Field of the Invention
[0001] The invention relates to the field of thermoplastic polymers, particularly thermoplastic
polymers containing polybutyleneterephthalate (PBT) repeat units.
Background of the Invention
[0002] Thermoplastic resins having a polybutylene terephthalate (PBT) component, such as
PBT itself and copolyetherester elastomers having PBT blocks, are used increasingly
as engineering polymers in diverse end uses, including the automotive industry. Such
resins may in particular be used in automobile interiors. Copolyetherester elastomers,
for example, are widely used in air-bag deployment doors.
[0003] Many thermoplastic resins suffer the disadvantage that moulded articles made from
the resins exhibit a phenomenon known as outgassing. Outgassing is the emission of
organic molecules of relatively low molecular weight into the surrounding environment.
Outgassing is considered disadvantageous because many of the components that are emitted
have unpleasant odours, or may be irritants. PBT-containing resins are particularly
prone to emit tetrahydrofuran (THF), particularly within the first weeks after moulding.
Outgassing is usually worsened if the resin is used under conditions of elevated temperature
(i.e. above 100°C). Automobile manufacturers are adopting increasingly strict requirements
as regards to outgassing in automobile interiors.
[0004] European patent no.
EP 0 683 201 (Polyplastics Co. Ltd.) describes a method for reducing gas (particularly THF) in
moulded articles made of PBT. The method involves adding a compound of Formula I,
II or III during polymerisation of the monomers to make PBT:

[0005] A need remains for methods for reducing outgassing in PBT-containing thermoplastic
resins.
[0006] US 2005 0215 425 deals with the preparation of PBT using a Titanium catalyst. A phosphorous containing
ester is used as stabilizer to prevent discoloration. The phosphorous containing ester
does not contain free hydroxyl groups and is a phosphite or a phosphorous acid ester
and is added after the esterification step and before polymerisation step. Relation
between stabilizer and amount of THF released by PBT is mentioned.
[0007] US 3 965 071 describes a deactivation method of Titanium catalysts used for the preparation of
polyesters from terephthalic acid and butanediol. The catalyst deactivation takes
place after esterification is complete and phosphoric acid or a phosphate ester are
used to deactivate the Ti catalyst. Thereafter the PBT is prepared through polymerisation/polycondensation.
Summary
[0008] The invention provides a method or process for reducing outgassing in a resin comprising
at least one component having a polybutylene terephthalate (PBT) repeat unit, which
resin is made by polymerising monomers in the presence of a titanium catalyst, the
method or process comprising the step of: adding to the resin, after polymerisation
of the monomers, a titanium catalyst deactivating compound, wherein the titanium catalyst
deactivating compound is selected from the group consisting of: 3-(hydroxyphenyl phosphinyl)
propanoic acid or a salt thereof, a salt of 2,2'-methylenebis-(4,6-di-tert-butylphenyl)phosphate,
and a salt of diethylphosphinic acid.
[0009] The invention further provides a resin comprising at least one component having a
polybutylene terephthalate (PBT) repeat unit, the resin further comprising at or about
0.01 to 3 wt% of the compound of Formula IV":

or at or about 0.01 to 3 wt% of sodium 2,2'-methylenebis-(4,6-di-tert-butylphenyl)phosphate.
[0010] Further described herein is a use of a titanium catalyst deactivating compound for
reducing outgassing in a resin comprising at least one component having a polybutylene
terephthalate (PBT) repeat unit, which resin is made by polymerising monomers in the
presence of a titanium catalyst.
[0011] Also described herein is a moulded, extruded or shaped article made from a resin
comprising at least one component having a polybutylene terephthalate (PBT) repeat
unit, the resin further comprising at or about 0.01 to 3 wt% of the compound of Formula
IV":

or at or about 0.01 to 3 wt% phenyl phosphinate, or at or about 0.01 to 3 wt% of a
salt (preferably sodium) of 2,2'-methylenebis-(4,6-di-tert-butylphenyl)phosphate.
Detailed Description of Preferred Embodiments
Abbreviations
[0012]
PBT: polybutylene terephthalate
THF: tetrahydrofuran
PPG: polypropylene glycol
PEG: polyethylene glycol
TOC: total organic carbon emissions
GC-MS: gas chromatography-mass spectrometry
3HPP: 3-(hydroxyphenyl phosphinyl) propanoic acid
[0013] The inventors have surprisingly found that total organic carbon emissions (TOC),
and in particular tetrahydrofuran (THF) emissions can be reduced in a resin comprising
at least one component having a polybutylene terephthalate (PBT) repeat unit, which
resin is made by polymerising monomers in the presence of a titanium catalyst, by
adding to the resin, after polymerisation of the monomers, a titanium catalyst deactivating
compound. Resins prepared by the method of the invention show a reduction in THF emissions
shortly after melt forming.
[0014] Outgassing in the context of the present description refers to the emission of volatile
organic substances from a resin, which substances can be detected, for example, according
to the method of the
Verband der Automobilindustrie [The German Association of the Automotive Industry (VDA)] standard VDA 277. In particular
it refers to the emission of THF, which is a particular problem immediately after
moulding, extruding or shaping of a resin comprising a PBT repeat unit. THF emissions
from a resin may be measured, for example, using gas chromatography, for example with
flame ionisation detection, or gas chromatography-mass spectrometry (GC-MS). Even
though THF emission from resins decreases within the first few weeks after moulding,
extruding or shaping, the emission is perceived as a problem, particularly in the
automotive industry, in which car interiors must satisfy rigorous emission standards
and smell requirements.
[0015] Thermoplastic resins comprising a PBT repeat unit are made by polymerising monomers
(e.g. 1,4-butanediol and a terephthalate diester and/or isophthalate diester) in the
melt in the presence of a catalyst, often a titanium catalyst, such as titanium tetra(
t-butoxide), used either alone, or in the presence of other metal salt catalysts. With
a conventional resin, after polymerisation is complete, the resin is removed from
the polymerisation vessel, the resin solidifies, and the titanium catalyst remains
in active form in the solid resin at concentrations of from at or about 10 to 1000
ppm titanium (mass titanium to mass polymer). While not wishing to be limited by theory,
it is believed that the titanium catalyst can catalyse the formation of outgassing
components such as THF when the resin is in the melt, for example on remelting for
moulding, extrusion or shaping. By adding a titanium catalyst deactivating compound
to the resin comprising a PBT repeat unit, the activity of the titanium catalyst is
reduced. It is believed that this results in reduced outgassing of the solidified
resin, particularly emission of THF.
[0016] The expression "titanium-catalyst deactivating compound" is meant to encompass all
those compounds that when added to an active titanium catalyst result in a decrease
of the titanium catalyst's polymerisation activity.
[0017] The expression "after polymerisation of the monomers", is used to describe the point
in the process of manufacturing the resin that the titanium catalyst deactivating
compound (e.g. a compound of Formula IV, IV' or IV") is added. The expression is meant
to encompass any point in time at or about which or after which the condensation polymerisation
reaction has resulted in a polymer with the desired molecular weight and viscosity.
The desired molecular weight and viscosity are selected to meet the subsequent use
requirements of the resin.
[0018] Particular examples of the resin comprising at least one component having a polybutylene
terephthalate (PBT) repeat unit include: PBT, copolyether ester elastomers having
PBT segments, co-PBT's (i.e. PBT's in which some of the 1,4-butane diol is replaced
with, for example, one or more other diols, such as aliphatic, cycloaliphatic (for
example 1,4-cyclohexanedimethanol), or aromatic diols (for example 2,2-bis[4-(hydroxyethoxyphenyl)]-propane
as disclosed in
US patent no. 4,066,607, incorporated herein by reference) or the terephthalate group is replaced by the
residue of other diacids such as isophthalic acid or adipic acid (as disclosed, for
example, in
US patent no. 4,131,595), and blends of any of these. Particularly preferred are PBT and copolyether ester
elastomers having PBT segments, such as those available under the tradenames Hytrel®
(Dupont), Arnitel® (DSM) and Riteflex® (Ticona).
[0019] The titanium catalyst deactivating compound is a compound of the general Formula
IV, or salts thereof:

selected from the group consisting of:
3-(hydroxyphenyl phosphinyl) propanoic acid ("3HPP"; compound of Formula IV") or a
salt thereof, preferably used at or about 0.05 to 0.8 wt%, more preferably at or about
0.1 to 0.5 wt%:

a salt (preferably sodium) of 2,2'-methylenebis-(4,6-di-tert-butylphenyl)phosphate,
preferably used at at or about 0.01 to 3 wt%, more preferably at or about 0.05 to
0.5 wt%:

and
salts of diethylphosphinic acid, in particular the aluminium salt (aluminium tris-diethylphosphinate), preferably used at at or about 0.01 to 1 wt%, more preferably
at or about 0.05 to 0.5 wt%

[0020] In a particularly preferred embodiment of the method or process of the invention,
the titanium catalyst deactivating compound that is used is a compound of Formula
IV" (3HPP):

or a salt (preferably sodium) of 2,2'-methylenebis-(4,6-di-tert-butylphenyl)phosphate,
or the aluminium salt of diethyl phosphinic acid.
[0021] The method or process of the invention involves adding a titanium catalyst deactivating
compound as defined above to the resin comprising at least one component having a
polybutylene terephthalate (PBT) repeat unit in the melt. Since the titanium catalyst
deactivating compound deactivates the titanium catalyst, it is added after polymerisation
of the PBT monomers is complete. This may be done immediately after polymerisation
(i.e. by direct addition to the polymer melt in the polymerisation vessel, once the
polymerisation process has reached the desired stage). Alternatively, the titanium
catalyst deactivating compound may be added in a separate process by remelting granules
of the resin comprising at least one component having a polybutylene terephthalate
(PBT) repeat unit and adding the titanium catalyst deactivating compound. In yet another
embodiment of the invention, the polymerised resin comprising at least one component
having a polybutylene terephthalate (PBT) repeat unit may be fed to a separate mixing
apparatus (such as a single or twin-screw compounding extruder) immediately after
polymerisation, for mixing with the titanium catalyst deactivating compound. The outgassing
reduction is more efficient the greater the effectiveness of the mixing of the resin
and the titanium catalyst deactivating compound. Preferably, the mixing of the resin
and the titanium catalyst deactivating compound should be continued until the titanium
catalyst deactivating compound is homogeneously distributed in the resin.
[0022] The titanium catalyst deactivating compound as defined above is usually added in
a number of moles that is at least approximately stoichiometric to the number of moles
of titanium catalyst that were used in the polymerisation of the resin. The titanium
content (ppm in terms of mass of titanium per mass of polymer) is known from the amount
of catalyst added at the start of polymerisation. Alternatively, it may be determined
by analysing the resin, for example, by X-ray fluorescence (XRF) or atomic emission
or absorption spectroscopy. In most cases, the titanium catalyst is present in an
amount of at or about 10 to 1000 ppm (i.e. approximately 0.2 to 21 moles Ti per 1000
kg resin), commonly in the range of at or about 100 to 400 ppm (i.e. approximately
2 to 8 moles Ti per 1000 kg resin). In a preferred embodiment, the catalyst deactivating
compound as defined above is added in an amount of at or about 0.5 to 20 equivalents
(phosphorus atoms:titanium atoms), more preferably at or about 1 to 10 equivalents.
For the titanium catalyst deactivating compounds as defined above, this works out
to an amount of at or about 0.01 to 2 wt% with respect to the resin, more preferably
at or about 0.05 to 1 wt% with respect to the resin.
[0023] Testing the resulting resin for outgassing may be done by a number of techniques.
An example of a technique that may be used to evaluate total organic carbon emissions
from a resin is described in the
Verband der Automobilindustrie [The German Association of the Automotive industry (VDA)] standard VDA 277.
Example 1
[0024] Hytrel® 5556 is a copolyetherester elastomer available from DuPont. It has a nominal
hardness of 55 Shore D and comprises hard segments of PBT with soft segments of polyether
terephthalate and contains a titanium based catalyst at approximately 100 to 400 ppm
(mass Ti to mass polymer; i.e. approximately 2 to 8 moles Ti per 1000 kg resin). For
this experiment the batch used had a titanium content of approximately 150 ppm.
[0025] Hytrel® 5556 has a typical Melt Flow Rate (MFR) of approximately 7.5 g/10min when
measured to ISO1133 at 220°C and with a load of 2.16 kg.
[0026] The Hytrel® 5556 was melt compounded in a twin screw extruder with various levels
of compounds of general Formula IV as listed in Table 1. The control resin was Hytrel®
5556 put through the same compounding process but without the addition of a compound
of Formula IV.
[0027] The inventive and control resins were injection moulded into bars of approximate
overall dimensions of 75 mm X 12.5 mm X 2 mm, and of the form described as Test Specimen
type 5A in the International Standard ISO 527-2: 1993(E). Immediately after moulding
the bars were sealed in aluminium-lined polyethylene envelopes. The sealed envelopes
maintain THF-content at approximately the level immediately after moulding until analysis
can de done. For analysis, the bars were removed from the envelopes and cut into four
pieces and placed in septum-sealed vials. The control sample and inventive samples
were treated in exactly the same fashion throughout the sample preparation process.
Total organic carbon emissions (TOC)
[0028] The vials containing the control and the inventive sample were heated for approximately
5 hours at 120°C. The "headspace" above the resin samples (i.e. the air space in the
vials above the resin) was sampled, and injected into a gas chromatograph according
to VDA 277. Detection was with a flame ionisation detector. The area under the peaks
for the inventive sample was compared to the area under the peaks for the control,
and the results reported as %TOC of control. The results are reported in Table 1 as
"%TOC".
[0029] It is clear from the results reported in Table 1 that the addition of a compound
of Formula IV to a PBT-block-containing resin results in reduction of total organic
carbon emissions.
THF emissions
[0030] Control and inventive samples were prepared as above. The vials containing the control
and the inventive sample were heated for approximately 5 hours at 120°C. The "headspace"
above the resin samples (i.e. the air space in the vials above the resin) were sampled,
and injected into a gas chromatograph. Detection was with flame ionisation detection
(mass spectrometry may also be used). The area under the peak for THF for the inventive
sample was compared to the area under the peak for THF for the control, and the results
reported as %THF of control. The results are reported in Table 1 as "%THF".
[0031] It is clear from the results reported in Table 1 that the addition of a compound
of Formula IV to a PBT-block-containing resin results in reduction of THF emissions.
Example 2
[0032] Crastin® 6131 is a PBT resin available from DuPont. It has an average melt flow rate
(MFR) of 48 g/10 mins, ISO1133, 250°C, 2.16 kg and contains a titanium-based catalyst,
at approximately 100 ppm (mass Ti to mass polymer; i.e. approximately 2 moles Ti per
1000 kg resin).
[0033] The Crastin® 6131 was melt compounded in a twin screw extruder with various levels
of compounds of general Formula IV as listed in Table 2. The control resin was Crastin®
6131 put through the same compounding process but without the addition of a compound
of Formula IV.
[0034] The inventive and control resins were injection moulded into plates of dimensions
80 x 80 x 3mm. Immediately after moulding the bars were sealed in aluminium-lined
polyethylene envelopes. The sealed envelopes maintain THF-content at approximately
the level immediately after-moulding until analysis can de done. For analysis, the
plates were removed from the envelopes and cut into pieces of approximately 4 x 4
x 3mm. Approximately 1.5 g of these granules were placed in a septum-sealed vial.
The control sample and inventive sample were treated in exactly the same fashion throughout
the sample preparation process.
Total organic carbon emissions (TOC)
[0035] Total organic carbon emissions were measured as above. The results are reported in
Table 2 as "%TOC".
[0036] It is clear from the results reported in Table 2 that the addition of a compound
of Formula IV to PBT results in reduction of total organic carbon emissions.
THF emissions
[0037] THF emissions were measured as above. The results are reported in Table 2 as "%THF".
[0038] It is clear from the results reported in Table 2 that the addition of a compound
of Formula IV to a PBT-block-containing resin results in reduction of THF emissions.
Example 3
[0039] The procedure of example 2 was followed using, in place of the Crastin® 6131, a PBT
resin with an average melt flow rate (MFR) of 48 g/10 mins, ISO1133, 250°C, 2.16 kg
and containing a titanium-based catalyst, at approximately 170 ppm (mass Ti to mass
polymer; i.e. approximately 3.5 moles Ti per 1000 kg resin).
[0040] The results obtained are reported in Table 3
| Table 1. TOC (%TOC; total organic carbon emissions) and THF emissions (%THF) for PBT-block
containing copolyether ester elastomer resin (Hytrel®5556) containing a compound of
Formula IV, as a percentage of values for control resins without the compound of Formula
IV |
| Compound of Formula IV |
Approximate molar ratio of P:Ti |
%TOC |
%THF |
| Sodium phenyl phosphinate * |
|
|
|
| 0.075 wt% |
1.4 |
49 |
37 |
| 0.15 wt% |
2.8 |
73 |
59 |
| 0.3 wt% |
5.6 |
92 |
74 |
| Sodium hypophosphite * |
|
|
|
| 0.05 wt% |
1.5 |
48 |
29 |
| 0.1 wt% |
2.9 |
54 |
34 |
| 0.2 wt% |
5.9 |
47 |
35 |
| 3HPP |
|
|
|
| 0.2 wt% |
2.9 |
35 |
22 |
| 0.4 wt% |
5.7 |
44 |
34 |
| Disodium hydrogen phosphate (anhydrous)* |
|
|
|
| 0.13 wt% |
2.8 |
62 |
47 |
| VictastabHMP * |
|
|
|
| 0.33 wt% |
2.7 |
62 |
25 |
| Monosodium dihydrogen phosphate * |
|
|
|
| 0.11 wt% |
2.8 |
78 |
58 |
| Sodium 2,2'-methylenebis-(4,6-di-tert-butylphenyl)phosphate |
|
|
|
| 0.1 wt% |
0.6 |
35 |
23 |
| 0.25 wt% |
1.6 |
57 |
44 |
| Aluminium tris-diethylphosphinate |
|
|
|
| 0.1 wt% |
2.5 |
35 |
21 |
| 0.25 wt% |
6.1 |
44 |
30 |
| * not according to the invention |
Table 2 TOC (%TOC; total organic carbon emissions) and THF emissions (%THF) for PBT
resin (Crastin®6131) containing a compound of Formula IV, as a percentage of values
for control resins without the compound of Formula IV
| Compound of Formula IV |
Approximate molar ratio of P:Ti |
%TOC |
%THF |
| 3HPP |
|
|
|
| 0.1 wt% |
3.2 |
65 |
62 |
| 0.3 wt% |
9.6 |
67 |
62 |
| Monosodium dihydrogen phosphate * |
|
|
|
| 0.1 wt% P:Ti 5,7 |
5.7 |
85 |
82 |
| 0.3wt% P:Ti 17 |
17 |
75 |
72 |
| * not according to the invention |
Table 3 TOC (%TOC; total organic carbon emissions) and THF emissions (%THF) for PBT
resin described in Example 3 containing a compound of Formula IV, as a percentage
of values for control resins without the compound of Formula IV
| Compound of Formula IV |
Approximate molar ratio of P:Ti |
%TOC |
%THF |
| 3HPP |
|
|
|
| 0.2 wt% |
2.6 |
50 |
49 |
| 0.4 wt% |
5.3 |
49 |
48 |
1. A method for reducing outgassing in a resin comprising at least one component having
a polybutylene terephthalate (PBT) repeat unit, which resin is made by polymerising
monomers in the presence of a titanium catalyst, the method or process comprising
the step of:
adding to the resin, after polymerisation of the monomers, a titanium catalyst deactivating
compound, wherein the titanium catalyst deactivating compound is selected from the
group consisting of: 3-(hydroxyphenyl phosphinyl) propanoic acid or a salt thereof,
a salt of 2,2'-methylenebis-(4,6-di-tert-butylphenyl)phosphate, and a salt of diethylphosphinic
acid.
2. The method of claim 1, wherein the resin comprising at least one component having
a polybutylene terephthalate (PBT) repeat unit is selected from PBT, copolyether ester
elastomers having PBT segments, co-PBT's, and blends of any of these.
3. The method of claim 1, wherein the titanium catalyst deactivating compound is 3-(hydroxyphenyl
phosphinyl) propanoic acid, sodium 2,2'-methylenebis-(4,6-di-tert-butylphenyl)phosphate,
or the aluminium salt of diethylphosphinic acid.
4. The method of claim 1, wherein the titanium catalyst deactivating compound is added
to the resin at a concentration or 0.01 to 2 wt%.
5. The method of claim 1, wherein the resin comprising at least one component having
a polybutylene terephthalate (PBT) repeat unit is a copolyether ester elastomer, or
wherein the resin comprising at least one component having a polybutylene terephthalate
(PBT) repeat unit is PBT.
6. A resin comprising at least one component having a polybutylene terephthalate (PBT)
repeat unit, the resin further comprising 0.01 to 3 wt% of the compound of Formula
IV":

or 0.01 to 3 wt% of sodium 2,2'-methylenebis-(4,6-di-tert-butylphenyl)phosphate.
7. The resin of claim 6, wherein the at least one component having a polybutylene terephthalate
(PBT) repeat unit is selected from PBT, copolyether ester elastomers having PBT segments,
co-PBT, and blends of any of these.
8. The resin of claim 6, wherein the at least one component having a polybutylene terephthalate
(PBT) repeat unit is a copolyether ester elastomers having PBT segments, or wherein
the at least one component having a polybutylene terephthalate (PBT) repeat unit is
PBT.
9. The resin of claim 6, comprising 0.01 to 3 wt% of the compound of Formula IV":
1. Methode zum Reduzieren des Ausgasens bei einem Harz, das mindestens eine Komponente
umfasst, die eine Polybutylenterephthalat- (PBT-) Wiederholungseinheit aufweist, welches
Harz durch Polymerisieren von Monomeren in Gegenwart eines Titankatalysators hergestellt
wird, wobei die Methode oder das Verfahren den Schritt umfasst des:
Zugebens zu dem Harz, nach der Polymerisierung der Monomere, einer Titankatalysator-deaktivierenden
Verbindung, wobei die Titankatalysator-deaktivierende Verbindung aus der Gruppe ausgewählt
ist, bestehend aus: 3-(Hydroxyphenylphosphinyl)propionsäure oder einem Salz davon,
einem Salz von 2,2'-Methylenbis-(4,6-di-tert-butylphenyl)phosphat und einem Salz von
Diethylphosphinsäure.
2. Methode nach Anspruch 1, wobei das Harz, das mindestens eine Komponente umfasst, die
eine Polybutylenterephthalat- (PBT-) Wiederholungseinheit aufweist, unter PBT, Copolyetheresterelastomeren,
die PBT-Segmente aufweisen, Co-PBT und Mischungen von beliebigen von diesen ausgewählt
wird.
3. Methode nach Anspruch 1, wobei die Titankatalysator-deaktivierende Verbindung 3-(Hydroxyphenylphosphinyl)propionsäure,
Natrium-2,2'-methylenbis-(4,6-di-tert-butylphenyl)phosphat oder das Aluminiumsalz
von Diethylphosphinsäure ist.
4. Methode nach Anspruch 1, wobei die Titankatalysator-deaktivierende Verbindung dem
Harz in einer Konzentration von 0,01 bis 2 Gew.-% zugegeben wird.
5. Methode nach Anspruch 1, wobei das Harz, das mindestens eine Komponente umfasst, die
eine Polybutylenterephthalat- (PBT-) Wiederholungseinheit aufweist, ein Copolyetheresterelastomer
ist oder wobei das Harz, das mindestens eine Komponente umfasst, die eine Polybutylenterephthalat-
(PBT-) Wiederholungseinheit aufweist, PBT ist.
6. Harz, umfassend mindestens eine Komponente, die eine Polybutylenterephthalat-(PBT-)
Wiederholungseinheit aufweist, wobei das Harz des Weiteren 0,01 bis 3 Gew.-% der Verbindung
der Formel IV":

oder 0,01 bis 3 Gew.-% Natrium-2,2'-methylenbis-(4,6-di-tert-butylphenyl)phosphat
umfasst.
7. Harz nach Anspruch 6, wobei die mindestens eine Komponente, die eine Polybutylenterephthalat-
(PBT-) Wiederholungseinheit aufweist, unter PBT, Copolyetheresterelastomeren, die
PBT-Segmente aufweisen, Co-PBT und Mischungen von beliebigen von diesen ausgewählt
wird.
8. Harz nach Anspruch 6, wobei die mindestens eine Komponente, die eine Polybutylenterephthalat-
(PBT-) Wiederholungseinheit aufweist, ein Copolyetheresterelastomer ist, das PBT-Segmente
aufweist, oder wobei die mindestens eine Komponente, die eine Polybutylenterephthalat-
(PBT-) Wiederholungseinheit aufweist, PBT ist.
9. Harz nach Anspruch 6, umfassend 0,01 bis 3 Gew.-% der Verbindung der Formel IV":
1. Procédé de réduction du dégagement de gaz dans une résine comprenant au moins un composant
ayant une unité de répétition poly(téréphtalate de butylène) (PBT), laquelle résine
est fabriquée par polymérisation de monomères en présence d'un catalyseur à base de
titane, le procédé ou le processus comprenant l'étape de:
addition à la résine, après la polymérisation des monomères, d'un composé de, dans
lequel le composé de désactivation du catalyseur à base de titane est sélectionné
dans le groupe constitué de : l'acide 3-(hydroxyphényl phosphinyl) propanoïque ou
un sel de celui-ci, le 2,2'-méthylènebis-(4,6-di-tert-butylphényl)phosphate, et un sel d'acide diéthylphosphinique.
2. Procédé selon la revendication 1, dans lequel la résine comprenant au moins un composant
ayant une unité de répétition poly(téréphtalate de butylène) (PBT) est sélectionnée
parmi le PBT, les élastomères de copolyéther ester ayant des segments PBT, les co-PBT,
et les mélanges de n'importe lesquels d'entre eux.
3. Procédé selon la revendication 1, dans lequel le composé de désactivation de catalyseur
à base de titane est l'acide 3-(hydroxyphényl phosphinyl) propanoïque, le 2,2'-méthylènebis-(4,6-di-tert-butylphényl)phosphate de sodium, ou le sel d'aluminium de l'acide diéthylphosphinique.
4. Procédé selon la revendication 1, dans lequel le composé de désactivation de catalyseur
à base de titane est ajouté à la résine à une concentration de 0,01 à 2 % en pds.
5. Procédé selon la revendication 1, dans lequel la résine comprenant au moins un composant
ayant une unité de répétition poly(téréphtalate de butylène) (PBT) est un élastomère
de copolyéther ester, ou dans lequel la résine comprenant au moins un composant ayant
une unité de répétition poly(téréphtalate de butylène) (PBT) est le PBT.
6. Résine comprenant au moins un composant ayant une unité de répétition poly(téréphtalate
de butylène) (PBT), la résine comprenant en outre 0,01 à 3 % en pds du composé de
formule IV":

ou 0,01 à 3 % en pds de 2,2'-méthylènebis-(4,6-di-
tert-butylphényl)phosphate de sodium.
7. Résine selon la revendication 6, dans laquelle le au moins un composant ayant une
unité de répétition poly(téréphtalate de butylène) (PBT) est sélectionné parmi le
PBT, les élastomères de copolyéther ester ayant des segments PBT, les co-PBT, et les
mélanges de n'importe lesquels de ceux-ci.
8. Résine selon la revendication 6, dans laquelle le au moins un composant ayant une
unité de répétition poly(téréphtalate de butylène) (PBT) est un élastomère de copolyéther
ester ayant des segments PBT, ou dans laquelle le au moins un composant ayant une
unité de répétition poly(téréphtalate de butylène) (PBT) est le PBT.
9. Résine selon la revendication 6, comprenant 0,01 à 3 % en pds du composé de formule
IV":