[0001] The present invention relates to a control panel, in particular for controlling an
air-conditioning assembly for vehicles. More precisely, the invention relates to a
control panel comprising at least one rotary knob, connected via gears with a certain
transmission ratio to a driven member.
[0002] In a control panel of this type, it is necessary to guarantee the coupling between
the control knob and the driven member, pre-set in phase with one another.
[0003] The object of the present invention is to provide a control panel that will enable
coupling to one another of the control knob and the driven member in a pre-set relative
angular position and without having to perform operations of adjustment.
[0004] According to the present invention, thise object is achieved by a control panel having
the characteristics forming the subject of Claim 1.
[0005] The characteristics and advantages of the present invention will emerge clearly in
the course of the ensuing detailed description, which is provided purely by way of
non-limiting example, with reference to the attached drawings, wherein:
- Figures 1 to 3 are perspective views that show the sequence of assembly of a control
knob on a first body of a support;
- Figures 4, 5 and 6 are schematic cross sections according to the lines IV-IV, V-V
and VI-VI of Figures 1-3, respectively;
- Figures 7, 8 and 9 are schematic cross sections illustrating the sequence of assembly
of a driven member on a second body of the support; and
- Figure 10 is a cross section illustrating the condition of mutual coupling between
the first and second bodies of the support.
[0006] With reference to Figures 1 to 6, the number 10 designates a part of a control panel
according to the present invention. The control panel 10 comprises a support 12 including
two bodies coupled to one another in the way that will be described in what follows.
In Figures 1 to 6 designated by 14 is a first body of the support 12.
[0007] Once again with reference to Figures 1 to 6, the control panel 10 comprises at least
one control knob 16, which can turn with respect to the support 12 about an axis 18.
The knob 16 is preferably made of injection-moulded plastic material. The control
knob 16 comprises a gear 20 sharing the axis of rotation 18 of the knob 16, preferably
formed of a single piece with the body of the knob 16. The control knob 16 is moreover
provided with an annular flange 22 projecting from an external circumferential wall
24 of the body of the knob 16. The annular flange 22 is preferably situated at the
base of the toothing 20. The annular flange 22 is provided with a notch 26, the function
of which will emerge clearly in the following of the description.
[0008] The first body 14 of the support 12 is preferably made of injection-moulded plastic
material and comprises a hub 28 with a cylindrical outer wall on which a cylindrical
internal surface 30 of the control knob 16 is rotatably coupled. The first body 14
comprises a plurality of snap-engagement teeth 32 that are designed to engage the
annular flange 22 of the control knob 16 so as to constrain the knob 16 to the first
body 14 in the direction of the axis of rotation 16, leaving, however, the knob 16
free to turn about the axis 18.
[0009] As illustrated in Figures 1 to 3, the first body 14 of the support 12 carries an
idle gear 34, which can turn about an axis 36 parallel to the axis of rotation 18
of the control knob 16. The idle gear 34 is inserted in meshing contact with the toothing
20 of the control knob 16 when the knob 16 has been inserted on the hub 28 (Figure
2).
[0010] The first body 14 of the support 12 moreover comprises anelastically deformable tongue
38 which is integrally formed with the body 14 and is able to bend in the direction
of the axis 18. The deformable tongue 38 has an end 40 that is designed to engage
the notch 36 of the annular flange 22.
[0011] With reference to Figures 7, 8 and 9, the support 12 comprises a second body 42 designed
to be coupled and fixed to the first body 14. Preferably, also the second body 42
is made of injected plastic material. The second body 42 has a seat 44, within which
a driven member 46 is rotatably engaged. The driven member 46 can turn with respect
to the second body 42 about an axis 48. The driven member 46 has a toothing 50 coaxial
with the axis of rotation 48. The member 46 is moreover provided with an annular flange
52 similar to the annular flange 22 of the control knob 16. The annular flange 52
of the driven member 46 is provided with a notch 54 similar to the notch 26 of the
control knob 16.
[0012] Once again with reference to Figures 7 to 9, the second body 42 of the support 12
is provided with a flexible tab 56, which is elastically deformable in the direction
of the axis 48. The flexible tab 56 has an end 58 that is designed to engage the notch
54 of the annular flange 52.
[0013] The sequence of assembly of the control panel 10 according to the present invention
is described in what follows.
[0014] In a first step, the control knob 16 is inserted in the direction of its own axis
18 on the hub 28 of the first body 14 in the direction indicated by the arrow in Figures
1 and 2. The control knob 16 has a random angular orientation with respect to the
first body 14. Following upon fitting on the hub 28 in an axial direction, the teeth
32 engage by snap action the top side of the annular flange 22, axially withholding
the control knob 16 with respect to the first body 14. As is illustrated in Figure
2, the annular flange 22 interferes with the end 40 of the flexible tab 38 and produces
elastic bending of the tab 38. Subsequently, as illustrated in Figure 3, the control
knob 16 is turned about the axis 18 in the direction indicated by the arrow. Following
upon said rotation, the notch 26 of the annular flange 22 moves to the end 40 of the
flexible tab 38. When the notch 26 is positioned at the end 40, the flexible tab 38
returns into its undeformed condition, bringing the end 40 into engagement with the
notch 26. In this condition, illustrated in Figure 3, the control knob 16 is blocked
angularly with respect to the first body 14 and is withheld in a pre-set angular position.
[0015] With reference to Figures 7, 8 and 9, the driven member 46 is mounted on the second
body 42 with a sequence substantially similar to the sequence of assembly of the control
knob 16 on the first body 14. In a first step, as illustrated in Figures 7 and 8,
the driven member 46 is inserted in the direction of its own axis 48 in the seat 44
of the second body 42. In this step, the angular orientation of the driven member
46 with respect to the second body 42 is random. The annular flange 52 of the driven
member 46 interferes with the end 58 of the flexible tab 56 and elastically deforms
the tab 56, as illustrated in Figure 8. Subsequently, the driven member 46 is turned
about its own axis 48 until engagement of the end 58 of the flexible tab 56 with the
notch 54 (configuration of Figure 9) is obtained. In this condition, the driven member
46 is blocked in a pre-set angular position with respect to the second body 42.
[0016] Finally, as illustrated in Figure 10, the first and second bodies 14, 42 are coupled
to one another with a movement in the direction of the axes 18, 48. In the condition
of mutual coupling illustrated in Figure 10, a member 60 for disengagement of the
first body 14 acts on the flexible tab 56 of the second body 42. Accordingly, a member
62 for disengagement of the second body 42 acts on the flexible tab 38 of the first
body 14. The disengagement members 60, 62 push the flexible tabs 56, 38 into an elastically
deformed position, in which the respective ends 58, 40 are disengaged by the notches
54, 26. In this condition, the control knob 16 and the driven member 46 are free to
turn about the axes 18, 48.
[0017] During the movement of mutual coupling between the two bodies 14, 42, the toothing
50 of the driven member 46 engages the gear 36, carried by the first body 14 or else
a further fixed gear coaxial with respect to the gear 36.
[0018] In the example illustrated in the figures, the axes of rotation of the control knob
16 and of the driven member 46 are coincident with one another. Alternatively, the
control knob 16 and the driven member 46 could be able to turn about non-coaxial parallel
axes.
[0019] It will be understood that the system according to the present invention enables
mounting of the control knob 16 and the driven member 46 pre-set in phase with one
another, without any need to perform operations of adjustment or setting. The system
according to the invention does not enable mutual coupling between the bodies 14,
42 if not in the condition in which the control knob 16 is in the correct phase relationship
with respect to the driven member 46.
[0020] The control knob 16 and the driven member 46 could be mounted both on the same body
14 or 42. In this case, the disengagement members 60, 62 would both be provided, on
a body 14 or 42 complementary to the one carrying the control knob 16 and the driven
member 46.
1. A control panel, in particular for controlling an air-conditioning assembly for vehicles,
comprising:
- a support (12);
- at least one control knob (16), which can turn with respect to the support (12);
and
- at least one driven member (46), which can turn with respect to the support (12)
and is connected to the control knob (16) by means of gears (20, 34, 50),
said control panel being
characterized in that said support (12) comprises first and second retention means (38, 56) co-operating
with complementary retention means (26, 54) of the control knob (16) and of the driven
member (46) for constraining the control knob (16) and the driven member (46) with
respect to the support (12) in respective pre-set angular positions, and
in that the support (12) comprises a first body (14) and a second body (42), which can be
coupled to one another and are equipped with disengagement means (60, 62) co-operating
with said first and second retention means (38, 56) for disengagement of the control
knob (16) and the driven member (46) from the respective retention means (38, 56)
when the first and second bodies (14, 42) of the support (12) are coupled to one another.
2. Control panel according to Claim 1, characterized in that said retention means comprise flexible tabs (38, 56), which are elastically deformable
and co-operate with notches (26, 54) provided on annular flanges (22, 52) of the control
knob (16) and of the driven member (46).
3. Control panel according to Claim 2, characterized in that said disengagement members (60, 62) push the respective flexible tabs (38, 56) in
a deformed position, in which the flexible tabs (38, 56) are disengaged by the control
knob (16) and by the driven member (46).
4. Control panel according to Claim 2 or Claim 3, characterized in that said flexible tabs (38, 56) are made integrally on at least one of said bodies (14,
42).