[0001] This descriptive report refers, as its title indicates, to a procedure for colouring
granulated non-adsorbent minerals and the product thus obtained of the type used in
the field of chemical products and processes leading to coloured speckles used in
the detergent industry being obtained, characterised in that it allows coloured granules,
also known by the English tem "speckles", to be obtained which are particularly used
as coloured speckles present in powdered detergents. These coloured granules are obtained
from non-adsorbent mineral particles with a diameter of between 300 and 2,000 µm using
a granular base of the same size, a binding agent and a colouring agent or pigment,
all by means of a characteristic production procedure.
[0002] Many varied types of chemical products and processes leading to colour speckles,
used in the powder detergent industry, being obtained are widely known and used on
an industrial basis at present. These coloured speckles have been produced since the
70's when the first known references to the state of the art are found, such as, for
example,
US Patents 3850833,
US 4097418,
US 4162228, through the introduction of pigment and-or colouring agents into a preferably hygroscopic
inorganic salt. In the same way the addition of a binding agent, which allows the
colouring agent to be fixed to the non-adsorbent salt, as we can find in Patents
US 3850833,
EP0060728, and
EP1305387, is considered. The introduction of coloured speckles in detergent continues to be
a fact to the present day, as is shown by Patent
EP1627909, and so the realisation of this invention was put forward.
[0003] One of the most relevant characteristics required from these coloured speckles is
their visibility in the detergent bed, so that the average size of a grain has to
be between 300 and 2000 µm. As most of the processes to obtain inorganic salts referred
to above have the disadvantage of not directly generating this size of grain, it is
necessary use particle agglomeration processes, mainly by means of those known as
spray driers or high energy mixers, as may be found in Patents
US 4162228,
US 5605883 and
US 4671886. In these processes pigment or a colouring agent and a binding agent is added to
the inorganic salt which allows this colouring agent to be fixed to the inorganic
salt from giving consistency and hardness to the granule formed. It may be done in
a dry process (adding a small amount of water) or a wet process by flash evaporation.
These processes have the big problem of being expensive both because of the high consumption
of raw materials necessary and because of the high energy requirements involved, and
have an enormous effect on the final cost of the product and on the economic profitability
of the process.
[0004] The possibility of using other absorbed materials such as bentonite and zeolites
as coloured speckles, is also known and used, as described in Patent
US 5065883 and European Patent
935343 "
Granular detergent composition containing zeolite MAP". These are capable of fixing the colouring agent without the need for a binding agent.
These cases, and because of the high specific surface of these materials, have the
great problem of there being a large consumption of pigments, which apart from logically
making the product expensive, can cause excessive pigment or colouring agent residue
to be deposited on clothes when washed.
[0005] The additional use of some inorganic salts as binders, such as sodium sulphate, for
example, mixed with surface active products in the manufacture of detergents in aqueous
manufacturing processes, as contained, for example in European Patents
89109494 "
Granular adsorbent with improved supply behaviour", 88303852 "Procedure for preparing a granulated detergent composition", 86307864 "A procedure for preparing a detergent composition " and 97904833
"Process for obtaining a low density detergent composition by agglomeration with a
double inorganic salt", but have the disadvantage of a complex and economically very costly method having
to be followed to colour these inorganic salts for use as coloured particles in a
detergent, which makes profitable use thereof for the manufacture of detergent unviable.
[0006] In the same way, in the technical field, various types of colouring agents and pigments
are known, such as those described in European Patents
93200451 "Silicate
pigment mixed with doped zirconium, a method for its preparation and products containing
this pigment or a pigment prepared in this way" or 95810553 "
Organic pigments of the stir-in type"
, but they have the disadvantage of not being specifically applicable to colouring
non-adsorbent mineral granules. There are also some colouring procedures known, such
as the one described in European Patent
9902520 "Procedure for obtaining coloured washing and cleaning agents" which are also not specifically applicable to these products in an industrially reliable
and economically viable way.
[0007] In order to solve the current difficulties regarding the problem of colouring non-adsorbent
minerals for granular use in powder detergents the procedure of colouring granulated
non-adsorbent minerals and a product thus obtained forming the object of this invention
has been devised, whereby a non-adsorbent mineral, preferably an inorganic salt or
substrate is combined with a colouring agent and a binding agent, following a characteristic
sequence of phases.
[0008] The process is based on a non-adsorbent salt, preferably a monocrystal inorganic
salt with a grain size of between 300 and 2,000 µm, preferably between 600 and 1,500
µm, of a hygroscopic nature in order to be able to fix the colouring agent, so these
are mainly inorganic salts, such as sodium carbonate, sodium tripolyphosphate, sodium
chloride, sodium sulphate among others.
[0009] The colouring agent is responsible for providing the desired colour to the inorganic
salt and any pigment or colouring agent allowed in the detergent industry or any preparation
thereof, which must have a granulometry between 0.01 and 15 µm, preferably between
0.01 and and 5 µm] is used. As an example of some of the commonest, we may cite: Pigment
Blue 15, Pigment Green 7, Pigment Yellow 3, Pigment Red 57, Yellow Food Colouring
3, Food Blue 5, Acid Green 1, Acid Yellow 4, among others.
[0010] The binding agent is necessary to obtain a film, which fixes the colouring agent
to the inorganic salt substrate, as it is a non-adsorbent material. This acts by generating
a surface layer which fixes the colouring agent to the substrate and which is compatible
with formulations in the detergent. As an example of binding agents which may be used
and which are found in literature, we may cite among others, sodium silicate, different
types of polymers, carboxymethyl cellulose (CMC), etc
[0011] The colouring procedure comprises a sequence of three main phases, which in their
turn are divided into different intermediate steps.
- Phase 1 - Preparation of loading of inorganic salt and addition of colouring agent, heating
the product above its hydration temperature to then introduce the pigment or colouring
agent in the form of a preparation.
- Phase 2 - Addition of binding agent and subsequent drying, carried out in various subsequent
steps in order to facilitate the homogeneity thereof and avoid incrustation
- Phase 3 - Final cooling of the product
[0012] This colouring procedure is carried out in a industrial rotary mixer of the endless
screw or mixing blade variety, with a jacket or encasing double wall equipped with
a peripheral water heating circuit and also equipped with a hot air injection system
inside. The appropriate temperature control and regulatory devices must be available
both for water circulating in the jacket and for the hot air, to allow precise control
of the working temperatures to prevent the formation and agglomeration of hydrated
compounds.
[0013] This colouring procedure for granulated non-adsorbent minerals and the product thus
obtained which is presented provides many advantages over procedures available at
present, the most important being one which allows the use of a different product,
based on coloured inorganic salts, to the one actually used and an alternative method
to the production of these speckles with significant technical, environmental and
economic advantages over methods currently used and hence, product advantages.
[0014] The enormous technical advantages of this process must be stressed, as it is a method
that can be reproduced on an industrial scale and ensures stable production. On the
other hand, current processes are complex and have a high number of rejections that
have to be reused, making the system even more complex.
[0015] We should not forget the enormous environmental advantages of this invention, as
the lower costs in energy and raw materials are reflected in fewer contaminating gases
into the atmosphere and lower fuel, electricity consumption, etc.
[0016] We should likewise stress the added advantage implied by the fact that the product
obtained advantageously replaces sodium tripolysulphate, one of the commonest products
used in this application and which is one of those responsible for the eutrophication
of water in rivers and lakes and for the reduction of O
2 dissolved in water, thus contributing to the minimisation of the contaminating impact
of detergents.
[0017] Finally, the undeniable economic advantages obtained by avoiding high consumption
of energy and raw materials should be highlighted, as the cost is significantly lower
than other compounds in the field and therefore allows much higher industrial profitability.
[0018] In order to better understand the purpose of this invention a practical, preferential
embodiment of the procedure for colouring granulated, non-adsorbent minerals and the
product thus obtained is given. In this drawing figure -1- shows a block diagram of
the sequence of the colouring process.
[0019] Figure -2- gives a graphic example of the evolution of temperature inside the mixer.
[0020] Figure -3- shows a simplified view of the main elements, which the mixing device
used in the invention must comprise.
[0021] As can be seen in the attached drawing, the procedure for colouring granulated, non-adsorbent
minerals and the product thus obtained which forms the object of this invention, consists
of a characteristic sequence of phases (1,2,3) in which a non-adsorbent mineral (4)
or substrate is mixed with a colouring agent (9) and a binding agent (11).
[0022] The process is based on a non-adsorbent mineral (4), preferably a monocrystal inorganic
salt with a grain size of between 300 and 2,000 µm, preferably between 600 and 1500
µm, so it is not necessary to carry out an agglomeration process for it to achieve
the desired size and, given the monocrystalline nature of the product obtained, it
is hard enough to withstand the effect of friction during mixing with the rest of
the components. It should be of a hygroscopic nature so that the colouring agent (9)
can be fixed (9), so that sodium carbonate, sodium tripolysulphate, sodium chloride,
sodium sulphate among others may be mainly used.
[0023] The colouring agent (9) is responsible for providing the desired colour to the non-adsorbent
mineral (4) and for this any pigment or colouring agent allowed in the detergent industry
or any preparation thereof, which must have a granulometry of between 0.01 and 15
µm, preferably between 0.01 and 5 µm, is used, thus maintaining its visibility and
facilitating the homogeneity of the colour in the subsequent process and avoiding
stains in the product because of a larger size. As an example of the commonest ones
that may be used in the process we may cite: Pigment Blue 15, Pigment Green 7, Pigment
Yellow 3, Pigment Red 57, Food yellow 3, Food Blue 5, Acid Green 1, Acid Yellow 4,
among others.
[0024] The binding agent (11) is necessary to obtain a film, which fixes the colouring agent
(9) to the inorganic salt substrate. Moreover, being non-adsorbent materials, the
pigment or colouring agent must be fixed to the grain. The binding agent (11) acts
by generating a surface layer, which fixes the colouring agent (9) to the inorganic
salt substrate (4), allowing it at the same time to be compatible with the formulations
in the detergent. As an example of binding agents (11) which may be used in this process,
we may cite among others, sodium silicate, different types of polymers, carboxymethyl
cellulose (CMC), etc ., preferably soluble sodium silicate because of its readiness
to form vitreous layers with the above features when its diluting water dries up.
[0025] The colouring procedure characteristic of the invention comprises a sequence of three
main phases, which in their turn are divided into different intermediate steps.
- Phase 1 (1) - Preparation of the loading (5) of the inorganic salt (4) and addition of colouring
agent (9), heating the product above its hydration temperature to then introduce the
pigment or colouring agent (9) in the form of a preparation.
- Phase 2 (2) - Addition (10) of binding agent (11) and subsequent drying (12), carried out in various
subsequent steps (13) in order to facilitate the homogeneity thereof and avoid incrustations.
- Phase 3 (3) - Final cooling of the product (16)
[0026] We now describe in detail the different phases and intermediate steps which the process
comprises.
- Phase 1 (1)
[0027] The phase starts with the initial step of loading (5) the mixer (17) with the non-adsorbent
mineral (4), where the step of heating the product (6) above its hydration temperature
is carried out, if it has one. To do this, the jacket (18) is heated at the same time
above this temperature and hot air is introduced into the mixer (17).
[0028] Once that temperature has been reached, the phase continues with the step of lowering
the temperature (7) of the jacket (18) below the temperature of the product followed
by the step of introducing (8) the colouring agent (9) in the form of a preparation.
[0029] It is important that the jacket (18) be below the temperature of the product in order
to avoid incrustations. This may be achieved in two ways: by keeping it constant just
above the hydration temperature or by maintaining a constant difference with the temperature
of the product.
[0030] The colouring agent (9) will be added in suspension with water and, if necessary,
with some kind of dispersant. The concentration of colouring agent (9) in the preparation
will be preferably between 15 %, to avoid using a lot of water which will evaporate
afterwards, and 60 %, to allow a good mix and close contact between the substrate
(4) and the colouring agent (9), as the medium which puts them in contact and allows
them to join is water, although they are fixed by the binding agent (11) in the subsequent
drying process.
[0031] It should be carried out in a way that allows a good mix. Thus, the addition to the
mass will be made with sufficient time for mixing, preferably between 10 seconds and
5 minutes, depending on the mixing capacity of the equipment.
[0032] The proportion of colouring agent (9) to be used in relation to the non-adsorbent
mineral (4) varies between 0.001% and 10%, preferably between 0.01% and 1%.
[0033] The introduction of the colouring agent (9) should be carried out preferably by means
of spray nozzles or a shower to make mixing easier.
- Phase 2 (2)
[0034] In this phase the step of adding (10) the binding agent (11) is carried out several
times (13) to facilitate homogeneity and avoid incrustations. A drying step (12) is
then carried out by introducing hot air into the mixer (17) to dry after each step
of adding (10) a binding agent (11).
[0035] The method of introducing this hot air, its rate of flow and temperature will result
in less time and, therefore, greater production capacity, resulting in fewer operational
costs. The temperature of the drying air must be preferably between 100 and 300° C,
depending on the physical characteristics of the substrate (4), colouring agents (9)
and binding agent (11) chosen.
[0036] The rate of flow of hot air to be introduced should be such that it is sufficient
to dry and keep the bed spongy if necessary, but avoiding elutriates (solid product
carried away by the air) being produced. As high granulometry is involved, excessive
amounts of elutriates are not generated and this solved by installing a sleeve filter
or an air washer at the outlet for the exhaust air.
[0037] In the temperature curve in the example given in Figure 2, the number of times (13)
that the cycle of adding (10) and subsequent drying (12) steps is 5 by way of example,
thus optimising the process in accordance with the type of mixer and product.
[0038] In this temperature curve in Figure 2 we can observe how in each step of adding (10)
the binding agent (11) a drop in temperature occurs when the coloured substrate (4)
mixes with the binding agent (11) at a lower temperature. As the water of the binding
agent (11) goes on evaporating an increase in temperature occurs. Once the binding
agent (11) has dried, it is time to carry out the second addition (10). The time for
making that next addition (10) depends on the equipment used, but always coincides
in all cases with a change of slope, i.e. the water does not continue evaporating,
and so the temperature of the solid matter goes up much more abruptly. Thus, the temperatures
on addition (10) depend on the equipment, the number (13) of additions intended, the
substrate (4) load, the temperature of the cooling jacket (18) and the characteristics
of the drying air. The increase in temperatures between additions (10) should preferably
be between 2 and 10° C. In this way a dry product will be obtained, preferably with
humidity of less than 5% in weight.
[0039] The method of adding (10) the binding agent (11) should enhance uniform distribution
throughout the product without generating any kind of agglomerate (either of product
or dry residue of the binding agent itself) and avoid giving rise to incrustations.
Thus, adding is carried out over various steps emulating an on-going addition (10)
and drying (12) process. That is to say, an addition (10) is made and we wait for
this product to be dry enough for the next addition to be made.
[0040] The number of additions (13) simulates an on-going process of addition and depends
on the percentage of binding agent (11) necessary for each size of grain and substrate
(4).
[0041] The percentage addition of binding agent (11) may vary between 2 % and 10 %, the
number of additions to fulfil the conditions of the first heading being a total of
between 1 and infinity (exactly what an on-going addition process would be). Preferably,
a suitable number of additions is between 2 and 10. Below this amount there is the
risk of generating incrustations and agglomerations and above, the process is affected
energy wise.
[0042] Each one of the different additions (10) should be made in a way that allows a good
mix. Thus, the addition to the mass will be made with sufficient mixing time, preferably
between 10 seconds and 5 minutes, depending on the mixing capacity of the equipment.
[0043] Introduction of the binding agent (11) should be by means of spray nozzles or a shower
to make mixing easier.
[0044] In an alternative planned embodiment the binding agent (11) will be added continuously
throughout the drying process (12).
- Phase 3 (3)
[0045] After the final temperature has been reached, a cooling process of the end product
(16) must be carried out as otherwise the hygroscopic nature of the inorganic salts
(4) being treated would cause condensation effects during storage. A suitable temperature
for finishing the process and considering the product as finished (and cold) would
be around 30-60° C.
[0046] The cooling process is carried out by means of a step introducing cold air (14) and
another simultaneous step introducing cold water (15) into the jacket (18). Cold is
considered to be at a temperature around room temperature.
[0047] In each of the phases of the procedure (1,2,3) the rotating speed of the mixing element
(17) may be varied by controlling the rotating motor (20) in order to improve each
one. These revolutions should not be excessive in order to avoid stirring the granules
too violently causing them to break and fine materials to be produced. As a general
rule, but not restrictive in scope, the following preferred values for each one of
the above stages in a horizontal mixer (18) may be given:
- Phase 1 (1) - High revolutions to improve the mix.
- Phase 2 (2) - Addition (10) of binding agent (11): High revolutions to improve the
mix.
- Phase 2 (2) - Drying steps (12): Optimising between high and low revolutions to avoid
the granules breaking up and to achieve a good mixing effect between the dry air and
the solid matter.
- Phase 3 (3) - Low revolutions to avoid the granules breaking up and to assist the
cooling process.
[0048] Thus, revolutions during the process will fluctuate between 1 and 150 rpm in the
mixing element, depending on the type of product, equipment and process. The choice
of the type of revolutions will directly influence the process time and, therefore
the production capacity however, this will not have any great effect on the quality
of the product.
[0049] The mixer (17), which may be used for this invention, may be any of those used in
industry, preferably the horizontal type with flat blades and having the following
components:
- Outside jacket (17) or double insulated wall.
- Internal mixing chamber (19) with mixing blades (34) linked to an external drive mechanism
(20).
- Exhaust gas outlet (21). This flow may or must go to an elutriate collection system,
of the sleeve filter or air washer variety. If the air flow rate and mixing power
is properly chosen, the amount of entrained product should be minimal. Otherwise,
the entrained product may be used again, for example by putting it back into the system
or mixing it with the end product.
- Introduction (22) of colouring agent (9) and binding agent (11), preferably through
spray nozzles.
- Introduction of substrate (23). Loading of each batch of inorganic salt is carried
out here (4).
- Unloading (24) end product (16)
- Entry of water (25) to the jacket (18) of the mixer (17). With temperature control
(28), which affects the hot water (26) and cold water (27) intakes.
- Entry of hot air (26)
- Entry of cold water (27)
- Exit of water (29) from the jacket (18) of the mixer (17).
- Entry of air (30) to the internal mixing chamber (19).
- Air heating device (32). With adjustable temperature control for airflow in order
to achieve a suitable drying temperature. This may be by steam, direct heating by
combustion, electrical heating elements, use of waste gases etc.
- Entry of cold air (31)
- Exit of air (33)
[0050] This equipment to be used must also meet the following requirements:
- Good mixing capacity so that all speckles have the same tone and the same amount of
binding agent.
- Gentleness with the product to avoid the granules breaking up during the mixing process.
- Preventing the product from agglomerating.
- Drying capacity to obtain a product with preferably less than 5 % humidity.
- External cooling through a jacket
[0051] The colouring process forming the object of the invention should also meet a series
of requirements:
The process may be continuous or discontinuous (batch), although a batch process is
chosen to facilitate changes of colour in same equipment.
[0052] No hydrated compounds should be formed during the process in order to prevent their
agglomeration, therefore an operating temperature has to be set for each product.
[0053] Hot spots on the walls of the equipment should be avoided in order to prevent the
binding agent (11) drying onto the wall and causing incrustations. As the wall is
going to be colder than the product to be dried, the volume/surface area (V/SA) ratio
of the jacket (18) should be optimised in order to avoid loss of energy and incrustations
of the product. This volume/surface area ratio should likewise optimise the contact
surface of drying air with the product and therefore increase the production capacity
for a given volume. This ratio will be different depending on the type of mixer (17).
[0054] There are two ways of keeping the wall colder than the product. Either by maintaining
a constant temperature in the jacket (18) or by keeping the jacket (18) slightly colder
than the product (1-5 °C). In both cases, always above the hydration temperature in
order to start adding the colouring agent (9) or binding agent (11). In the first
case, a loss of energy occurs during drying and in the second more incrustations occur
in the body of the equipment where the product bed is not located. This will depend
on the type of mixer (17), the choice of one method of working or another.
[0055] The volume of product should be such that the formation of incrustations is prevented
as, due to abrasion, they do not occur on the actual product bed. Thus, the occupied
volume should be such as to allow mixing and minimise incrustations. In most equipment
this percentage fluctuates between 50 and 100 % of the total volume of the equipment,
which allows movement of the mixture.
[0056] It is important to point out that the method and order of adding the colouring agent
(9) and the binding agent (11) does not matter, although it is preferred to add the
colouring agent (9) first and then the binding agent (11).
[0057] Finally, this invention is illustrated by the following example, which in no way
is restrictive in its scope.
[0058] A production batch of coloured speckles of different colours is made, based on granular
sodium sulphate with a constant jacket temperature, with the following mixer and process
characteristics:
Characteristics of the substrate.
| Characteristic |
Value |
| Compound |
Granular sodium sulphate |
| Average size |
900 µm |
| Apparent density |
1.6 Kg/l |
| Initial humidity |
0.03 % |
Characteristics of the binding agent
| Characteristic |
Value |
| Compound |
Soluble sodium silicate |
| Percentage of total addition to substrate (in N additions) |
5 % |
Characteristics of the different colouring agents
| Characteristic |
Value |
| Colouring agent1 (Green) |
Pigment Green 7 (35 %) |
| Colouring agent2 (Blue) |
Pigment Blue 15 (35 %) |
| Colouring agent3 (Orange) |
Food Yellow 3 (35 %) |
| Percentage addition of preparation |
0.20 % |
Characteristics of the mixer
| Characteristic |
Value |
| Type of mixer |
Horizontal with flat blades |
| Volume of mixer |
3,000 litres |
| V/SA ratio |
0.26 m3/m2 |
Characteristics of process
| Characteristic |
Value |
| Substrate load |
3,000 Kg. (70 %) |
| rpm addition of colouring agent |
80 |
| rpm addition of binding agent |
80 |
| rpm drying |
60 |
| rpm cooling |
30 |
| Number of additions of binding agent (N) |
4 |
| Temperatures of addition of binding agent (L) |
L1 = 45° C / L2 = 51° C |
| L3 = 57° C / L4 = 65° C |
| Unloading temperature |
50° C |
| Temperature of drying air |
190° C |
| Flow rate of drying air |
3500 m3/h (190° C) |
| Temperature of jacket during drying |
Constant at 35° C |
| Flow rate of water to jacket |
30 m3/h |
| Total process time |
64 minutes |
[0059] This same example, carried out in the same way, but maintaining the difference between
the jacket temperature and the product temperature constant, gives a process time
of 58 minutes, although it generates more incrustations on the equipment.
[0060] The results of the products obtained (three colours) are given below. It should be
pointed out that the CIE L*a*b* scale is used to measure the colour and illuminant
C is measured with a commercial colorimeter.
Results obtained for the different colours in the example
| Green sodium sulphate |
Blue sodium sulphate |
Orange sodium sulphate |
| L* |
50 |
L* |
40 |
L* |
45 |
| a* |
-25 |
a* |
5 |
a* |
53 |
| b* |
-8 |
b* |
-34 |
b* |
40 |
| Humidity |
0.11 % |
Humidity |
0.12 % |
Humidity |
0.10 % |
[0061] The sulphate thus obtained contains 97.4% pure sodium sulphate, higher than the methods
currently used, since, as stated, the consumption of raw materials is less. The remaining
properties (granulometry, density, etc.) remain very similar to the starting product
as practically no grains have been broken.
[0062] It can also be observed from the table of results that by setting the process characteristics
a totally reproducible method is achieved, resulting in a product with constant characteristics.
1. Procedure for colouring granulated non-adsorbent minerals characterised in that it consists of the appropriate combination of a non-adsorbent mineral (4) or substrate,
with a colouring agent (9) and a binding agent (11) .
2. Procedure for colouring granulated non-adsorbent minerals in accordance with claim
1,
characterised in that it consists of the appropriate combination of a non-adsorbent mineral (4) or substrate,
with a colouring agent (9) and a binding agent (11), comprising the following stages:
a) - Phase 1 (1). Loading of non-adsorbent mineral (4) into a mixer (17) and adding
of a colouring agent (9).
b) - Phase 2 (2). Drying process and addition of binding agent (11).
c) - Phase 3 (3). Product cooling process.
3. Procedure for colouring granulated non-adsorbent minerals in accordance with claim
2, wherein Phase 1 (1) comprises the following steps:
a) - Loading (5) of non-adsorbent mineral (4) into mixer (17),
b) - heating of product (6) above hydration temperature,
c) - lowering of temperature (7) of jacket (18) of mixer (17) below temperature of
product,
d) - introduction (8) of colouring agent (9) in the form of a preparation.
4. Procedure for colouring granulated non-adsorbent minerals in accordance with claim
3 , wherein the step of heating the product (6) above its hydration temperature is
carried out simultaneously by heating the jacket (18) above that temperature and by
introducing hot air into the mixer (17).
5. Procedure for colouring granulated non-adsorbent minerals in accordance with claim
3, wherein the colouring (9) is added in suspension with water and, if necessary,
with some kind of dispersant, the concentration of colouring agent (9) in the preparation
preferably being between 15 % and 60 % with granulometry of between 0.01 and 5 µm.
6. Procedure for colouring granulated non-adsorbent minerals in accordance with claim
2, wherein the proportion in weight of colouring agent (9) in relation to the non-adsorbent
mineral (4) is between 0.001 % and 10 %.
7. Procedure for colouring granulated non-adsorbent minerals in accordance with claim
6, wherein the proportion in weight of colouring agent (9) in relation to the non-adsorbent
mineral (4) is between 0.01 % and 1 %.
8. Procedure for colouring granulated non-adsorbent minerals in accordance with claim
2, wherein Phase 2 (2) comprises the following steps:
a) - addition (10) of binding agent (11),
b) - drying (12) by introducing hot air into the mixer (17),
this addition cycle (10) followed by drying (12) being carried out several times (13)
to facilitate homogeneity and avoid incrustations.
9. Procedure for colouring granulated non-adsorbent minerals in accordance with claim
2, wherein the percentage of binding agent (11) added is between 2% and 10% in respect
of the non-adsorbent mineral.
10. Procedure for colouring granulated non-adsorbent minerals in accordance with claim
8, wherein the number of times (13) that the addition cycle (10) followed by drying
(12) is carried out in Phase 2 (2) is between 2 and 10.
11. Procedure for colouring granulated non-adsorbent minerals in accordance with claim
8, wherein drying (12) is carried out with air at a temperature between 100° C and
300° C.
12. Procedure for colouring granulated non-adsorbent minerals in accordance with claim
8, wherein each addition (10) of binding agent (11) must be separated from the next
by an increase in the temperature of the product of between 2 and 10° C in order to
ensure correct drying and suitable final humidity.
13. Procedure for colouring granulated non-adsorbent minerals in accordance with claim
2, wherein the binding agent (11) used is soluble sodium silicate.
14. Procedure for colouring granulated non-adsorbent minerals in accordance with claim
13, wherein the amount of sodium silicate added is between 2 and 10 % in weight in
respect of the non-adsorbent mineral (4).
15. Procedure for colouring granulated non-adsorbent minerals in accordance with claim
13, wherein the method of adding the sodium silicate is continuous throughout the
drying process (12).
16. Procedure for colouring granulated non-adsorbent minerals in accordance with claim
2, wherein Phase 3 (3) comprises the following steps:
a) - introduction of cold air (14) into the mixer (17) and
b) - introduction of cold water (15) into the jacket (18) to cool the end product
(16)
17. Procedure for colouring granulated non-adsorbent minerals in accordance with claim
16, wherein the introduction of cold air (14) into the mixer (17) is carried out at
a temperature between 10 and 60° C.
18. Procedure for colouring granulated non-adsorbent minerals in accordance with claim
16, wherein the introduction of cold water (15) into the jacket (18) is carried out
at temperature of between 5 and 35°C.
19. Procedure for colouring granulated non-adsorbent minerals in accordance with claim
2, wherein the process may be carried out continuously or discontinuously, mixing
by discontinuous batches being preferable.
20. Procedure for colouring granulated non-adsorbent minerals in accordance with claim
2, wherein the mixer (17) used has a drying capacity and an external jacket (18) to
allow it to be cooled.
21. Procedure for colouring granulated non-adsorbent minerals in accordance with claim
20, wherein the mixer (17) used has a volume /surface area ratio of between 0.15 and
0.40, depending on the production capacity required.
22. Procedure for colouring granulated non-adsorbent minerals in accordance with claim
21, wherein the mixer (17) used has a volume /surface area ratio of between 0.25 and
0.30.
23. Procedure for colouring granulated non-adsorbent minerals in accordance with claim
20, wherein the total volume occupied by the product inside the mixer (17) is between
50% and 100 %.
24. Procedure for colouring granulated non-adsorbent minerals in accordance with claim
23, wherein the total volume occupied by the product inside the mixer (17) is between
70% and 80 %.
25. Procedure for colouring granulated non-adsorbent minerals in accordance with claim
20, wherein the jacket (18) of the mixer (17) should be at a lower temperature than
the product to prevent incrustations.
26. Procedure for colouring granulated non-adsorbent minerals in accordance with claim
25, wherein the temperature of the jacket (18) is maintained fixed.
27. Procedure for colouring granulated non-adsorbent minerals in accordance with claim
25, wherein the temperature of the jacket (18) is lower than that of the product at
between° y 10° C.
28. Procedure for colouring granulated non-adsorbent minerals in accordance with claim
2, wherein each of the Phases (1, 2 3) is carried out with the mixture at different
revolutions, with high revolutions being used in Phase 1 (1) to assist mixing, high
revolutions in Phase 2 (2) during addition (12) of the binding agent (11) to assist
mixing, medium revolutions in Phase 2 (2) during drying (12) to prevent granules breaking
up and to assist the mixing of the product and the drying air, and low revolutions
in Phase 3 (3) to assist the cooling process.
29. Coloured product obtained from non-adsorbent minerals (4) in accordance with the procedure
described in any of the above claims.
30. Coloured product in accordance with claim 29, characterised in that it is based on a non-adsorbent mineral (4) with a granulometry of between 300 and
2,000 µm, a colouring agent (9) and a binding agent (11) as raw materials, obtaining
an end product (16) with a final humidity of less than 5 %.
31. Coloured product in accordance with claim 30, wherein the non-adsorbent mineral (4)
is preferably an inorganic salt.
32. Coloured product in accordance with claim 31, wherein the inorganic salt is sodium
sulphate.
33. Coloured product in accordance with claim 32, wherein sodium sulphate is a monocrystal
granular sodium sulphate.
34. Coloured product in accordance with claim 29, wherein the non-adsorbent mineral (4)
has a granulometry of between 600 and 1,500 µm.
35. Use of the coloured product of claim 29 in the detergent industry as coloured speckles.