TECHNICAL FIELD
[0001] The present invention relates to a refrigerating apparatus that is disposed with
a rotary type compressor (including a swing type).
BACKGROUND ART
[0002] Conventionally, in technology such as in Patent Document 1, a refrigerating apparatus
where a rotary type compressor, a condenser, a pressure reducing mechanism and an
evaporator are sequentially interconnected is given a configuration where an accumulator
is installed between the evaporator and a suction side of the compressor.
Patent Document 1
[0004] JP-A2005188863 discloses the subject-matter of the preamble of claim 1.
[0005] Patent Document 3
US6220050B1 discloses a known accumulator being a suction muffler.
DISCLOSURE OF THE INVENTION
PROBLEM THAT THE INVENTION IS TO SOLVE
[0006] However, when a liquid accumulating mechanism such as an accumulator is disposed
as in Patent Document 1, the compressor becomes short of suction gas and the refrigerant
becomes uselessly necessary.
[0007] It is an object of the present invention to prevent a shortage of suction gas in
a compressor and to suppress the occurrence of noise in the vicinity of a rotary type
compressor by ensuring that surplus refrigerant does not occur in a refrigerant circuit.
MEANS FOR SOLVING THE PROBLEM
[0008] A refrigerating apparatus according to a first aspect of the present invention comprises
the features of claim 1.
[0009] Conventionally, in a refrigerating apparatus such as a natural refrigerant heat pump
type electric hot water supplier, an accumulator is disposed on a suction side of
a rotary type (including a swing type) compressor. However, when a liquid accumulating
mechanism such as an accumulator is disposed, the compressor becomes short of suction
gas and the refrigerant becomes uselessly necessary.
[0010] Thus, in the present invention, a muffler that does not include a refrigerant liquid
accumulating function is installed instead of an accumulator, whereby it can be ensured
that surplus refrigerant does not occur in the refrigerant circuit, and a shortage
of suction gas in the compressor can be prevented. Further, the occurrence of noise
in the vicinity of the rotary type compressor can be suppressed.
[0011] A refrigerating apparatus according to a second aspect of the present invention is
the refrigerating apparatus according to the first aspect of the present invention,
wherein the muffler is disposed on a side of the compressor and is fixed to, so as
to become integrated with, a side wall portion of the compressor.
[0012] In this refrigerating apparatus, the muffler and the compressor are fixed so as to
become integrated, whereby the vibration of the compressor can be suppressed. For
this reason, the occurrence of noise in the compressor can be suppressed.
[0013] A refrigerating apparatus according to a third aspect of the present invention is
the refrigerating apparatus according to the first or the second aspect of the present
invention, wherein the muffler includes a muffler body component and a filter component.
The muffler body component is a cylindrical component that has a flow path cross-sectional
area that is larger than a flow path cross-sectional area of a gas refrigerant pipe
that interconnects the second heat exchanger and the compressor. The filter component
is supported inside the muffler body component and traps foreign particles in the
refrigerant that flows from the second heat exchanger toward the compressor.
[0014] In this refrigerating apparatus, foreign particles in the refrigerant that flows
from the second heat exchanger toward the compressor are trapped by the filter component
that is disposed inside the muffler body component. Further, the muffler body component
in which the filter component is disposed has a flow path cross-sectional area that
is larger than the flow path cross-sectional area of the gas refrigerant pipe, so
the flow path cross-sectional area of the filter component can be enlarged.
[0015] For this reason, foreign particles in the refrigerant can be prevented from circulating
inside the refrigerant circuit, and damage to the devices or a drop in the capability
of the devices can be prevented from being triggered by foreign particles. Further,
an increase in pressure loss in the filter component can be suppressed.
[0016] A refrigerating apparatus according to a fourth aspect of the present invention is
the refrigerating apparatus according to any of the first to the third aspect of the
present invention, wherein the muffler takes in, from a top portion of the muffler,
the low pressure gas refrigerant that has flowed out from the second heat exchanger
and causes the low pressure gas refrigerant to flow out from a bottom portion of the
muffler to the compressor.
[0017] In this refrigerating apparatus, the muffler is disposed vertically such that the
muffler takes in the low pressure gas refrigerant from its top portion and causes
the low pressure gas refrigerant to flow out from its bottom portion to the compressor.
[0018] Consequently, even when the liquid refrigerant is mixed in with the gas refrigerant
and flows into the inside of the muffler at the time of a low outdoor air temperature
or the like, the muffler has a structure where it is difficult for the liquid refrigerant
to accumulate and the muffler can efficiently use the refrigerant that fills the inside
of the refrigerant circuit. For this reason, a shortage of suction gas in the compressor
can be suppressed, and the used refrigerant can be reduced.
[0019] A refrigerating apparatus according to a fifth aspect of the present invention is
the refrigerating apparatus according to any of the first to the fourth aspect of
the present invention, wherein the refrigerating apparatus further comprises a liquid-gas
heat exchanger. The liquid-gas heat exchanger performs heat exchange between the liquid
refrigerant that flows out from the first heat exchanger and flows into the expansion
mechanism and the gas refrigerant that flows out from the second heat exchanger and
flows into the compressor.
[0020] In this refrigerating apparatus, the refrigerating apparatus is disposed with the
liquid-gas heat exchanger, whereby the refrigerant gas that is to be sent to the compressor
is placed in a superheated state such that wet compression and liquid compression
can be prevented. Thus, an abnormal rise in the internal pressure of the compressor
can be suppressed, and damage to the compressor can be prevented. Further, the supercooling
degree of the liquid refrigerant that is to be sent to the evaporator is increased,
whereby the occurrence of flash gas in the liquid refrigerant pipe can be prevented.
Thus, a drop in the capability of the expansion mechanism can be prevented.
[0021] A refrigerating apparatus according to a sixth aspect of the present invention is
the refrigerating apparatus according to any of the first to the fifth aspect of the
present invention, wherein the first fluid is water, and the first heat exchanger
is a heat exchanger for hot water supply that heats the water by causing the refrigerant
to exchange heat with the water.
[0022] In this refrigerating apparatus, the heat exchanger for hot water supply is used
as the first heat exchanger and heats the water by causing the refrigerant to exchange
heat with the water to obtain hot water.
[0023] Consequently, even in the case of a heat pump unit of a heat pump hot water supplier,
the refrigerating apparatus can ensure that surplus refrigerant does not occur in
the refrigerant circuit and a shortage of suction gas in the compressor can be prevented.
Further, the occurrence of noise in the vicinity of the compressor can be suppressed.
EFFECTS OF THE INVENTION
[0024] In the refrigerating apparatus according to the first aspect of the present invention,
a muffler that does not include a refrigerant liquid accumulating function is installed
instead of an accumulator, whereby it can be ensured that surplus refrigerant does
not occur in the refrigerant circuit and a shortage of suction gas in the compressor
can be prevented. Further, the occurrence of noise in the vicinity of the rotary type
compressor can be suppressed.
[0025] In the refrigerating apparatus according to the second aspect of the present invention,
the muffler and the compressor are fixed so as to become integrated, whereby the vibration
of the compressor can be suppressed. For this reason, the occurrence of noise in the
compressor can be suppressed.
[0026] In the refrigerating apparatus according to the third aspect of the present invention,
foreign particles in the refrigerant can be prevented from circulating inside the
refrigerant circuit, and damage to the devices or a drop in the capability of the
devices can be prevented from being triggered by foreign particles. Further, an increase
in pressure loss in the filter component can be suppressed.
[0027] In the refrigerating apparatus according to the fourth aspect of the present invention,
even when the liquid refrigerant is mixed in with the gas refrigerant and flows into
the inside of the muffler at the time of a low outdoor air temperature or the like,
the muffler has a structure where it is difficult for the liquid refrigerant to accumulate
and the muffler can efficiently use the refrigerant that fills the inside of the refrigerant
circuit. For this reason, a shortage of suction gas in the compressor can be suppressed,
and the used refrigerant can be reduced.
[0028] In the refrigerating apparatus according to the fifth aspect of the present invention,
the refrigerating apparatus is disposed with the liquid-gas heat exchanger, whereby
the refrigerant gas that is to be sent to the compressor is placed in a superheated
state such that wet compression and liquid compression can be prevented. Thus, an
abnormal rise in the internal pressure of the compressor can be suppressed, and damage
to the compressor can be prevented. Further, the supercooling degree of the liquid
refrigerant that is to be sent to the evaporator is increased, whereby the occurrence
of flash gas in the liquid refrigerant pipe can be prevented. Thus, a drop in the
capability of the expansion mechanism can be prevented.
[0029] In the refrigerating apparatus according to the sixth aspect of the present invention,
even in the case of a heat pump unit of a heat pump hot water supplier, the refrigerating
apparatus can ensure that surplus refrigerant does not occur in the refrigerant circuit
and a shortage of suction gas in the compressor can be prevented. Further, the occurrence
of noise in the vicinity of the compressor can be suppressed.
BRIEF DESCRIPTION OF THE DRAWINGS
[0030]
FIG. 1 is a general configural diagram of a circuit of a heat pump hot water supplier
pertaining to an embodiment of the present invention.
FIG. 2 is a control block diagram of the heat pump hot water supplier.
FIG. 3 is a plan general diagram showing an operating state of a swing type compressor.
FIG. 4(a) is a front diagram showing a state where a compressor and muffler are fixed.
FIG. 4(b) is a plan diagram of FIG. 4(a).
FIG. 5 is a plan general diagram of a rotary type compressor pertaining to a modification
(2).
DESCRIPTION OF THE REFERENCE SYMBOLS
[0031]
1 Heat Pump Hot Water Supplier (Refrigerating Apparatus)
21 Compressor
22 Water Heat Exchanger (First Heat Exchanger, Heat Exchanger for Hot Water Supply)
23 Electrically Powered Expansion Valve (Expansion Mechanism)
24 Evaporator (Second Heat Exchanger)
25 Liquid-Gas Heat Exchanger
26 Muffler
26a Muffler Body (Muffler Body Component)
26b Filter (Filter Component)
29 Gas Refrigerant Pipe
BEST MODE FOR CARRYING OUT THE INVENTION
[0032] Below, an embodiment of a heat pump hot water supplier 1 pertaining to the present
invention will be described on the basis of the drawings.
<Configuration of Heat Pump Hot Water Supplier>
[0033] FIG 1 is a general configural diagram of the heat pump hot water supplier 1 pertaining
to the embodiment of the present invention. The heat pump hot water supplier 1 is
an apparatus that heats tap water and supplies hot water to household bathtubs and
the like by performing a vapor compression type refrigeration cycle operation using
a CO2 refrigerant. The heat pump hot water supplier 1 is mainly disposed with a hot
water storage unit 3, which includes a hot water storage tank 31 that stores hot water,
and a heat pump unit 2, which includes a refrigerant circuit 20.
(1) Hot Water Storage Unit
[0034] The hot water storage unit 3 is mainly configured by the hot water storage tank 31,
a circulation pump 32 and a three-way valve 39.
[0035] A water supply opening 33 is disposed in a bottom wall of the hot water storage tank
31, and a hot water exit opening 34 is disposed in a top wall of the hot water storage
tank 31. Tap water is supplied from the water supply opening 33 to the hot water storage
tank 31, and high temperature hot water that has been stored in the hot water storage
tank 31 exits from the hot water exit opening 34 such that the hot water storage tank
31 is capable of supplying the hot water to bathtubs and the like. A flow path 38
for water supply that supplies the tap water is connected to the water supply opening
33. Further, a water intake opening 35 is disposed in the bottom wall of the hot water
storage tank 31, and a hot water supply opening 36 is disposed in an upper portion
of a side wall (peripheral wall) of the hot water storage tank 31. The water intake
opening 35 and the hot water supply opening 36 are connected to a circulation path
6, and the circulation pump 32 and a water heat exchanger 22 of the later-described
heat pump unit 2 are connected to the circulation path 6.
[0036] The circulation pump 32 is connected in the vicinity of the water intake opening
35 in the hot water storage tank 31. Further, the water heat exchanger 22 is connected
to a discharge side of the circulation pump 32. The circulation pump 32 causes unheated
water inside the hot water storage tank 31 to flow out from the water intake opening
35 to the circulation path 6 and causes the unheated water to flow into a heat exchange
path 61 inside the water heat exchanger 22. The unheated water that has flowed into
the water heat exchanger 22 is heated in the heat exchange path 61 inside the water
heat exchanger 22 and reversely flows back inside the hot water storage tank 31 from
the hot water supply opening 36.
[0037] The three-way valve 39 is disposed on the hot water supply opening 36 side of the
inside of the circulation path 6 and is connected to a bypass-use flow path 62 that
is connected to a water return opening 37 that is disposed in the bottom wall of the
hot water storage tank 31. For this reason, in the present embodiment, the three-way
valve 39 can perform normal operation, where the hot water does not flow through the
bypass-use flow path 62 but rather the water (warm water) that has entered the circulation
path 6 from the water intake opening 35 flows through the circulation path 6 and returns
to the hot water storage tank 31 from the hot water supply opening 36, and bypass
operation, where the water (warm water) that has entered the circulation path 6 from
the water intake opening 35 flows through the circulation path 6, passes through the
bypass-use flow path 62 via the three-way valve 39, and returns to the hot water storage
tank 31 from the water return opening 37.
[0038] Further, disposed in the peripheral wall of the hot water storage tank 31 at a pitch
of 50 L from the top in the vertical direction are a remaining hot water (50 L) temperature
sensor T6, a remaining hot water (100 L) temperature sensor T7, a remaining hot water
(150 L) temperature sensor T8 and a remaining hot water (200 L) temperature sensor
T9, which detect the temperature of the hot water at their respective levels inside
the hot water storage tank 31. Additionally, in the lowermost portion of the hot water
storage tank 31, there is disposed a water supply temperature sensor T10 that detects
the water supply temperature. In the present embodiment, the remaining hot water (50
L) temperature sensor T6, the remaining hot water (100 L) temperature sensor T7, the
remaining hot water (150 L) temperature sensor T8, the remaining hot water (200 L)
temperature sensor T9 and the water supply temperature sensor T10 comprise thermistors.
(2) Heat Pump Unit
[0039] The heat pump unit 2 is installed outdoors and includes the refrigerant circuit 20.
The refrigerant circuit 20 is mainly configured as a result of a compressor 21, the
water heat exchanger 22 that configures the heat exchange path 61, an electrically
powered expansion valve 23 that serves as an expansion mechanism, an evaporator 24,
a liquid-gas heat exchanger 25 and a muffler 26 being connected in order.
[0040] The compressor 21 is a compressor whose operating capacity is capable of being varied
and, in the present embodiment, is a swing type compressor that is driven by a motor
whose rotational speed is controlled by an inverter. A swing type compressor is one
type of rotary type compressor. The details of this swing type compressor will be
described later.
[0041] The water heat exchanger 22 is a heat exchanger that functions as a condenser of
the refrigerant. The water heat exchanger 22 causes the gas refrigerant of a high
temperature and a high pressure that has been compressed in the compressor 21 to exchange
heat with unheated water that is delivered from the circulation pump 32 (heats the
unheated water), to thereby condense the gas refrigerant. Further, a gas side of the
water heat exchanger 22 is connected to a discharge side of the compressor 21, and
a liquid side of the water heat exchanger 22 is connected to the electrically powered
expansion valve 23.
[0042] The electrically powered expansion valve 23 is connected to a liquid side of the
evaporator 24 and performs adjustment of the pressure and flow rate of the refrigerant
that flows inside the evaporator 24.
[0043] The evaporator 24 is a cross-fin type fin-and-tube heat exchanger that is configured
by heat transfer tubes and numerous fins, performs heat exchange with outdoor air,
and causes the liquid refrigerant that flows in to evaporate.
[0044] The liquid-gas heat exchanger 25 is disposed with a liquid refrigerant passage 25a
through which passes the liquid refrigerant that has flowed out from the water heat
exchanger 22 and a gas refrigerant passage 25b through which passes the gas refrigerant
that has flowed out from the evaporator 24, and the liquid-gas heat exchanger 25 causes
heat to be exchanged between the liquid refrigerant that has flowed out from the water
heat exchanger 22 and the gas refrigerant that has flowed out from the evaporator
24. That is, in the liquid-gas heat exchanger 25, the liquid refrigerant passage 25a
configures part of a liquid refrigerant pipe 28 that couples together the water heat
exchanger 22 and the electrically powered expansion valve 23, and the gas refrigerant
passage 25b configures part of a gas refrigerant pipe 29 that couples together the
evaporator 24 and the compressor 21. The liquid-gas heat exchanger 25 performs heat
exchange between the high pressure refrigerant that flows out from the water heat
exchanger 22 and flows into the electrically powered expansion valve 23 and the low
pressure refrigerant that flows out from the evaporator 24 and flows into the compressor
21, whereby the liquid-gas heat exchanger 25 can impart supercooling to the refrigerant
that has flowed out from the water exchanger 22 and can heat the refrigerant that
flows into the compressor 21 to bring that refrigerant close to a superheated state.
For this reason, the liquid-gas heat exchanger 25 can increase the supercooling degree
of the liquid refrigerant that is to be sent to the evaporator 24 and can prevent
the occurrence of flash gas in the liquid refrigerant pipe 28. Further, the liquid-gas
heat exchanger 25 can prevent wet compression of the compressor 21 and enable stable
operation.
[0045] Further, the heat pump unit 2 includes an outdoor fan 27 that serves as a blowing
fan for sucking outdoor air into the inside of the unit and, after heat has been exchanged
between the air and the refrigerant in the evaporator 24, discharging the air after
heat exchange to the outdoors. This outdoor fan 27 is a fan whose flow rate Wo of
the air that is to be supplied to the evaporator 24 is capable of being varied and,
in the present embodiment, is configured by an outdoor fan motor 27a that comprises
a DC fan motor and a propeller fan 27b that is driven by the outdoor fan motor 27a.
[0046] The muffler 26 is connected between the liquid-gas heat exchanger 25 and a suction
side of the compressor 21 and is a device for reducing the pulsation of the flow of
the refrigerant. Further, the muffler 26 prevents the compressor 21 from becoming
short of suction gas by ensuring the gas refrigerant that the compressor 21 sucks
in and improves the volumetric efficiency of the compressor 21. The configuration
of the muffler 26 will be described later.
[0047] Further, various types of sensors are disposed in the heat pump unit 2. Specifically,
a discharge temperature sensor T1 that detects the discharge temperature of the compressor
21, an HPS 40 that serves as a pressure protection switch, an evaporation temperature
sensor T2 that detects the temperature of the refrigerant (that is, the refrigerant
temperature that corresponds to the evaporation temperature) that flows inside the
evaporator 24 and an outdoor air temperature sensor T3 that detects the temperature
of the outdoor air that flows into the inside of the unit are disposed in the heat
pump unit 2. Further, in the circulation path 6, an exiting hot water temperature
sensor T4 is disposed on the downstream side of the heat exchange path 61 (specifically,
between the water heat exchanger 22 and the three-way valve), and an entering water
temperature sensor T5 is disposed on the upstream side of the heat exchange path 61
(specifically, between the circulation pump 32 and the water heat exchanger 22). In
the present embodiment, the discharge temperature sensor T1, the evaporation temperature
sensor T2, the outdoor air temperature sensor T3, the exiting hot water temperature
sensor T4 and the entering water temperature sensor T5 comprise thermistors.
[0048] In the present embodiment, a controller 7 is configured using a microcomputer that
includes a CPU, a memory and an input/output interface, for example. Further, as shown
in FIG. 2, the controller 7 is connected such that it can receive the detection signals
of the various types of sensors T1 to T10 and 40 and is connected such that it can
control the various types of devices and valves 21, 23, 27, 32 and 39 on the basis
of these detection signals and the like.
(A) Swing Type Compressor
[0049] FIG. 3 is a plan general diagram of the swing type compressor pertaining to the embodiment
of the present invention. This compressor 21 is used as a compressor of a refrigerating
apparatus that uses a CO2 refrigerant. This compressor 21 includes a piston 44 where
a substantially circular cylinder-shaped roller 42 and a blade 43 that projects outward
in the radial direction of the roller 42 are integrally formed. The roller 42 fits
together with an eccentric component 45 that is formed integrally with a drive shaft
41. The piston 44 is housed inside a cylinder chamber 48 that is formed in a cylinder
46 and has a substantially circular cross section. A bush fitting hole 47 is formed
in the cylinder 46 close to the cylinder chamber 48, and substantially semicircular
column-shaped bushes 49 are fitted into the bush fitting hole 47. The flat surfaces
of the bushes 49 are caused to face each other, and both side surfaces of the blade
43 of the piston 44 are slidably held between the flat surfaces of the bushes 49.
The cylinder chamber 48 is partitioned into two chambers by the piston 44, and the
chamber on the right side of the blade 43 in FIG. 3(b) is one where a suction opening
50 opens to the inner peripheral surface of the cylinder chamber 48 to form a suction
chamber 51. The chamber on the left side of the blade 43 in FIG. 3(b) is one where
an unillustrated discharge opening opens to the inner peripheral surface of the cylinder
chamber 48 to form a discharge chamber 52.
[0050] Next, operation of the compressor 21 will be described on the basis of FIG. 3(a)
to (d). First, beginning with the state shown in FIG. 3(a), the eccentric component
45 eccentrically revolves about the drive shaft 41, and the roller 42 that is fitted
together with the eccentric component 45 revolves while the outer peripheral surface
of the roller 42 contacts the inner peripheral surface of the cylinder chamber 48.
Normally, the compressor 21 is disposed horizontally and the roller 42 revolves within
a horizontal plane. In accompaniment with the roller 42 revolving inside the cylinder
chamber 48, the blade 43 moves back and forth while both side surfaces of the blade
43 are held by the bushes 49. Then, the low pressure gas refrigerant is sucked into
the suction chamber 51 from the suction opening 50 (see FIG. 3(b)), is compressed
to a high pressure in the discharge chamber 52, and is discharged from the unillustrated
discharge opening (see FIG. 3(c) to (a)). Further, synthetic oil that serves as lubricating
oil is mixed in with the high pressure gas refrigerant, and when the compressor 21
performs compression operation, the sliding surfaces inside the compressor 21 (e.g.,
the inner peripheral surface of the roller 42 and the outer peripheral surface of
the eccentric component 45, the outer peripheral surface of the roller 42 and the
inner peripheral surface of the cylinder chamber 48, etc.) are lubricated by the lubricating
oil that is mixed in with the refrigerant.
(B) Muffler
[0051] The muffler 26 is configured by a muffler body 26a and a filter 26b. The muffler
body 26a comprises a cylindrical part that has a pipe inner diameter that is larger
than a pipe inner diameter of the gas refrigerant pipe 29. In the muffler 26 that
is disposed on a side of the compressor 21, as shown in FIG. 4, an inlet pipe 12 is
attached to the top of the muffler body 26a and an outlet pipe 13 is attached to the
bottom of the muffler body 26a. The inlet pipe 12 and the outlet pipe 13 are part
of the gas refrigerant pipe 29. Additionally, the hemispherical filter 26b that crosses
the inside of the muffler body 26a is attached between the inlet pipe 12 and the outlet
pipe 13. The outer shape of the filter 26b when seen from above coincides with the
inner diameter of the muffler body 26a. Further, the filter 26b traps foreign particles
in the refrigerant that flows from the evaporator 24 side toward the compressor 21
side. Here, the gas refrigerant flows in from the inlet pipe 12 on the top of the
muffler 26, foreign particles are removed therefrom as the gas refrigerant passes
through the filter 26b, and the gas refrigerant flows in from the outlet pipe 13 on
the bottom of the muffler 26 to the suction side of the compressor 21.
[0052] Further, the muffler 26 is fixed to, so as to become integrated with, a side wall
portion of the compressor 21 body. Specifically, an attachment bracket 10 that comprises
a plate material that is bent in a general sideways U shape when seen from above is
fixed to the body upper portion of the compressor 21 body as a result of the intermediate
portion of the attachment bracket 10 being welded to the outer peripheral surface
of the compressor 21 body. Both end portions of the attachment bracket 10 project
from the compressor 21 body and spread in circular arc shapes, with a threaded attachment
portion 10a being formed in one end portion thereof and with an engagement hole 10b
being formed in the other end portion. A fastening band 11 that comprises a long and
narrow plate-shaped metal is wrapped around the muffler body 26a of the muffler 26,
with one end portion of the fastening band 11 being engaged with the engagement hole
10b in the attachment bracket 10 and with the other end portion being attached to
the threaded attachment portion 10a of the attachment bracket 10 by an attachment
screw 14. Additionally, because of the fastening of the attachment screw 14, the fastening
band 11 is pulled toward the attachment bracket 10, and the muffler body 26a is fixed
to the compressor 21 body in a state where the muffler body 26a is held between the
fastening band 11 and the attachment bracket 10. In other words, the muffler 26 is
supported so as to become integrated with the compressor 21 body at two positions
above and below by this attachment bracket 10 and the outlet pipe 13.
<Operation of Heat Pump Hot Water Supplier>
(1) Operation of Heat Pump Unit
[0053] First, the compressor 21 is driven and the circulation pump 32 is driven. On the
refrigerant circuit 20 side, the low pressure gas refrigerant that has been sucked
into the compressor 21 is compressed and becomes high pressure gas refrigerant. Thereafter,
the high pressure gas refrigerant is sent to the water heat exchanger 22, performs
heat exchange with unheated water that is supplied by the circulation pump 32, condenses,
and becomes high pressure liquid refrigerant. Then, this high pressure liquid refrigerant
flows into the liquid-gas heat exchanger 25, performs heat exchange with the gas refrigerant
that has been evaporated in the evaporator 24, is cooled, and reaches a supercooled
state. Then, the pressure of the high pressure liquid refrigerant that has reached
a supercooled state is reduced until it becomes close to the suction pressure of the
compressor 21 by the electrically powered expansion valve 23, the refrigerant becomes
low pressure refrigerant in a gas-liquid two-phase state, is sent to the evaporator
24, performs heat exchange with outdoor air that is supplied by the outdoor fan 27
in the evaporator 24, evaporates, and becomes low pressure gas refrigerant.
[0054] Then, the low pressure gas refrigerant flows into the liquid-gas heat exchanger 25,
performs heat exchange with the liquid refrigerant that has been condensed in the
water heat exchanger 22, is heated, and reaches a superheated state. This low pressure
gas refrigerant flows into the muffler 26, and the low pressure gas refrigerant that
has flowed into the muffler 26 is again sucked into the compressor 21.
(2) Operation of Tank Unit
[0055] On the hot water storage tank 31 and circulation path 6 side, the stored water flows
out from the water intake opening 35 that is disposed in the bottom portion of the
hot water storage tank 31, and this flows through the heat exchange path 61 of the
circulation path 6. In this manner, the unheated water that flows through the heat
exchange path 61 of the circulation path 6 is heated (boiled) by the water heat exchanger
22 that functions as a condenser and reversely flows back to the upper portion of
the hot water storage tank 31 from the hot water supply opening 36 via the three-way
valve 39. Additionally, by continuously performing this operation, high temperature
warm water is supplied to the hot water storage tank 31.
[0056] Incidentally, when the exiting hot water temperature sensor T4 detects that the boiling
temperature is equal to or less than a predetermined temperature, the controller 7
detects that control signal and switches the three-way valve 39 such that the warm
water inside the circulation path circulates through the bypass-use flow path 62.
That is, when the boiling temperature is equal to or less than the predetermined temperature,
the controller 7 performs bypass operation and causes warm water of a low temperature
that is equal to or less than the predetermined temperature to reversely flow back
to the hot water storage tank 31 from the water return opening 37 without causing
the warm water to reversely flow back to the hot water storage tank 31 from the hot
water supply opening 36. When the boiling temperature is a low temperature, water
(warm water) of a low temperature reversely flows back toward the lower portion of
the hot water storage tank 31, whereby it is ensured that the water (warm water) of
a low temperature does not mix with the warm water of a high temperature in the upper
portion of the hot water storage tank 31. Then, when this boiling temperature exceeds
the predetermined temperature, the controller 7 performs switching of the three-way
valve 39 to switch to a normal operating state where the warm water is not caused
to circulate through the bypass-use flow path 62. In other words, the warm water that
has reached a high temperature is caused to reversely flow back to the hot water storage
tank 31 via the hot water supply opening 36 such that the warm water in the upper
portion of the hot water storage tank 31 is maintained at a high temperature.
[0057] Further, data from the various types of temperature sensors T1 to T10 are inputted
to the controller 7, and the controller 7 performs various types of control on the
basis of these data. For example, the controller 7 adjusts the opening of the electrically
powered expansion valve 23 such that the boiling temperature that has been detected
by the exiting hot water temperature sensor T4 is made into a target boiling temperature.
Further, when the temperature of the entering water temperature sensor T5 is equal
to or greater than a predetermined temperature, the controller 7 determines that the
hot water inside the hot water storage tank 31 is boiling and stops operation, and,
on the basis of the outdoor air temperature sensor T3, the controller 7 controls the
operating frequency of the compressor 21 to adjust its hot water heating capability
and the like.
<Characteristics>
[0058]
- (1) In this heat pump hot water supplier 1, the muffler 26 that does not have a refrigerant
liquid accumulating function is installed instead of an accumulator, whereby it can
be ensured that surplus refrigerant does not occur in the refrigerant circuit 20,
and the compressor 21 can be prevented from becoming short of suction gas. Further,
the occurrence of abnormal noise in the vicinity of the compressor 21 can be suppressed.
- (2) In this heat pump hot water supplier 1, the muffler 26 and the compressor 21 are
fixed so as to become integrated, whereby the vibration of the compressor 21 can be
suppressed. For this reason, the occurrence of noise in the compressor 21 can be suppressed.
- (3) In this heat pump hot water supplier 1, foreign particles in the refrigerant that
flows from the evaporator 24 toward the compressor 21 are trapped by the filter 26b
that is disposed inside the muffler body 26a. Further, the muffler body 26a in which
the filter 26b is disposed has a flow path cross-sectional area that is larger than
the flow path cross-sectional area of the inlet pipe 12, so the flow path cross-sectional
area of the filter 26b can be enlarged.
For this reason, foreign particles in the refrigerant can be prevented from circulating
inside the refrigerant circuit 20, and damage to the devices or a drop in the capability
of the devices can be prevented from being triggered by foreign particles. Further,
an increase in pressure loss in the filter 26b can be suppressed.
- (4) In this heat pump hot water supplier 1, the muffler 26 is disposed vertically
such that the muffler 26 takes in the low pressure gas refrigerant from its top portion
and causes the low pressure gas refrigerant to flow out from its bottom portion to
the compressor 21.
For this reason, even when the liquid refrigerant is mixed in with the gas refrigerant
and flows into the inside of the muffler 26 at the time of a low outdoor air temperature
or the like, the muffler 26 has a structure where it is difficult for the liquid refrigerant
to accumulate and the muffler 26 can efficiently use the refrigerant that fills the
inside of the refrigerant circuit 20. For this reason, a shortage of suction gas in
the compressor 21 can be suppressed, and the used refrigerant can be reduced.
- (5) In this heat pump hot water supplier 1, the heat pump hot water supplier 1 is
disposed with the liquid-gas heat exchanger 25, whereby the refrigerant gas that is
to be sent to the compressor 21 is placed in a superheated state such that wet compression
and liquid compression can be prevented. Thus, an abnormal rise in the internal pressure
of the compressor 21 can be suppressed, and damage to the compressor 21 can be prevented.
Further, the supercooling degree of the liquid refrigerant that is to be sent to the
evaporator 24 is increased, whereby the occurrence of flash gas in the liquid refrigerant
pipe 28 can be prevented. Thus, a drop in the capability of the electrically powered
expansion valve 23 can be prevented.
- (6) In this heat pump hot water supplier 1, the water heat exchanger 22 is used as
a first heat exchanger and heats the water by causing the refrigerant to exchange
heat with the water to obtain hot water.
Consequently, even in the case of this heat pump hot water supplier 1, surplus refrigerant
can be eliminated from the refrigerant circuit 20, and a shortage of suction gas in
the compressor 21 can be prevented. Further, the occurrence of noise in the vicinity
of the compressor 21 can be suppressed.
<Modifications>
[0059] A specific mode of implementing this invention has been described above, but this
invention is not limited to the preceding mode and can be variously altered and implemented
within the scope of this invention.
- (1) In the preceding embodiment, the refrigerating apparatus is configured by a heat
pump hot water supplier, but the refrigerating apparatus is not limited to this and
may also be configured by an air-conditioning device such as a multi type air-conditioning
device, a room air conditioner or a central type air-conditioning device.
- (2) In the preceding embodiment, there is used the swing type compressor 21 where
the roller 42 and the blade 43 are integrally formed, but as shown in FIG. 5, the
compressor may also be a rotary type compressor that is configured such that a vane
43a that corresponds to the blade and a roller 42a are separate bodies, the vane 43a
is energized toward the roller 42a by a spring 53 that is disposed inside a vane groove
47a, and the vane 43a advances and withdraws inside the vane groove 47a in accompaniment
with the rotation of the drive shaft 41 in a state where the distal end of the vane
43a is always in contact with the outer peripheral surface of the roller 42a.
- (3) In the preceding embodiment, the refrigerating apparatus is one that includes
the hot water storage tank 31, but because it suffices for the refrigerating apparatus
to be one where, during normal boiling operation, unheated water flows into the heat
exchange path 61 that is configured by the water heat exchanger 22, the unheated water
is heated when it flows through this heat exchange path 61, and high temperature water
flows out from this heat exchange path 61, the refrigerating apparatus may also be
one that does not include the hot water storage tank 31.
- (4) In the preceding embodiment, the temperature detecting means are configured by
thermistors, but the temperature detecting means are not limited to thermistors.
- (5) In the preceding embodiment, the refrigerant that is used is carbon gas, but the
refrigerant is not limited to carbon gas and may also be a refrigerant that is used
in a supercritical state such as ethylene, ethane, or nitrogen oxide; moreover, rather
than a refrigerant that is used in a supercritical state, a refrigerant such as dichlorodifluoromethane
(R-12) or chlorodifluoromethane (R-22) may also be used.
INDUSTRIAL APPLICABILITY
[0060] The refrigerating apparatus pertaining to the present invention can suppress a shortage
of suction gas in a compressor and the occurrence of noise in the vicinity of the
compressor and is useful as a refrigerating apparatus and the like that is disposed
with a rotary type compressor (including a swing type).
1. Kühlvorrichtung (1), umfassend:
ein Rotationsverdichter (21), der ein Kältemittel verdichtet;
ein erster Wärmetauscher (22), der bewirkt, dass das Kältemittel mit hoher Temperatur
und hohem Druck, das durch den Verdichter verdichtet wurde, Wärme mit einem ersten
Fluid austauscht;
einen Expansionsmechanismus (23), der den Druck des Kältemittels reduziert, das innerhalb
des ersten Wärmetauschers kondensiert wurde; und
einen zweiten Wärmetauscher (24), der bewirkt, dass das Kältemittel, dessen Druck
durch den Expansionsmechanismus reduziert wurde, Wärme mit einem zweiten Fluid austauscht;
dadurch gekennzeichnet, dass die Kühlvorrichtung (1) weiter umfasst
einen Schalldämpfer (26), der zwischen dem zweiten Wärmetauscher und dem Verdichter
angeordnet ist, mit einer Ansaugseite des Verdichters verbunden ist und das Pulsieren
des Kältemittelstroms reduziert,
wobei der Schalldämpfer (26) keine Kältemittelsammelfunktion aufweist.
2. Kühlvorrichtung (1) nach Anspruch 1, wobei der Schalldämpfer an einer Seite des Verdichters
angeordnet ist und an einem Seitenwandabschnitt des Verdichters befestigt ist, um
mit diesem integriert zu werden.
3. Kühlvorrichtung (1) nach Anspruch 1 oder 2, wobei der Schalldämpfer umfasst
eine zylindrische Schalldämpferkörperkomponente (26a), die eine Strömungsweg-Querschnittsfläche
aufweist, die größer ist als eine Strömungsweg-Querschnittsfläche eines Gaskältemittelrohrs
(29), das den zweiten Wärmetauscher und den Verdichter miteinander verbindet, und
eine Filterkomponente (26b), die innerhalb der Schalldämpferkörperkomponente gehalten
ist und Fremdpartikel in dem Kältemittel, das von dem zweiten Wärmetauscher zu dem
Verdichter strömt, auffängt.
4. Kühlvorrichtung (1) nach einem der Ansprüche 1 bis 3, wobei der Schalldämpfer von
einem oberen Abschnitt des Schalldämpfers das Niederdruckgaskältemittel aufnimmt,
das aus dem zweiten Wärmetauscher herausgeströmt ist und bewirkt, dass das Niederdruckgaskältemittel
von einem unteren Abschnitt des Schalldämpfers zu dem Verdichter strömt.
5. Kühlvorrichtung (1) nach einem der Ansprüche 1 bis 4, weiter umfassend einen Flüssiggas-Wärmetauscher
(25), der einen Wärmeaustausch zwischen dem aus dem ersten Wärmetauscher ausströmenden
flüssigen Kältemittel und dem in den Expansionsmechanismus einströmenden Gaskältemittel
durchführt, das aus dem zweiten Wärmetauscher ausströmt und in den Verdichter strömt.
6. Kühlvorrichtung (1) nach einem der Ansprüche 1 bis 5, wobei
die erste Flüssigkeit Wasser ist, und
der erste Wärmetauscher ein Wärmetauscher für die Warmwasserversorgung ist, der das
Wasser erwärmt, indem er bewirkt, dass das Kältemittel Wärme mit dem Wasser austauscht.