Air-jet spinning machine

Abstract

 The present invention provides a spinning machine which can prevent reversed twine fibers in swirling from entwining each other without setting a diameter of a space part of a nozzle block to be an unnecessarily large size.
It is assumed that the diameter of a cylindrical space part 43 is T, an inclination angle of an air nozzle 34 with respect to a plane surface orthogonal to an axis direction of the cylindrical space part 43 is θ, and a length from a nipping point P at which the twine fibers 46 nipped by the front roller pair 22 are released to a center R of the entrance of a yarn passage hole 39 is L. And, when a relation of

is assumed, the twine fibers 46 reversed by a swirling airflow almost go around along the periphery wall of the cylindrical space part 43, that is, the inner periphery wall 44 of the nozzle block 33 in being reversed and in a planer view seen from the axis direction of the cylindrical space part 43. Therefore, the twine fibers 46 in swirling can be hardly entwined each other (Fig 2).

Description

[0001] The present invention relates to a spinning machine, and especially relates to a spinning machine for manufacturing a spun yarn by using swirling airflow.

[0002] A spinning machine for manufacturing a spun yarn by using swirling airflow includes a draft device and a spinning device along a yarn feeding direction in which a spun yarn is made of a fiber bundle. The spinning device includes a needle block having a needle, a nozzle block forming a space part into which a fiber bundle is introduced, and a spindle inserted into the space part. An air nozzle having an outlet opening at the space part is formed in the nozzle block. An inner periphery wall of the nozzle block that is a periphery wall of the space part is broad toward the end and inclined toward a down stream side of the yarn feeding direction. In the spindle, a hollow yarn passage hole is formed in its axis direction, and a tip of the spindle is formed in a truncated cone shape. A part of the outlet of the air nozzle is arranged at a position facing a reversal chamber that is a space between the needle block and the tip of the spindle. In such configured spinning machine, air is injected from the air nozzle to the tip of the spindle, a swirling airflow is generated in a swirling airflow generation chamber that is a space formed between the nozzle block and the spindle. Fibers in a part of the fiber bundle fed from the draft device and introduced into the swirling airflow generation chamber, twine fibers, are reversed and swirl along the inner periphery wall of the nozzle block due to the swirling airflow. And, the twine fibers twines around central fibers of the fiber bundle continuously introduced into the yarn passage hole, that is, core fibers, and a spun yarn is manufactured via the tread passage hole (for example, refer to patent document 1.

[0003] Patent document 1: Japanese Unexamined Patent Publication No. 2003-193337

[0004] In a conventional spinning machine described above, there is a case where a swirling airflow generation chamber is constituted to be narrow in order to efficiently generate a swirling airflow by efficiently using energy of air and a diameter of the space part in the swirling airflow generation chamber is small with respect to fiber lengths of reversed twine fibers. In this case, the reversed fibers easily entwine each other during swirling in the swirling airflow generation chamber. When the reversed fibers have entwined each other, these fibers are disarranged in its twining configuration to be drawn into a yarn passage hole of a spindle. Unnecessary asperity is produced in a spun yarn manufactured in such manner, and physical property of the spun yarn such as feeling is deteriorated.

[0005] The present invention is provided to solve the problems described above and intends to provide a spinning machine which can make it harder for reversed twine fibers in swirling to be entwined each other.

[0006] To accomplish above describe purpose, a first aspect of the present invention is a spinning machine which manufactures a spun yarn with swirling partial fibers in a fiber bundle by a swirling airflow characterized by including: a draft device having a front roller pair for feeding the fiber bundle while nipping the bundle; and a spinning device installed at a downstream side of a yarn feeding direction with respect to the draft device, wherein the spinning device includes: a nozzle block having a space part and forming air nozzles for generating the swirling airflow in the space part; and a spindle inserted to the space part and forming a yarn passage hole where the spun yarn passes, and a shape of a periphery wall surface of the space part is formed so that the fibers which are reversed by the swirling airflow to be twine fibers can almost go around or less along the periphery wall surface in being reversed and in a planer view seen from an axis direction of the space part.

[0007] With such configuration, fibers to be twine fibers after reversing by a swirling airflow do not overlap in one piece of fiber in being reversed and in a planer view seen from the axis direction of the space part. That is, since one piece of fiber never exist with going around or more along an inner periphery wall of the nozzle block, an end of one piece of fiber does not contact the fiber itself again. Accordingly, the fiber never entwine by itself.

[0008] In the configuration of the first aspect of the present invention, a second aspect of the present invention is the spinning machine characterized in that the space part is formed in a cylindrical shape, and in having a relationship of


where T is a diameter of the space part formed in a cylindrical shape, θ is an inclination angle of the air nozzle with respect to a plane surface orthogonal to an axis direction of the space part formed in a cylindrical shape, and L is a length from a nipping point by the front roller pair to a center of an entrance of the yarn passage hole.

[0009] With such configuration, since fibers to be twine fibers after reversing by a swirling airflow go around or less along a periphery wall of the space part in being reversed and in a planer view seen from the axis direction of the space part, a possibility of entwining of the fiber by itself is reduced.

[0010] In the configuration described in the first aspect or the second aspect of the present invention, a third aspect of the present invention is the spinning machine characterized in that an introduction path installed at an upstream side of the yarn feeding direction of the nozzle block, and introducing the fiber bundle fed from the front roller pair is formed, and in further including: a guide member supporter having a guide member projecting its tip to the space part so that the tip can face the entrance of the yarn passage hole.

[0011] With such configuration, an end part of the swirling fiber at a downstream side of the yarn feeding direction is restrained and introduced to the yarn passage hole with twining on the guide member.

[0012] As described above, in the first aspect of the present invention, since fibers to be twine fibers after reversing by a swirling airflow do not overlap in one piece of fiber in being reversed and in a planer view seen from the axis direction of the space part, the fiber in swirling becomes hard to entwine by itself. Accordingly, a spun yarn with good feeling can be manufactured.

[0013] In addition to effects described in the first aspect of the present invention, in the second aspect of the present invention, since fibers to be twine fibers after reversing by a swirling airflow go around or less along a periphery wall of the space part in being reversed and in a planer view seen from the axis direction of the space part, a possibility of entwining of the fiber by itself is reduced, the fiber smoothly swirl, and the fiber becomes hard to entwine by itself.

[0014] In addition to effects of the invention described in the first aspect or the second aspect of the present invention, in a third aspect of the present invention, since an end part of the swirling fiber at downstream side of the yarn feeding direction is restrained and introduced to the yarn passage hole with twining on the guide member, fibers to be discarded which are never used for the spun yarn can be reduced.

[0015] In the conventional spinning device described above, in order to stably generate a swirling airflow, it is required to set a clearance between an inner periphery wall of the nozzle block and an outer periphery wall of the spindle to be an appropriate size with respect to a diameter of an outlet of the air nozzle on a plane surface orthogonal to an axis direction of the air nozzle. When the clearance is too large, air injected from the air nozzle will be dispersed, and by contraries, when the clearance is too small, the air will stagnate and counterflow. If a stable swirling airflow cannot be generated, the reversed twine fibers are hard to twine on a core fiber uniformly and a spun yarn with a weak yarn strength will be manufactured as a result.

[0016] The present invention is provided to solve the problems mentioned above, and intends to provide a spinning device which can stabilize the swirling airflow and manufacture a spun yarn with a predetermined yarn strength.

[0017] To accomplish above describe purpose, a fourth aspect of the present invention is a spinning device which manufactures a spun yarn with swirling fibers in a fiber bundle by a swirling airflow characterized by including: a nozzle block having a space part and forming air nozzles which inject air for generating the swirling airflow from outlets opening on space part; and a spindle, a tip side of which is inserted to the space part from a downstream side of a yarn feeding direction in which a spun yarn is manufactured from a fiber bundle and forming a yarn passage hole piercing in the tread feed direction, wherein a clearance between an inner periphery wall of the nozzle block and an outer periphery wall of the spindle is set to be constant within a range of a predetermined length along an axis direction of the spindle, having a relation of


where S is a constant clearance and D is a diameter of the outlet on a plane surface orthogonal to an axis direction of the air nozzle.

[0018] With such configuration, a swirling airflow swirling between the inner periphery wall of the nozzle block and the outer periphery wall of the spindle hardly spread, stagnate, and counterflow and is stabilized.

[0019] In the configuration of the fourth aspect of the present invention, a fifth aspect of the present invention is the spinning device characterized in that shapes of the spindle and the space part in the range are formed in a cylindrical shape, respectively.

[0020] With such configuration, the swirling airflow smoothly flows.

[0021] In the configuration described in the fourth aspect or the fifth aspect of the present invention, a sixth aspect of the present invention is the spinning device, characterized in that the predetermined length is longer than at least a length along the axis direction of the spindle in an area where the fibers swirl.

[0022] With such configuration, a stable swirling airflow is provided to the entire swirling fibers.

[0023] As described above, since a swirling airflow swirling between the inner periphery wall of the nozzle block and the outer periphery wall of the spindle hardly spread, stagnate, and counterflow and is stabilized, the fourth aspect of the present invention also stabilizes swirling of the twine fibers which are fibers outside the fiber bundle. Accordingly, a spun yarn with a predetermined yarn strength can be manufactured.

[0024] In addition to effects of the fourth aspect of the present invention, since the swirling airflow smoothly flows, the fifth aspect of the present invention can efficiently generate the swirling airflow.

[0025] In addition to effects described in the fourth aspect or the fifth aspect of the present invention, since a stable swirling airflow is provided to the entire swirling fibers, the sixth aspect of the present invention can generate the swirling airflow more efficiently.

[0026] In the conventional spinning device described above, since a part of the outlet of the air nozzle faces the reversal chamber, a part of air immediately after injected from the outlet of the air nozzle spreads in the reversal chamber. For this reason, components contributing the swirling are reduced and generation efficiency of the swirling airflow is deteriorated. In addition, since the spinni8ng device is constituted so that the swirling airflow generation chamber can be bigger as shifting to the downstream side, the swirling airflow is easily disturbed.

[0027] The present invention is provided to solve the problems as described above, and intends to provide the spinning device which can reduce turbulence of the swirling airflow and efficiently generate the swirling airflow.

[0028] To accomplish above describe purpose, a seventh aspect of the present invention is a spinning device which manufactures a spun yarn with swirling fibers in a fiber bundle by a swirling airflow characterized by including: a nozzle block having a space part and forming air nozzles which inject air for generating the swirling airflow from outlets opening on space part; and a spindle inserted to the space part and forming a yarn passage hole where the spun yarn passes, wherein a space is formed between an inner periphery wall of the nozzle block and an outer periphery wall of the spindle, and a cross-section area of the space in a planer surface orthogonal to an axis direction of the spindle is set to be constant within a range of a predetermined length along an axis direction of the spindle.

[0029] With such configuration, strength of the air sustains in long distance within a range of a predetermined length and turbulence of the swirling airflow is reduced.

[0030] In the configuration of the seventh aspect of the present invention, an eighth aspect of the present invention is the spinning device characterized in that all of the outlets are formed on the inner periphery wall within the range.

[0031] With such configuration, air injected from the air nozzles does not rapidly spread.

[0032] In the configuration of seventh aspect or eighth aspect of the present invention, a ninth aspect of the present invention is the spinning device characterized in that shapes of the spindle and the space part in the range are formed in a cylindrical shape, respectively.

[0033] With such configuration, the swirling airflow smoothly flows.

[0034] In the configuration of the seventh aspect or the eighth aspect of the present invention, a tenth aspect of the present invention is the spinning device, characterized in that the predetermined length is longer than at least a length along the axis direction of the spindle in an area where the fibers swirl.

[0035] With such configuration, a stable swirling airflow is provided to the entire swirling twine fibers.

[0036] As described above, since strength of the air sustains in long distance within a range of a predetermined length and turbulence of the swirling airflow is reduced, the seventh aspect of the present invention can stabilize and efficiently generate the swirling airflow.

[0037] In addition to effects of the seventh aspect of the present invention, since air injected from the air nozzles does not rapidly spread, the eighth aspect of the present invention can generate the swirling airflow more efficiently.

[0038] In addition to effects of the seventh aspect or the eighth aspect of the present invention, since the swirling airflow injected from the air nozzle smoothly flows, the ninth aspect of the present invention can further stabilize the swirling airflow.

[0039] In addition to effects described in any one of the seventh to ninth aspects of the present invention, since a stable swirling airflow is provided to the entire swirling twine fibers, the tenth aspect of the present invention can generate the swirling airflow efficiently.

[0040] Referring to drawings, an embodiment of the present invention will be explained next.

[0041] Fig. 1 is a perspective view showing an outlined configuration of a spinning machine according to a first embodiment of the present invention.

[0042] Referring to Fig. 1, a spinning machine 10 includes a can 11, a draft device 12, a spinning device 13, a yarn feeding device 14, a yarn defect detection device 15, and a winding device 16 along a yarn feeding direction in which a spun yarn 18 is made of a fiber bundle 17 from an upstream side. The can 11 houses the fiber bundle 17 produced by a drawing frame machine.

[0043] The draft device 12 is a device for nipping the fiber bundle 17 drawn from the can 11 to extend it, and includes four pairs of rollers, a back roller pair 19, a side third roller pair 20, a second roller pair 21, and a front roller pair 22 from the upstream side in the yarn feeding direction. An apron belt 26 is installed in each roller of the second roller pair 21.

[0044] The spinning device 13 is a device for providing swirling airflow to the fiber bundle 17 fed from the front roller pair 22 of the draft device 12 to manufacture the spun yarn 18, and details thereof will be described below.

[0045] The yarn feeding device 14 is a device for feeding the spun yarn 18 manufactured by the spinning device 13 to the winding device 16 arranged in the downstream side of the yarn feeding direction. The yarn feeding device 14 includes a delivery roller 23 and a nip roller 24 provided with being able to freely contact to and move away from the delivery roller 23, and the spun yarn 18 nipped between the delivery roller 23 and the nip roller 24 is fed to the winding device 16 by rotation drive of the delivery roller 23.

[0046] The yarn defect detection device 15 is a device for detecting a yarn defect of the spun yarn 18 at the middle of the feeding to the winding device 16. A defect part is removed based on yarn defect detection information produced by the yarn defect detection device 15, and defective yarn is prevented from being wound on a package 25. In addition, the yarn defect detection device 15 includes a cutoff device, which is not shown in the figure, for cutting the spun yarn 18 off depending on detection of a yarn defect, and the spinning machine 10 includes a piecing device for piecing both ends of the spun yarn 18 cut off once, which is not shown in the figure.

[0047] The winding device 16 is a device for winding the spun yarn 18 manufactured by the spinning device 13 on a bobbin 27 supported by a bobbin holder which is not shown in the figure to manufacture the package 25.

[0048] The spinning device 13 described above will be explained next.

[0049] Fig. 2 is a longitudinal cross-section view showing an outlined configuration of a part near a tip of a spindle of the spinning device shown in Fig. 1, and Fig. 3 is a cross-section view showing an outlined configuration of a part of an air nozzle of the spinning device shown in Fig. 1.

[0050] Referring to Figs. 2 and 3, the spinning device 13 includes a guide member supporter 30, a nozzle block 33 forming a space part 55, a spindle 38 inserted to the space part 55 at its tip 42 side from the downstream side of the yarn feeding direction along the yarn feeding direction in which the spun yarn 18 is made of the fiber bundle 17. Specifically, the space part 55 is composed of a cylindrical space part 43 formed in a cylindrical shape and a truncated cone space part 49 which is connected to a downstream side of the cylindrical space part 43 and where a diameter of a connected surface at an upstream side is the same as a diameter of the cylindrical space part 43 and enlarges toward a downstream side. The nozzle block 33 and the spindle 38 are arranged concentrically each other. The spindle 38 is arranged with being separated from the guide member supporter 30 and the nozzle block 33 so as not to contact both of them. In the guide member supporter 30, an introduction path 32 into which the fiber bundle 17 fed from the draft device 12 is introduced is formed so as to piercing the guide member supporter 30 along the yarn feeding direction. In addition, a cylindrical space, that is, a reversal chamber 36 is formed between the guide member supporter 30 and the tip 42 of the spindle 38, and a cylindrical space, that is, a swirling airflow generation chamber 37 is formed between an inner periphery wall 44 of the nozzle block 33 and an outer periphery wall 45 of the spindle 38. A yarn passage hole 39 is formed with piercing the spindle 38 along an axis direction of the spindle 38 at a center core position of the axis. The aforementioned introduction path 32, the swirling airflow generation chamber 37, and the yarn passage hole 39 are communicated with each other via the reversal chamber 36.

[0051] The guide member supporter 30 includes a needle-shaped guide member 31 projecting its tip into the reversal chamber 36 that is a part of the cylindrical space part 43 so that the tip faces an entrance of the yarn passage hole 39. A part of the fiber bundle 17 introduced in the reversal chamber 36, that is, a core fiber positioning at center of the fiber bundle 17 is inducted in the yarn passage hole 39 due to the guide member 31. In addition, a projection length toward a yarn passage hole 39 side of the guide member 31 can be freely adjusted.

[0052] A plurality of air nozzles 34 slightly inclining to the downstream side of the yarn feeding direction toward the cylindrical space part 43, a cross section of which is circular, is formed in the nozzle block 33. Outlets 35 of the air nozzles 34 open on the inner periphery wall 44 of the nozzle block 33, that is, a periphery wall of the cylindrical space part 43. In addition, each of six air nozzles 34 is formed with being arranged at even interval along a direction of a tangent line of a circle formed by the inner periphery wall 44 of the nozzle block 33 as shown in Fig. 3. When air is equally injected from each of the air nozzles 34 by an air supply means which is not shown in the figure, a swirling airflow which swirls at a constant velocity toward an axis of rotation of the spindle 38 is generated in the reversal chamber 36 and the swirling airflow generation chamber 37. In addition, since the air nozzles 34 slightly incline to the downstream side of the yarn feeding direction, the airflow includes not only a swirl component but also a component toward the yarn feeding direction.

[0053] The spindle 38 includes a cylindrical part 40 which is formed so as to have slightly smaller contour than that of the cylindrical space part 43 of the nozzle block 33 and where an edge of the tip 42 is rounded and includes a truncated cone part 41 where a diameter of a connected surface on the upstream side of the yarn feeding direction is the same as the diameter of the cylindrical part 40 and is enlarged toward the downstream side, and forms aforementioned yarn passage hole 39 in which the spun yarn 18 passes. A part from the tip 42 of the spindle to a middle portion of the truncated cone part 41 is inserted to the space part 55 of the nozzle block 33.

[0054] A manufacturing process of the spun yarn 18 will be explained next.

[0055] Fig. 4 is a view schematically showing a status where a twine fiber swirls along the periphery wall of the cylindrical space part of the nozzle block shown in Figs. 2 and 3.

[0056] At first, referring to Fig. 4, the fiber bundle 17 fed from the front roller pair 22 of the draft device 12 is introduced in the reversal chamber 36 via the introduction path 32 formed in the guide member supporter 30. The fiber bundle 17 is twined on the guide member 31 nearly halfway. A swirling airflow is generated in the swirling airflow generation chamber 37 connected to the reversal chamber 36 and to the downstream side of the yarn feeding direction of the reversal chamber 36 toward a direction indicated by arrowed lines in Figs. 2 and 3. Outside air is aspirated from the introduction path 32 because the swirling airflow has the component toward the yarn feeding direction as described above, thus the fiber bundle 17 is easily introduced to the reversal chamber 36.

[0057] Next, center fiber of the fiber bundle 17 introduced to the reversal chamber 36, that is, a core fiber is introduced to the yarn passage hole 39 with twining on the guide member 31. Other fibers in the fiber bundle 17, that is, twine fibers 46 are introduced to the yarn passage hole 39 with twining on the core fiber at its end part on the downstream side of the yarn feeding direction. And, the twine fibers 46 leave the front roller pair 22 at an end part on the upstream side of the yarn feeding direction, are reversed due to the component toward the yarn feeding direction of the swirling airflow as shown by a two-dot chain line in Fig. 2, and are introduced to the swirling airflow generation chamber 37. Since the end part of the twine fibers 46 on the downstream side of the yarn feeding direction are restrained and introduced to the yarn passage hole 39 with twining on the guide member 31, fibers to be loss of a fiber without being used for manufacturing the spun yarn 18 can be reduced.

[0058] Next, the reversed twine fibers 46 swirl along the inner periphery wall 44 of the nozzle block 33 due to a swirl component of the swirling airflow as shown in Fig. 4, and twine on the core fiber which is continuously introduced to the yarn passage hole 39.

[0059] Next, the core fiber on which the twine fibers 46 are twined is fed from the spinning device 13 via the yarn passage hole 39. Thus, the spun yarn 18 is manufactured.

[0060] The diameter of the cylindrical space part 43 formed in the nozzle block 33 will be explained here.

[0061] Referring to Fig. 2, it is assumed that a diameter of the cylindrical space part 43 is T, an inclination angle of the air nozzle 34 with respect to a plane surface orthogonal to an axis direction of the cylindrical space part 43 is θ, and a length from a nipping point P at which the twine fibers 46 nipped by the front roller pair 22 are released to a center R of the entrance of the yarn passage hole 39 is L. Since the fiber bundle 17 has a predetermined width, the nipping point at which the twine fibers 46 nipped by the front roller pair 22 are released also has a predetermined width along the axis direction of the front roller pair 22. The nipping point P is a nipping point configuring the shortest path where the fiber bundle 17 can travel among some nipping points with a predetermined width. In addition, the length L is almost the same as a length of a path where the fiber bundle 17 travels from the nipping point P of the front roller pair 22 to the center R of the entrance of the yarn passage hole 39. Moreover, the length L is almost the same as a length of a portion projecting outward from the entrance of the yarn passage hole 39 of the twine fiber 46 in being reversed, that is, a length of the swirling portion in being reversed. And, when a relation of


is assumed, the twine fibers 46 reversed by a swirling airflow almost go around along the periphery wall of the cylindrical space part 43, that is, the inner periphery wall 44 of the nozzle block 33 in being reversed and in a planer view seen from the axis direction of the cylindrical space part 43. In addition, since a fiber length of the twine fibers 46 are not constant, all the twine fibers 46 do not almost go around necessarily.

[0062] Fig. 5(1) is a development view of the periphery wall of the cylindrical space part in the nozzle block shown in Figs. 2 and 3 within a range of the predetermined length, Fig. 5(2) is a schematic view showing a status where a plurality of the twine fibers continuously swirls on the development view of Fig. 5(1), and Fig. 5(3) is a schematic view showing a status where a plurality of the twine fibers continuously swirls on a development view with a smaller diameter of a cylindrical space part than that of Fig. 5(1).

[0063] Referring to Fig. 5(1), in the spinning device 13 having a relation of the expression


the length L goes around along the periphery wall 44 of the nozzle block 33 within a range of a predetermined length H in an axis direction on the cylindrical space part 43 and in the planer view seen from the axis direction of the cylindrical space part 43. The predetermined length H is a length along the axis direction of the cylindrical space part 43 in an area where the twine fibers 46 swirl. Referring to Fig. 5(2), a status where a plurality of twine fibers 50, 51, 52, and 53 corresponding to the length L in being reversed continuously swirls on the development view shown in Fig. 5(1) is schematically shown for example. The respective twine fibers 50, 51, 52, and 53 go around and along the periphery wall 44 of the nozzle block 33 in being reversed and in the planer view seen from the axis direction of the cylindrical space part 43. For example, there is no overlapping part in one piece of the twine fiber 50. Referring to Fig. 5(3), a status where a plurality of twine fibers 50, 51, 52, and 53 corresponding to the length L in being reversed continuously swirls on the development view with a smaller diameter of a cylindrical space part 43 than that of Fig. 5(1) is schematically shown similar to Fig. 5(2). In this case, since the diameter of the cylindrical space part 43 is smaller than that of Fig. 5(1), the respective twine fibers 50, 51, 52, and 53 go around and more in being reversed and in the planer view seen from the axis direction of the cylindrical space part 43. For example, there is an overlapping part a in one piece of the twine fiber 50.

[0064] Meanwhile, the reversed twine fibers 46 swirl along the periphery wall 44 of the nozzle block 33 and twine on the core fiber continuously introduced to the yarn passage hole 39 as described above, thus the spun yarn 18 is manufactured. The reversed twine fibers 46 are gradually introduced to the yarn passage hole 39 with swirling in the swirling airflow generation chamber 37 in this case. Accordingly, when the respective twine fibers 50, 51, 52, and 53 go around and more in being reversed and in the planer view seen from the axis direction of the cylindrical space part 43 as shown in Fig. 5(3), the respective twine fibers 50, 51, 52, and 53 can be easily entwined each other when introduced to the yarn passage hole 39. On the other hand, when the respective twine fibers 50, 51, 52, and 53 go around in being reversed and in the planer view seen from the axis direction of the cylindrical space part 43 as shown in Fig. 5(2), the respective twine fibers 50, 51, 52, and 53 can be hardly entwined each other when introduced to the yarn passage hole 39. In addition, the twine fibers 46 cannot go around if a diameter T of the cylindrical space part 43 is enlarged, however, a trouble such as a lack of stability of the swirling airflow because of too much enlargement of the swirling airflow generation chamber 37 occurs, which results in an effect on a size of the entire spinning device 13. Therefore it is not appropriate to simply and indefinitely enlarge only the diameter T of the cylindrical space part 43.

[0065] In the spinning machine 10 including the spinning device 13 described above, the twine fibers 46 reversed by the swirling airflow almost go around and along the periphery wall of the cylindrical space part 43 with drawing a circle in being reversed and in a planer view seen from the axis direction of the cylindrical space part 43. That is to say, there is no overlapping part in one piece of the twine fiber 46. For this reason, the twine fibers 46 can smoothly swirl and the swirling twine fibers 46 can be hardly entwined each other, thus the spun yarn 18 having good feeling can be manufactured.

[0066] A portion of the space part of the nozzle block is formed in a cylindrical shape in above described embodiment, however, the portion may have other shape such as a truncated cone shape if the twine fiber almost go around and along the periphery wall of the space part in the planer view seen from the axis direction of the space part.

[0067] In addition, a portion of the space part of the nozzle block formed in a cylindrical shape in above described embodiment, however, the entire space part may be formed in the cylindrical shape.

[0068] Moreover, six air nozzles are formed in above described embodiment, however, such configuration is not necessarily required and the number of the air nozzles may be varied.

[0069] Here, a relation of a clearance between the inner periphery wall 44 of the nozzle block 33 and the outer periphery wall 45 of the spindle 38 with diameters of the outlets 35 of the air nozzles 34 will be explained.

[0070] Referring to Figs. 3 and 6, it is assumed that the clearance between the inner periphery wall 44 of the nozzle block 33 and the outer periphery wall 45 of the spindle 38 within a range of the predetermined length H in the axis direction of the spindle 38 is S and that the diameters of the outlets 35 on a plane surface orthogonal to the axis direction of the air nozzles 34 are D. The length H is a length in the axis direction of the spindle 38 from a surface at an uppermost stream side in the yarn feeding direction of the cylindrical part 40 other than the rounded part of the spindle 38 to a surface at a lowermost stream side of the cylindrical space part 43 formed in the nozzle block 33. Within a range of the length H, the cylindrical space part 43 constituting the inner periphery wall 44 and the cylindrical part 40 of the spindle 38 are formed in a cylindrical shape having the same axis as a center. The clearance is accordingly constant at S within the range of the length H.

[0071] In addition, the length H is set to be longer than a length along the axis direction of the spindle 38 in an area where at least the twine fibers 46 swirl. That is, when it is assumed that a shortest path in which the fiber bundle 17 can travel from a nipping point of the front roller pair 22 to a center of the entrance of the yarn passage hole 39 of the spindle 38 is L, a radius of the cylindrical space part 43 is R, and an inclination angle of the air nozzles 34 with respect to a plane surface orthogonal to an axis direction of the cylindrical space part 43 is θ, the length H is set to be longer than a length of (L-R) sinθ. The length along the axis direction of the spindle 38 in an area where the twine fibers 46 swirl is almost the (L-R) sinθ. The shortest path L is shorter than an effective fiber length of fibers to be used. The effective fiber length is defined in pages 1093 to 1094 in section 10.1.2 "Fiber length" of chapter 10 "Standard test method" of "Seni binran-process part (2nd edition, 4th print)" MARUZEN Co., Ltd published in 20th January, 1986. Since the length H is set as described above, a stable swirling airflow is provided to the entire swirling twine fibers 46 and the swirling airflow can be effectively generated.

[0072] When the spinning device 13 is configured so as to have a relationship of 0.7≤S≤1.3D, the spun yarn 18 having a predetermined yarn strength described next can be manufactured. An injection pressure of air injected from the respective air nozzles 34 is constant regardless of a size of the diameter D. That is, an injection volume per unit time of the air injected from the respective outlets 35 varies in proportion to the size of the diameter D.

[0073] Fig. 7 is a view showing a relationship between the yarn strength ratio indicated by 100% at a maximum value and the clearance S/the diameter D of the air nozzle outlet.

[0074] Referring to Fig. 7, a vertical axis indicates the yarn strength ratio indicated by 100% at a maximum value and a horizontal axis indicates the clearance S/the diameter D of the air nozzle outlet within a predetermined range. The figure shows a curved line formed by connecting the respective yarn strength ratios at 0.5, 0.7, 0.8, 1.0, 1.2, 1.3, and 1.5 of the clearance S/diameter D. The yarn strength ratio is approximately 78% when the clearance S/diameter D is 0.5, and similarly, approximately 87% when 0.7, approximately 95% when 0.8, approximately 100% when 1.0, approximately 92% when 1.2, approximately 87% when 1.3, and approximately 77% when 1.5.

[0075] Since air injected from the air nozzle stagnates and counterflows because the clearance S is too small at 0.5 of the clearance S/diameter D, a stable swirling airflow cannot be generated. For this reason, it can be considered that the reversed twine fibers 46 hardly twine on the core fiber uniformly and the yarn strength is considerably lowered. Meanwhile, since air injected from the air nozzle is spread because the clearance S is too large at 1.5 of the clearance S/diameter D, a stable swirling airflow cannot be generated. For this reason, it can be considered that the reversed twine fibers 46 hardly twine on the core fiber uniformly and the yarn strength is considerably lowered.

[0076] Acceptable lowering ration of the yarn strength ratio indicated by 100% at a maximum value is approximately 15% in manufacturing the spun yarn 18. In addition, feeling, loss of fiber and the like have to be considered other than the yarn strength in the spun yarn 18, and the yarn strength is sometimes lowered slightly in order to give priority to the feeling and reduction of loss of fiber. When the lowering ratio of the yarn strength ratio is 15%, that is, the yarn strength is 85%, the clearance S/diameter D is approximately 0.67 and 1.33. Accordingly, when the clearance S/diameter D is set to be in a range from 0.7 to 1.3, the yarn strength ratio becomes 85% or more. That is, when the spinning device 13 is configured so as to have the relationship of 0.7≤S≤1.3D, lowering of the tread strength of the spun yarn 18 manufactured by the spinning device 13 can be suppressed within a range of 15%.

[0077] In the spinning device 13 configured so as to have the relationship of 0.7≤S≤1.3D, since the swirling airflow swirling between the inner periphery wall 44 of the nozzle block 33 and the outer periphery wall 45 of the spindle 38 hardly spread, stagnate, and counterflow and is stabilized, the swirling of the twine fibers 46 which are fibers introduced to the swirling airflow generation chamber in the fiber bundle 17 is also stabilized. Consequently, the spun yarn having a predetermined yarn strength, that is, the yarn strength ratio of 85% or more in the yarn strength ratio indicated by 100% at a maximum value can be manufactured. In addition, since shapes of the spindle 38 and the cylindrical space part 43 are formed in a cylindrical shape within the range of the length H respectively, the swirling airflow can smoothly flow and can be efficiently generated.

[0078] The space part of the nozzle block and the spindle are formed in a cylindrical shape within a predetermined range in above mentioned embodiment, however, they may be in other shapes such as a truncated cone shape if the clearance between the inner periphery wall of the nozzle block and the outer periphery wall of the spindle is constant.

[0079] In addition, a portion of the space part of the nozzle block formed in a cylindrical shape in above described embodiment, however, the entire space part may be formed in the cylindrical shape.

[0080] Moreover, six air nozzles are formed in above described embodiment, however, such configuration is not necessarily required and the number of the air nozzles may be varied.

[0081] A cross-section area A of the swirling airflow generation chamber 37 shown in Fig. 3 is constant within the range of the length H shown in Fig. 8 along the axis direction of the spindle 38 here. The cross-section area A is a cross-section area of a circular area between the inner periphery wall 44 of the nozzle block 33 and the outer periphery wall 45 of the cylindrical part 40 in a plane surface orthogonal to the axis direction of the spindle 38. The length H is a length in the axis direction of the spindle 38 from a surface at an uppermost stream side in the yarn feeding direction of the cylindrical part 40 other than the rounded part of the spindle 38 to a surface at a lowermost stream side of the cylindrical space part 43 formed in the nozzle block 33. Within a range of the length H, the cylindrical space part 43 constituting the inner periphery wall 44 and the cylindrical part 40 of the spindle 38 are formed in a cylindrical shape having the same axis as a center. Accordingly, the cross-section area A is constant within the range of the length H.

[0082] In addition, the length H is set to be longer than a length along the axis direction of the spindle 38 in an area where at least the twine fibers 46 swirl. That is, when it is assumed that a shortest path in which the fiber bundle 17 can travel from a nipping point of the front roller pair 22 to a center R of the entrance of the yarn passage hole 39 of the spindle 38 is L, a radius of the cylindrical space part 43 is R, and an inclination angle of the air nozzles 34 with respect to a plane surface orthogonal to an axis direction of the cylindrical space part 43 is θ, the length H is set to be longer than a length of (L-R) sinθ. The length along the axis direction of the spindle 38 in an area where the twine fibers 46 swirl is almost the (L-R) sinθ. The shortest path L is shorter than an effective fiber length of fibers to be used. The effective fiber length is defined in pages 1093 to 1094 in section 10.1.2 "Fiber length" of chapter 10 "Standard test method" of "Seni binran-process part(2nd edition, 4th print)" MARUZEN Co., Ltd published in 20th January, 1986. Since the length H is set as described above, a stable swirling airflow is provided to the entire swirling twine fibers 46 and the swirling airflow can be effectively generated.

[0083] Each of outlets 35 of the air nozzles 34 is formed in the upstream side of the yarn feeding direction of the inner periphery wall 44 within the range of the length H. Not only a part of the outlets 35 but all of them are formed so as to be included within the range of the length H.

[0084] A manufacturing process of the spun yarn 18 will be explained next.

[0085] At first, referring to Fig. 2, the fiber bundle 17 fed from the front roller pair 22 of the draft device 12 is introduced in the reversal chamber 36 via the introduction path 32 formed in the guide member supporter 30. The fiber bundle 17 is twined on the guide member 31 nearly halfway. A swirling airflow is generated in the swirling airflow generation chamber 37 connected to the reversal chamber 36 and to the downstream side of the yarn feeding direction of the reversal chamber 36 toward a direction indicated by arrowed lines in Figs. 2 and 3. Outside air is aspirated from the introduction path 32 because the swirling airflow has a component toward the yarn feeding direction as described above, thus the fiber bundle 17 is easily introduced to the reversal chamber 36.

[0086] Next, center fiber of the fiber bundle 17 introduced to the reversal chamber 36, that is, a core fiber is introduced to the yarn passage hole 39 with twining on the guide member 31. Other fibers in the fiber bundle 17, that is, twine fibers 46 are introduced to the yarn passage hole 39 with twining on the core fiber at its end part on the downstream side of the yarn feeding direction. And, the twine fibers 46 leave the front roller pair 22 at an end part on the upstream side of the yarn feeding direction, are reversed due to the component toward the yarn feeding direction of the swirling airflow as shown by a two-dot chain line in Fig. 2, and are introduced to the swirling airflow generation chamber 37.

[0087] Next, the reversed twine fibers 46 swirl along the inner periphery wall 44 of the nozzle block 33 due to the swirl component of the swirling airflow, and twine on the core fiber which is continuously introduced to the yarn passage hole 39.

[0088] Next, the core fiber on which the twine fibers 46 are twined is fed from the spinning device 13 via the yarn passage hole 39. Thus, the spun yarn 18 is manufactured.

[0089] In such spinning device 13, respective outlets 35 of the air nozzles 34 do not face the reversal chamber 36 that is a large space. Air injected from the air nozzles 34 is consequently suppressed to rapidly spread. Since air is injected in the swirling airflow generation chamber 37, the area A in a horizontal cross-section of which is constant, strength of the air sustains in long distance and turbulence of the swirling airflow is reduced. Furthermore, since the swirling airflow generation chamber 37 is formed in a cylindrical shape in a horizontal cross-section, the air smoothly flows. Accordingly, the swirling airflow can be stabilized and efficiently generated. When the swirling airflow can be efficiently generated, the twining of the twine fibers 46 on a core fiber in aforementioned manufacturing process is stabilized and yarn strength of the spun yarn 18 can be improved.

[0090] The space part of the nozzle block ant the spindle is formed to be a cylindrical shape within a predetermined range in above mentioned embodiment, however, they may be formed in other shapes if the area of the swirling airflow generation chamber in the cross-section area is constant within a predetermined range.

[0091] In addition, shapes of the inner periphery wall of the nozzle block and of the outer periphery wall of the spindle in a horizontal cross-section are formed in circular shapes with the same size at an arbitrary position within the range of the length H respectively, however, the respective shapes may be formed in circular shapes of different sizes if an area of the swirling airflow generation chamber in the horizontal cross-section is constant.

[0092] Moreover, each of outlets of the air nozzles is formed at an upstream side in the yarn feeding direction of the inner periphery wall, however, the outlets may be formed at any position if within the range of the length H.

[0093] Moreover, six air nozzles are formed in above described embodiment, however, such configuration is not necessarily required and the number of the air nozzles may be varied.

BRIEF DESCRIPTION OF THE DRAWINGS

[0094] 

Fig. 1 is a perspective view showing an outlined configuration of a spinning machine according to a first embodiment of the present invention.

Fig. 2 is a longitudinal cross-section view showing an outlined configuration of a part near a tip of a spindle of a spinning device shown in Fig. 1.

Fig. 3 is a horizontal cross-section view showing an outlined configuration near a part of an air nozzle of the spinning device shown in Fig. 1.

Fig. 4 is a view schematically showing a status where a twine fiber swirls along a periphery wall of a cylindrical space part of a nozzle block shown in Figs. 2 and 3.

Fig. 5(1) is a development view of the periphery wall of the cylindrical space part in the nozzle block shown in Figs. 2 and 3 within a range of a predetermined length, Fig. 5(2) is a schematic view showing a status where a plurality of the twine fibers continuously swirls on the development view of Fig. 5(1), and Fig. 5(3) is a schematic view showing a status where a plurality of the twine fibers continuously swirls on a development view with a smaller diameter of a cylindrical space part than that of Fig. 5(1).

Fig. 6 is a longitudinal cross-section view showing an outlined configuration of a part near a tip of a spindle of the spinning device shown in Fig. 1.

Fig. 7 is a view showing a relationship between the yarn strength ratio indicated by 100% at a maximum value and a clearance S/a diameter D of an air nozzle outlet.

Fig. 8 is a longitudinal cross-section view showing an outlined configuration of the part near the tip of the spindle of the spinning device shown in Fig. 1.

Claims

1. A spinning machine which manufactures a spun yarn with swirling partial fibers in a fiber bundle by a swirling airflow characterized by comprising:

a draft device having a front roller pair for feeding the fiber bundle while nipping the fiber bundle; and

a spinning device installed at a downstream side of a yarn feeding direction with respect to the draft device, wherein

the spinning device includes:

a nozzle block having a space part and forming air nozzles for generating the swirling airflow in the space part; and

a spindle inserted to the space part and forming a yarn passage hole where the spun yarn passes, and

a shape of a periphery wall surface of the space part is formed so that the fibers which are reversed by the swirling airflow to be twine fibers can almost go around or less along the periphery wall surface in being reversed and in a planer view seen from an axis direction of the space part.

2. The spinning machine according to claim 1, characterized in that
the space part is formed in a cylindrical shape, and in having a relationship of


where T is a diameter of the space part formed in a cylindrical shape, θ is an inclination angle of the air nozzle with respect to a plane surface orthogonal to an axis direction of the space part formed in a cylindrical shape, and L is a length from a nipping point by the front roller pair to a center of an entrance of the yarn passage hole of the spindle.

3. The spinning machine according to claim 1 or 2, characterized in that
an introduction path is installed at an upstream side of the yarn feeding direction of the nozzle block, and introducing the fiber bundle fed from the front roller pair is formed, and in further comprising:

a guide member supporter having a guide member projecting its tip to the space part so that the tip can face the entrance of the yarn passage hole of the spindle.

4. A spinning device which manufactures a spun yarn with swirling fibers in a fiber bundle by a swirling airflow characterized by comprising:

a nozzle block having a space part and forming air nozzles which inject air for generating the swirling airflow from outlets opening on space part; and

a spindle inserted to the space part and forming a yarn passage hole where the spun yarn passes, wherein

a clearance between an inner periphery wall of the nozzle block and an outer periphery wall of the spindle is set to be constant within a range of a predetermined length along an axis direction of the spindle, having a relation of

where S is the constant clearance and D is a diameter of the outlet on a plane surface orthogonal to an axis direction of the air nozzle.

5. The spinning device according to claim 4, characterized in that
shapes of the spindle and the space part in the range are formed in a cylindrical shape, respectively.

6. The spinning device according to claim 4 or claim 5, characterized in that
the predetermined length is longer than at least a length along the axis direction of the spindle in an area where the fibers swirl.

7. A spinning device which manufactures a spun yarn with swirling fibers in a fiber bundle by a swirling airflow characterized by comprising:

a nozzle block having a space part and forming air nozzles which inject air for generating the swirling airflow from outlets opening on the space part; and

a spindle inserted to the space part and forming a yarn passage hole where the spun yarn passes, wherein

a space is formed between an inner periphery wall of the nozzle block and an outer periphery wall of the spindle, and

a cross-section area of the space in a planer surface orthogonal to an axis direction of the spindle is set to be constant within a range of a predetermined length along an axis direction of the spindle.

8. The spinning device according to claim 7, characterized in that
all of the outlets are formed on the inner periphery wall within the range.

9. The spinning device according to claim 7 or claim 8, characterized in that
shapes of the spindle and the space part in the range are formed in a cylindrical shape, respectively.

10. The spinning device according to one of claims 7 to 9, characterized in that
the predetermined length is longer than at least a length along the axis direction of the spindle in an area where the fibers swirl.

Drawing