide rail, the arrangement
position of the guide rail 1 is determined by a clearance between the cab 9 and the
rail-side bracket 2 of the counterweight-side guide rail 1 depending on the width
of the counterweight. Therefore, if the above-described plane (transverse) dimension
X of the rail-side bracket 2 portion necessary for fixing the guide rail 1 is small,
the counterweight-side guide rail 1 can be arranged so as to be close to the cab 9
side, so that the plane dimension of the shaft can be reduced.
[0003] Also, as a conventional elevator guide rail supporting device, a guide rail supporting
device has been known which includes a base part that is in contact with the bottom
surface of a bottom flange of a guide rail, a folding back piece that is provided
integral with the base part and elastically holds one side part of the bottom flange
of the guide rail, and a rail clip that is fastened to the base part via a bolt to
press the other side part of the bottom flange of the guide rail toward the base part,
and elastically holds one side part of the bottom flange of the guide rail between
the base part and the folding back piece and holds the other side part of the bottom
flange of the guide rail by means of the rail clip and the base part (for example,
refer to Patent Document 1).
Also, an elevator guide rail supporting device has been known which uses an L-shaped
rail clip so that the projection amount of the rail clip from the guide rail side
face is reduced and the interference with other equipment in the shaft is prevented
(for example, refer to Patent Document 2).
[0004]
Patent Document 1: Japanese Patent Laid-Open No. 6-156925
Patent Document 2: Japanese Patent Laid-Open No. 2004-18260
Disclosure of the Invention
Problems to be Solved by the Invention
[0005] For the conventional elevator guide rail, since the plane (transverse) dimension
X of the rail-side bracket 2 portion necessary for fixing the guide rail 1 is the
sum of the dimension 2X
1 of the engagement of two rail clips 3 with the rail-side bracket 2 and the width
dimension X
2 of the guide rail 1: that is, X = 2X
1 + X
2, there arises a problem in that in the case where the arrangement of the counterweight-side
guide rail 1 is considered, the plane (transverse) dimension X of the rail-side bracket
2 portion necessary for fixing the guide rail 1 is large, so that the plane dimension
of the shaft cannot be decreased.
[0006] Also, in Patent Document 1, since the flange of the guide rail is elastically held
by a folding back part of the base part, the base part itself must be handled when
the guide rail is installed. Because the base part supports the guide rail, the base
part is required to have a high strength and hence must be relatively heavy, which
poses a problem of poor workability. Also, since the flange of the guide rail is elastically
held by the folding back part of the base part, the work for fitting the folding back
part on the flange of the guide rail provided in the height direction in a limited
space of the shaft is not easy.
[0007] The present invention has been made to solve the above problems, and accordingly
an object thereof is to provide an elevator guide rail supporting device in which
the mounting dimension of a rail-side bracket is decreased and hence the plane dimension
of an elevator shaft is decreased by changing the construction of a rail clip. Means
for Solving the Problems
[0008] The present invention provides an elevator guide rail supporting device including
an elevator guide rail which is erected in an elevator shaft to guide the up-and-down
movement of a cab and a counterweight; a rail-side bracket for fixing the guide rail
to a shaft wall; and clips for attaching and fixing flange portions at both sides
of the guide rail to the rail-side bracket, characterized in that the elevator guide
rail supporting device includes a first rail clip which is provided on the back surface
side of the rail-side bracket and is provided with a hook portion at the tip end thereof,
the hook portion attaching a cab-side flange portion of the guide rail and the rail-side
bracket to each other in such a manner as to hold the two elements by means of the
first rail clip; and a second rail clip for fasteningly fixing a shaft wall-side flange
portion of the guide rail to the rail-side bracket together with the first rail clip
in the end portion on the side opposite to the hook portion at the tip end of the
first rail clip.
[0009] Also, the first rail clip has a frictional holding force increased by pressing the
back surface of the guide rail using a bolt and nut at a place on the hook portion
side at the tip end thereof.
[0010] Also, a plurality of second rail clips are installed in the up and down direction
in the end portion on the side opposite to the hook portion at the tip end of the
first rail clip.
[0011] Also, the first rail clip has a frictional holding force increased by pressing the
back surface of the guide rail using a plurality of bolts and nuts at a place on the
hook portion side at the tip end thereof.
[0012] Also, a jack bolt is provided in the shaft-side end portion of the rail-side bracket,
and a bolt bearer which bears the tip end portion of the jack bolt is provided in
the end portion on the side opposite to the hook portion at the tip end of the first
rail clip.
[0013] Further, the elevator guide rail supporting device is used for a counterweight-side
guide rail.
Advantages of the Invention
[0014] According to the present invention, since the plane (transverse) dimension X of the
rail-side bracket portion necessary for fixing the guide rail is smaller than the
case where two rail clips having the conventional construction are used, the counterweight-side
guide rail can be moved offsetly to the cab side, so that the plane dimension of the
shaft can be decreased by the offset amount.
Brief Description of the Drawings
[0015]
Figure 1 is a partial plan view of an elevator shaft, showing an elevator guide rail
supporting device of embodiment 1 in accordance with the present invention;
Figure 2 is a plan view showing a difference in the plane dimension of an elevator
shaft between an elevator guide rail supporting device of embodiment 1 in accordance
with the present invention and a conventional elevator guide rail supporting device;
Figure 3 is a partial plan view of an elevator shaft, showing an elevator guide rail
supporting device of embodiment 2 in accordance with the present invention;
Figure 4 is a partial plan view of an elevator shaft, showing an elevator guide rail
supporting device of embodiment 3 in accordance with the present invention; and
Figure 5 is a partial plan view of an elevator shaft, showing a conventional elevator
guide rail supporting device.
Description of Symbols
[0016]
- 1
- counterweight-side guide rail
- 1a
- shaft wall-side flange portion
- 1b
- cab-side flange portion
- 2
- rail-side bracket
- 3
- second rail clip
- 4
- first rail clip
- 4a
- bolt bearer
- 5, 10
- bolt
- 6, 11
- nut
- 7
- wall-side bracket
- 8
- shaft wall
- 9
- cab
- 12
- jack bolt
Best Mode for Carrying Out the Invention
[0017] The present invention will now be described in more detail with reference to the
accompanying drawings.
Embodiment 1
[0018]
Figure 1 is a partial plan view of an elevator shaft, showing an elevator guide rail
supporting device of embodiment 1 in accordance with the present invention, and
Figure 2 is a plan view showing a difference in the plane dimension of the elevator
shaft between the elevator guide rail supporting device of embodiment 1 in accordance
with the present invention and a conventional elevator guide rail supporting device.
The elevator guide rail in accordance with the present invention is installed as described
below. As shown in Figure 1, a rail-side bracket 2 is brought into contact with the
back surface of a counterweight-side guide rail 1 having a T-shaped cross section.
First, a flange portion 1b on the cab side of the counterweight-side guide rail 1
is attached to the rail-side bracket 2 by a first rail clip 4, which is devised by
the present invention. This first rail clip 4 is provided on the back surface side
of the rail-side bracket 2 and is formed with a U-shaped hook portion at the tip end
thereof, the hook portion hooking the flange portion 1b on the cab side of the counterweight-side
guide rail 1, so that the flange portion 1b on the cab side of the counterweight-side
guide rail 1 and the rail-side bracket 2 are attached to each other in such a manner
as to be held by the first rail clip 4. Next, in the end portion on the side opposite
to the U-shaped hook portion at the tip end of the first rail clip 4, a flange portion
1a on the shaft wall side of the counterweight-side guide rail 1 is attached to the
rail-side bracket 2 by a second rail clip 3, which has the same construction as that
of the conventional rail clip, using a fastening part consisting of, for example,
a bolt 5 and a nut 6. In Figure 1, reference numeral 7 denotes a wall-side bracket
for fixing the counterweight-side guide rail 1 to a shaft wall 8, and 9 denotes a
cab. Thereby, the counterweight-side guide rail 1 is fixed to the rail-side bracket
2. At this time, since the first rail clip 4 holds the rail-side bracket 2 and the
flange portion 1b of the guide rail 1 in such a manner as to nip them, the rail-side
bracket 2 can be fixed in advance. Therefore, when the guide rail is installed, only
the second rail clip 3 has to be handled, so that the work is relatively easy.
In the case where the first rail clip 4 for attaching the flange portion 1b on the
cab side of the counterweight-side guide rail 1 to the rail-side bracket 2 has a construction
shown in Figure 1, the plane (transverse) dimension X of the rail-side bracket 2 portion
necessary for fixing the guide rail 1 is the sum of the dimension X
1 of the engagement of the second rail clip 3 with the rail-side bracket 2, the width
dimension X
2 of the guide rail 1, and the projection X
3 of the U-shaped hook portion at the tip end of the first rail clip 4 from the end
of the rail-side bracket 2: that is, X = X
1 + X
2 + X
3. Herein, the relationship of X
1 > X
3 holds. Therefore, in the case where the first rail clip 4 in accordance with the
present invention is used, as shown in Figure 2, the plane (transverse) dimension
X of the rail-side bracket 2 portion necessary for fixing the guide rail 1 is smaller
than the case where two second rail clips 3 having the conventional construction are
used, so that the plane dimension of the shaft can be decreased.
The dimensions shown in Figure 2 are as described below. A1 is the dimension from
the cab 9 to the end of the rail-side bracket 2, and A2 is the dimension from the
cab 9 to the tip end of the first rail clip 4. The relationship therebetween is A1
= A2. Also, B1 is the dimension from the end of the rail-side bracket 2 to the center
of the counterweight-side guide rail 1, and B2 is the dimension from the tip end of
the first rail clip 4 to the center of the counterweight-side guide rail 1. The relationship
therebetween is B1 > B2. Also, C is the dimension from the center of the counterweight-side
guide rail 1 to the shaft wall 8. D1 is the dimension from the cab 9 to the shaft
wall 8 in the case where two second rail clips 3 having the conventional construction
are used, and D2 is the dimension from the cab 9 to the shaft wall 8 in the case where
the first rail clip 4 in accordance with the present invention is used. The relationship
therebetween is D1 > D2. E is the difference dimension (D1 - D2) between the elevator
guide rail supporting device in accordance with the present invention and the conventional
supporting device. Therefore, the counterweight-side guide rail 1 can be moved offsetly
to the cab 9 side by the dimension E, so that the plane dimension of the shaft can
be decreased.
[0019] As described above, according to embodiment 1 of the present invention, the plane
(transverse) dimension X of the rail-side bracket portion necessary for fixing the
guide rail is smaller than the case where two second rail clips having the conventional
construction are used, so that the counterweight-side guide rail can be moved offsetly
to the cab side. As a result, the plane dimension of the shaft can be decreased by
the offset amount.
Embodiment 2
[0020] Figure 3 is a partial plan view of the elevator shaft, showing an elevator guide
rail supporting device of embodiment 2 in accordance with the present invention.
In embodiment 2, as shown in Figure 3, on the U-shaped hook portion side of the tip
end of the first rail clip 4, an internal thread is formed in the rail-side bracket
2, a bolt 10 and a nut 11 are supported by the internal thread portion from the back
surface of the counterweight-side guide rail 1, and the first rail clip 4 is pressed
by the bolt 10 and the nut 11 to increase the frictional holding force of the attachment
surface between the first rail clip 4 and the rail-side bracket 2. Thereby, for example,
in the case where the total mass of the counterweight is large, even if the lateral
load applied to the counterweight-side guide rail 1 is high, for example, at the time
of earthquake, a transverse shift of the first rail clip 4 can be prevented.
Also, in the above-described situation, further effects can be anticipated by increasing
the number of places at which the counterweight-side guide rail 1 is fixed by the
second rail clip 2 having the conventional construction in the up and down direction
in the end portion on the side opposite to the U-shaped hook portion at the tip end
of the first rail clip 4, or by increasing the number of fastening parts each consisting
of the bolt 5 and the nut 6.
According to embodiment 2, it is a matter of course that the same operation and effects
as those of example 1 can be obtained. Also, since the construction is such that the
first rail clip 4 is pressed by the bolt 10 and the nut 11, the work for fitting the
first rail clip 4 on the flange portion 1b is relatively easy, and the first rail
clip 4 can be fixed more surely by the bolt and nut.
Embodiment 3
[0021] Figure 4 is a partial plan view of the elevator shaft, showing an elevator guide
rail supporting device of embodiment 3 in accordance with the present invention.
In embodiment 3, to secure the holding force of the first rail clip 4, as shown in
Figure 4, a jack bolt 12 is installed in the end portion on the shaft wall 8 side
of the rail-side bracket 2, and a bolt bearer 4a that bears the tip end portion of
the jack bolt 12 is bendingly formed in the end portion on the side opposite to the
U-shaped portion at the tip end of the first rail clip 4. The bolt bearer 4a in the
end portion on the side opposite to the U-shaped portion at the tip end of the first
rail clip 4 is pressed by the jack bolt 12, by which the holding force of the first
rail clip 4 is increased. Thereby, for example, in the case where the total mass of
the counterweight is large, even if the lateral load applied to the counterweight-side
guide rail 1 is high, for example, at the time of earthquake, a transverse shift of
the first rail clip 4 can be prevented.
Industrial Applicability
[0022] As described above, for the elevator guide rail supporting device in accordance with
the present invention, the plane (transverse) dimension X of the rail-side bracket
portion necessary for fixing the guide rail is small, and by offsetly moving the counterweight-side
guide rail to the cab side, the plane dimension of the shaft can be decreased by the
offset amount.
1. An elevator guide rail supporting device comprising an elevator guide rail which is
erected in an elevator shaft to guide the up-and-down movement of a cab and a counterweight;
a rail-side bracket for fixing the guide rail to a shaft wall; and clips for attaching
and fixing flange portions at both sides of the guide rail to the rail-side bracket,
characterized in that
the elevator guide rail supporting device comprises:
a first rail clip which is provided on the back surface side of the rail-side bracket
and is provided with a hook portion at the tip end thereof, the hook portion attaching
a cab-side flange portion of the guide rail and the rail-side bracket to each other
in such a manner as to hold the two elements by means of the first rail clip; and
a second rail clip for fasteningly fixing a shaft wall-side flange portion of the
guide rail to the rail-side bracket together with the first rail clip in the end portion
on the side opposite to the hook portion at the tip end of the first rail clip.
2. The elevator guide rail supporting device according to claim 1, characterized in that the first rail clip has a frictional holding force increased by pressing the back
surface of the guide rail using a bolt and nut at a place on the hook portion side
at the tip end thereof.
3. The elevator guide rail supporting device according to claim 1, characterized in that a plurality of second rail clips are installed in the up and down direction in the
end portion on the side opposite to the hook portion at the tip end of the first rail
clip.
4. The elevator guide rail supporting device according to claim 1, characterized in that the first rail clip has a frictional holding force increased by pressing the back
surface of the guide rail using a plurality of bolts and nuts at a place on the hook
portion side at the tip end thereof.
5. The elevator guide rail supporting device according to claim 1, characterized in that a jack bolt is provided in the shaft-side end portion of the rail-side bracket, and
a bolt bearer which bears the tip end portion of the jack bolt is provided in the
end portion on the side opposite to the hook portion at the tip end of the first rail
clip.
6. The elevator guide rail supporting device according to any one of claims 1 to 5, characterized in that the elevator guide rail supporting device is used for a counterweight-side guide
rail.