Technical Field
[0001] The present invention relates to a novel transition metal complex where a monocyclopentadienyl
ligand to which an amido group is introduced is coordinated, a catalyst composition
including the same, and an olefin polymer using the catalyst composition, and more
particularly, to a novel transition metal complex containing a phenylene bridge, a
catalyst composition including the same, and an olefin polymer using the catalyst
composition.
Background Art
[0002] In the early 1990s, Do5.21w Chemical Co. developed Me
2Si(Me
4C
5)(N
tBu)TiCl
2 (Constrained-Geometry Catalyst, hereinafter referred to as CGC) (
US Patent No. 5,064,802). CGC shows excellent properties in a copolymerization reaction of ethylene and α-olefin,
compared to conventional metallocene catalysts. For example, (1) CGC can be used to
form high molecular weight polymers due to its high reactivity at high polymerization
temperature, and (2) CGC can be used for copolymerization of α-olefin having large
steric hindrance, such as 1-hexene and 1-octene. Due to many useful properties, in
addition to these properties described above, obtained from use of CGC, research into
synthesis of CGC derivatives as a polymerization catalyst is substantially increasing
in academic and industrial fields.
[0003] For example, synthesis of metal complexes comprising other various bridges instead
of a silicon bridge and containing a nitrogen substituent, and polymerization using
these metal complexes were performed. Examples of such metal compounds include Complexes
1 through 4 (
Chem. Rev. 2003, 103, 283).
[0005] Complexes 1 through 4 respectively contain a phosphorus bridge, an ethylene or propylene
bridge, a methylidene bridge, and a methylene bridge, instead of the silicon bridge
of the CGC structure. However, these complexes show low activity or poor copolymerization
performance when ethylene is polymerized or when ethylene and α-olefin are copolymerized,
compared to CGC.
[0006] In addition, the amino ligand in CGC can be replaced with an oxido ligand. Some of
such complexes were used for polymerization. Examples of such complexes include the
following Formulae.
[0008] In Complex 5, which was developed by T. J. Marks et al., a cyclopentadiene (Cp) derivative
is bridged to an oxido ligand by ortho-phenylene group (
Organometallics 1997, 16, 5958). A complex having the same bridge and polymerization using the complex were suggested
by
Mu et al. (Organometallics 2004, 23, 540). A complex in which an indenyl ligand is bridged to an oxido ligand by an ortho-phenylene
group was developed by
Rothwell et al. (Chem. Commun. 2003, 1034). In Complex 6, which was developed by Whitby et al., a cyclopentadienyl ligand is
bridged to an oxido ligand by three carbon atoms (
Organometallics 1999, 18, 348). It was reported that Complex 6 showed reactivity in syndiotactic polystylene polymerization.
Similar complexes to Complex 6 were developed by
Hessen et al. (Organometallics 1998, 17, 1652). Complex 7, which was developed by Rau et al., showed reactivity when being used
for ethylene polymerization and ethylene/1-hexene copolymerization at high temperature
and high pressure (210 °C, 150Mpa)
(J. Organomet. Chem. 2000, 608, 71). Complex 8, which has a similar structure to Complex 7 and was developed by Sumitomo
Co. (
US Patent No. 6,548,686), can be used for high temperature and high pressure polymerization.
[0009] However, only some of these catalysts described above are used commercially. Accordingly,
there is still a need to develop a catalyst inducing high polymerization performance.
Disclosure of Invention
Technical Solution
[0010] The present invention provides a novel transition metal complex having a phenylene
bridge.
[0011] The present invention also provides a novel organic amine-based compound.
[0012] The present invention also provides a catalyst composition including the transition
metal complex.
[0013] The present invention also provides a method of preparing the catalyst composition.
[0014] The present invention also provides a method of preparing an olefin polymer using
the catalyst composition.
[0015] The present invention also provides an olefin polymer prepared using the method.
[0016] According to an aspect of the present invention, there is provided a transition metal
complex represented by Formula 1 below.
[0017]

[0018] Here, R
1s and R
2s are each independently a hydrogen atom; a C
1-20 alkyl, C
6-20 aryl or silyl radical; a C
2-20 alkenyl, C
7-20 alkylaryl, or C
7-20 arylalkyl radical; or a metalloid radical of Group 14 substituted with a C
1-20 hydrocarbyl, wherein R
1 and R
2 can be connected to each other by an alkylidene radical containing a C
1-20 alkyl or aryl radical to form a ring;
[0019] each of the R
3s are independently a hydrogen atom; or a halogen radical; or a C
1-20 alkyl, C
6-20 aryl, C
1-20 alkoxy, C
6-20 aryloxy, or amido radical, wherein at least two R
3's can be connected to each other to form an aliphatic or aromatic ring;
[0020] CY1 is a substituted or unsubstituted aliphatic or aromatic ring;
[0021] M is a Group 4 transition metal; and
[0022] Q
1 and Q
2 are each independently a halogen radical; a C
1-20 alkylamido, or C
6-20 arylamido radical; a C
1-20 alkyl, C
2-20 alkenyl, C
6-20 aryl, C
7-20 alkylaryl, or C
7-20 arylalkyl radical; or a C
1-20 alkylidene radical.
[0023] The transition metal complex represented by Formula 1 may be represented by Formula
2 below.
[0024]

[0025] Here, R
4s and R
5s are each independently a hydrogen atom; or a C
1-20 alkyl, C
6-20 aryl or silyl radical;
[0026] each of the R
6s are each independently a hydrogen atom; or a C
1-20 alkyl or C
6-20 aryl radical; a C
2-20 alkenyl, C
7-20 alkylaryl or C
7-20 arylalkyl radical; or a C
1-20 alkoxyl, C
6-20 aryloxyl or amido radical, wherein at least two R
6's can be connected to each other to form an aliphatic or aromatic ring;
[0027] Q
3 and Q
4 are each independently a halogen radical; a C
1-20 alkylamido or C
6-20 arylamido radical; or a C
1-20 alkyl radical; n is a integer such as 0 or 1; and
[0028] M is a Group 4 transition metal.
[0029] The transition metal complex represented by Formula 1 may be represented by one of
the following Formulae.
[0031] Here, each of the R
7s are independently a hydrogen atom or a methyl radical, and
[0032] Q
5 and Q
6 are each independently a methyl, dimethylamido or chloride radical.
[0033] According to another aspect of the present invention, there is provided an amine-based
compound represented by Formulae 3 and 4 below.
[0034]

[0035] Here, R
1, R
2 and R
3 are described above. And n is a integer such as 0 or 1.
[0036] According to another aspect of the present invention, there is provided a catalyst
composition including: a transition metal complex represented by Formula 1; and at
least one cocatalyst compound selected from the group consisting of compounds represented
by Formulae 5, 6, and 7 below.
[0037]

[0038] Here, CY1, R
1 , R
2 , R
3, Q
1 and Q
2 are described above.
[0041] Here, each of the R
8s are independently a halogen radical; a C
1-20 hydrocarbyl radical; and a C
1-20 hydrocarbyl radical substituted with a halogen atom, or a is an integer of 2 or greater.
[0044] Here, D is aluminum or boron, and R
8 is described above.
[0046] [L-H]
+[Z(A)
4]
- or [L]
+[Z(A)
4]
-
[0047] Here, L is a neutral or cationic Lewis acid; H is a hydrogen atom; Z is a Group 13
atom; and each of the As are independently a C
6-20 aryl or C
1-20 alkyl radical in which at least one hydrogen atom is substituted with a halogen atom,
or a C
1-20 hydrocarbyl, C
1-20 alkoxy, or phenoxy radical.
[0048] The transition metal complex represented by Formula 1 of the catalyst composition
may be one of compounds represented by the following Formulae.
[0050] Here, R
7, Q
5 and Q
6 are described above.
[0051] According to another aspect of the present invention, there is provided a method
of preparing a catalyst composition including: bringing the transition metal complex
represented by Formula 1 below into contact with a compound represented by Formula
5 or 6 below to obtain a mixture; and adding a compound represented by Formula 7 below
to the mixture.
[0052]

[0053] Formula 5 Formula 6 Formula 7
[0054] -[Al(R
8)-O]
a- D(R
8)
3 [L-H]
+[ZA
4]
- or [L]
+[ZA
4]
-
[0055] Here, CY1, R
1, R
2, R
3, R
8, Q
1, Q
2, a, D, L, H, Z and A are described above.
[0056] The transition metal complex represented by Formula 1 in the method of preparing
the catalyst composition may be one of compounds represented by the following Formulae.
[0058] Here, R
7, Q
5 and Q
6 are described above.
[0059] The molar ratio of the transition metal complex to the compound represented by Formula
5 or 6 may be in the range of 1:2 to 1:5000, and the molar ratio of the transition
metal complex to the compound represented by Formula 7 may be in the range of 1:1
to 1:25.
[0060] According to another aspect of the present invention, there is provided a method
of synthesizing an olefin polymer, wherein the catalyst composition is brought into
contact with a monomer.
[0061] The monomer may be at least one monomer selected from the group consisting of ethylene,
propylene, 1-butene, 1-pentene, 4-methyl-1-pentene, 1-hexene, 1-heptene, 1-octene,
1-decene, 1-undecene, 1-dodecene, 1-tetradecene, 1-hexadecene and 1-eicosene.
[0062] According to another aspect of the present invention, there is provided an olefin
polymer synthesized using the method of synthesizing an olefin polymer.
[0063] The monomer that is used to synthesize the olefin polymer may include: ethylene;
and at least one comonomer selected from the group consisting of propylene, 1-butene,
1-hexene, 4-methyl-1-pentene, and 1-octene.
[0064] A transition metal complex according to an embodiment of the present invention has
an amido group connected by a phenylene bridge, so that a sterically hindered monomer
easily approaches the transition metal complex and a pentagon ring structure of the
transition metal complex is stably maintained, compared to a conventional transition
metal complex having a silicon bridge and an oxido ligand. By using a catalyst composition
including the transition metal complex according to an embodiment of the present invention,
a polyolefin copolymer having a very low density less than 0.910 g/cm
3 can be obtained.
Advantageous Effects
[0065] A transition metal complex of the present invention has a pentagon ring structure
having an amido group connected by a phenylene bridge in which a stable bond is formed
in the vicinity of the metal site, and thus, a sterically hindered monomer can easily
approach the transition metal complex. By using a catalyst composition including the
transition metal complex according to the present invention, a linear low density
polyolefin copolymer having a high molecular weight and a very low density polyolefin
copolymer having a density of 0.910 g/cm
3 or less can be produced in a polymerization of monomers having large steric hindrance.
Further, the reactivity for the olefin monomer having large steric hindrance is excellent.
Best Mode
[0066] Hereinafter, the present invention will be described in detail by explaining embodiments
of the invention.
[0067] A transition metal complex according to an embodiment of the present invention may
be represented by Formula 1 below.
[0068]

[0069] Here, R
1s and R
2s are each independently a hydrogen atom; a C
1-20 alkyl, C
6-20 aryl or silyl radical; a C
2-20 alkenyl, C
7-20 alkylaryl, or C
7-20 arylalkyl radical; or a metalloid radical of Group 14 substituted with a C
1-20 hydrocarbyl, wherein R
1 and R can be connected to each other by an alkylidene radical containing a C
1-20 alkyl or aryl radical to form a ring;
[0070] each of the R
3s are independently a hydrogen atom; a halogen radical; or a C
1-20 alkyl, C
6-20 aryl, C
1-20 alkoxy, C
6-20 aryloxy, or amido radical, wherein at least two R
3 scan be connected to each other to form an aliphatic or aromatic ring;
[0071] CY1 is a substituted or unsubstituted aliphatic or aromatic ring;
[0072] M is a Group 4 transition metal; and
[0073] Q
1 and Q
2 are each independently a halogen radical; a C
1-20 alkylamido, or C
6-20 arylamido radical; a C
1-20 alkyl, C
2-20 alkenyl, C
6-20aryl, C
7-20 alkylaryl, or C
7-20 arylalkyl radical; and a C
1-20 alkylidene radical.
[0074] A metal site of the transition metal complex represented by Formula 1 according to
the current embodiment of the present invention is connected to a cyclopentadienyl
ligand which is connected to a phenylene bridge to which a ring shaped amido group
is introduced. Thus, by its structural inherence the angle of Cp-M-N structure tends
to be narrow, and a wide angle tends to be maintained in the Q
1-M-Q
2 structure to which a monomer approaches. In addition, compared to a CGC structure
that includes a silicon bridge, the transition metal complex represented by Formula
1 has a stable and strong ring in which Cp, a phenylene bridge, nitrogen, and a metal
site forms a pentagon structure. That is, a securer complex compound structure can
be obtained since the nitrogen atom in the amido group is cyclically connected to
the phenylene bridge through two bonds. Accordingly, when the complex compound which
is activated by a cocatalyst such as methylaluminoxane or B(C
6F
5)
3, is applied to the synthesis of polyolefin, a polyolefin which has a high activity,
a high molecular weight, and a high degree of copolymerization can be obtained even
at a high reaction temperature. In particular, a very low density polyolefin copolymer
having a density of 0.910 g/cm
3 or less as well as 0.910 - 0.930 g/cm
3 can also be prepared since the structure of the catalyst can contain a great amount
of α-olefin. Various substituents can be included in a cyclopentadienyl ring and a
quinoline-based ring. Thus, the structures and properties of the polyolefin can be
controlled since electronic and steric environments in the vicinity of the metal can
be easily controlled. The transition metal complex according to the current embodiment
of the present invention may be used to prepare a catalyst that is used to polymerize
olefin monomers. However, use of the transition metal complex is not limited thereto.
[0075] The transition metal complex represented by Formula 1 may have a structure represented
by Formula 2. The compound represented by Formula 2 can control electronic and steric
environments in the vicinity of metal.
[0076]

[0077] Here, R
4s and R
5s are each independently a hydrogen atom; and a C
1-20 alkyl, C
6-20 aryl or silyl radical;
[0078] each of the R
6s are independently a hydrogen atom; a C
1-20 alkyl or C
6-20 aryl radical; a C
2-20 alkenyl, C
7-20 alkylaryl or C
7-20 arylalkyl radical; and a C
1-20 alkoxyl, C
6-20 aryloxyl or amido radical, wherein at least two R
6 scan be connected to each other to form an aliphatic or aromatic ring;
[0079] Q
3 and Q
4 are each independently a halogen radical; a C
1-20 alkylamido or C
6-20 arylamido radical; and a C
1-20 alkyl radical; n is a integer such as 0 or 1; and
[0080] M is a Group 4 transition metal.
[0081] The transition metal complex represented by Formula 1 or 2 may be one of the compounds
represented by the following Formulae. These compounds can control electronic and
steric environments in the vicinity of metal.
[0083] Here, each of the R
7 s are independently a hydrogen atom or a methyl radical, and
[0084] Q
5 and Q
6 are each independently a methyl, dimethylamido or chloride radical.
[0085] According to another embodiment of the present invention, there is provided an amine-based
compound represented by Formulae 3 and 4 below as a ligand of the transition metal
complex of Formula 1 or 2.
[0086]

[0087] Here, R
1, R
2 and R
3 are as described above.
[0088] And, n is a integer such as 0 or 1.
[0089] When these ligands are coordinated with metal, a phenylene bridge is formed, and
nitrogen and cyclopentadiene are coordinated with metal. These compounds may be used
as ligands of the transition metal complex. However, use of the compounds is not limited
thereto. That is the compounds can be used in any applications.
[0090] According to an embodiment of the present invention, there is provided a catalyst
composition including: a transition metal complex represented by Formula 1 or 2; and
at least one cocatalyst compound selected from the group consisting of compounds represented
by Formulae 5, 6, and 7 below.
[0091] The catalyst composition may be used for homopolymerization or copolymerization of
olefin.
[0094] Here, each of the R
8s are independently a halogen radical; a C
1-20 hydrocarbyl radical; or a C
1-20 hydrocarbyl radical substituted with a halogen atom, and a is an integer of 2 or
greater.
[0097] Here, D is aluminum or boron, and R
8 is as described above.
[0099] [L-H]
+[Z(A)
4]
- or [L]
+[Z(A)
4]
-
[0100] Here, L is a neutral or cationic Lewis acid; H is a hydrogen atom; Z is a Group 13
atom; and each of the As are independently a C
6-20 aryl or C
1-20 alkyl radical in which at least one hydrogen atom is substituted with a halogen atom,
or a C
1-20 hydrocarbyl, C
1-20 alkoxy, or phenoxy radical.
[0101] The transition metal complex represented by Formula 1 of the catalyst composition
may be one of the compounds represented by the following Formulae.
[0103] Here, each of the R
7s are independently a hydrogen atom or a metal radical, and Q
5 and Q
6 are each independently a methyl, dimethylamido or chloride radical.
[0104] A method of preparing the catalyst composition according to an embodiment of the
present invention includes: bringing the transition metal complex represented by Formula
1 into contact with a compound represented by Formula 5 or 6 to obtain a mixture;
and adding a compound represented by Formula 7 to the mixture.
[0105] A method of preparing the catalyst composition according to another embodiment of
the present invention includes bringing the transition metal complex represented by
Formula 1 into contact with a compound represented by Formula 7.
[0106] In the former method, the molar ratio of the transition metal complex to the compound
represented by Formula 5 or 6 may be in the range of 1:2 to 1:5,000, more preferably
in the range of 1:10 to 1:1,000, and most preferably in the range of 1:20 to 1:500.
[0107] Meanwhile, the molar ratio of the transition metal complex to the compound represented
by Formula 7 may be in the range of 1:1 to 1:25, more preferably in the range of 1:1
to 1:10, and most preferably in the range of 1:1 to 1:5.
[0108] When the molar ratio of the transition metal complex to the compound represented
by Formula 5 or 6 is less than 1:2, the metal compound is insufficiently alkylated
since the amount of an alkylating agent is too small. On the other hand, when the
molar ratio of the transition metal complex to the compound represented by Formula
5 or 6 is greater than 1:5,000, the metal compound is alkylated, but excess alkylating
agent can react with the activator of Formula 7 so that the alkylated metal compound
is less activated. When the molar ratio of the transition metal complex to the compound
represented by Formula 7 is less than 1:1, the amount of the activator is relatively
small so that the metal compound is less activated. On the other hand, when the molar
ratio of the transition metal complex to the compound represented by Formula 7 is
greater than 1:25, the metal compound may be completely activated but excess activator
remains, that is, the preparation process for the catalyst composition is expensive,
and the obtained polymer purity is poor.
[0109] In the latter method, the molar ratio of the transition metal complex to the compound
represented by Formula 7 may be in the range of 1:10 to 1:10,000, more preferably
in the range of 1:100 to 1:5,000, and most preferably in the range of 1:500 to 1:2,000.
When the molar ratio of the transition metal complex to the compound represented by
Formula 7 is less than 1:10, the metal compound is insufficiently alkylated since
the amount of an alkylating agent is relatively small. On the other hand, when the
molar ratio of the transition metal complex to the compound represented by Formula
7 is greater than 1:10,000, the metal compound may be completely activated but excess
activator remains, that is, the preparation process for the catalyst composition is
expensive, and the obtained polymer purity is poor.
[0110] A reaction solvent used in the preparation of the activated catalyst composition
may be a hydrocarbon solvent such as pentane, hexane, or heptane, or an aromatic solvent
such as benzene and toluene, but is not limited thereto and any solvent that is used
in the art can be used.
[0111] In addition, the transition metal complex represented by Formula 1 or 2 and the cocatalyst
may be loaded on silica or alumina.
[0112] The compound represented by Formula 5 may be an alkylaluminoxane, more preferably
one of methylaluminoxane, ethylaluminoxane, isobutylaluminoxane, and butylaluminoxane,
and most preferably methylaluminoxane.
[0113] The compound represented by Formula 6 may be one of trimethylaluminum, triethylaluminum,
triisobutylaluminum, tripropylaluminum, tributylaluminum, dimethylchloroaluminum,
triisopropylaluminum, tri-s-butylaluminum, tricyclopentylaluminum, tripentylaluminum,
triisopentylaluminum, trihexylaluminum, trioctylaluminum, ethyldimethylaluminum, methyldiethylaluminum,
triphenylaluminum, trip-tolylaluminum, dimethylaluminum methoxide, dimethylaluminum
ethoxide, trimethylboron, triethylboron, triisobutylboron, dripropylboron, and tributylboron,
and more preferably trimethylaluminum, triethylaluminum, or triisobutylaluminum.
[0114] Examples of the compound represented by Formula 7 may include triethylammoniumtetraphenylboron,
tributylammoniumtetraphenylboron, trimethylammoniumtetraphenylboron, tripropylammoniumtetraphenylboron,
trimethylammoniumtetra(p-tolyl)boron, trimethylammoniumtetra(o,p-dimethylphenyl)boron,
tributylammoniumtetra(p-trifluoromethylphenyl)boron, trimethylammoniumtetra(p-trifluoromethylphenyl)boron,
tributylammoniumtetrapentafluorophenylboron, N,N- diethylanilinium tetraphenylboron,
N,N-diethyl anilinium tetraphenylboron, N,N-diethyl anilinium tetrapentafluorophenylboron,
diethylammoniumtetrapentafluorophenylboron, triphenylphosphoniumtetraphenylboron,
trimethylphosphoniumtetraphenylboron, triethylammoniumtetraphenylaluminum, tributylammoniumtetraphenylaluminum,
trimethylammoniumtetraphenylaluminum, tripropylammoniumtetraphenylaluminum, trimethylammoniumtetra(p-tolyl)aluminum,
tripropylammoniumtetra(p-tolyl)aluminum, triethylammoniumtetra(o,p-dimethylphenyl)aluminum,
tributylammoniumtetra(p-trifluo romethylphenyl)aluminum, trimethylammoniumtetra(p-trifluoromethylphenyl)aluminum,
tributylammoniumtetrapentafluorophenylaluminum, NN-diethyl anilinium tetraphenylaluminum,
N,N-diethyl anilinium tetraphenylaluminum, N,N-diethyl anilinium tetrapentafluorophenylaluminum,
diethylammoniumtetrapentatetraphenylaluminum, triphenylphosphoniumtetraphenylaluminum,
trimethylphosphoniumtetraphenylaluminum, triethylammoniumtetraphenylaluminum, tributylammoniumtetraphenylaluminum,
trimethylammoniumtetraphenylboron, tripropylammoniumtetraphenylboron, trimethylammoniumtetra(p-tolyl)boron,
tripropylammoniumtetra(p-tolyl)boron, triethylammoniumtetra(o,p-dimethylphenyl)boron,
trimethylammoniumtetra(o,p-dimethylphenyl)boron, tributylammoniumtetra(p-trifluoromethylphenyl)boron,
trimethylammoniumtetra(p-trifluoromethylphenyl)boron, tributylammoniumtetrapentafluorophenylboron,
N,N-diethyl anilinium tetraphenylboron, N,N-diethyl anilinium tetraphenylboron, N,N-diethyl
anilinium tetrapentafluorophenylboron, diethylammoniumtetrapentafluorophenylboron,
triphenylphosphoniumtetraphenylboron, triphenylcarboniumtetra(p-trifluoromethylphenyl)boron,
and triphenylcarboniumtetrapentafluorophenylboron.
[0115] According to an embodiment of the present invention, there is provided a method of
synthesizing an olefin polymer using the catalyst composition.
[0116] In the method, the catalyst composition including a transition metal complex represented
by Formula 1 or 2 and at least one compound selected from the group consisting of
compounds represented by Formulae 5, 6, and 7 is brought into contact with an olefin-based
monomer to prepare a p olyolefin homopolymer or copolymer.
[0117] The transition metal complex that is used in the method of preparing the homopolymer
or copolymer may be represented by one of the following Formulae.
[0119] Here, each of the R
7s are independently a hydrogen atom or a methyl radical, and
[0120] Q
5 and Q
6 are each independently a methyl, dimethylamido or chloride radical.
[0121] A polymerization process using the catalyst composition may be a solution process,
but when the catalyst composition is used together with an inorganic support, such
as silica, the polymerization process can also be a slurry or gas phase process.
[0122] In the method, the catalyst composition may be dissolved or diluted in a solvent
suitable for olefin polymerization, before being used. Examples of the solvent may
include a C
5-12 aliphatic hydrocarbon solvent such as pentane, hexane, heptane, nonane, decane, and
derivatives thereof; an aromatic hydrocarbon solvent such as toluene or benzene; and
a hydrocarbon solvent substituted with a chlorine atom such as dichloromethan or chlorobenzene.
The solvent may be treated with a small amount of alkylaluminum to eliminate a small
amount of water and air which poison the catalyst composition, or a cocatalyst can
further be used.
[0123] Examples of the olefin-based monomer which is polymerized using the metal complexes
and the cocatalysts may include α-olefin and a cyclic olefin. A diene olefin-based
monomer or a triene olefin-based monomer which have at least two double bonds may
also be polymerized. Examples of the olefin-based monomer or triene olefin-based monomer
may include ethylene, propylene, 1-butene, 1-pentene, 4-methyl-1-pentene, 1-hexene,
1-heptene, 1-octene, 1-decene, 1-undecene, 1-dodecene, 1-tetradecene, 1-hexadecene
and 1-eicosene, norbornene, norbornadiene, ethylidene norbornene, phenylnorbornene,
vinyl norbornene, dicyclopentadiene, 1,4-butadiene, 1,5-pentadiene, 1,6-hexadiene,
styrene, α-methylstyrene, divinylbenzene, and 3-chloromethyl styrene. More than two
of the monomers may be mixed and copolymerized.
[0124] In particular, the catalyst composition according to an embodiment of the present
invention is used to copolymerize ethylene and 1-octene having large steric hindrance
at a high reaction temperature of 90 °C or higher to thereby obtain a copolymer having
high molecular weight but having a very low density less than 0.910 g/cm
3.
[0125] According to an embodiment of the present invention, there is provided an olefin
polymer prepared using a method of synthesizing an olefm
[0126] The olefin polymer may be a homopolymer or a copolymer. When the olefin polymer is
a copolymer of ethylene and a comonomer, the monomer may be at least one copolymer
selected from the group consisting of ethylene, propylene, 1-butene, 1-hexene, 4-methyl-1-pentene,
and 1-octene.
[0127] The present invention will be described in greater detail with reference to the following
examples.
[0128] Synthesis of ligands and transition metal complexes
[0129] Organic reagents and solvents were obtained from Aldrich Co., Inc. and Merck Co.,
Inc. and purified using a standard method. Each process for the synthesis was performed
while isolated from air and moisture to improve reproducibility of experiments. The
structure of compounds produced in the following examples was identified using a 400
MHz nuclear magnetic resonance (NMR) and an X-ray spectrometer.
[0131] 5-bromo-7-methyl-1,2,3,4-tetrahydroquinoline
[0132] 1.16 g (7.90 mmol) of 6-methyl-1,2,3,4-tetrahydroquinoline was dissolved in 4 ml
of carbon tetrachloride and the solution was cooled to -20 °C. 1.41 g (7.90 mml) of
solid-state N-bromosuccinimide was slowly added to the solution and the resultant
mixture was reacted at room temperature for 5 hours. The product was filtered using
a column chromatography with a MC/hexane (v:v = 1:1) solvent, and 0.71 g of pale yellow
oil was obtained (40%).
[0133] 1 H NMR (C
6D
6): δ 1.42-1.52 (m, 2H, CH
2), 2.00 (s, 3H, CH
3), 2.39 (t,
J = 6.4 Hz, 2H, CH
2), 2.75 (dt,
J = 2.8, 8.4 Hz, 2H, N-CH
2), 4.04 (br s, 1H, NH), 6.51 (s, 1H, C
6H
2 ), 7.09 (s, 1H, C
6H
2) ppm.
13C{
1H} NMR(C
6D
6): δ 20.06, 22.04, 27.60, 41.91, 108.84, 122.59, 126.16, 129.48, 130.67, 139.79 ppm.
Anal. Calc. (C
10H
12BrN): C, 53.12; H, 5.35; N, 6.19 %. Found: C, 53.30; H, 5.13; N, 6.51 %.
[0135] 5-(3,4-dimethyl-2-cyclopentene-1-one)-7-methyl-1,2,3,4-tetrahydroquinoline
[0136] 1.27 g (8.26 mmol) of 2-(dihydroxyboryl}-3,4-dimethyl-2-cyclopentene-1-one, 1.25
g (11.8 mmol) of Na
2CO
3, 0.182 g (0.157 mmol) of Pd(PPh
3)
4, (Ph: phenyl group) and 7.87 mmol of 5-bromo-7-methyl-1,2,3,4-tetrahydroquinoline
were mixed. 21 ml of degassed dimethylether (DME) and 7 ml of distilled water were
added to the mixture. The resultant mixture was heated at 95 °C overnight. The reaction
mixture was cooled to room temperature, and about twice extracted with 50 ml of ethylacetate.
The product was filtered using a column chromatography with a hexane/ethylacetate
(v:v =2:1) solvent, and a pale yellow solid product was obtained (90%).
[0137] 1H NMR (C
6D
6): δ 0.77 (d,
J = 7.2 Hz, 3H, CH
3), 1.59-1.70 (m, 2H, CH
2CH 2CH
2 ), 1.65 (s, 3H, CH
3), 1.84 (dd,
J = 2.4, 18.4 Hz, 1H, OCCH
2), 2.21 (s, 3H, CH
3), 2.20-2.30 (m, 1H, CH), 2.44 (dd,
J = 6.4, 18.4 Hz, 1H, OCCH
2), 2.60 (br t,
J = 6 Hz, 2H, CH
2), 2.97 (br t,
J = 5.6 Hz, 2H, N-CH
2), 4.06 (s, 1H, NH), 6.66 (s, 1H, CH, C
6H
2 ), 6.74 (s, 1H, C
6H
2) ppm.
13C{
1H} NMR(C
6D
6): δ 15.83, 19.06, 20.58, 22.51, 27.92, 37.52, 42.48, 43.55 ppm. Anal. Calc. (C
17 H
21 NO): C, 79.96; H, 8.29; N, 5.49 %. Found: C,80.17; H, 8.44; N, 5.75 %.
[0139] 5-(2,3,5-trimethyl-1,3-cyclopentadienyl)-7-methyl-1,2,3,4-tetrahydroquinoline
[0140] 21.4 mmol of anhydrous La(OTf)
3, (Tf: triflate) was mixed with 24 ml of tetrahydrofuran (THF) and the mixture was
cooled to -78 °C. 13.4 ml (21.4 mmol) of MeLi (Me: methyl) was added to the mixture
and reacted for about 1 hour. 7.13 mmol of 5-(3,4-dimethyl-2-cyclopentene-1-one)-7-methyl-1,2,3,4-tetrahydroquinoline
was added to the mixture and reacted at -78 °C for 2 hours. The resultant mixture
was extracted using water and acetate. The obtained organic layer was added to 20
ml (2N) of HCl and the mixture was shaken for 2 minutes. The resultant mixture was
neutralized with 20 ml of NaHCO
3 water solution and dried with MgSO
4. The product was filtered using a column chromatography with hexane/ethylacetate
(v:v =10:1) solvent, and a pale yellow solid product was obtained (40%).
[0141] 1H NMR (C
6D
6): δ 1.66-1.71 (m, 2H, CH
2 CH2 CH
2), 1.80 (s, 3H, CH
3), 1.89 (s, 3H, CH
3), 1.90 (s, 3H, CH
3), 2.24 (s, 3H, CH
3), 2.64 (br t,
J = 6.4 Hz, 2H, CH
2), 2.74 (d, J = 2 Hz, 2H, CH
2), 2.86-2.92 (m, 2H, N-CH
2), 3.62 (br s, 1H, NH), 6.75 (s, 1H, C
6 H
2), 6.77 (s, 1H, C
6H
2) ppm.
13C{
1H} NMR(C
6D
6): δ 11.85, 13.61, 14.39, 20.74, 22.86, 27.70, 42.20, 48.88, 120.81, 122.01, 124.78,
128.68, 129.36, 132.87, 136.36, 136.65, 140.75, 141.15 ppm.
[0143] ([(7-Methyl-1,2,3,4-tetrahydroquinolin-8-yl)trimethylcyclopentadienyl-eta5,kapa-N]titanium
bis(dimethylamide)) compound
[0144] 0.696 mmol of 5-(2,3,5-trimethyl-1,3-cyclopentadienyl)-7-methyl-1,2,3,4-tetrahydroquinoline
ligand and 0.156 g (0.696 mmol) of Ti(NMe
2)
4 were dissolved in 2 ml of toluene. The mixture was reacted at 80 °C for two days.
After the solvents were eliminated, a red solid product was obtained (100%). The obtained
titanium compound was identified through
1H-NMR spectroscope.
[0145] 1H NMR (C
6D
6): δ1.69-1.74 (m, 2H, CH
2 CH2 CH
2), 1.86 (s, 3H, CH
3), 1.88 (s, 3H, CH
3), 1.92 (s, 3H, CH
3), 2.31 (s, 3H, CH
3), 2.57 (t, J = 5.6 Hz, 2H, CH
2), 2.95 (s, 6H, NCH
3), 3.27 (s, 6H, NCH
3), 4.02 (ddd, J = 5.2, 7.2, 12.0 Hz, 1H, NCH
2), 4.24 (dt, J= 5.2, 12.4Hz, 1H, NCH
2), 5.78 (s, 1H, Cp-H), 6.77 (s, 1H, C
6H
2), 6.91 (s, 1H, C
6H
2) ppm.
[0147] ([(7-Methyl-1,2,3,4-tetrahydroquinolin-8-yl)trimethylcyclopentadienyl-eta5,kapa-N]titanium
dichloride) compound
[0148] 2 ml of toluene was added to the bis(dimethylamido)titanium compound that was obtained
in Example 4. 0.269 g (2.09 mmol) of Me
2SiCl
2 was added to the mixture at room temperature and the mixture was reacted for about
4 hours. The obtained product was recrystallized in hexane at -30 °C and 0.183 g of
a pure red solid product was obtained (66%).
[0149] 1H NMR (C
6D
6): δ1.36 - 1.44 (m, 2H, CH
2 CH2 CH
2), 1.76 (s, 3H, CH
3), 1.85 (s, 3H, CH
3), 2.07 (s, 3H, CH
3), 2.18 (s, 3H, CH
3), 2.12 (t,
J = 4Hz, 2H, CH
2), 4.50-4.70 (m, 2H, N-CH
2), 6.02 (s, 1H, Cp-H), 6.59 (s, 1H, C
6H
2), 6.78 (s, 1H, C
6H
2) ppm.
13C{
1 H} NMR (C
6D
6): 12.76, 14.87, 15.06, 21.14, 22.39, 26.32, 54.18, 117.49, 120.40, 126.98, 129.53,
130.96, 131.05, 133.19, 143.22, 143.60, 160.82 ppm. Anal. Calc. (C
18 [150] H
21Cl
2NTi): C, 58.41; H, 5.72; N, 3.78%. Found: C, 58.19; H, 5.93; N, 3.89 %.
[0151] 5-(tetramethyl-1,3-cyclopentadienyl)-1,2,3,4-tetrahydroquinoline
[0152] 957 mg (7.185 mmol) of 1,2,3,4-tetrahydroquinoline was dissolved in 10 ml of THF,
and stirred at -78 °C for 30 minutes. 2.87ml (7.185mmol) of nBuLi was added thereto
using a syringe under a nitrogen atmosphere (yellow suspension). The mixture was sufficiently
stirred for 3 hours, and the temperature was increased to -20 °C to eliminate the
gas. The temperature was cooled again to -78 °C and CO
2 was injected to the mixture (The color of the mixture turned to colorless white).
The temperature was increased to -20 °C and the remaining CO
2 was eliminated in vacuum for 1 hour. Then, 5.07 ml (8.622 mmol) of tert-butyllitium
(BuLi) was added to the mixture (The color of the mixture turned to red). While the
temperature was maintained at -20 °C , the mixture was sufficiently stirred for 2
hours, and 26.1 ml (8.622 mmol) of 0.33 M CeCl
3 2LiCl solution dissolved in THF and 1.182 g (8.622 mmol) of tetramethyl cyclopentenone
were added to the mixture under a nitrogen atmosphere. While the temperature was gradually
increased to room temperature, the solvents were eliminated by venting. Then, the
mixture was titurated using pentane under a nitrogen atmosphere and filtered to obtain
a white crystalline powder (41 %).
[0153] 1H NMR(C6D6):δ 1.00(d,
J = 6.4 Hz, 3H, Cp-CH
3), 1.66 - 1.74(m, 2H, quinoline-CH
2), 2.64(t,
J = 6.0 Hz, 2H, quinoline-CH
2), 2.78-2.98(m, 2H, quinoline-CH), 3.05(br s, 1H, Cp-H), 3.76(br s, 1H, N-H), 6.76(t,
J = 7.2 Hz, 1H, quinoline-CH), 6.91(d,
J = 5.6 Hz, 1H, quinoline-CH), 6.93(d,
J = 7.2 Hz, 1H, quinoline-CH)ppm
[0155] ([(1,2,3,4-Tetrahydroquinolin-8-yl)tetramethylcyclopentadienyl-eta5,kapa-N] titanium
dimethyl) compound
[0156] 220 mg (0.792 mmol) of 2.5 M n-butyllitium (n-BuLi) was gradually added to a cold
(-30 °C) solution of 100 mg (0.396 mmol) of the obtained compound in Example 6 dissolved
in ether while stirring. The temperature of the mixture was increased to room temperature.
The resultant mixture was reacted for 6 hours, filtered, and washed several times
with ether. Then the ether was evaporated in vacuum to obtain 90 mg of a pale yellow
solid product (dilithium salt compound). It was identified that 0.43 equivalent of
ether was coordinated (77%) through
1H NMR and
13C NMR spectroscope.
[0157] 1H NMR(C6D6):δ 2.03(br s, 2H, Quinoline-CH
2), 2.16(br s, 12H, Cp-CH
3), 3.14(br s, 2H,Qnoline-CH
2 ), 3.85(br s, 2H, Quinoline-CH
2), 6.33(t,
J= 6.4 Hz, 1H, Quinoline-CH), 6.95(d,
J = 0.8 Hz, Quinoline-CH),7.32(br s, 1H, Quinoline-CH)ppm.
[0158] 66 mg (0.235 mmol) of TiCl4.DME was mixed with ether at -30 °C and the mixture was
placed in a refrigerator for about 1 hour. Then, 3 ml (0.470 mmol) of 1.4 M methyllithium
(MeLi) was gradually added to the mixture while stirring. After stirring for 15 minutes,
70 mg (0.235 mmol) of dilithium salt compound was added to the mixture. The mixture
was reacted for 3 hours while stirring at room temperature. Then the solvent was evaporated
in vacuum and the mixture was dissolved in pentane and filtered. The pentane in the
resultant mixture was evaporated under a vacuum, and thus 52 mg of dark brown titanium
complex was obtained (67%).
[0159] 1H NMR(C6D6):δ 7.00 (d, J = 7.6 Hz, 1H), 9.92 (d, J = 7.6 Hz, 1H), 6.83 (t, J = 7.6
Hz, 1H), 4.53 (m, 2H), 2.47 (t, J = 6.4 Hz, 2H), 2.05 (s, 6H), 1.66 (s, 6H), 1.76-1.65
(m, 2H), 0.58 (s, 6H).
[0161] 5-Indenyl-1,2,3,4-tetrahydroquinoline
[0162] Yellow oil was obtained in the same manner as in Example 6, except that indenone
was used instead of tetramethyl cyclopentenone and the product was filtered using
a column chromatography with a hexane/ethyl acetate (v:v = 20:1) solvent (Yield: 49%).
[0163] 1H NMR(C6D6) : δ 1.58-1.64 (m, 2H, quin-CH
2), 2.63 (t,
J = 6.8 Hz, 2H, quin-CH
2) , 2.72-2.77 (m, 2H, quin-CH
2), 3.17 (d,
J = 2.4 Hz, 2H, indenyl-CH
2), 3.85 (br s, 1H, N-H), 6.35 (t,
J = 2.0 Hz, 1H, indenyl-CH), 6.76 (t,
J = 7.6 Hz, 1H, quin-CH), 6.98 (d,
J = 7.2 Hz, 1H, quin-CH), 7.17 (td,
J = 1.6, 7.2 Hz, 1H, quin-CH), 7.20 (td,
J = 1.6, 7.2 Hz, 2H, indenyl-CH), 7.34 (d,
J = 7.2 Hz, 1H, indenyl-CH), 7.45 (dd,
J = 1.2, 6.8 Hz, 1H, indenyl-CH)ppm.
13C NMR(C6D6) : δ 12.12, 23.08, 27.30, 48.84, 51.01, 119.70, 119.96, 120.95, 126.99,
128.73, 131.67, 136.21 ppm.
[0165] [(1,2,3,4-Tetrahydroquinolin-8-yl)indenyl-eta5,kapa-N] titanium dimethyl
[0166] A dilithium salt compound was obtained in the same manner as in Example 7 using 5-indenyl-1,2,3,4-tetrahydroquinoline
(Yield: 95%).
[0167] 1H NMR(C6D6) : δ 2.02 (t,
J = 4.8 Hz, 2H, quin-CH
2), 3.15 (t,
J = 5.6 Hz, 2H, quin-CH
2), 3.94 (br s, 2H, quin-CH
2), 6.31 (t,
J = 7.2 Hz, 1H, indenyl-CH), 6.76-6.83 (m, 2H,
quin-CH), 6.99 (t,
J =7.2, 2.0 Hz, 2H, quin-CH), 7.48 (d,
J = 7.2 Hz, 2H, indenyl-CH), 8.02 (t,
J = 8.0 Hz, 2H, indenyl-CH) ppm.
[0168] A titanium compound was prepared using the obtained dilithium salt compound in the
same manner as in Example 7 (Yield: 47%).
[0169] 1H NMR(C6D6) : δ -0.01 (s, 3H, Ti-CH
3), 0.85 (s, 3H, Ti-CH
3), 1.56-1.68 (m, 2H, quin-CH
2), 2.43 (t,
J = 6.4 Hz, 2H, quin-CH
2), 6.30 (d,
J = 3.6 Hz, 1H, indenyl-CH), 6.61 (d,
J = 3.6 Hz, 1H, indenyl-CH), 6.70 (ddd,
J =0.8, 6.8, 8.4 Hz, 1H, indenyl-CH), 6.85 (t,
J = 7.6 Hz, 1H, quin-CH), 6.95 (tt,
J = 0.8, 6.8 Hz, 1H, quin-CH), 7.01 (tdd,
J = 0.8, 6.8, 8.4 Hz, 2H, indenyl-CH), 7.13-7.17 (m, 1H, quin-CH), 7.48 (d,
J= 8.4 Hz, 1H, indenyl-CH) ppm.
13C NMR(C6D6) : δ 22.83, 27.16,49.35, 55.12, 58.75, 103.36, 119.63, 120.30, 123.18,
125.26, 125.60, 127.18, 127.36, 127.83, 129.13, 129.56, 135.10, 161.74ppm.
[0171] 5-Fluorenyl-1,2,3,4-tetrahydroquinoline
[0172] A yellow solid compound was obtained in the same manner as in Example 6, except that
fluorenone was used instead of tetramethyl cyclopentenone and the product was filtered
using a column chromatography with a hexane/ethyl acetate (v:v = 20:1) solvent and
recrystallized in diethyl ether (Yield: 56%).
[0173] 1H NMR(C6D6) : δ 1.20 (t,
J = 7.6 Hz, 2H, quin-CH
2), 1.71 (s, 1H,
xx), 2.29 (s, 2H, quin-CH), 2.38(t,
J = 6.0 Hz, 2H, quin-CH), 2.64 (s, 1H, quin-CH), 2.72 (s, 2H, quin-CH
2), 2.30 (s, 1H, N-H), 3.82 (s, 0.5H, N-H), 4.81 (s, 1H, quin-CH), 6.42 (d,
J = 7.2 Hz, 2H, quin-CH), 6.81 (t,
J= 7.2 Hz, 1H, quin-CH), 6.94 (dd,
J=1.2, 7.2 Hz, 1H, quin-CH), 7.10 (d,
J = 7.6 Hz, 2H, fluorenyl-CH), 7.23 (t,
J = 7.2 Hz, 2H, fluorenyl-CH), 7.32(d,
J = 7.6 Hz, 2H, fluorenyl-CH), 7.42 (d,
J = 6.8 Hz, 1H, quin-CH), 7.67 (d,
J = 7.2 Hz, 2H, fluorenyl-CH)ppm.
[0175] [(1,2,3,4-Tetrahydroquinolin-8-yl)fluorenyl-eta5,kapa-N] titanium dimethyl
[0176] A dilithium salt compound was obtained in the same manner as in Example 7 using 5-fluorenyl-1,2,3,4-tetrahydroquinoline
(Yield: 94%).
[0177] 1H NMR(C6D6) : δ 2.17 (s, 2H, quin-CH
2), 3.29-2.26 (m, 2H, quin-CH
2), 4.11 (br s, 2H, quin-CH
2), 6.31 (t,
J = 7.2 Hz, 1H, quin-CH), 6.91 (t,
J = 7.6 Hz, 2H, fluorenyl-CH), 6.99 (d,
J = 7.2 Hz, 1H, quin-CH), 7.12 (t,
J = 6.8 Hz, 2H, fluorenyl-CH), 7.58 (dd,
J = 1.2, 7.6 Hz, 1H, quin-CH), 8.15 (d,
J = 8.0 Hz, 2H, fluorenyl-CH), 8.57(d,
J = 8.0 Hz, 2H, fluorenyl-CH)ppm.
[0178] A titanium compound was prepared using the obtained dilithium salt compound in the
same manner as in Example 7 (Yield: 47%).
[0179] 1H NMR(C6D6) : δ 0.14 (s, 6H, Ti-CH
3), 1.56-1.68 (m, 2H, quin-CH), 2.48 (t,
J = 6.4 Hz, 2H, quin-CH
2), 4.18-4.30 (m, 2H, quin-CH
2), 6.88-6.96 (m, 3H, CH), 7.04 (d,
J = 7.6 Hz, 1H, quin-CH), 7.10 (ddd,
J = 1.2,6.8, 8.4 Hz, 2H, fluorenyl -CH), 7.17 (dd,
J = 0.8, 8.4 Hz, 2H, fluorenyl-CH), 7.28 (d,
J = 7.2 Hz, 1H, quin-CH), 7.94 (dd,
J = 0.8, 8.4 Hz, 2H, fluorenyl-CH) ppm.
13C NMR(C6D6): δ 14.54, 22.76, 27.26, 48.58, 59.65, 111.21, 118.69, 118.98 120.17, 123.34,
123.67, 126.16, 126.42, 127.75, 129.29, 129.41, 137.28, 160.63ppm.
[0181] 7-(2,3,4,5-Tetramethyl-1,3-cyclopentadienyl)indoline
[0182] Yellow oil was obtained in the same manner as in Example 6, except that indoline
was used instead of 1,2,3,4-tetrahydroquinoline and the product was filtered using
a column chromatography with a hexane/ethyl acetate (v:v = 20:1) solvent (Yield: 15%).
[0183] 1H NMR(C6D6) : δ 0.99 (d,
J = 7.6 Hz, 1H, Cp-CH), 1.82 (s, 3H, Cp-CH
3), 1.87 (s, 6H, Cp-CH
3), 2.68 - 2.88 (m, 2H, ind-CH
2), 2.91 - 2.99 (m , 1H, Cp-CH), 3.07 - 3.16 (m, 3H, ind-CH
2 N-H), 6.83 (t,
J= 7.4 Hz, 1H, ind-CH), 6.97 (d,
J = 7.6 Hz, 1H, ind-CH), 7.19 (d,
J=6.8 Hz, 1H, ind-CH) ppm.
[0185] [(Indolin-7-yl)tetramethylcyclopentadienyl-eta5,kapa-N] titanium dimethyl
[0186] A titanium compound was prepared using 7-(2,3,4,5-tetramethyl-1,3-cyclopentadienyl)indoline
in the same manner as in Example 7 (Yield: 71 %).
[0187] 1 H NMR(C6D6) : δ 0.69 (s, 6H, Ti-CH
3), 1.71 (s, 6H, Cp-CH
3), 2.04 (s, 6H, Cp-CH
3), 2.73 (t,
J = 8.0 Hz, 2H, ind-CH
2), 4.67 (t,
J = 8.0 Hz, 2H, ind-CH
2), 6.82 (t,
J = 7.2 Hz, 1H, ind-CH), 7.00 (t,
J = 7.2 Hz, 2H, ind-CH) ppm.
13C NMR(C6D6) : δ 12.06, 12.15, 32.24, 54.98, 56.37, 120.57, 120.64, 121.54, 124.02,
126.52, 126.81, 136.75ppm.
[0189] 2-Methyl-8-(2,3,4,5-tetramethyl-1,3-cyclopentadienyl)-1,2,3,4-tetrahydroquinoline
[0190] 2-Methyl-8-(2,3,4,5-tetramethyl-1,3-cyclopentadienyl)-1,2,3,4-tetrahydroquinoline
was obtained in the same manner as in Example 6, except that 5.02 g (34.1 mmol) of
1,2,3,4-tetrahydroquinaldine was used instead of 1,2,3,4-tetrahydroquinoline (Yield:
51%).
[0191] 1H NMR(CDCl
3): δ 6.89(d,
J=7.2Hz, 1H, CH), δ 6.74(d,
J=7.2Hz, 1H, CH), δ 6.57(t,
J=7.4Hz, 1H, CH), δ 3.76(br s, 1H, NH), δ 3.45(br s, 1H, Cp-CH), δ 3.32(m, 1H, quinoline-CH),
δ 3.09-2.70(m, 2H, quinoline-CH
2), δ 1.91(s, 3H, Cp-CH
3), δ 1.87(s, 3H, Cp-CH
3),δ 1.77(s, 3H, Cp-CH
3),δ 1.67-1.50(m, 2H, quinoline-CH
2), δ 1.17(d,
J=6.4Hz, 3H, quinoline-CH
6), δ 0.93(d,
J=7.6Hz, 3H, Cp-CH
3) ppm.
[0193] [(2-Methyl-1,2,3,4-tetrahydroquinolin-8-yl)tetramethylcyclopenta-dienyl-eta5, kapa-N]titanium
dimethyl
[0194] 4.92 g of pale yellow solid (dilithium salt compound) to which 1.17 equivalent of
diethyl ether was coordinated was obtained in the same manner as in Example 7 using
4.66 g (17.4 mmol) of 2-methyl-8-(2,3,4,5-tetramethyl- 1,3-cyclopentadienyl)-1,2,3,4-tetrahydroquinoline
(Yield: 77%).
[0195] 1H NMR(Pyridine-d8): δ 7.37(br s, 1H, CH), δ 7.05(d,
J=6Hz, 1H, CH), δ 6.40(t,
J=6.8Hz, 1H, CH), δ 3.93(br s, 1H, CH), δ 3.27(m, 1H, CH), δ 3.06(m, 1H, CH), δ 2.28-2.07(m,
12H, Cp-CH
3), δ 1.99(m, 1H, CH), δ 1.78(m, 1H, CH), δ 1.18(d,
J= 5.6Hz, quinoline-CH
3) ppm.
[0196] 0.56 g of a titanium compound was prepared in the same manner as in Example 7using
1.00 g (2.73 mmol) of the obtained dilithium salt compound (Yield: 60%).
[0197] 1H NMR(CDCl
3): δ 6.95(d,
J=8Hz, 1H, CH), δ 6.91(d,
J=8Hz, 1H, CH), δ 6.73(t,
J=8Hz, 1H, CH), δ 5.57(m, 1H, CH), δ 2.83( m, 1H, CH), δ 2.55(m, 1H, CH), δ 2.24(s,
3H, Cp-CH
3), δ 2.20(s, 3H, Cp-CH
3), δ 1.94-1.89(m, 1H, CH), δ 1.83-1.75(m, 1H, CH), 81.70(s, 3H, Cp-CH
3), δ 1.60(s, 3H, Cp-CH
3), δ 1.22(d,
J=6.8Hz, 3H, quinoline-CH
3), δ 0.26(d, J=6.8Hz, 6H, TiMe
2-CH
3) ppm.
[0199] 6-Methyl-8-(2,3,4,5-tetramethyl-1,3-cyclopentadienyl)-1,2,3,4-tetrahydroquinoline
[0200] 6-Methyl-8-(2,3,4,5-tetramethyl-1,3-cyclopentadienyl)-1,2,3,4-tetrahydroquinoline
was obtained in the same manner as in Example 6 except that 5.21 g (35.4 mmol) of
6-methyl-1,2,3,4-tetrahydroquinoline was used instead of 1,2,3,4-tetrahydroquinoline
(Yield: 34%).
[0201] 1H NMR(CDCl
3): δ 6.70(s, 1H, CH), δ 6.54(s, 1H, CH), δ 3.71(br s, 1H, NH), δ 3.25-3.05(m, 3H,
Cp-CH, quinoline-CH
2), δ 2.76(t,
J=6.4Hz, 2H, quinoline-CH
2), δ 2.19(s, 3H, CH
3), δ 1.93-1.86(m, 2H, quinoline-CH
2), δ 1.88(s, 3H, Cp-CH
3), δ 1.84(s, 3H, Cp-CH
3), δ 1.74(s, 3H, Cp-CH
3), δ 0.94(br d,
J=6.8Hz, 3H, Cp-CH
3) ppm.
[0203] [(6-Methyl-1,2,3,4-tetrahydroquinolin-8-yl)tetramethylcyclopenta-dienyl-eta5, kapa-N]titanium
dimethyl
[0204] 2.56 g of pale yellow solid (dilithium salt compound) to which 1.15 equivalent of
diethyl ether was coordinated was obtained in the same manner as in Example 7 using
3.23 g (12.1 mmol) of 6 -methyl-8-(2,3,4,5-tetramethyl-1,3-cyclopentadienyl)-1,2,3,4-tetrahydroquinoline
(Yield: 58%).
[0205] 1H NMR(Pyridine-d8): δ 7.02(br s, 1H, CH), δ 6.81(s, 1H, CH), δ 3.94(m, 2H, CH
2) , δ 3.19(m, 2H, CH
2), δ 252-2.10(m, 17H, CH
2, quinoline-CH
3, Cp-CH
3) ppm.
[0206] 0.817 g of a titanium compound (58%) was prepared in the same manner as in Example
7 using 1.50 g (4.12 mmol) of the obtained dilithium salt compound.
[0207] 1H NMR(C
6D
6): δ 6.87(s, 1H, CH), δ 6.72(s, 1H, CH), δ 4.57(m, 2H, CH
2), δ 2.45(t,
J=6.2Hz, 2H, CH
2), δ 2.24(s, 3H, quinoline-CH
3), δ 2.05(s, 6H, Cp-CH
3), δ [208] 1.72-1.66(m, 2H, CH
2), δ 1.69(s, 6H, Cp-CH
3), δ 0.57(s, 6H, TiMe
2-CH
3) ppm.
[0209] 2-Methyl-7-(2,3,4,5-tetramethyl-1,3-cyclopentadienyl)indoline
[0210] 2-Methyl-7-(2,3,4,5-tetramethyl-1,3-cyclopentadienyl)indoline was obtained in the
same manner as in Example 6, except that 6.23 g (46.8 mmol) of 2-methylindoline was
used instead of 1,2,3,4-tetrahydroquinoline (Yield: 19%).
[0211] 1H NMR(CDCl
3): δ 6.97(d,
J=7.2Hz, 1H, CH), δ 6.78(d,
J=8Hz, 1H, CH), δ 6.67(t,
J=7.4Hz, 1H, CH), δ 3.94(m, 1H, quinoline-CH), δ 3.51 (br s, 1H, NH), δ 3.24-3.08(m,
2H, quinoline-CH
2, Cp-CH), δ 2.65 (m, 1H, quinoline-CH
2), δ 1.89(s, 3H, Cp-CH
3), δ 1.84(s, 3H, Cp-CH
3), δ 1.82(s, 3H, Cp-CH
3), δ 1.13(d,
J=6Hz, 3H, [212] quinoline-CH
3), δ 0.93(3H, Cp-CH
3) ppm.
[0213] [(2-Methylindolin-7-yl)tetramethylcyclopentadienyl-eta5,kapa-N]titanium dimethyl
[0214] A dilithium salt compound to which 0.58 equivalent of diethyl ether was coordinated
was obtained in the same manner as in Example 7 using 2.25 g (8.88 mmol) of 2-methyl-7-(2,3,4,5-tetramethyl-1,3-cyclopentadienyl)-indoline
(1.37 g, Yield: 50%).
[0215] 1H NMR(Pyridine-d8): δ 7.22(br s, 1H, CH), δ 7.18(d,
J=6Hz, 1H, CH), δ 6.32(t, 1H, CH), δ 4.61 (br s, 1H, CH), δ 3.54(m, 1H, CH), δ 3.00(m,
1H, CH), δ 2.35-2.12(m ,13H, CH, Cp-CH
3), δ 1.39(d, indoline-CH
3) ppm.
[0216] A titanium compound was prepared using 1.37 g (4.44 mmol) of the obtained dilithium
salt compound in the same manner as in Example 7.
[0217] 1H NMR(C
6D
6): δ 7.01-6.96(m, 2H, CH), δ 6.82(t,
J=7.4Hz, 1H, CH), δ 4.96(m, 1H, CH), δ 2.88(m, 1H, CH), δ 2.40(m, 1H, CH), δ 2.02(s,
3H, Cp-CH
3), δ 2.01(s, 3H, Cp-CH
3), δ 1.70(s, 3H, Cp-CH
3),δ 1.69(s, 3H, Cp-CH
3),δ 1.65(d,
J=6.4Hz, 3H, indoline-CH
3), δ 0.71(d,
J=10Hz, 6H, TiMe
2-CH
3) ppm.
[0218] Comparative Example 1
[0219] Dimethylsilyl(t-butylamido)(tetramethylcyclopentadienyl)titanium dichloride
[0220] Dimethylsilyl(t-butylamido)(tetramethylcyclopentadienyl)titanium dichloride was purchased
from Boulder Scientific, Inc. (U.S.A.) and directly used for the ethylene copolymerization.
[0221] Ethylene copolymer
[0222] Example 20 Copolymerization of low-pressure ethylene and 1-hexene
[0223] 30 ml of toluene and 0.3 M 1-hexene was added to a 250 ml Endrew reactor, and the
reactor was preheated to a temperature of 90°C. 0.5 m mol of titanium transition metal
complex prepared in Example 5 treated with 200 m mol of triisobutylaluminum compound
and 2 m mol of trityl tetrakis(pentafluorophenyl)borate cocatalyst were sequentially
added to the reactor. Then copolymerization was performed for 5 minutes, and then
4 bar of ethylene pressure was added to the catalyst tank. The remaining ethylene
was eliminated and the polymer solution was added to excess ethanol to induce a precipitation.
The obtained polymer was washed with ethanol and acetone two to three times, respectively,
and the resultant was dried at 80 °C for over 12 hours in a conventional oven.
[0224] Example 21 Copolymerization of high-pressure ethylene and 1-butene
[0225] 1.0 L of hexane solvent and an appropriate amount of 1-butene comonomer was added
to a 2 L autoclave reactor. The reactor was heated to 90 °C , and the reactor was
filled with 20 bar of ethylene. 2 m mol of titanium transition metal complex prepared
in Example 5 treated with 100 m mol of triisobutylaluminum compound and 10 m mol of
dimethyl anilinium tetrakis(pentafluorophenyl)borate cocatalyst were sequentially
added to a catalyst injecting cylinder and injected into the reactor. Polymerization
was performed for 10 minutes by continuously injecting ethylene in order to maintain
the pressure of the reactor between 19 bar to 20 bar. Heat generated from the reaction
was removed through cooling coil installed in the reactor and the temperature was
maintained as constant as possible. After the polymerization, the polymer solution
was discharged to the lower portion of the reactor and cooled using excess ethanol.
The obtained polymer was dried for over 12 hours in a conventional oven.
[0226] Example 22 Copolymerization of high-pressure ethylene and 1-octene
[0227] 1.0 L of hexane solvent and an appropriate amount of 1-octene was added to a 2 L
autoclave reactor. The reactor was preheated to 160 °C , and was filled with ethylene
at a pressure of 28 bar. 5.0 m mol of titanium transition metal complex prepared in
Example 5 treated with 1.25 m mmol of triisobutylaluminum compound and 25 m mol of
trityl tetrakis(pentafluorophenyl)borate cocatalyst were sequentially added to a 25
ml catalyst storing tank and filled. Polymerization was performed for 10 minutes while
40 bar of ethylene was added to the catalyst tank. The remaining ethylene was eliminated
and the polymer solution was added to excess ethanol to induce a precipitation. The
obtained polymer was washed with ethanol and acetone two to three times, respectively,
and the resultant was dried at 80 °C for over 12 hours in a conventional oven.
[0228] Example 23 Copolymerization of high-pressure ethylene and 1-butene
[0229] 1.0 L of hexane solvent and an appropriate amount of 1-butene comonomer was added
to a 2 L autoclave reactor. The reactor was heated to 150 °C , and the reactor was
filled with 35 bar of ethylene. 1.0 m mol (Al/Ti = 25) of titanium transition metal
complex treated with an appropriate amount of triisobutylaluminum compound and dimethyl
anilinium tetrakis(pentafluorophenyl)borate cocatalyst (B/Ti = 5) were sequentially
added to a catalyst injecting cylinder and injected into the reactor. Polymerization
was performed for 10 minutes by continuously injecting ethylene in order to maintain
the pressure of the reactor between 34 bar to 35 bar. Heat generated from the reaction
was removed through cooling coil installed in the reactor and the temperature was
maintained as constant as possible. After the polymerization, the polymer solution
was discharged to the lower portion of the reactor and cooled using excess ethanol.
The obtained polymer was dried for over 12 hours in a conventional oven.
[0230] Comparative Example 2
[0231] Polymerization was performed in the same manner as in Example 20, except that the
transition metal complex prepared in Comparative Example 1 was used instead of the
transition metal complex prepared in Example 5.
[0232] Comparative Example 3
[0233] Polymerization was performed in the same manner as in Example 21, except that the
transition metal complex prepared in Comparative Example 1 was used instead of the
transition metal complex prepared in Example 5.
[0234] Comparative Example 4
[0235] Polymerization was performed in the same manner as in Example 22, except that the
transition metal complex prepared in Comparative Example 1 was used instead of the
transition metal complex prepared in Example 5.
[0236] Comparative Example 5
[0237] Polymerization was performed in the same manner as in Example 23, except that the
transition metal complex prepared in Comparative Example 1 was used instead of the
transition metal complex prepared in Example 5.
[0238] Properties Measurement (Weight, Activity, Melt Index, Melting Point, and
Density)
[0239] A Melt Index (MI) of the polymers produced in Examples 1-10 and Comparative Examples
1-4 was measured using a ASTM D-1238 (Conditions: E, 190 °C , 2.16 Kg load). A melting
point (T
m) of the polymers was measured using a Differential Scanning Calorimeter (DSC) 2920
produced by TA Inc. That is, the temperature was increased to 200 °C, maintained at
200 °C for 5 minutes, and decreased to 30°C. Then the temperature was increased again
and the summit of the DSC curve was measured as the melting point. The temperature
was increased and decreased by 10 °C /min, and the melting point was obtained in a
second temperature increase period.
[0240] In order to measure the density of the polymers, a sample that had been treated with
1,000 ppm of an antioxidant was formed into a sheet having a thickness of 3 mm and
a radius of 2 cm by a 180 °C press mold, and then the prepared sheet was cooled by
10 °C/min. The cooled sheet was measured using a mettler scale.
[0241] Experimental Example 1
[0242] The properties of the copolymers prepared in Example 20 and Comparative Example 2
respectively using the transition metal complexes prepared in Example 5 and Comparative
Example 1 were measured according to the experimental methods described above. The
results are presented in Table 1.
[0243]
Table 1: Results of copolymerization of ethylene and 1-hexene
| |
Catalyst |
1-hexene (M) |
Activity (Kg / mmol-Ti hr) |
Molecular weighta (g /10 min) |
Branch content (mol%) |
| Example 20 |
Example 5 |
0.3 |
21 |
81,000 |
24 |
| Comparative Example 2 |
Comparative Example 1 |
0.3 |
12 |
113,000 |
15 |
| a weight average molecular weight (Mw) |
[0244] As shown in Table 1, a degree of copolymerization activity of catalyst of Example
5 of the present invention was higher compared to Comparative Example 1. The molecular
weight of the copolymer of Example 20 was relatively small; however, the Branch content
was very high, and thus it shows that the reactivity of catalyst of Example 5 for
the olefin monomer having large steric hindrance such as 1-hexene is excellent.
[0245] Experimental Example 2
[0246] The properties of the copolymers prepared in Example 21 and Comparative Example 3
respectively using the transition metal complexes prepared in Example 5 and Comparative
Example 1 were measured according to the experimental methods. The results are presented
in Table 2. According to the content of 1-butene, Example 9 was divided to Examples
21A and 21B.
[0247]
Table 2: Results of copolymerization of ethylene and 1-butene
| |
Catalyst |
1-Butene (M) |
Activity (Kg/ mmol-Ti hr) |
Melt indexa (g /10min) |
Melt index b(g/10min) |
Density (g /cm3) |
| Example 21A |
Example 5 |
0.8 |
216.0 |
0 |
3.62 |
0.864 |
| Example 21B |
Example 5 |
1.2 |
280.2 |
1 |
27 |
0.857 |
| Comparati ve Example 3 |
Comparati ve Example 1 |
1.2 |
340.5 |
3.10 |
∞ |
0.878 |
[0248] As shown in Table 2, the catalyst of Example 5 of the present invention had a lower
copolymerization activity than that of Comparative Example 1 when ethylene was copolymerized
with 1-butene. However, the molecular weight of the copolymer of Examples 21A and
21B was higher than that of Comparative Example 3. According to an embodiment of the
present invention , the reactivity of catalyst of Example 5 for the olefin monomer
having large steric hindrance such as 1-butene was relatively excellent since the
density of the copolymer was very low. In particular, in Example 21 A, even though
a smaller amount of 1-butene (0.8 M) was used, a polymer having lower density than
Comparative Example 3 using 1.2 M 1-butene was obtained. Therefore, the catalyst according
to an embodiment of the present invention showed excellent copolymerization reactivity.
[0249] Experimental Example 3
[0250] The properties of the copolymers prepared in Example 22 and Comparative Example 4
respectively using the transition metal complexes prepared in Example 5 and Comparative
Example 1 were measured according to the experimental methods descried above. The
results are presented in Table 3. According to the content of 1-octene, Example 22
was divided to Examples 22A and 22B.
[0251]
Table 3: Results of copolymerization of ethylene and 1-octene
| |
Catalyst |
Temperature(°C) |
1-octene (M) |
Activity (Kg / mol-Ti hr) |
Melt indexa (g /10min) |
Melting point(°C ) |
Density (g/cm3) |
| Example 22A |
Example 5 |
160 |
0.6 |
48.0 |
6.4 |
58.6 |
0.869 |
| Example 22B |
Example 5 |
160 |
0.8 |
55.6 |
5.3 |
49.8 |
0.864 |
| Comparative Example 4 |
Comparative Example 1 |
160 |
0.8 |
30.4 |
5.1 |
98.2 |
0.904 |
[0252] As shown in Table 3, the catalyst of Example 5 of the present invention had a higher
copolymerization activity than that of Comparative Example 1 when ethylene was copolymerized
with 1-octene. The molecular weight of the copolymer of Examples 22A and 22B was similar
to that of Comparative Example 4. The reactivity of the catalyst of Example 5 for
the olefin monomer having large steric hindrance such as 1-octene was relatively excellent
since the melting point and density of the copolymer was low. In particular, in the
present invention, even though a smaller amount of 1-octene (0.6 M) was used, a polymer
having lower density than Comparative Example 4 using 0.8 M 1-octene was obtained.
Therefore, the catalyst composition according to an embodiment of the present invention
showed excellent copolymerization reactivity at a high temperature such as 160 °C.
[0253] Experimental Example 4
[0254] The properties of the copolymers prepared in Example 23 and Comparative Example 5
respectively using the transition metal complexes prepared in Examples 7, 9, 11, 13,
15, 17, 19 and 2 and Comparative Example 1 were measured according to the experimental
methods. The results are presented in Table 4.
[0255]
Table 4: Results of copolymerization of ethylene and 1-butene
| |
|
1-Butene (M) |
Activity (kg/mmol-Ti) |
Melt indexa (g/10min) |
Melt index b (g/10min) |
Density (g /cm3) |
| Example 23A |
Example 7 |
1.6 |
43.7 |
3.5 |
28.8 |
0.859 |
| Example 23B |
Example 9 |
1.6 |
3.4 |
0 |
0 |
0.870 |
| Example 23C |
Example 11 |
1.6 |
16.6 |
0 |
0 |
0.860 |
| Example 23D |
Example 13 |
1.6 |
15.3 |
0 |
0.66 |
0.873 |
| Example 23E |
Example 15 |
1.6 |
36.0 |
15.4 |
∞ |
0.862 |
| Example 23F |
Example 17 |
1.6 |
29.8 |
1.3 |
12.5 |
0.860 |
| Example 23G |
Example 19 |
1.6 |
22.1 |
0 |
0.8 |
0.873 |
| Comparative Example 5A |
Comparative Example 1 |
1.6 |
30.5 |
5.9 |
59 |
0.900 |
| Example 23H |
Example 2c |
1.2 |
57.5 |
0 |
1.3 |
0.881 |
| Comparative Example 5B |
Comparative Example 1c |
1.2 |
44.1 |
0 |
1.2 |
0.902 |
| aI 2 value, bI21.6 value, c 120 °C polymerization |
[0256] As shown in Table 4, the catalyst of the present invention had relatively enhanced
reactivity for the olefin monomer having large steric hindrance such as 1-butene since
the molecular weight of the copolymer of Example 23 (23A∼23H) was higher than that
of Comparative Example 5 (5A∼5B) and the density of the copolymer was lower than that
of Comparative Example 5 (5A∼5B) when 1-butene was applied. Particularly, the catalyst
compounds obtained in Examples 7, 15, and 17 had a similar or higher polymerization
activity compared to catalyst compounds obtained in Comparative Example 1, and even
at 120 °C , the catalyst compounds obtained in Example 2 showed a higher polymerization
activity, a higher molecular weight, and a lower copolymer density compared to catalyst
compounds obtained in Comparative Example 1. Therefore, the catalyst according to
the present invention showed excellent polymerization reactivity.
[0257] Accordingly, the transition metal complex and the catalyst composition of the present
invention including the transition metal complex had improved copolymerization reactivity
in α-olefin polymerization compared to a conventional catalyst composition. Therefore,
when the catalyst composition of the present invention was used in α-olefin copolymerization,
a copolymer having lower density can be obtained. Therefore, when the catalyst composition
of the present invention is used, a copolymer with a higher amount of α-olefin than
the conventional catalyst composition can be obtained.
[0258] A transition metal complex of the present invention has a pentagon ring structure
having an amido group connected by a phenylene bridge in which a stable bond is formed
in the vicinity of the metal site, and thus, a sterically hindered monomer can easily
approach the transition metal complex. By using a catalyst composition including the
transition metal complex according to the present invention, a linear low density
polyolefin copolymer having a high molecular weight and a very low density polyolefin
copolymer having a density of 0.910 g/cm
3 or less can be produced in a polymerization of monomers having large steric hindrance.
Further, the reactivity for the olefin monomer having large steric hindrance is excellent.
Industrial Applicability
[0259] By using a catalyst composition including the transition metal complex according
to the present invention, a linear low density polyolefin copolymer having a high
molecular weight and a very low density polyolefin copolymer having a density of 0.910
g/cm
3 or less can be produced in a polymerization of monomers having large steric hindrance.