BACKGROUND OF THE INVENTION
[0001] The present invention relates to a fiber bundle guiding device for a spinning machine
and, more particularly, to a fiber bundle guiding device for a spinning machine in
which a fiber bundle is guided to reduce the width of the fiber bundle with the fiber
bundle guiding device.
[0002] There have been proposed various types of fiber bundle collecting devices for use
in a ring spinning machine for collecting a drafted fiber bundle before twisting for
the purpose of improvement of yarn quality by reducing unevenness and fluff in the
fiber bundle. For collecting the fiber bundles, a method which utilizes a mechanical
guide (or a collector) and a method in which suction air stream is applied to a fiber
bundle moving on a perforated belt (or an air-permeable apron) are generally used.
[0003] According to these methods, since a fiber bundle is guided in contact with a guide
member, there has been a need to take measures to reduce the friction between the
fiber bundle and the surface of the guide member for preventing orderly arrangement
of the fiber bundle from being disturbed. Even if such measures are taken, the performance
of the guide member is reduced over time. To solve the problem, Unexamined Japanese
Patent Publication No.
2007-9391 discloses a fiber bundle guiding device that can guide a fiber bundle without contact
with the fiber bundle. Thus, the fiber bundle guiding device of the Publication prevents
deterioration of the guide surface of the guide member over time due to abrasion and
collection of foreign matters. According to the above Publication, the fiber bundle
guiding device has two plates as guide members each having a guide surface whose width
is reduced along the moving direction of the fiber bundle to be guided and vibrated
by its own vibrator.
[0004] The fiber bundle guiding device disclosed in the above Publication, in which each
plate is vibrated by its own vibrator, is hard to be downsized and to ensure a space
for providing a guide member in a passage for the fiber bundle at each spindle of
a ring spinning machine.
[0005] As shown in Fig. 8 as the background art, one vibrator 52 vibrates one guide member
51 in a fiber bundle guiding device. In the structure, the guide member 51 is fixed
to a piezoelectric unit 53 of the vibrator 52 on one side thereof, and the bracket
54 is mounted to the end of the piezoelectric unit 53 on the other side thereof. According
to this structure, only one vibrator 52 is required for each spindle, although the
structure has a relatively high impedance and the energy efficiency of the vibrating
mechanism including a vibrating device (not shown) is relatively low.
[0006] The present invention, which has been made in view of the above problems, is directed
to provide a fiber bundle guiding device for a spinning machine . The fiber bundle
guiding device can enhance the energy efficiency of the vibrating mechanism for vibrating
the guide member which is used for guiding a fiber bundle to reduce the width of the
fiber bundle and also ensure a space for installation of the guide member.
SUMMARY OF THE INVENTION
[0007] In accordance with an aspect of the present invention, a fiber bundle guiding device
for a spinning machine has a draft device and a spindle and guides a fiber bundle
to reduce the width of the fiber bundle. The fiber bundle guiding device includes
guide members which have a guide surface whose width is reduced along the moving direction
of the fiber bundle to be guided as installed in the spinning machine. The guide members
are disposed at an interval corresponding to the spaced distance between at least
two adjacent spindles. A connecting member connects the guide members and has a rod
like shape extending in the direction perpendicular to the guide members. An electronic
component is used for vibrating the connecting member longitudinally and arranged
at the intermediate portion of the connecting member. A vibrating mechanism is used
for vibrating the guide members to generate a sound pressure for reducing the width
of the fiber bundle. The vibrating mechanism includes the connecting member and the
electronic component.
[0008] Other aspects and advantages of the invention will become apparent from the following
description, taken in conjunction with the accompanying drawings, illustrating by
way of example the principles of the invention.
BRIEF DESCRIPTION OF THE DRAWINGS
[0009] The features of the present invention that are believed to be novel are set forth
with particularity in the appended claims. The invention together with objects and
advantages thereof, may best be understood by reference to the following description
of the presently preferred embodiments together with the accompanying drawings in
which:
Fig. 1A is a side view of a draft device having a fiber bundle guiding device according
to a first preferred embodiment of the present invention;
Fig. 1B is a fragmentary schematic top view showing a relationship between a guide
member and a bottom roller;
Fig. 2A is a front view of the fiber bundle guiding device according to the first
preferred embodiment of the present invention;
Fig. 2B is an exploded front view of a vibrator of the fiber bundle guiding device
according to the first preferred embodiment of the present invention;
Fig. 3A is a fragmentary front view of a fiber bundle guiding device according to
a second preferred embodiment of the present invention;
Fig 3B is a side view of a plate of the fiber bundle guiding device according to the
second preferred embodiment of the present invention;
Fig. 4A is a fragmentary top view showing a relationship among a bracket, a piezoelectric
unit and connecting members of a fiber bundle guiding device according to an alternative
embodiment of the present invention;
Fig. 4B is an exploded perspective view of a bracket of a fiber bundle guiding device
according to an another alternative embodiment of the present invention;
Fig. 5 is an exploded schematic view illustrating connecting members of a fiber bundle
guiding device according to a further alternative embodiment of the present invention;
Fig. 6A is a side view of a plate of a guide member according to a still further alternative
embodiment of the present invention;
Fig. 6B through Fig. 6D are front views of guide members according to respective alternative
embodiments of the present invention;
Fig. 7 is a fragmentary schematic front view of a fiber bundle guiding device according
to still further alternative embodiment of the present invention; and
Fig. 8 is a fragmentary front view of the above-described fiber bundle guiding device
of the background art having one guide member vibrated by one vibrator.
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
[0010] The following will describe a first preferred embodiment as applied to a spinning
machine with reference to Fig. 1 and Fig. 2. As shown in Fig. 1A, the draft device
11 of the spinning machine is of a four-line type including a final delivery roller
pair located downstream of the three-line draft section as viewed in the moving direction
of fiber bundle F. The three-line draft section includes a front bottom roller 12,
a middle bottom roller 13, and a back bottom roller 14. The middle bottom roller 13
and the back bottom roller 14 are supported by a roller stand 15 forming a part of
the frame of the draft device 11 through support brackets 16, 17. The support brackets
16, 17 are fixed to the roller stand 15 in such a manner that the positions of the
support brackets 16, 17 are adjustable in the fiber bundle moving direction relative
to the roller stand 15.
[0011] The three-line draft section further includes a front top roller 21, a middle top
roller 22, and a back top roller 23. The front top roller 21, the middle top roller
22 and the back top roller 23 are supported by the frame 20B of a weighting arm 20
through top roller support members at positions corresponding to the front bottom
roller 12, the middle bottom roller 13 and the back bottom roller 14. The weighting
arm 20 has a lever 20A pivotable between the pressing position and the releasing position.
When the lever 20A is in contact with the frame 20B of the weighting arm 20 as shown
in Fig. 1A, the weighting arm 20 is at pressing position. The lever 20A is maintained
in a locked state at the pressing position (or spinning position) where the weighting
arm 20 presses the top rollers 21, 22, 23 supported by the weighting arm 20 toward
the bottom rollers 12, 13, 14. When the lever 20A is pivoted from the pressing position
as shown in Fig. 1A upward to the releasing position, the lever 20A is released from
the locked state.
[0012] The final delivery roller pair 26 includes a bottom nip roller 26A and a top nip
roller 26B. The bottom nip roller 26A is supported by the roller stand 15. The top
nip roller 26B is supported by the weighting arm 20 through a top nip roller support
member. Specifically, the top nip roller 26B is supported by the weighting arm 20
through the top nip roller support member for every two spindles in the same manner
as the front top roller 21 of the draft device 11.
[0013] As shown in Fig. 1A, the fiber bundle guiding device 30 is located between the final
delivery roller pair 26 and its immediately preceding roller pair of the front bottom
roller 12 and the front top roller 21. As shown in Fig 2A, the fiber bundle guiding
device 30 includes guide members 31 and a vibrating mechanism 32 for vibrating the
guide members 31.
[0014] As shown in Fig. 2A, the vibrating mechanism 32 includes a bracket 33, two piezoelectric
units 34 and two connecting members 35, 36. The bracket 33 is connected to the frame
of the draft device 11. The piezoelectric unit 34 is an electronic component and the
two piezoelectric units 34 are disposed on the opposite sides of the bracket 33 so
as to sandwitch the bracket 33. The vibrator 37 of the vibrating mechanism 32 is arranged
in such a way that the bracket 33 and the piezoelectric units 34 are sandwiched by
the connecting members 35, 36. The connecting members 35, 36 are in a shape of rod
made of metal. The vibrator 37 is of a Langevin type. Each piezoelectric unit 34 has
a pair of annular piezoelectric elements 34A, 34B and an annular electrode plate 38
which is provided between the elements 34A, 34B of each pair.
[0015] As shown in Fig. 2B, one connecting member 35 has an internally threaded hole 35A,
and the other connecting member 36 has a rod portion 36B. The internally threaded
hole 35A of the connecting member 35 is formed so as to extend axially internally
from the end surface thereof which faces the piezoelectric unit 34. The rod portion
36B of the connecting member 36 is formed to project axially from the end surface
of the connecting member 36 which faces the piezoelectric unit 34 and to have an externally
threaded portion 36A. The externally threaded portion 36A of the connecting member
36 extends through the piezoelectric unit 34, the electrode plate 38 and a hole (not
shown) of the bracket 33. Then, the externally threaded portion 36A of the connecting
member 36 is screwed into the internally threaded hole 35A of the connecting member
35. Thus, the connecting members 35, 36 are supported by the bracket 33 in such a
manner that the piezoelectric units 34 and the electrode plates 38 are fastened together
to the bracket 33.
[0016] Each guide member 31 includes a pair of plate-like guides 31 B and a plate-like support
portion 31C. The paired guides 31 B are disposed so as to face each other thereby
to form guide surfaces 31A. The support portion 31C is formed continuously with the
guides 31 B. The support portions 31C are fixed at the proximal ends thereof to the
outer ends of the connecting members 35, 36. The support portions 31C may be fixed
to the connecting members 35, 36 by any suitable means such as brazing. As shown in
Fig. 1B, the paired guides 31 B are formed so that the clearance between the facing
guide surfaces 31A is wider at the upstream end than the downstream end as viewed
in the moving direction of the fiber bundle F. More specifically, the guides 31 B
are formed so that the clearance between the guides 31 B is gradually widened from
the center toward the upstream end of the guide surfaces 31A, and substantially constant
from the center toward the downstream end. Though depending on the spinning conditions,
the guides 31 B are formed so that the clearance between the guide surfaces 31A of
the guides 31 B at the downstream end is about 1 mm or less.
[0017] The vibrator 37 is connected to a vibrating device 39. The electrode plates 38 are
connected to the vibrating device 39 through a wire 40A. The ground terminal of the
vibrating device 39 is connected to the bracket 33 through a wire 40B. One surface
of each piezoelectric unit 34 is in contact with the bracket 33. The other surface
of each piezoelectric unit 34 is in contact with the appropriate one of the connecting
members 35, 36 which is electrically connected to the bracket 33 through the rod portion
36B having the externally threaded portion 36A. Thus, the electric potential difference
between the surfaces of each piezoelectric unit 34 is substantially zero. The vibrating
device 39 causes the vibrator 37 to vibrate in such a way that the bracket 33 is located
at a node of the vibration and the ends of the connecting members 35, 36 to which
the guide members 31 are fixed is located at an antinode of the vibration. In addition,
the vibrating device 39 vibrates the vibrator 37 so that the guide member 31 is vibrated
at a frequency that is higher than a sound frequency in the human audible range.
[0018] The following will describe the operation of the fiber bundle guiding device 30 as
constructed above. Before operation of the spinning frame, the middle bottom roller
13 and the back bottom roller 14 are set to appropriate positions by adjusting the
positions of the support brackets 16, 17 depending on the material for spinning. Then,
the middle top roller 22 and the back top roller 23 are set appropriately relative
to the positions of the middle bottom roller 13 and the back bottom roller 14.
[0019] In operation of the spinning frame, the fiber bundle F is drafted at the three-line
draft section of the draft device 11 and move to the nip of the final delivery roller
pair 26 while the fiber bundle F is guided by the guide surfaces 31A of the guide
member 31. Then, the drafted fiber bundle F is delivered from the final delivery roller
pair 26. During the spinning operation, the vibrator 37 is vibrated by the vibrating
device 39 at a predetermined resonance frequency (for example, around 30 kHz), with
the result that the connecting members 35, 36 are vibrated longitudinally and the
guide members 31 are vibrated flexurally. The guide members 31 are vibrated to generate
a sound pressure for reducing the width of the fiber bundle F. Therefore, the fiber
bundle F passes the space between the guide surfaces 31A and then collected. After
the fiber bundle F passes through the nip of the bottom nip roller 26A and the top
nip roller 26B, the fiber bundle F is moved further downstream while the fiber bundle
F is twisted, and then wound on a bobbin (not shown). The final delivery roller pair
26 is rotated at a surface speed that is slightly faster than the surface speed of
the front bottom roller 12 and the front top roller 21. After the fiber bundle F passes
through the nip of the final delivery roller pair 26 with appropriate tension, the
fiber bundle F is turned to move downstream while the fiber bundle F is twisted.
[0020] The fiber bundle F drafted at the three-line draft section is compressed to a thickness
of 1 mm or less while the fiber bundle F is passing between the guide surfaces 31A.
Then, the fiber bundle F is guided to the final delivery roller pair 26 and pass through
the nip of the final delivery roller pair 26. Thus, as compared to the spinning frame
equipped with a three-line draft device having no fiber bundle guiding device such
as the fiber bundle guiding device 30, generation of fluff and fly is reduced and,
therefore, the yarn quality is improved.
[0021] In the fiber bundle guiding device 30, any two adjacent guide members 31 disposed
at an interval corresponding to the spaced distance between any two adjacent spindles
of the spinning frame are connected to each other through the connecting members 35,
36. The guide members 31 are vibrated longitudinally by the vibration of the piezoelectric
units 34 which are interposed between the connecting members 35, 36. The guide members
31 are fixed to the opposite outer ends of the respective connecting members 35, 36
and the piezoelectric units 34 are fixed to the other ends of the respective connecting
members 35, 36. The guide members 31 are caused to vibrate flexurally. Thus, the guides
31 B of each pair are vibrated ultrasonically, so that the guides 31 B generate a
sound pressure which reduces the width of the fiber bundle F. In comparison to a structure
wherein a connecting member is fixed to only one side of a piezoelectric unit and
vibrated longitudinally thereby to vibrate one guide member, the piezoelectric unit
34 can vibrate both connecting members 35, 36 by effectively utilizing the vibrational
energy. Therefore, the energy efficiency of the vibrating mechanism 32 for vibrating
the guide members 31 for guiding the fiber bundle F may be improved. Additionally,
the fiber bundle guiding device 30 is easy to ensure a space for installation of the
fiber bundle guiding device 30 in comparison to a structure in which the guide member
31 is vibrated by each individual vibrating mechanism 32.
[0022] According to the above embodiment, the following advantageous effects are obtained.
[0023] (1) The fiber bundle guiding device 30 as installed in the spinning machine includes
the guide member 31 and the vibrating mechanism 32. The guide member 31 has a guide
surface 31A. The width of the guide surface 31A is reduced along the moving direction
of the fiber bundle F to be guided. The vibrating mechanism 32 is used for vibrating
the guide member 31, thereby to generate a sound pressure for reducing the width of
the fiber bundle F. The guide members 31 are disposed at an interval corresponding
to the spaced distance between any two adjacent spindles. The connecting members 35,
36 have a rod-like shape extending in the direction perpendicular to the guide member
31. The guide members 31 are connected to each other through the connecting members
35, 36. The piezoelectric units 34 are interposed between the connecting members 35,
36 for vibrating the connecting members 35, 36 longitudinally. Thus, the piezoelectric
units 34 can cause both connecting members 35, 36 to vibrate by effectively utilizing
the vibrational energy. Therefore, the energy efficiency of the vibrating mechanism
32 for vibrating the guide members 31 for guiding a fiber bundle F is increased. It
is easy to ensure a space for installation of the fiber bundle guiding device 30 in
comparison to the structure in which the guide member 31 is vibrated by the each individual
vibrating mechanism 32.
[0024] (2) The bracket 33 is provided at a position corresponding to the node of the longitudinal
vibration of the connecting members 35, 36 and the piezoelectric units 34 are disposed
on each side of the bracket 33 so as to sandwich the bracket 33. With the fiber bundle
guiding device 30 installed in the spinning machine, unwanted vibration is hardly
transmitted to the bracket 33, so that unnecessary vibration is hardly transmitted
to other parts and, therefore, extra energy for such vibration is not required.
[0025] (3) Each of the piezoelectric units 34 provided on both sides of the bracket 33 so
as to sandwich the bracket 33 includes a pair of annular piezoelectric elements 34A,
34B. An annular electrode plate 38 is provided between the piezoelectric elements
34A, 34B of each pair. The annular piezoelectric elements 34A, 34B are electrically
connected at the opposite ends thereof as viewed the ends which face the electrode
plate 38 to the bracket 33 and the connecting members 35, 36 to have the same potential
level. The electrode plates 38 are connected to the vibrating device 39 through a
wire 40A. The ground terminal of the vibrating device 39 is connected to the bracket
33 through a wire 40B. Thus, the fiber bundle guiding device 30 may be easily installed
in the spinning machine with the bracket 33 and the connecting members 35, 36 grounded
to have substantially zero electrical potential difference.
[0026] (4) The vibrating device 39 causes the vibrator 37 to make longitudinal vibration
so that the end portions of the connecting members 35, 36 to which the guide members
31 are fixed are located at antinode of the longitudinal vibration, respectively.
Thus, the guide member 31 is vibrated flexurally with high efficiency.
[0027] The following will describe a fiber bundle guiding device of the second preferred
embodiment according to the present invention with reference to Fig. 3. The fiber
bundle guiding device of the second preferred embodiment differs from that of the
first preferred embodiment in that the guide member 31 of the first preferred embodiment
is modified. The rest of the structure of the fiber bundle guiding device of the second
preferred embodiment is substantially the same as that of the first preferred embodiment.
Therefore, common or similar elements or parts are designated by the same reference
numerals as those used in the first preferred embodiment and the description thereof
will be omitted.
[0028] The guide member 41 of the second embodiment is provided by two plates 42 connected
to each other through a spacer 43 as shown in Fig 3A. More specifically, the two plates
42 are connected to each other through the spacer 43 at base portions 42A of the plates
42. Also, the connecting members 35, 36 are fastened together by means of bolts 44
(only one bolt being shown in the drawing) which are inserted through the plates 42
and the spacer 43 and screwed into a threaded hole (not shown) of the connecting members
35, 36. Thus, the plates 42 are fastened securely to the connecting members 35, 36
by means of the bolt 44. It is noted that the guide member 41 which is composed of
two plates 42 and connected to the outer end of the connecting member 36, the vibrating
device 39 and the wires 40A, 40B are not illustrated in Fig. 3A for the sake of convenience
of illustration.
[0029] As shown in Fig. 3B, the plate 42 includes a base portion 42A, a middle portion 42B
and a guide portion 42C. The width of the middle portion 42B as measured in the direction
that is perpendicular to the longitudinal direction thereof is smaller than the width
of the base portion 42A. The guide portion 42C is provided to extend in a direction
perpendicular to the longitudinal direction of the middle portion 42B. The clearance
between the plates 42 of each pair or between the guide portions 42C thereof is determined
by the thickness of the spacer 43. The guide portions 42C of each pair have surfaces
which face each other to serve as a pair of the guide surfaces. The guide surfaces
guide a fiber bundle F to reduce the width of the fiber bundle F. Thus, the guide
member 41 according to the second preferred embodiment is formed by two plates each
having the base portion 42A, the middle portion 42B and the guide portion 42C. The
guide portion 42C is formed continuously with the middle portion 42B. The base portion
42A and the middle portion 42B serve as a support portion for connection with the
vibrating mechanism 32.
[0030] The guide portions 42C of the guide member 41 on each side of the joined connecting
members 35, 36 has straight portions which are disposed on the downstream side thereof,
and tapered portions which are formed on the upstream side thereof. The straight portion
of the guide portions 42C is formed in such a manner that a clearance between the
facing surfaces of the guide portions 42C serving as a guide surface is substantially
constant. The tapered portions are formed such that the clearance between the facing
surfaces is widened toward the upstream end of the tapered portions. The tapered portion
of the guide portion 42C is not illustrated in Fig. 3A for the sake of convenience
of illustration.
[0031] According to the second preferred embodiment, the vibrator 37 is vibrated by the
vibrating device 39 at a predetermined resonance frequency (for example about 30 kHz)
of the guide member 41 in the same manner as in the case of the first preferred embodiment.
Accordingly, the connecting members 35, 36 are longitudinally vibrated in such a manner
that antinode of the longitudinal vibration are positioned at the ends of the connecting
members 35, 36 to which the guide members 31 are fixed. The guide member 41 is vibrated
flexurally through the connecting members 35, 36. The guide member 41 is vibrated
to generate a sound pressure for reducing the width of the fiber bundle F. The fiber
bundle F passes through a space between the guide portions 42C and then the fiber
bundle F is collected. After passing through nip of the bottom nip roller 26A and
the top nip roller 26B, the fiber bundle F is turned to move while being twisted and
then wound on bobbin.
[0032] According to the second preferred embodiment, the following effects, as well as the
same effects as described earlier with reference to the first preferred embodiment,
are obtained.
[0033] (5) The guide member 41 includes two plates which are connected to each other through
the spacer 43 and the guide member 41 is vibrated at the portion thereof to which
the spacer is connected. Therefore, the manufacture of the guide member 41 is relatively
easy in comparison to the case which requires casting and machining of the guide member
31 having only the guides 31 B formed by a pair of plates facing each other. Furthermore,
it is easier to vibrate the guide portion 42C with an efficiently larger amplitude,
in comparison to the guide member in which the major part thereof connected to the
vibrating device and caused to vibrate flexurally is made of a single plate or rod.
[0034] (6) Each guide member 41 is composed of two plates 42 which are not fixed to the
spacer 43 by brazing, but detachably fastened to the connecting members 35, 36 by
the bolt 44 extending through the plates 42 and the spacer 43 to be screwed into any
one of the connecting members 35, 36. Thus, if the guide member 41 needs to be modified
by changing the clearance of the guide portion 42C depending on the spinning condition,
the modification is achieved by replacement of only the spacer 43. The spinning condition
is for example a change of the count from fine count to low count, or a change of
the hand (fluff condition) of a yarn to be spun or the like.
[0035] The present invention is not limited to the above-described preferred embodiments,
but it may be practiced in various alternative embodiments as exemplified below. In
the above second preferred embodiment, two piezoelectric units 34 are provided on
both lateral sides of the bracket 33 so as to sandwich the bracket 33. Alternatively,
the piezoelectric units 34 are connected to the connecting members 35, 36 such that
the piezoelectric unit 34 having a pair of the piezoelectric elements 34A, 34B is
sandwiched by the connecting members 35, 36, as shown in Fig. 4A and Fig. 4B. More
specifically, the piezoelectric elements 34A, 34B and an electrode plate 38 held therebetween
are fastened together by means of the connecting members 35, 36 and a bolt. The bolt
extends through the piezoelectric elements 34A, 34B and the electrode plate 38 and
into the connecting members 35, 36. Thus, the piezoelectric elements 34A, 34B and
the electrode plate 38 are supported by the bracket 45.
[0036] The bracket 45 includes a body 46 and two fixing members 47. The body 46 is formed
with a pair of arcuate surfaces 46A and one arcuate surface 46B located between the
arcuate surfaces 46A. The arcuate surfaces 46A have the same curvature radius as the
circumferential surface of the connecting members 35, 36. The arcuate surface 46B
has a larger curvature radius than the arcuate surface 46A. Each fixing members 47
has arcuate surface which has the same curvature radius as the arcuate surface 46A.
The two fixing members 47 are fastened to the body 46 by means of the bolts 48. As
shown in Fig. 4A, the elements 34A, 34B and the electrode plate 38 are fitted in the
arcuate surface 46B, and the connecting members 35, 36 are fitted on the arcuate surface
46A. Then, the fixing members 47 are fastened to the body 46 by means of the bolts
48 such that the fixing members 47 are fitted on the connecting members 35, 36. Thus,
the piezoelectric unit 34 and the electrode plate 38 are held in place without contact
with the body 46 and the fixing members 47. The electrode plate 38 is connected to
the vibrating device 39 through a wire 40A. The ground terminal of the vibrating device
39 is connected to the bracket 33 through a wire 40B. That is, the piezoelectric unit
34 is grounded through the bracket 45.
[0037] In the above alternative embodiment, the vibrator 37 is vibrated with the node of
longitudinal vibration positioned at the center of the piezoelectric unit 34 and the
antinodes at the ends of the connecting members 35, 36 adjacent to the guide members
41. Thus, very little vibration is transmitted to the bracket 45, so that unwanted
vibration is hardly transmitted to other parts and, therefore, unnecessary energy
will not be consumed. In addition, the number of the piezoelectric unit 34 for use
in this alternative embodiment may be easily reduced. For example, a pair of piezoelectric
unit 34 is sufficient to one unit.
[0038] In the first preferred embodiment, the connection between the connecting members
35, 36 is not limited to the structure in which the externally threaded portion 36A
of the connecting member 36 is screwed into the internally threaded hole 35A of the
connecting member 35. As shown in Fig. 5, the connecting member 36 may be formed also
with an internally threaded hole 36C, and the connecting members 35, 36 may be connected
to each other through a rod member 49 having externally threaded portions 49A on the
both sides thereof. In this structure, the vibrator 37 may be made symmetrical and
hence well balanced in comparison to the structure in which a rod portion 36B having
the externally threaded portion 36A is formed in the connecting member 36. Thus, the
vibrator 37 may cause both guide members 31 to vibrate uniformly. Therefore, the impedance
of the vibrating system in the above alternative embodiment may be reduced, and the
vibrator 37 may be vibrated with increased efficiency.
[0039] The guide member 41 of the second preferred embodiment includes two plates 42 which
are connected to each other through the spacer 43. In the above structure, the spacer
43 is not limited to be formed separately from the plates 42. For example, as shown
in Fig. 6A, 6B, the spacers 43 may be formed integrally with both plates 42 of the
guide member 41 extending from the base portions 42A of the plates 42. The thickness
of the spacer 43 may be set so that the total thickness of the spacers 43 extending
from both plates 42 is substantially the same as the clearance between the guide portions
42C, and the spacers 43 do not need to have same thickness. When the spacers 43 are
provided integrally with the plates 42, the number of parts may be reduced, but also
the impedance of the vibrating system may be reduced in comparison to the structure
in which the spacer 43 is separately formed from the plate 42. Therefore, only a lower
voltage is required for operation of the fiber bundle guiding device.
[0040] When forming the spacers 43 integrally with the plates 42, the spacers 43 do not
necessarily have to be made to be in contact with each other at the proximal end surfaces
thereof, as shown in Fig. 6B. For example, the spacers 43 may have a thickness corresponding
to the clearance between the guide portions 42C and be located on the base portions
42A of the plates 42 at different vertical positions, as shown in Fig. 6C. As shown
in Fig. 6D, it may be so arranged that two spacers 43 and one spacer 43 are provided
on the plates 42, respectively. The two spacers 43 are provided one above the other
on one of the plates 42 with a predetermined vertical space formed therebetween, and
the one spacer 43 having a width substantially the same as the above vertical space
is formed on the other plate 42. In this case, the spacers 43 serve as a positioning
portion for positioning the plates 42 properly relative to each other in the longitudinal
direction of the guide member 41 in arranging and then connecting the plates 42.
[0041] The fiber bundle guiding device of the present invention is not limited to a structure
in which one vibrator vibrates simultaneously two guide members 31, 41 located at
an interval corresponding to two spindles. It may be so arranged that one vibrator
vibrates simultaneously three or more guide members located at the interval corresponding
to two spindles. For example, one vibrator 37 may vibrate four guide members 31, as
shown in Fig. 7 (only two guide members 31 being shown in the drawing). The vibrator
37 is formed horizontally symmetrically with respect to the bracket 33. The vibrator
37 is formed with, in addition to the connecting members 35, 36 of the first preferred
embodiment, connecting members 50. Each connecting member 50 has a length corresponding
to the spaced distance between any two adjacent spindles of the spinning machine and
are connected to the connecting members 35, 36 so as to sandwich the support portion
31C of the guide member 31. It is noted that the guide member 31 on the side of the
connecting member 36, the vibrating device 39, the wires 40A, 40B and the connecting
member 50 are not illustrated in Fig. 7. The support portions 31C of the guide members
31 are connected to the connecting members 35, 36, 50 by any suitable means such as
brazing. The vibrator 37 is vibrated at a predetermined resonance frequency of the
guide member 31 (for example about 30 kHz). This determines the shapes and the diameters
of the connecting members 35, 36, 50 such that the antinodes of the longitudinal vibration
of the vibrator 37 is located at the ends of the connecting members 35, 36, 50 to
which the guide members 31 are fixed. By so setting, the guide member 31 is vibrated
flexurally efficiently through the connecting members 35, 36. As is obvious from the
above description, the number of parts for the fiber bundle guiding device according
to this alternative embodiment may be further reduced. The guide member 31 may be
substituted with a guide member 41 having two plates 42 connected together through
the spacer 43 may be used instead of the guide member 31.
[0042] When the guide members 31, 41 are arranged so that one vibrator 37 covers four or
more spindles, the bracket 33 may be arranged at the center of the vibrator 37 so
as to be sandwiched by the piezoelectric units 34. Alternatively, the bracket 33 may
be arranged at the node of longitudinal vibration of the vibrator 37 and away from
the piezoelectric units 34. In this case, the vibrator 37 may be supported by two
brackets 33 provided at two different positions to be more stable in comparison with
one bracket 33 provided at one position.
[0043] The side surface of the guide portion 42C is not limited to a shape in which the
width (height) of the upstream side portion and the downstream side portion is smaller
than the width of the center portion. Alternatively, the side surface of the guide
portion 42C may have a shape in which the width is substantially constant from upstream
to downstream or throughout the entire length.
[0044] In vibrating the vibrator 37, the position of the connecting members 35, 36, 50 at
which they are connected to guide members 31, 41 does not necessarily have to be the
antinode of longitudinal vibration. Alternatively, the positions of connections between
the connecting members 35, 36, 50 and the guide members 31, 41 may be located away
from the antinode of longitudinal vibration. However, the guide members 31, 41 are
arranged with the antinodes of longitudinal vibration located at the connection between
the guide members 31, 41 and the connecting members 35, 36, 40. Therefore, the guide
members 31, 41 may be vibrated under a desirable condition by a smaller amount of
drive energy than the arrangement wherein the connection is located away from the
antinode of longitudinal vibration. If the connection is located away from the antinode
of longitudinal vibration, the distance between the antinode and the connecting member
35, 36, 50 should be less than 20% of the distance between any two adjacent node and
antinode.
[0045] The guide members 31, 41 may be fixed to the connecting members 35, 36, 50 by any
means other than brazing, such as soldering, adhering by adhesive or fastening by
bolt. The piezoelectric unit 34 as the vibrating mechanism 32 may be substituted by
a magnetostrictor or a super magnetostrictor.
[0046] The fiber bundle guiding device 30 of the present invention is not limited to an
application in which the fiber bundle guiding device 30 is disposed between the final
delivery roller pair 26 and its immediately preceding roller pair (the front bottom
roller 12 and the front top roller 21) for spinning of high quality yarn so-called
"compact yarn". In a draft device of a spinning machine, the fiber bundle guiding
device 30 may be disposed between the back rollers and the middle rollers around which
an apron is wound. There has been a demand for spinning at a higher draft than the
current draft in the spinning machine. If the draft between the back roller and middle
roller is increased with an attempt to achieve the above drafting of demand, the width
of the fiber bundle is increased between the back rollers and the middle rollers.
If such the fiber bundle with increased width passes through the middle rollers, favorable
draft can hardly be achieved. The fiber bundle guiding device 30 is disposed between
the back rollers and the middle rollers, however, the fiber bundle is reduced to the
desired width before entering the middle rollers around which the apron is wound.
Therefore, the draft in the back roller zone is improved over the conventional draft.
As a result, if the draft device is operated such that the draft is improved, favorable
draft is achieved in the apron zone.
[0047] Therefore, the present examples and embodiments are to be considered as illustrative
and not restrictive, and the invention is not to be limited to the details given herein
but may be modified within the scope of the appended claims.
[0048] A fiber bundle guiding device for a spinning guides a fiber bundle to reduce the
width of the fiber bundle. The fiber bundle guiding device includes guide members
which have a guide surface whose width is reduced along the moving direction of the
fiber bundle to be guided. The guide members are disposed at an interval corresponding
to the spaced distance between at least two adjacent spindles. A connecting member
connects the guide members and has a rod like shape extending in the direction perpendicular
to the guide members. An electronic component is used for vibrating the connecting
member longitudinally and arranged at the intermediate portion of the connecting member.
A vibrating mechanism vibrates the guide members to generate a sound pressure for
reducing the width of the fiber bundle. The vibrating mechanism includes the connecting
member and the electronic component.
1. A fiber bundle guiding device (30) for a spinning machine having a draft device (11)
and a spindle, the fiber bundle guiding device (30) for guiding a fiber bundle to
reduce the width of the fiber bundle comprising:
guide members (31, 41) having a guide surface (31A) whose width is reduced along the
moving direction of the fiber bundle to be guided as installed in the spinning machine,
the guide members (31, 41) disposed at an interval corresponding to the spaced distance
between at least two adjacent spindles,
characterized in that a connecting member (35, 36, 50) connects the guide members (31, 41) and has a rod
like shape extending in the direction perpendicular to the guide members (31, 41),
in that an electronic component (34) is used for vibrating the connecting member (35, 36,
50) longitudinally and arranged at the intermediate portion of the connecting member
(35, 36, 50),
in that a vibrating mechanism (32) is used for vibrating the guide members (31, 41) to generate
a sound pressure for reducing the width of the fiber bundle, and
in that the vibrating mechanism (32) includes the connecting member (35, 36) and the electronic
component (34).
2. The fiber bundle guiding device (30) according to claim 1, characterized
in that the electronic component (34) is a piezoelectric unit.
3. The fiber bundle guiding device (30) according to claim 1 or 2,
characterized in that the end portion of the connecting member (35, 36, 50) to which the guide member (31,
41) is fixed is located at antinode of the longitudinal vibration.
4. The fiber bundle guiding device (30) according to any one of claims 1 through 3, characterized in that a bracket (33) is connected to the frame of the draft device (11).
5. The fiber bundle guiding device (30) according to claim 4, characterized
in that
the bracket (33) is provided at a position corresponding to the node of the longitudinal
vibration of the connecting member (35, 36, 50), and
in that the electronic component (34) are disposed on each side of the bracket so as to sandwich
the bracket (33).
6. The fiber bundle guiding device (30) according to claim 4, characterized in that
the connecting member (35, 36, 50) includes at least two connecting members (35, 36,
50),
in that the electronic component (34) is connected to the connecting members (35, 36, 50)
such that the electronic component (34) is sandwiched by the connecting members (35,
36, 50), and
in that the connecting members (35, 36, 50) are supported by the bracket (33) at the portion
of the connecting members (35, 36, 50) which face the electronic component (34).
7. The fiber bundle guiding device (30) according to any one of claims 1 through 6,
characterized in that a spacer (43) is used for determining a clearance between two plates (42), and
in that the guide member (31, 41) includes the two plates (42) which are connected to each
other through the spacer (43) and is vibrated at the portion of the guide member (31,
41) to which the spacer (43) is connected.
8. The fiber bundle guiding device (30) according to claim 7, characterized in that the spacers (43) may be formed integrally with both plates (42) of the guide member
(31, 41) extending from the base portions (42A) of the plates (42).
9. The fiber bundle guiding device (30) according to claim 8, characterized in that the spacers (43) are in contact with each other at the proximal end surfaces of the
spacers (43).
10. The fiber bundle guiding device (30) according to claim 8, characterized in that the spacers (43) are located on the plates (42) at different vertical positions.
11. The fiber bundle guiding device (30) according to claim 8, characterized in that the two spacers (43) are provided on one of the plates (42) with predetermined vertical
space apart from each other formed between the two spacers (43), and the one spacer
(43) having a width substantially the same as the above vertical space is formed on
the other plates (42).
12. The fiber bundle guiding device (30) according to any one of claims 1 and 3 through
11, characterized in that a rod member (49) has externally threaded portions (49A) on the both sides of the
rod member (49) and extends through the electronic component (43),
in that the connecting member (35, 36) includes at least two connecting members (35, 36),
in that the connecting members (35, 36) have the internally threaded holes (35A, 36A) formed
on the end surfaces of the connecting members (35, 36, 50) which faces the electronic
component (34), and
in that the externally threaded portions (49A) of the rod member (49) are screwed into the
internally threaded holes (35A, 36A) of the connecting members (35, 36) so that the
connecting members (35, 36) are connected each other so as to sandwich the electronic
component (34).
13. The fiber bundle guiding device (30) according to any one of claims 1 and 3 through
12, characterized in that the electronic component (34) is a magnetostrictor.
14. The fiber bundle guiding device (30) according to any one of claims 1 and 3 through
12, characterized in that the electronic component (34) is a super magnetostrictor.