[0001] The present invention relates to the technical field of washing systems for mechanical
parts, particularly referring to washing tanks, in which hot detergent solutions are
used.
[0002] Said tanks substantially comprise a lower insulated casing with a jointed cover,
which has preferably a box shape and which is insulated as well, which is opened to
introduce and remove parts, and which is closed during the washing cycle.
[0003] The lower casing is apt to contain one or more baskets containing the parts to be
washed by means of said hot detergent solutions, supplied under pressure by a series
of nozzles arranged to the purpose.
[0004] As a consequence of the washing liquid temperature (from 40 to 80°), vapours are
generated inside the tank, which have to be emptied at the end of the washing cycle,
before the opening of the cover, by means of suitable suction devices. For temperatures
above 60°, these systems have to be compulsory insulated according to safety regulations.
[0005] According to a known embodiment of said systems, a hole is made in the upper portion
of the cover and a motor fan assembly apt to suck vapour and to channel it in a suitable
downflow pipe, is applied directly outside.
[0006] The prolonged contact between the fan members and the high vapours temperatures produce
heating such that a direct contact with the body of an operator imprudently touching
them, becomes dangerous.
[0007] For this reason it is necessary to use protection cases and/or suitable insulating
panels at least lining the hottest portions of the motor fan assembly.
[0008] In order to limit heating of said assembly and to exclude it from the operator's
reach, it is possible to arrange it at a distance from the cover, connecting it to
the emptying hole by means of a suitable insulated pipe; the efficiency of the sucking
action can result however disadvantaged due to the distance of the fan.
[0009] The usage of said solutions, in order to provide thermo-insulating barriers, implies
costs, which inevitably affect the total ones for implementing the washing tank.
[0010] Therefore, an object of the present invention is to provide a device for emptying
vapours in a machine for washing mechanical parts, so designed not to require superstructures
for its thermal isolation and, at the same time, to increase the sucking efficiency.
[0011] Another object of the invention is to provide a device, which is simply conceived
and realized, allowing to really save production costs with respect to the known solutions.
[0012] The above objects are obtained by means of a device for emptying vapours in a machine
for washing mechanical parts, the machine being of the type comprising: a lower casing
in which are placed the mechanical parts to be washed, nozzles for supplying hot detergent
liquid and a cover for closing said casing during the operative cycle of said machine,
said device being characterized in that it comprises: at least a suction fan, associated
to said cover, from the side facing inside said casing; an union, connected to the
blowing channel of said fan, going out from said cover and intended to engage an emptying
pipe which extends moving away from said machine ; motor members associated to the
outer side of the same cover; transmission members, keyed on the exit shaft of said
motor members, apt to pass through a corresponding through hole made in said cover
and intended to be connected to said suction fan; at least a compensating valve, allowing
outer air to enter the space defined between said casing and cover, to re-establish
the atmospheric pressure removed by the action of said suction fan.
[0013] The features of the invention will be better highlighted in the following, by reference
to one preferred embodiment of the device, according to the claims and by means of
the appended drawings, in which:
- fig. 1 shows a schematic axonometric rear view of a washing tank provided with the
inventive device,
- fig. 2 shows only the cover, according to the same view of fig. 1, a wall being removed
to better highlight the device;
- fig. 3 shows another axonometric view of the cover, a wall being removed to highlight
the device, from another point of view.
[0014] Referring to said figures, the reference number 1 indicates a known machine for washing
mechanical parts, for example of tank type, as mentioned in the introduction.
[0015] The washing tank 1 comprises a lower casing 2 with a jointed cover 3, which has preferably
a box shape, (in case the machine is used at high temperatures, the machine is insulated)
which is opened to introduce and to remove parts, and which is closed during the washing
cycle.
[0016] The mechanical parts to be washed are placed in one or more baskets, not shown, having
a net structure and arranged in the lower casing 2, in which nozzles are provided
in order to supply under pressure, in said washing cycle, a hot detergent solution
which hits the parts and then flows in the lower portion of the same casing 1, together
with removed dirt.
[0017] The inventive device 10 is apt to empty vapours generated inside the washing tank
1, in the space defined between the lower casing 2 and the cover 3, at the end of
said washing cycle, before the opening of the same cover 3.
[0018] The device 10 comprises at least a suction fan 11, associated to a wall 30, for example
a lateral wall, of said cover 3, from the side facing the interior of the tank 1.
[0019] The fan 11 is, for example, of the type provided with central suction and tangential
blowing channel 12 (see in particular fig. 3), to which an union 13 crossing the rear
wall 31 of the cover 3 and going out of this is connected in order to engage an insulated
pipe 14, shown in dotted lines, which extends moving away from the washing tank 1.
[0020] Outside said lateral wall 30 of the cover 3 motor members 15 are fixed (fig. 1 and
fig. 2), whose exit shaft is connected to transmission members 16 (see fig.3 again)
which pass through a corresponding through hole (not shown in detail) made in the
same wall 30, and intended to be connected to said suction fan 11.
[0021] The device 10 further comprises a compensating valve 20, associated to a wall of
the cover 3, for example the rear one 31, which allows the automatic outer air inlet
in said space inside the tank 1, in order to re-establish the atmospheric pressure
removed by the action of said suction fan 11.
[0022] In a preferred embodiment, the compensating valve 20 is of unidirectional type and
is made up of a plurality of slits 21, made in the wall 31, closed inside by a flexible
little door 22, for example of elastomeric material (fig. 1 and fig. 3).
[0023] When, under the sucking action of the fan 11, the space inside the tank 1 is affected
by depression, the outer atmospheric pressure can flex the little door 22, allowing
air to enter inside the tank 1, until it is reached a balanced condition between outside
and inside again.
[0024] The device 10 can empty vapours in a more efficient way than the known devices, thanks
to the original arrangement of the suction fan 11, which is "immersed" in the atmosphere,
saturated with vapour, therefore providing more efficiency.
[0025] Moreover, the same constructive characteristic turns out to be advantageous in order
to make the fan 11 practically inaccessible, therefore protecting the operator from
accidental contact with the same.
[0026] The motor members, which remain outside, are not directly hit by vapours and so their
operation temperature remains below the dangerous threshold.
[0027] The described technical solution allows to spare costs concerning insulating barriers
required for the motor fan assemblies, used in the suction devices of known type,
without other costs, consequently containing the total production costs of the washing
tank to which the inventive device is associated.
[0028] The device 10 can also be advantageously used in case it is mounted in machines for
washing mechanical parts as the above described one, which do not work at very high
temperatures (above 60°C and up to 80° and more), which need to be compulsory totally
insulated. For the above described reason, the same device is useful even if it is
mounted in machines working at temperatures below 60°.
[0029] When the machine works at lower temperatures, the above mentioned valve 20 can also
be replaced with a common bidirectional valve.
[0030] It is however intended that the preceding description is purely exemplary and not
limiting, therefore possible variations of the described elements are intended to
fall in the same protective scope, as defined by the following claims.
1. Device for emptying vapours in a machine for washing mechanical parts, the machine
being of the type comprising: a lower casing (2) in which are placed the mechanical
parts to be washed, nozzles for supplying hot detergent liquid and a cover (3) for
closing said casing during the operative cycle of said machine (1), said device (10)
being characterized in that it comprises: at least a suction fan (11), associated to said cover (3), from the
side facing inside said casing (2); an union (13), connected to the blowing channel
(12) of said fan (11), going out from said cover (3) and intended to engage an emptying
pipe (14) which extends moving away from said machine (1); motor members (15) associated
to the outer side of the same cover (3); transmission members (16), keyed on the exit
shaft of said motor members (15), apt to pass through a corresponding through hole
made in said cover (3) and intended to be connected to said suction fan (11); at least
a compensating valve (20), allowing outer air to enter the space defined between said
casing (2) and cover (3), to re-establish the atmospheric pressure removed by the
action of said suction fan (11).
2. Device according to claim 1, characterized in that said compensating valve (20) is of unidirectional type.
3. Device according to claim 1, characterized in that said compensating valve (20) is of bidirectional type.
4. Device according to claim 1, characterized in that said compensating valve (20) is made up of a plurality of slits (21) made in a wall
(31) of said cover (3), closed inside by a flexible little door (22) which flexes
automatically inwards, when said space is under depression.
5. Device according to claim 4, characterized in that said little door is made by elastomeric material.