[0001] The invention relates to a wrapped bundle of smoking articles such as cigarettes
and in particular of smoking articles comprising a filter such as filter cigarettes.
[0002] For the purpose of packaging, a predetermined collation of a plurality of smoking
articles is wrapped tightly into an inner liner to form a wrapped bundle.
[0003] Typically an inner liner used to wrap a bundle of smoking articles is made either
from a single packaging material for example paper or aluminum foil or from a combination
of packaging materials for example paper, aluminum foil and a plastic material.
[0004] After the bundle of smoking articles is wrapped in the inner liner the bundle is
closed for example by gluing or sealing the inner liner flaps along the sides of the
bundle as well as on the bottom and the top of the bundle. Typically, the wrapped
bundle is then inserted into an outer pack for example a hinge lid pack or the hinge
lid pack is assembled around the wrapped bundle.
[0005] Alternatively, the wrapped bundle may be the outer package of the cigarettes. In
that case, the inner liner is the outer wrapper of the pack of smoking articles.
[0006] Smoking articles comprising a filter typically comprise a tobacco rod section containing
cut filler and a filter section comprising one or more filter segments. As such, the
filter cigarette comprises a filter end and a tobacco rod end.
[0007] During the packaging process and subsequent pack transportation and handling tobacco
particles may fall out of the tobacco rod. These tobacco particles are often referred
to as "tobacco shorts". Because of the handling, the tobacco shorts tend to move inside
the wrapped bundle. Even before the wrapped bundle is opened, the tobacco shorts may
have migrated to the outside of the smoking articles, to the filter end of the smoking
articles if a filter is present, and to the surface of the inner liner. Visible tobacco
shorts give an undesirable appearance to a pack of smoking articles and to the smoking
aticles themselves, and are particularly undesirable on the filter of a smoking article.
[0008] In order to reduce the number of visible tobacco shorts the tobacco rod is compressed
in the region of the tobacco rod end of the smoking article during the manufacturing
of the smoking article. The compressed section is referred to as "high density end".
The compression of the tobacco rod at the open tobacco rod end serves as a plug to
keep smaller tobacco particles from falling out. Nevertheless, the high density ends
do not completely avoid the occurrence of tobacco shorts.
[0009] Accordingly, it is an object of the invention to provide a wrapped bundle of smoking
articles that reduces the movement of the tobacco shorts inside the wrapped bundle
and in particular to prevent the tobacco shorts from reaching the filter end if a
filter is present.
[0010] In order to further reduce the number of visible tobacco shorts, a wrapped bundle
of smoking articles according to the invention comprises an inner liner, the inner
liner comprising an inner surface, wherein the inner surface is provided with at least
one adherent section for making tobacco shorts stick to said adherent section. The
at least one adherent section avoids or at least reduces the movement of tobacco shorts
away from the open end of the smoking article.
[0011] The term "inner surface" of the inner liner is used throughout the specification
to denote the surface of the inner liner that faces the smoking articles in the bundle.
Depending on the shape of the bundle, the inner surface has two or more long sides,
a bottom side and a top side. The long sides are parallel to the longitudinal direction
of the smoking articles inside the bundle.
[0012] The term "top side" of the bundle of smoking articles is used throughout the specification
to denote the side of the bundle that is opened to remove a smoking article from the
bundle. Typically, a smoking article with a filter is arranged inside the inner liner
of the bundle such that the filter end of the smoking article is close to the top
side of the bundle.
[0013] The term "bottom side" of the bundle of smoking articles is used throughout the specification
to denote the side of the bundle that is distant from the top side. Typically, a smoking
article with a filter is arranged inside the inner liner of the bundle such that the
high density end of the smoking article is close to the bottom side of the bundle.
[0014] Preferably, the at least one adherent section is of low tack, sufficiently tacky
to make the tobacco shorts stick to the at least one adherent section but at the same
time not tacky enough for smoking articles to strongly adhere to the at least one
adherent section. A suitable adhesive is a low tack adhesive, for example a synthetic
semi-pressure sensitive hotmelt adhesive such as PRIMAGRIP 38-638 or for example a
water based polyethylene adhesive such as TOBACOLL ZD 4404-01, both available from
HENKEL AG or a removable acrylic based adhesive.
[0015] Preferably, the at least one adherent section is provided on at least one long side
of the inner surface of the inner liner. Preferably, the at least one adherent section
on the at least one long side is arranged closer to the bottom side of the bundle.
[0016] Alternatively or in addition, the at least one adherent section, or an additional
adherent section, is provided on the inner surface of the bottom side of the inner
liner, facing the tobacco rod ends of the smoking articles.
[0017] It is preferred that the at least one adherent section is in the form of one or more
stripes. Preferably, one to a hundred stripes are arranged on the long surface sides
of the inner liner. In embodiments with three to ten stripes of adhesive, the stripes
may be arranged either with similar spacing and width or with varying spacing and
varying width. Where the three to ten adhesive stripes have a varying spacing or width,
preferably the spacing is lower and the width of the adhesive stripes is greater near
the bottom side of the bundle. Depending on the width and spacing of the stripes a
larger number of stripes, for example twenty, fifty or one hundred stripes, may be
arranged on the long sides of the inner surface of the inner liner.
[0018] Alternatively or in addition, the at least one adherent section is covered only partially
with adhesive, for example with a dotted, striped or grid pattern or with any other
design of adhesive coverage.
[0019] For example the one or more stripes have a width of between about 0.1 mm to about
10 mm, preferably, between about 1 mm to about 5 mm. If more than two stripes are
present, the stripes preferably have a distance of between about 0.1 mm to about 10
mm, preferably, between about 1 mm to about 5 mm.
[0020] It is further preferred that the one or more stripes of the at least one adherent
section are arranged in a substantially horizontal direction. Preferably, one to ten
stripes are arranged substantially horizontal on the long surface sides of the inner
liner.
[0021] Alternatively, the one or more stripes on the at least one long side inner surface
are arranged in a substantially vertical direction.
[0022] Alternatively, or in addition the at least one adherent section has for example the
form of zigzag or wavy lines, dots, letter types, a grid, geometrical shapes like
triangles, semicircles or other, combinations thereof or may cover the entire inner
surface of the inner liner.
[0023] The at least one adherent section may be produced by application of an adhesive or
glue to the respective inner surface section. The glue is applied, for example, by
a glue nozzle system in a glue application unit during the manufacturing process of
the inner liner. Alternatively, the glue may be applied during the packaging process
of the wrapped bundle.
[0024] Another aspect of the present invention relates to a pack for smoking articles comprising
an outer pack and a wrapped bundle inside the outer pack , wherein the wrapped bundle
is a wrapped bundle as described above.
[0025] In one embodiment the pack for smoking articles is a hinge lid pack, while in another
embodiment the pack for smoking articles is a soft pack. Alternatively, the wrapped
bundle according to the present invention is the final pack. In that case the inner
liner is the outer and only wrapper of the bundle of smoking articles.
[0026] Further advantageous embodiments or aspects become apparent from the following description
of embodiments of the wrapped bundle according to the invention with the aid of the
drawings in which:
- Fig. 1
- shows a perspective view of a hinge lid pack comprising a wrapped bundle with tobacco
shorts being visible on the inner bottom side surface,
- Fig. 2
- shows a perspective view of the wrapped bundle of Fig. 1, and
- Fig. 3
- shows an embodiment of an inner liner blank for a wrapped bundle according to the
invention, provided with adherent sections on the inner bottom surface and with horizontally
running adherent sections on each of the larger side surfaces.
[0027] In Fig. 1 shows a so-called hinge lid pack 1 comprising an outer pack 2 and a wrapped
bundle inside the outer pack 2. The wrapped bundle comprises an inner liner 3, tightly
wrapped round a collation of smoking articles 5. The wrapped bundle has overlapping
flaps 30 and 31 at its top side. In the broken away portion of Fig. 1 the tobacco
shorts 4 are visible at the bottom side of the inner surface of the inner liner 3
where the tobacco rod ends of the smoking articles 5 point to.
[0028] Fig. 2 shows the wrapped bundle in greater detail. It comprises two overlapping flaps
30 and 31 at its top side, a bottom side 32, two larger long side surfaces forming
a front surface 33 and a back surface 34, as well as two smaller long side surfaces
35 and 36.
[0029] In Fig. 3 an embodiment of the blank of the inner liner 3 according to the invention
is shown. On the inner surface of the inner liner 3 adherent sections 37 are provided
with horizontally running adherent stripes 37, marked with a diagonally striped background
in the figures. In the embodiment shown in Fig. 3, one adherent section is arranged
on each of the larger long sides of the inner surfaces 330 and 340 of the inner liner.
In addition, the bottom inner surface 320 is fully coated with a low tack adhesive
or glue. Tobacco shorts 4 that may fall out of the high density ends of the smoking
articles 5 are trapped by sticking to the adherent bottom side of the inner surface
320. In addition, further tobacco shorts 4 may be trapped by the adhesive stripes
37 provided on the long sides 330 and 340, respectively. This keeps the tobacco shorts
at the lower end of the wrapped bundle. Accordingly, fewer or no tobacco shorts will
appear at the top side of the wrapped bundle or on the filters of a smoking article.
The adherence between the smoking articles 5 and any adherent section 37 is such that
the smoking articles within the wrapped bundle stick to the adherent sections 37 only
very lightly or not at all.
[0030] In an alternative embodiment (not shown) the blank of the inner liner 3 is provided
with two separate horizontally running stripes 37 on each of the larger and smaller
long side surfaces 330 and 340.
[0031] In a further alternative embodiment (not shown) the blank of the inner liner 3 is
provided with five separate horizontally running stripes 37 on each of the larger
and smaller long side surfaces 330 and 340 but not on the bottom surface.
[0032] In a further alternative embodiment (not shown) the blank of the inner liner 3 is
provided with four vertically running adherent stripes 37 on each of the larger inner
side surfaces 330 and 340.
[0033] Generally, the adhesive may be applied in any suitable way. For example, the adhesive
is applied by an embossed or debossed roller similar to gravure or flexography printing
processes, or through a nozzle. The disclosed stripes are only exemplary for the pattern
of the adherent section. Other patterns such as dots, combinations of dots and lines,
combinations of horizontal, diagonal and vertical lines forming a grid or even one,
two, three, four five or all fully coated inner liner surfaces are conceivable. The
adhesive is applied either on-line, that is as an additional process step of the packing
machine, or off-line, for example before the inner liner is fed into the packing machine.
1. Wrapped bundle of smoking articles (5) comprising at least one inner liner (3), wherein
the inner liner (3) comprises an inner surface (320, 330, 340) with a top side, a
bottom side (320) and at least one long side (330, 340) wherein the inner surface
(320, 330, 340) is provided with at least one adherent section (37) for making tobacco
shorts (4) stick to that adherent section (37).
2. Wrapped bundle according to claim 1, wherein the at least one adherent section (37)
is provided on the at least one long side (330, 340) of the inner surface (320, 330,
340).
3. Wrapped bundle according to claim 1 or claim 2, wherein the at least one adherent
section (37) is provided on the bottom side (320).
4. Wrapped bundle according to any one of the preceding claims, wherein the at least
one adherent section has the form of one or more stripes (37).
5. Wrapped bundle according to claims 2 and 4, wherein the one or more stripes (37) on
the at least one inner side surface (330, 340) are arranged in a substantially horizontal
direction.
6. Wrapped bundle according to claims 2 and 4, wherein the one or more stripes (37) on
the at least one inner side surface (330, 340) are arranged in a substantially vertical
direction.
7. Wrapped bundle according to any one of the preceding claims, wherein the adherent
section is produced by application of an adhesive to the respective inner surface
(320, 330, 340).
8. Pack (1) comprising an outer pack (2) and a wrapped bundle of smoking articles, wherein
the wrapped bundle is a wrapped bundle according to any one of the preceding claims.
9. Inner liner (3) for a wrapped bundle of smoking articles according to any one of the
claims 1 to 7.