BACKGROUND OF THE INVENTION
FIELD OF THE INVENTION
[0001] This invention relates to lubricating oil compositions suitable for use in internal
combustion engines. More particularly, this invention relates to a low ash, sulfur,
and phosphorous lubricating oil composition.
BACKGROUND
[0002] Many means have been employed to reduce overall wear and friction as well as to control
oxidation/cleanliness in modem engines, particularly automobile engines. The primary
methods include prolonging engine life by reducing engine wear and increasing the
resistance to oxidation by reducing the engine's sludge/deposit build-up through oil
degradation. Some of the solutions to reducing wear have been strictly mechanical
including building engines with wear resistant alloy or ceramic parts, modifying the
contact geometry and adding special coating materials. Solutions to improve cleanliness
also involve modification of oil, including the use of metal containing detergents.
Recently, considerable work has also been done with lubricating oils to enhance their
anti-wear/anti-oxidation properties by modifying them with ashless antioxidants and
anti-wear components.
[0003] Contemporary lubricants such as engine oils use mixtures of additive components to
include numerous performances benefits. Examples of additives components include,
anti-wear and extreme pressure components, fuel economy improving components, friction
reducers, dispersants, detergents, corrosion inhibitors and viscosity index improving
additive. These additives provide energy conservation, engine cleanliness and durability
and high performance levels to the lubricating oil under a wide range of engine operability
conditions including temperature, pressure and lubricant service life.
[0004] Throughout the world, legislation aimed at reducing automotive emissions is forcing
down the level of sulfur in fuels. Recently, lubricants are coming under scrutiny
as a source of air pollution and emission catalyst deactivation. Phosphorus is known
to be poisonous to automotive three-way HC conversion catalysts.
[0005] Conventional engine oil technology relies heavily on zinc (dialkyl) dithiophosphate
("ZnDTP" or "ZDDP"). ZnDTP is a versatile, anti-wear/anti-oxidant component that provides
extremely low cam and lifter wear and favorable oxidation protection under severe
conditions. ZnDTPs are disadvantageous, especially at high treat rates because they
carry the three disfavorable elements of Zn, S, P and no reduction in phosphorus and
zinc levels can be realized until new additive technology permits replacing or eliminating
zinc dithiophosphates. Sulfur is known to be poisonous to deNox catalysts and zinc
phosphates cause plugging of the exhaust particulate filters. The sulfur, ash and
phosphorous components in oil are commonly referred to as "SAP" or "SAPS" in the art.
[0006] The major problem with ZnDTP is the poisoning effects to after-treatment devices
that may aggravate emission problems. In addition, ZnDTP has strong interactions with
dispersants, detergents, other anti-wear components and MoDTC causing antagonistic
effects on friction, sludge and deposit, if inappropriate concentrations are utilized.
Replacing ZnDTP additives is not a simple endeavor because the wear protection demand
for today's engine is extremely high and place extremely rigorous chemical limits
on any reductions in ZnDTP treat levels.
[0007] Engine lubricating oils are often used in high temperature applications, where extreme
temperatures can significantly reduce the useful life of the lubricant. Under high
temperatures, the lubricant can become oxidized prematurely unless a strong antioxidant
system can also be employed in the oil to prevent this degradation process. Good piston,
ring, cam and lifter wear protection are also an important characteristic of today's
engine oil. Additionally, many engine oils are often required to perform well in the
presence of water, therefore, protecting against rust formation. Traditionally, ZnDTPs
are used to provide adequate protection as described above. Engine designers are now
requiring even greater anti-wear protection and more demanding test protocols are
being put in place to insure that lubricants can meet these more stringent specifications.
However, stringent regulations in emission control have forced lubricant formulators
to move away from ZnDTPs for the reasons discussed above.
WO 03/070863 relates to low phosphorus lubricating oil composition comprising ashless sulfurized
olefin and composition containing a molybdenum and sulfur.
[0008] Accordingly, there is a need for an additive or additive system for engine oils that
has the ability to improve both rust and wear protection, and at the same time significantly
enhance oxidative stability, while meeting stringent emission requirements. This invention
satisfies that need.
SUMMARY OF THE INVENTION
[0009] In a first embodiment, a lubricating oil composition is disclosed. This composition
comprises a lubricating oil basestock, a boron-containing additive present in the
amount in the range of from 0.01 weight percent of the composition to less than 8.0
weight percent, a non-corrosive ashless sulfur additive chosen from asless dithiocarbamates
present in the amount in the range of from at least 0.1 weight percent of the composition
and to less than 4.0 weight percent-, a dispersant-detergent-inhibitor system of less
than 15 percent weight percent of the composition, a zinc dithiophosphate additive
present in the amount in the range of from at least 0.2 weight percent of the composition
and to less than 2.0 weight percent of the composition wherein weight percent is active
ingredient weight of the composition. The formulated oil composition having at least
100 and less than 630 ppm phosphorus, at least 1,000 ppm and less than 3,000 ppm sulfur,
and at least 105 ppm and less than 710 ppm zinc, at least 80 ppm and less than 450
ppm boron.
[0010] In a second embodiment, an additive composition for lubricating oils is disclosed.
This composition comprises an organic boron containing additive present in the amount
in the range of from at least 0.4 weight percent to less than 32 weight percent of
the additive, a detergent-dispersant system of less than 60 percent weight percent
of the additive, a zinc dithiophosphate additive present in the amount in the range
of at from least 0.8 weight percent to less than 8.0 weight percent of the additive,
a non-corrosive ashless sulfur additive present in the amount in the range of from
at 0.4 to less than 16.0 weight percent of the additive.
[0011] A method of obtain a favorable lubricating properties is disclosed. This method,
comprises obtaining a composition comprising a lubricating oil basestock, an organic
boron containing additive of at least 0.01 and less than 8 weight percent of the composition,
a dispersant-detergent-inhibitor system of less than 15 percent weight percent of
the composition, zinc dithiophosphate additive of at least 0.2 weight percent of the
composition and less than 2.0 weight percent of the composition, a non corrosive ashless
sulfur additive of at 0.1 and less than 4.0 weight percent of the composition. The
formulated oil composition having at least 100 and less than 630 PPM phosphorus, at
least 1,000 PPM and less than 3,000 PPM sulfur, and at least 105 PPM and less than
710 PPM zinc, at least 80 PPM and less than 45.0 PPM boron.
DETAILED DESCRIPTION OF THE INVENTION
[0012] This invention relates to engine lubricants formulated with unique functional fluids
and/or additives to achieve performance improvements. One embodiment is a low SAP
engine lubricant composition comprising combinations of organic borates, non-corrosive
sulfur compounds, optional high levels of ashless antioxidants, and low levels of
ZnDTP to achieve high level of performance equal to or better than using high level
of ZnDTP alone. In one embodiment, component synergy is built upon a variety of functionalities
to achieve well balanced performance features. In a preferred embodiment, these performance
features favorably exceed engine oils formulated with high levels of zinc dithiophosphates
and metallic detergents.
[0013] In a second embodiment, the lubricating oils maintain low frictional properties of
film under various operating conditions. This embodiment favorably maintains sufficiently
high film thickness at high operating temperatures to provide a minimum lubricant
film to protect against wear at a variety of temperatures.
[0014] In a third embodiment, the lubricating oil maintains cleanliness over the entire
range of operating conditions while reducing wear to a minimum. In a fourth embodiment,
the lubricating oil provides favorable oxidation and corrosion control, under the
most severe operating conditions.
[0015] It has been discovered that non-corrosive, organic sulfur compounds when blended
with high levels of organic borates, and low level of zinc dithiophosphates provide
substantial property benefits. In a preferred embodiment, high levels of ashless antioxidants
are added to the compounds to achieve even more favorable property benefits. These
benefits include but are not limited to reductions in wear, corrosion, and increases
in oil induction temperature or time (OIT) during oxidative conditions that result
in potentially significant improvements in engine oil service life and durability
with excellent overall performance benefits. In an additional embodiment, these benefits
can be achieved without deleterious effects such as instability, undesirable high
viscosity, deposits and the like, when the additives are added to lubricating oils.
This new engine oil technology is based on an advanced anti-wear, anti-friction and
antioxidant system, in combination of some typical, contemporary dispersants, ashless
antioxidants, detergents, defoamants and other additives including contemporary DI
additive packages. These additives enhance anti-wear, anti-oxidation and anti-corrosion
performance.
[0016] Persons skilled in the art with the benefit of the disclosure herein will recognize
the ability to include additives that favorably enhances lubricant performance including
anti-friction, anti-oxidation and anti-wear performance while successfully meeting
the stringent wear, oxidation and cleanliness performance requirements in modem engines.
Examples of suitable additives include but are not limited to contemporary zinc dithiophosphates
in low levels, borated or non-borated dispersants, phenolic and aminic ashless anti-oxidants,
high and low levels of metal detergents, molybdenum or organic friction modifiers,
defoamants, seal swell additives, pour point depressants including contemporary DDI
additive packages, and any combination thereof.
[0017] The preferred organic borates are borated hydroxyl esters, such as borated glycerol
mono-oleate (GMO), borated glycerol di-oleate (GDO), borated glycerol tri-oleate (GTO),
borated glycerol mono-cocoate (GMC), borated mono-talloate (GMT), borated glycerol
mono-sorbitate (GMS), borated polyol esters with pendant hydroxyl groups, such as
borated pentaerythritol di-C8 ester, and any combination thereof. Short chain tri-hydroxyl
orthoborates may be used but are not desirable due to their relatively poor thermal/oxidative
stability properties when compared to borated hydroxyl esters. Borated dispersants
and borated detergents can be used as a source of boron. However, in order to achieve
best overall performance, specific organic borates, such as borated hydroxyl esters
are more preferable.
[0018] The non-corrosive sulfur compounds are chosen from the group consisting of ashless
dithiocarbamates. Examples of ashless dithiocarbamates are Vanlube 7723™ and Vanlube
981. A prerequisite to the selection of sulfur additives is that they all need to
meet copper corrosion requirements according to ASTM (D130) and low temperature storage
compatibility tests.
[0019] The anti-corrosion performance can be judged by the copper corrosion test ASTDM D130
under normal conditions. For ASTDM test D130-6 normal conditions are at 121 °C (250
degrees Fahrenheit) at 3 hours. For ASTDM test D130-8, normal conditions are set at
99°C (210 degrees Fahrenheit) for 6 hours with percent water, as well as a more severe
condition at
121°C (250 degrees Fahrenheit) for 24 hours. For purposes of this invention, non-corrosive
sulfur shall be defined as any sulfur that provides a performance classification of
2B or better under the ASTM D-130 Copper Corrosion Test.
[0020] Dibenzyl disulfide was deficient in a severe copper corrosion test at degrees Fahrenheit
for 24 hours and 2,2'-dipyridyl disulfide has poor low temperature compatibility in
engine oils. Therefore, both additives are deemed less favorable, despite of their
strong EP performance. Sulfur additives containing a small portion of polysulfides
(tri-sulfide/tetra-sulfide and higher order of polysulfides) are still acceptable
providing that they could meet the copper corrosion requirements.
[0021] The preferred ashless antioxidants are hindered phenols and arylamines. Typical examples
are butylated/octylated/styrenated/nonylated/ dodecylated diphenylamines, 4,4'-methylene
bis-(2,6-di-tert-butylphenol), 2,6-di-tert-butyl-p-cresol, octylated phenyl-alpha-naphthylamine,
alkyl ester of 3,5-di-tert-butyl-4-hydroxy-phenyl propionic acid, and many others.
Sulfur-containing antioxidants, such as sulfur linked hindered phenols and thiol esters
can also be used.
[0022] Suitable dispersants include borated and non-borated succinimides, succinic acid-esters
and amides, alkylphenol-polyamine coupled Mannich adducts, other related components
and any combination thereof. In some embodiments, it can often be advantageous to
use mixtures of such above described dispersants and other related dispersants. Examples
include additives that are borated, those that are primarily of higher molecular weight,
those that consist of primarily mono-succinimide, bis-succinimide, or mixtures of
above, those made with different amines, those that are end-capped, dispersants wherein
the back-bone is derived from polymerization of branched olefins such as polyisobutylene
or from polymers such as other polyolefins other than polyisobutylene, such as ethylene,
propylene, butene, similar dispersants and any combination thereof. The averaged molecular
weight of the hydrocarbon backbone of most dispersants, including polyisobutylene,
is in the range from 1000 to 6000, preferably from 1500 to 3000 and most preferably
around 2200.
[0023] Suitable detergents include but are not limited to calcium phenates, calcium sulfonates,
calcium salicylates, magnesium phenates, magnesium sulfonates, magnesium salicylates,
metal carbonates, related components including borated detergents, and any combination
thereof. The detergents can be neutral, mildly overbased, or highly overbased. The
amount of detergents usually contributes a total base number (TBN) in a range from
1 to 9 for the formulated lubricant composition. Metal detergents have been chosen
from alkali or alkaline earth calcium or magnesium phenates, sulfonates, salicylates,
carbonates and similar components.
[0024] Antioxidants have been chosen from hindered phenols, arylamines, dihydroquinolines,
phosphates, thiol/thiolester/disulfide/trisulfide, low sulfur peroxide decomposers
and other related components. These additives are rich in sulfur, phosphorus and/or
ash content as they form strong chemical films to the metal surfaces and thus need
to be used in limited amount in reduced sulfur, ash and phosphorous lubricating oils.
[0025] Inhibitors and antirust additives may be used as needed. Seal swell control components
and defoamants may be used with the mixtures of this invention. Various friction modifiers
may also be utilized. Examples include but are not limited to amines, alcohols, esters,
diols, triols, polyols, fatty amides, various molybdenum phosphorodithioates (MoDTP),
molybdenum dithiocarbamates (MoDTC), sulfur/phosphorus free organic molybdenum components,
molybdenum trinuclear components, and any combination thereof.
[0026] In a preferred embodiment, this new synergistic combination has significantly improved
these critical performance parameters while maintaining excellent compatibility to
exhaust after-treatment devices. This embodiment comprises a novel anti-wear, friction
reduction and antioxidant system consisting of organic borates, non-corrosive sulfur
additives, high level of ashless antioxidants and low levels of zinc dithiophosphates.
More specifically, this formulated engine oil embodiment comprises about 100 to 630
ppm phosphorus, and about 0.1 to 0.3 wt% sulfur and from about 80 to 450 ppm boron,
and about 0.5 to 3.0 wt% ashless antioxidants such as total amounts of hindered phenols
and arylamines.
[0027] These components can be used with a variety of base stocks, including group I, II,
III, IV, and V, and gas-to-liquids ("GTL") as well as a variety of mixtures thereof.
However, due to other performance requirements including volatility, stability, viscometrics,
and cleanliness feature, premium engine oils prefer to use group II and higher ("Group
II+") base oils to ensure that they can achieve desirable overall performance levels
as well as maximizing the full potential of the unique synergies among additives.
Additional significant synergies were identified among alkylated aromatics and Group
II+ high performance base stocks including Group II, III, IV, V, VI or GTL base stocks.
[0028] Groups I, II, III, IV and V are broad categories of base oil stocks developed and
defined by the American Petroleum Institute (API Publication 1509;
www.API.org) to create guidelines for lubricant base oils. Group I base stocks generally have
a viscosity index of between about 80 to 120 and contain greater than about 0.03%
sulfur and/or less than about 90% saturates. Group II base stocks generally have a
viscosity index of between about 80 to 120, and contain less than or equal to about
0.03% sulfur and greater than or equal to about 90% saturates. Group III stock generally
has a viscosity index greater than about 120 and contains less than or equal to about
0.03 % sulfur and greater than about 90% saturates. Group IV includes polyalphaolefins
(PAO). Group V base stocks include base stocks not included in Groups I-IV. Table
1 summarizes properties of each of these five groups.
Table 1: Base Stock Properties
| |
Saturates |
Sulfur |
Viscosity Index |
| Group I |
< 90% and/or |
> 0.03% and |
≥ 80 and < 120 |
| Group II |
≥ 90% and |
≤ 0.03% and |
≥ 80 and < 120 |
| Group III |
≥ 90% and |
≤ 0.03% and |
≥ 120 |
| Group IV |
Polyalphaolefins (PAO) |
| Group V |
All other base oil stocks not included in Groups I, II, III, or IV |
[0029] Base stocks having a high paraffinic/naphthenic and saturation nature of greater
than 90 weight percent can often be used advantageously in certain embodiments. Such
base stocks include Group II and/or Group III hydroprocessed or hydrocracked base
stocks, or their synthetic counterparts such as polyalphaolefin oils, GTL or similar
base oils or mixtures of similar base oils.
[0030] In a preferred embodiment, at least about 20 percent of the total composition should
consist of such Group II or Group III base stocks or GTL, with at least about 30 percent
being preferable, and more than about 80 percent on being most preferable. Gas to
liquid base stocks can also be preferentially used with the components of this invention
as a portion or all of the base stocks used to formulate the finished lubricant. We
have discovered, favorable improvement when the components of this invention are added
to lubricating systems comprising primarily Group II, Group III and/or GTL base stocks
compared to lesser quantities of alternate fluids.
[0031] GTL materials are materials that are derived via one or more synthesis, combination,
transformation, rearrangement, and/or degradation/deconstructive processes from gaseous
carbon-containing compounds, hydrogen-containing compounds, and/or elements as feedstocks
such as hydrogen, carbon dioxide, carbon monoxide, water, methane, ethane, ethylene,
acetylene, propane, propylene, propyne, butane, butylenes, and butynes. GTL base stocks
and base oils are GTL materials of lubricating viscosity that are generally derived
from hydrocarbons, for example waxy synthesized hydrocarbons, that are themselves
derived from simpler gaseous carbon-containing compounds, hydrogen-containing compounds
and/or elements as feedstocks. GTL base stock(s) include oils boiling in the lube
oil boiling range separated/fractionated from GTL materials such as by, for example,
distillation or thermal diffusion, and subsequently subjected to well-known catalytic
or solvent dewaxing processes to produce lube oils of reduced/low pour point; wax
isomerates, comprising, for example, hydroisomerized or isodewaxed synthesized hydrocarbons;
hydroisomerized or isodewaxed Fischer-Tropsch ("F-T") material (i.e., hydrocarbons,
waxy hydrocarbons, waxes and possible analogous oxygenates); preferably hydroisomerized
or isodewaxed F-T hydrocarbons or hydroisomerized or isodewaxed F-T waxes, hydroisomerized
or isodewaxed synthesized waxes, or mixtures thereof.
[0032] GTL base stock(s) derived from GTL materials, especially, hydroisomerized/isodewaxed
F-T material derived base stock(s), and other hydroisomerized/isodewaxed wax derived
base stock(s) are characterized typically as having kinematic viscosities at 100°C
of from about 2 mm
2/s to about 50 mm
2/s, preferably from about 3 mm
2/s to about 50 mm
2/s, more preferably from about 3.5 mm
2/s to about 30 mm
2/s, as exemplified by a GTL base stock derived by the isodewaxing of F-T wax, which
has a kinematic viscosity of about 4 mm
2/s at 100°C and a viscosity index of about 130 or greater. The term GTL base oil/base
stock and/or wax isomerate base oil/base stock as used herein and in the claims is
to be understood as embracing individual fractions of GTL base stock/base oil or wax
isomerate base stock/base oil as recovered in the production process, mixtures of
two or more GTL base stocks/base oil fractions and/or wax isomerate base stocks/base
oil fractions, as well as mixtures of one or two or more low viscosity GTL base stock(s)/base
oil fraction(s) and/or wax isomerate base stock(s)/base oil fraction(s) with one,
two or more high viscosity GTL base stock(s)/base oil fraction(s) and/or wax isomerate
base stock(s)/base oil fraction(s) to produce a dumbbell blend wherein the blend exhibits
a viscosity within the aforesaid recited range. Reference herein to Kinematic viscosity
refers to a measurement made by ASTM method D445.
[0033] GTL base stocks and base oils derived from GTL materials, especially hydroisomerized/isodewaxed
F-T material derived base stock(s), and other hydroisomerized/isodewaxed wax-derived
base stock(s), such as wax hydroisomerates/isodewaxates, which can be used as base
stock components of this invention are further characterized typically as having pour
points of about -5°C or lower, preferably about -10°C or lower, more preferably about
-15°C or lower, still more preferably about -20°C or lower, and under some conditions
may have advantageous pour points of about -25°C or lower, with useful pour points
of about -30°C to about -40°C or lower. If necessary, a separate dewaxing step may
be practiced to achieve the desired pour point. References herein to pour point refer
to measurement made by ASTM D97 and similar automated versions.
[0034] The GTL base stock(s) derived from GTL materials, especially hydroisomerized/isodewaxed
F-T material derived base stock(s), and other hydroisomerized/isodewaxed wax-derived
base stock(s) which are base stock components which can be used in this invention
are also characterized typically as having viscosity indices of 80 or greater, preferably
100 or greater, and more preferably 120 or greater. Additionally, in certain particular
instances, viscosity index of these base stocks may be preferably 130 or greater,
more preferably 135 or greater, and even more preferably 140 or greater. For example,
GTL base stock(s) that derive from GTL materials preferably F-T materials especially
F-T wax generally have a viscosity index of 130 or greater. References herein to viscosity
index refer to ASTM method D2270.
[0035] In addition, the GTL base stock(s) are typically highly paraffinic of greater than
90 percent saturates), and may contain mixtures of monocycloparaffins and multicycloparaffins
in combination with non-cyclic isoparaffins. The ratio of the naphthenic (i.e., cycloparaffin)
content in such combinations varies with the catalyst and temperature used. Further,
GTL base stocks and base oils typically have very low sulfur and nitrogen content,
generally containing less than about 10 ppm, and more typically less than about 5
ppm of each of these elements. The sulfur and nitrogen content of GTL base stock and
base oil obtained by the hydroisomerization/isodewaxing of F-T material, especially
F-T wax is essentially nil.
[0036] In a preferred embodiment, the GTL base stock(s) comprises paraffinic materials that
consist predominantly of non-cyclic isoparaffins and only minor amounts of cycloparaffins.
These GTL base stock(s) typically comprise paraffinic materials that consist of greater
than 60 wt% non-cyclic isoparaffins, preferably greater than 80 wt% non-cyclic isoparaffins,
more preferably greater than 85 wt% non-cyclic isoparaffins, and most preferably greater
than 90 wt% non-cyclic isoparaffins.
[0037] Useful compositions of GTL base stock(s), hydroisomerized or isodewaxed F-T material
derived base stock(s), and wax-derived hydroisomerized/isodewaxed base stock(s), such
as wax isomerates/isodewaxates, are recited in
U.S. Pat. Nos. 6,080,301;
6,090,989, and
6,165,949 for example.
[0038] The principle advantage of one embodiment of this invention is the unique synergistic
combination of organic borates, non-corrosive sulfur additives in the presence of
low level zinc dithiophosphates and high level of ashless antioxidants that provides
favorable oxidation, corrosion stability, and more importantly, anti-wear performance.
These favorable performance levels can be achieved while reducing the levels of sulfur,
phosphorus and zinc in the engine oil formulations compared to the typical engine
oil used today.
[0039] In one embodiment, the general formulation of the low SAP engine oil is summarized
in Table 2. In this table and throughout the application weight percent is intended
to be active ingredient weight percent of the entire composition unless otherwise
stated.
Table 2
| Component Type |
Wt% |
Elements in Formulated Oils (ppm) + Other Restrictions |
| Organic-containing boron additive |
0.1 - 8.0% |
80 to 450 PPM boron |
| Zinc dithiophosphate additive |
0.2 - 2.0% |
100 to 530 PPM phosophorous and 105 to 710 PPM zinc |
| Dispersant-detergent-inhibitor system |
<15.0% |
|
| Non-corrosive ashless sulfur additive |
0.1 -4.0% |
1,000 to 3,000 PPM sulfur |
| Ashless antioxidants |
0.5 -3.0% |
|
EXAMPLES
[0040] Table 3 illustrates low temperature stabilities for different ashless antiwear additives
for low phosphorous lubricant oils with a phosphorous level of 0.05 weight percent
of the composition. Table 3 illustrates various embodiments for two reference base
oils formulations. Both base Reference oils A and B are formulated with the premium
Group III base oils.
Table 3
| Entry |
|
1 |
2 |
3 |
4 |
5 |
6 |
7 |
| |
|
Reference oil A |
Comparative oil 1 |
Comparative oil 2 |
Comparative oil 3 |
Comparative oil 4 |
Reference oil B |
Comparative oil 5 |
| |
|
|
|
|
|
|
|
RN 4717 |
| Ashless AW additive |
|
|
0.2%Ald-4 |
0.3%Ald-4 |
0.2%Ald-2 |
0.3%Ald-2 |
25%Dibenzyl |
.25%Dibenzyl |
| |
|
|
S2-pyridine |
S2-pyridine |
S2-pyridine |
S2-pyridine |
|
Disulfide |
| |
|
0.05% P |
0.05% P |
0.05% P |
0.05% P |
0.05% P |
(0.05% P) |
(0.05% P) |
| |
|
|
|
|
|
|
|
|
| Solubility |
|
C&B |
Dropout |
Dropout |
C&B |
C&B |
C&B |
C&B |
| Appearance |
|
|
at 5C |
At 5C |
|
|
|
|
| |
|
|
|
|
|
|
|
|
| Cu Corrosion (D130-6) |
3 hrs/121°C (250°F) |
|
|
|
|
|
1A |
1A |
| Cu Corrosion (D130-8) |
3 hrs/99°C (210°F)/ H2O |
2C |
1B |
1B |
2B |
2C |
1B |
1B |
| Cu Corrosion (D130-9) |
24 hrs/121°C (250°F) |
1A |
2A |
2A |
3A |
4A |
1A |
4A |
| |
|
|
|
|
|
|
|
|
| PDSC (Ramp 10°C/min) |
Onset T (°C) |
246.7 |
239.6 |
245 |
242.7 |
238.8 |
229.7 |
228.5 |
| 288° C, 16hrs |
|
|
|
|
|
|
|
|
| Tube Rating (1 = Clean) |
|
3 |
6 |
6.9 |
4.5 |
5.5 |
3.8 |
3.3 |
| 4 Ball Wear (D4172) |
WSD (mm) |
|
|
|
|
|
0.6 |
0.6 |
| 40Kg/1800r pm/30min./ 93°C 200°F |
K Factor |
|
|
|
|
|
7 |
6.2 |
| |
|
|
Aldrithiol-4 |
4,4'-dipyridyl |
Disulfide |
[2645-22-9] |
|
|
| 4 Ball EP (D2783) |
LNS (Kg) |
|
Aldrithiol-2 |
2,2'-dipyridyl |
Disulfide |
[2127-03-9] |
80 |
80 |
| 30°C/10sec. /1760rpm |
Weld Ld (Kg) |
|
|
|
|
|
200 |
200 |
| |
LWI |
|
|
|
|
|
34.5 |
35.2 |
| |
|
|
|
|
|
|
|
|
| HFRR |
Ave. Friction |
|
|
|
|
|
0.147 |
0.107 |
| 0.7Kg/60Hz /0.5mm/ |
% Ave. film |
|
|
|
|
|
12.3 |
10.7 |
| 60min./75° °C |
Scar X/Y (mm) |
|
|
|
|
|
0.3/0.77 |
0.30/0.73 |
| |
Calc. Sc. Area |
|
|
|
|
|
0.181 |
0.173 |
[0041] Now referring to Table 3, comparative oils 1, 2, 3 and 4 are variations of reference
oil A. The formulation for reference oil A is disclosed in Table 4.
Table 4
| |
Descriptions |
Low ash engine oil |
| Blend Code |
|
4866XNP005-D |
| Batch Number |
|
1 |
| Additive Sytem 1 |
Antioxidants |
2 |
| Additive System 2 |
Detergents/dispersants |
9.25 |
| Additive System 3 |
Viscosity modifiers |
14 |
| Additive System 4 |
Other performance additives |
0.3 |
| Base oil System |
Group III |
Balance |
| |
|
BASELINE |
| D 130 8 |
Corrosion of Cu by Petroleum |
2C |
| D 130 9 250F / 24hrs |
Corrosion of Cu by Petroleum |
1A |
| D 445 5 KV at 100C, CST |
Kinematic Viscosity @100 C |
9.868 |
| D5293 6 AppVis CCS -30, CP |
App. Viscosity @ Low Temp |
4400 |
| D6443 MAGNESIUM, WT% |
Add Metals in Lubes |
0.0469 |
| D6443 SULFUR, WT% |
Add Metals in Lubes |
0.1825 |
| D6443 PHOSPHORUS, WT% |
Add Metals in Lubes |
0.0476 |
| D6443 CALCIUM, WT% |
Add Metals in Lubes |
0.0329 |
| D6443 CHLORINE, WT% |
Add Metals in Lubes |
0.0095 |
| D6443 COPPER, WT% |
Add Metals in Lubes |
<0.0020000001 |
| D6443 ZINC, WT% |
Add Metals in Lubes |
0.0554 |
[0042] Again referring to table 3, comparative oil 5 is a variations of reference oil B.
The formulation for reference oil B is disclosed in Table 5.

[0043] Table 3 also illustrates copper corrosion test from the ASTM D-130 method. Table
6 illustrates the various classifications from the ASTDM Copper Corrosion test. As
shown in table 6, Classifications 1A, 1B, 2A, and 2B are the non-corrosive preferred
classifications with classifications 2C, 2D, 2,E, 3A, 3B, 4A, 4B, and 4C being the
non preferred classifications.
Table 6: ASTM D-130 Copper Corrosion Tests
| Classification |
Designation |
Description |
Corrosion Comment |
| |
|
|
|
| Freshly polished strip |
- |
- |
Non-corrosive, preferred |
| 1A |
Slightly tarnish |
Light orange, almost the same as freshly pol. Strip |
Non-corrosive, preferred |
| 1B |
Slightly tarnish |
Dark orange |
Non-corrosive, preferred |
| 2A |
Moderate tarnish |
Claret red |
Non-corrosive, preferred |
| 2B |
Moderate tarnish |
Lavender |
Non-corrosive, preferred |
| 2C |
Moderate tarnish |
Multicolored with lavender blue or silver |
Not preferred |
| 2D |
Moderate tarnish |
Silvery |
Not preferred |
| 2E |
Moderate tarnish |
Brassy or gold |
Not preferred |
| 3A |
Dark tarnish |
Magenta overcast on brassy strip |
Not preferred |
| 3B |
Dark tarnish |
Multicolored with red and green, but no gray |
Not preferred |
| 4A |
Corrosion |
Transparent black, dark gray or brown with green |
Not preferred |
| 4B |
Corrosion |
Green barely showing |
Not preferred |
| 4C |
Corrosion |
Graphite or lusterless black glassy or jet black |
Not preferred |
[0044] As shown in columns 2 and 3 of table 3, very poor low temperature stability, labeled
as solubility appearance is observed when 0.2 to 0.3% of Aldrithiol-4 was respectively
added to the low phosphorous reference A base oil formulation in column 1. This poor
oil compatibility issue correlates well with the poor hot tube deposit test results.
As shown in columns 4 and 5 adding 0.2 and 0.3% of Aldrithiol-2 improves the oil compatibility
but the copper corrosion becomes unacceptable in columns 4 and 5.
[0045] A similar evaluation was conducted when 0.25% dibenzyl disulfide described in comparative
oil 5 is added to reference oil B base formulation as described in table 3. In this
example, the 4-Ball wear and EP performance improves slightly, and the average friction
and calculated wear scar area in High Frequency Reciprocating Rig (HFRR) reduces significantly
comparing reference oil B with comparative oil 5. However, the copper corrosion at
250 °F for the 24 hour test conditions remains poor as shown by a 4A rating for comparative
oil 5.
[0046] Now referring to table 6, any ratings in classification categories 2C-2E, 3 and 4
are not preferred as they can cause darkening and discoloration of the copper coupons
that strongly indicate corrosive or near corrosive behavior. To achieve the additive
synergy embodiment described in this invention, a very stringent preferred range is
established for defining non-corrosive sulfur additives. Accordingly, dibenzyl disulfide
and Aldrithiol-2 are not preferred due to their corrosive sulfur species and thus
not recommended for low SAP engine oils.
[0047] Reference oil B is a ZnDTP free blend developed so different amounts of ZnDTP as
well as other non-corrosive organic sulfur additives can be added to show comparative
performance results. The base formulation is formulated with Group III base oils with
a minimum of 120 viscosity index, a typical pour point of -15°C, a typical Noack of
15 and a typical sulfur of 10 ppm with a miximum sulfur content less than 30 ppm.
Similarly, the base engine oil formulated is also formulated with GTL oils with a
minimum of 135 viscosity index, a typical pour point of -17°C and a typical sulfur
of less than 1 ppm.
[0048] Table 7, illustrates that very good oxidation/corrosion control can be achieved with
combinations of non-corrosive sulfur additives, borated dispersants, high level of
ashless antioxidants and low level of zinc dithiophosphates in a low Phosphorus engine
oil. Columns one and two represent reference oils C and D and Columns 3, 4 and 5 represent
respectively comparative oils 6, 7, and 8 which are variation of reference oil D.
Reference oil C is a low SAP group III base oil with 0.1 weight percent phosphorous.
Whereas, reference oil D and example comparative oils 6, 7, and 8 are Group III low
SAP base oils with 0.05 weight percent phosphorous. Slight variations in the formulations
are also documented in Table 7.
Table 7
| Entry |
|
1 |
2 |
3 |
4 |
5 |
| |
|
Reference oil C |
Reference oil D |
Comparative oil 6 Ashless DTC |
Comparative oil 7 Sulfur ester |
Comparative oil 8 DTC/Sulfur |
| ZnDTP |
|
1% |
0.50% |
0.50% |
0.50% |
0.50% |
| Ashless AW additive |
|
|
|
.25%VL981 |
.5%RC-2411 |
.25%VL981 |
| Ashless AW additive |
|
|
|
|
|
.25%RC-2515 |
| Borated Dispersant and Ashless Antioxidant |
|
9.5% |
9.5% |
9.5% |
9.5% |
9.5% |
| Low ash/S/P Gp III |
Estimate by theory |
(0.10% P) |
(0.05% P) |
(0.05% P) |
(0.05% P) |
(0.05% P) |
| |
|
|
|
|
|
|
| Solubility |
|
Clear and bright |
Clear and bright |
Clear and bright |
Clear and bright |
Clear and bright |
| Appearance |
|
|
|
|
|
|
| 4 Ball Wear (D4172) |
WSD (mm) |
0.59 |
0.62 |
0.57 |
0.57 |
0.53 |
| 40Kg/1800rpm/.5 hr/93°C(200F) |
K Factor |
5.7 |
7.0 |
5.0 |
4.8 |
3.7 |
| 4 Ball EP (D2783) |
LNS (Kg) |
80 |
80 |
80 |
100 |
100 |
| 30°C/10sec./1760rpm |
Weld Ld (Kg) |
200 |
200 |
200 |
200 |
200 |
| |
LWI |
35.1 |
34.5 |
41.5 |
41.5 |
41.8 |
| Cu Corrosion (D130-6) |
3 hrs/250F |
1A |
1A |
1A |
1A |
1A |
| Cu Corrosion (D130-8) |
3 hrs/210F/H2O |
1A |
1B |
1B |
1B |
1A |
| Cu Corrosion (D130-9) |
24 hrs/250F |
1A |
1A |
1B |
1B |
1B |
| PDSC (Ramp 10°C/min) |
Onset T (°C) |
232 |
229.7 |
233.6 |
237.6 |
237.7 |
| Hot Tube Test |
|
|
|
|
|
|
| (288C/16hr) |
|
|
|
|
|
|
| |
|
3.5 |
3.8 |
3 |
2.8 |
3.3 |
| HFRR |
Ave. Friction |
0.139 |
0.147 |
0.118 |
0.105 |
0.121 |
| 0.7Kg/60Hz/0.5mm/ 60min./75°C |
Calc. Sc. Area |
0.174 |
0.181 |
0.173 |
0.173 |
0.154 |
| |
|
|
|
|
|
|
| TBN |
D2896 |
4.27 |
4.23 |
4.14 |
4.04 |
4.23 |
| Sulfated Ash (wt%) |
D874 |
0.53 |
0.38 |
0.38 |
0.32 |
0.38 |
| Boron (wt%) |
D5185 |
0.017 |
0.017 |
0.017 |
0.017 |
0.017 |
| Phosphorus (wt%) |
D6443 |
0.1003 |
0.0507 |
0.0488 |
0.0482 |
0.0494 |
| Zinc (wt%) |
D6443 |
0.1118 |
0.0577 |
0.0573 |
0.0564 |
0.0569 |
| Calcium (wt%) |
D6443 |
0.0329 |
0.0332 |
0.0331 |
0.0328 |
0.0327 |
| Magnesium (wt%) |
D6443 |
0.0595 |
0.0496 |
0.0507 |
0.0505 |
0.0479 |
| Copper (wt%) |
D6443 |
<0.002 |
<0.002 |
<0.002 |
<0.002 |
<0.002 |
| Chlorine (wt%) |
D6443 |
0.0047 |
0.0049 |
0.0052 |
0.0053 |
0.0049 |
| Sulfur (wt%) |
D6443 |
0.2799 |
0.1783 |
0.2109 |
0.2198 |
0.2526 |
| Pin-on-V Block |
|
|
Pass |
Pass |
Pass |
|
| 500Lb, 210 minutes |
Ave Scar (mm) |
|
0.432 |
0.418 |
0.387 |
|
[0049] The non-corrosive sulfur additives in comparative example embodiment oil 6 is an
ashless dithiocarbamates ("DTC") called Vanlube™981. Vanlube™981 is an experimental
additive avsailable from R.T. Vanderbilt Chemical Company. Comparative oils 7 and
8 are specific sulfurized ester/olefins with low sulfur content with or without DTC
as in comparative oils 7 and 8 and are respectively labeled RC-2411 and RC-2515. RC-2411
and RC-2515 are commercially available from Rhein Chemie Chemical Company] The good
corrosion control is evidenced by 1A to 2B copper corrosion ratings under various
conditions. The anti-oxidation performance of oils 6, 7, and 8 are slightly better
than reference oil D. These properties are evidenced by Pressurized Differential Scanning
Calorimetry ("PDSC") by about 4 to 8 degrees higher onset temperature. In the ramping
method of PDSC of 10 degrees Celsius per minute, the higher the onset temperature,
the better the resistance to oxidation. Generally, oxidation rates generally double
with about 10 degrees Celsius increase in temperature. Therefore, these results can
be translated into about 40 percent to 80 percent better in terms of control of viscosity
or acid number increases or any other comparable measurements for control of oxidation.
[0050] When non-corrosive sulfur additives were added as in comparative embodiment oils
6, 7 and 8, the 4-Ball wear and 4-Ball EP results are all consistently better than
the Reference oil D. A slight reduction in wear scar diameter of between 8 to 14 percent
can be observed for the ASTDM D4172 4-Ball wear conditions which translate into a
29 to 47 percent calculated reduction in wear volume shown as the K-factor. The last
non-seizure load ("LNS") and load-wear index ("LWI") are 21 to 25 percent better for
oils 6, 7, and 8 when compared to the performance of reference 4 in the 4-Ball EP
tests.
[0051] The HFRR data showed that those non-corrosive sulfur additives can help maintain
excellent frictional properties as well as wear reduction as evidenced by the lower
average coefficients of friction of between 18 to 29 and approximately 4 to 15 percent
smaller calculated scar area. Overall, example comparison oils 6, 7, and 8 formulated
with 0.05% phosphorus plus non-corrosive sulfur additives provide favorable performance
when compared to a typical engine oil, with full load of ZDDP as in the 1 weight percent
reference oil C. This demonstrates the strong synergistic effect exists of the various
embodiments of example oils 6, 7, and 8. All the additive components of examples 6,
7, and 8 are fully compatible with engine oils as evidenced by their clear and bright
appearance in storage over a period of several months. Table 7 demonstrates satisfactory
stability for oils containing non-corrosive sulfur additives. Lastly, the pin-on-.
V block shown as Falex wear test results correlate well with 4-Ball wear/EP results
indicating better wear control with comparative oils 6 and 7 versus Reference oil
D.
[0052] In Table 8, another low SAP oil was also evaluated. Comparative oil 9 is a low SAP
Group III base with a final composition of 0.025 weight percent phosphorous.
Table 8
| Entry |
|
1 |
2 |
3 |
4 |
| |
|
Base |
Reference E |
Reference F |
Comparative oil 9 DTC/S ester |
| ZnDTP |
Secondary ZDDP |
0% |
0.25% |
0.50% |
0.25% |
| Ashless AW additive |
|
|
|
|
.25%VL981 |
| |
|
|
|
|
.25%RC-2411 |
| Borated Dispersant and Ashless Antioxidant |
|
9.5% |
9.5% |
9.5% |
9.5% |
| Low ash/S/P Gp III |
|
(0% P) |
(0.025% P) |
(0.05% P) |
(0.025% P) |
| |
|
|
|
|
|
| Solubility Appearance |
|
C&B |
C&B |
C&B |
C&B |
| 4 Ball EP (D2783) |
LNS (Kg) |
50 |
63 |
80 |
80 |
| 30C/10sec./1760rpm |
Weld Ld (Kg) |
160 |
200 |
200 |
200 |
| |
LWI |
22.0 |
28.21 |
34.5 |
34.4 |
| Cu Corrosion (D130-6) |
3 hrs/250°F |
1B |
1B |
1A |
1B |
| Cu Corrosion (D130-8) |
3 hrs/99°C (210°F)/H2O |
3A |
1A |
1B |
1B |
| HFRR |
Ave. Friction |
0.144 |
0.127 |
0.147 |
0.126 |
| 0.7Kg/60Hz/0.5mm/ 60min./75°C |
Calc. Sc. Area |
0.211 |
0.173 |
0.181 |
0.173 |
| |
|
|
|
|
|
| TBN |
D2896 |
4.12 |
5.45 |
4.23 |
4.52 |
| Sulfated Ash (wt%) |
D874 |
0.32 |
0.33 |
0.38 |
0.33 |
| Boron (wt%) |
D5185 |
0.017 |
0.017 |
0.017 |
0.017 |
| Phosphorus (wt%) |
D6443 |
<0.002 |
0.0244 |
0.0507 |
0.0258 |
| Zinc (wt%) |
D6443 |
<0.002 |
0.0287 |
0.0577 |
0.03 |
| Calcium (wt%) |
D6443 |
0.4859 |
0.0331 |
0.0332 |
0.0323 |
| Magnesium (wt%) |
D6443 |
0.0034 |
0.0501 |
0.0496 |
0.0508 |
| Copper (wt%) |
D6443 |
<0.002 |
<0.002 |
<0.002 |
<0.002 |
| Chlorine (wt%) |
D6443 |
0.0055 |
0.0048 |
0.0049 |
0.0049 |
| Sulfur (wt%) |
D6443 |
0.072 |
0.124 |
0.1783 |
0.1849 |
[0053] Equivalent average friction coefficients and calculated wear scar area were observed
in HFRR tests, but much improved last non-seizure (LNS) load and load-wear index (LWI)
were found in 4-Ball EP test when comparative oil 9 is compared to Reference oil E.
Actually, the 4-Ball EP performance of comparative oil D is almost equivalent to that
of Reference F where twice the amount of ZDDP is used as shown by a final phosphorus
weight percent of 0.05. Although Reference oil E has strong 4-Ball EP performance,
the HFRR data are not as good as comparative oil 9 and Reference oil E. This data
clearly indicates that too much ZDDP can be antagonistic to the frictional property.
The base formulation, shown as base in column of 1 of table 8 was also used to blend
oils in Tables 6 and 7 and is fully described in Table 5 for reference.
[0054] Table 9 illustrates the evaluation of non-corrosive sulfur additives in low SAP commercial
vehicle lubricants ("CVL"). Table 9 is formulated with a low SAP base oil with no
phosphorous.
Table 9
| Entry |
|
1 |
2 |
3 |
4 |
| Commercial Engine Oil |
|
Reference Oil G |
Comparative oil 10 Ashless DTC |
Comparative oil 11 Borated GMO |
Comparative oil 12 DTC + B-GMO |
| ZnDTP |
Secondary ZDDP |
0.30% |
0.30% |
0.30% |
0.30% |
| Ashless Antiwear |
|
|
0.3% VL 981 |
|
0.3% VL 981 |
| Ashless Friction Modifier |
|
|
|
0.5% B-GMO |
0.5% B-GMO |
| Borated Dispersants and |
|
9.71% |
9.71% |
9.71% |
9.71% |
| Antioxidants |
|
|
|
|
|
| Low ash/S/P |
|
(0.03% P) |
(0.03% P) |
(0.03% P) |
(0.03% P) |
| |
|
|
|
|
|
| Solubility Appearance |
|
C&B |
C&B |
C&B |
C&B |
| 4 Ball Wear |
WSD (mm) |
0.61 |
0.52 |
0.48 |
0.47 |
| 40Kg/1200rpm/60min./93 °C (200°F) |
K Factor |
4.86 |
2.36 |
1.71 |
1.44 |
| 4 Ball Wear |
WSD (mm) |
0.41 |
0.40 |
0.33 |
0.40 |
| 40Kg/600rpm/30min./93°C (200°F) |
K Factor |
2.67 |
2.46 |
0.57 |
2.46 |
| 4 Ball EP (D2783) |
LNS (Kg) |
80 |
100 |
80 |
80 |
| 30C/10sec./1760rpm |
Weld Ld (Kg) |
200 |
200 |
200 |
200 |
| |
LWI |
33.6 |
41.2 |
34.0 |
34.2 |
| Cu Corrosion (D130-6) |
3hrs/121°C (250°F) |
1A |
1A |
1A |
1B |
| Cu Corrosion (D130-8) |
3 hrs/99°C (210°F)/H2O |
1A |
1A |
1A |
1A |
| Cu Corrosion (D130-9) |
24 hrs/121°C (250°F) |
1B |
1B |
1B |
1B |
| TBN |
D2896 |
7.88 |
8.04 |
8 |
7.98 |
| Sulfated Ash (wt%) |
D874 |
0.76 |
0.79 |
0.77 |
0.77 |
| Phosphorus (wt%) |
D6443 |
0.0286 |
0.0287 |
0.0291 |
0.0285 |
| Zinc (wt%) |
|
0.0324 |
0.0326 |
0.0332 |
0.0325 |
| Calcium (wt%) |
|
0.1983 |
0.1986 |
0.1983 |
0.1967 |
| Magnesium (wt%) |
|
0.0038 |
0.0025 |
0.0024 |
0.0024 |
| Copper (wt%) |
|
<0.002 |
<0.002 |
<0.002 |
<0.002 |
| Chlorine (wt%) |
|
0.008 |
0.008 |
0.0076 |
0.0077 |
| Sulfur (wt%) |
|
0.2237 |
0.2663 |
0.2233 |
0.2645 |
[0055] The composition of the base formulation of Table 9 is listed in Table 10 As shown
in Table 10 and column 3 of Table 9, this base oil has no phosphorous. The base oil
system consists of about 50% Group III and roughly about 20% Group I base oils. All
oils containing ZDDP and other sulfur/boron additives in Table 9 and 11 are formulated
from the base formulation. Similarly, another base formulation is formulated with
GTL base oils. The base oil system consists of more than 50% GTL and less than 20%
Group I base oils.
Table 10
| |
Descriptions |
Commercial engine oil |
| Blend Code |
|
LSAP01-A |
| Batch Number |
ZnDTP free base blend |
1 |
| Base oil system |
Mixed Group I & III base oils |
Balanced |
| Additive system 1 |
Antioxidants |
0.5 |
| Additive system 2 |
Detergent/dispersants |
17.8 |
| Additive system 3 |
Viscosity modifiers |
9 |
| Additive system 4 |
Other performance additives |
1.2 |
[0056] Now referring to table 9, in example oil 10, a 0.3 weight percent of a non-corrosive
sulfur additive, in this example an ashless dithiocarbamate, is included in the engine
oil formulated with 0.03 weight percent phosphorus as shown by reference oil G. The
4-Ball wear performance resulted in 2 to 15 percent improvement in wear reduction
or wear scar diameter ("WSD") and 8 to 51 percent improvement in calculated wear volume
or K-factor. Comparative oils 11 and 12 illustrate the synergists effect of combining
borated GMO with borated dispersants.
[0057] Similarly, Table 11 illustrates the 4-Ball EP and Hot Tube performance of the combination
of 0.3 percent ZDDP and 0.3 percent of a non-corrosive sulfur additive for comparative
oil 13 versus the 0.6 percent ZDDP reference oil H. The total AW/EP additive treat
rate is the same 0.6 percent and the EP performance is about the same, but the Hot
Tube of Entry 4 is much better indicating a cleaner environment. The 4-Ball EP performance
of comparative oil 13 is stronger than reference oil I with reduced ZDDP at 0.3% and
the base oil in column 3 with 0% ZDDP.
Table 11
| Entry |
|
1 |
2 |
3 |
4 |
| Commercial Engine Oil |
|
Reference oil H |
Reference oil I |
Base |
Comparative oil 13 Ashless DTC |
| ZnDTP Ashless Antiwear |
|
0.60% |
0.30% |
0% |
0.30% 0.3% VL 981 |
| Ashless Friction Modifier |
|
|
|
|
|
| Borated Dispersants |
|
9.71% |
9.71% |
9.71% |
9.71% |
| Antioxidants |
|
|
|
|
|
| Low ash/S/P |
|
(0.06% P) |
(0.03% P) |
0%P |
(0.03% P) |
| |
|
|
|
|
|
| Solubility Appearance |
|
C&B |
C&B |
C&B |
C&B |
| 4 Ball EP (D2783) |
LNS (Kg) |
100 |
80 |
63 |
100 |
| 30C/10sec./1760rpm |
Weld Ld (Kg) |
200 |
200 |
160 |
200 |
| |
LWI |
41.5 |
33.6 |
26.5 |
41.2 |
| Cu Corrosion (D130-6) |
3 hrs/12.1°C (250F) |
1A |
1A |
1B |
1A |
| Cu Corrosion (D130-8) |
3 hrs/99°C (210F)/H2O |
1A |
1A |
1B |
1A |
| Cu Corrosion (D130-9) |
24 hrs/121 °C (250F) |
1A |
1B |
2A |
1B |
| Hot Tube Test (305C/16 hr) |
|
4.0 |
|
|
1.5 |
[0058] In summary, a new low SAP engine oil system has been discosvered based on very unique
combinations of non-corrosive sulfur additives, low level of ZDDP, borated components,
with preferably high level of ashless anti-oxidants. This formulation exhibits outstanding
and unexpected performance to modern engines. One embodiment of this discovery provides
an effective way to reduce the amount of ZDDP for contemporary engine oils while maintaining
excellent wear, oxidation and corrosion protection. This unique component synergism
concept is believed to be applicable to similar formulations containing low sulfur
base oils of less than 300 ppm, borated additives with borated hydroxyesters such
as borated GMO, and alternate organic borates such as borated dispersants, non-corrosive
sulfur additives, and preferably with ashless antioxidants.
1. A composition having at least 100 ppm and less than 630 ppm phosphorus, at least 105
ppm and less than 710 ppm zinc, at least 1,000 ppm and less than 3,000 ppm sulfur,
at least 80 ppm and less than 450 ppm boron, comprising:
a. a lubricating oil basestock;
b. from 0.01 to less than 8.0 weight percent of the composition of a organic boron
containing additive;
c. from 0.1 to less than 4.0 weight percent of the composition of a non-corrosive
ashless sulfur additive chosen from ashless dithiocarbamates;
d. from 0.2 weight percent to less than 2.0 weight percent of the composition of a
zinc dithiophospahte additive; and
e. less than 15 weight percent of the composition of a dispersant-detergent-inhibitor
system.
2. The composition of claim 1, wherein the base stock is chosen from the group consisting
of group II base stocks, group III base stocks, group IV base stocks, and group V
base stocks, gas-to-liquids base stocks, and any combination thereof.
3. The composition of claim 1, wherein the dispersant systems comprises additives chosen
from the group consisting of borated and non-borated succinimides, succinic acid-esters
and amides, alkylphenol-polyamine coupled Mannich adducts, and any combination thereof.
4. The composition of claim 1, further comprising a metal detergent system providing
a total base number (TBN) less than 9.
5. The composition of claim 4, having a TBN of less than 7.
6. The composition of claim 4, having a TBN of less than 5.
7. The composition of claim 1, further comprising a viscosity modifier additive.
8. The composition of claim 1, wherein the organic borate id a borated hydroxyl ester
chosen from the group consisting borated glycerol mono-oleate, borated glycerol di-oleate,
borated glycerol tri-oleate, borated glycerol mono-cocoate, borated mono-talloate,
borated glycerol mono-sorbitate, borated polyol esters and any combination thereof.
9. A lubricant additive system for a lubricant composition, comprising:
a. from 0.4 weight percent to less than 32 weight percent of the additive of an organic
boron containing additive;
b. from 0.8 weight percent to less than 8.0 weight percent of the additive of a zinc
dithiophospahte additive;
c. from at least 0.4 to less than 16.0 weight percent of the additive of a non-corrosive
ashless sulfur additive chosen from the group consisting of ashless dithiocarbamates;
and
d. les than 60 weight percent of the additive of a detergent-dispersant system
10. The lubricant additive of claim 9, further comprising an organic molybdenum additive.
11. The lubricant additive of claim 9, wherein the zinc dithiophosphate additive comprises
a primary alkyl alcohol derived, or a secondary alkyl alcohol derived zinc dithiophosphate
or a combination thereof.
12. Use of the composition according to claim 1 in an engine to achieve favorable anti-wear
measured according to the 4-Ball wear tests and oxidation measured by Pressurized
Differential Scanning Calorimetry.
13. Use of the composition according to claim 1 in an internal combustion engine.
1. Zusammensetzung mit mindestens 100 ppm und weniger als 630 ppm Phosphor, mindestens
105 ppm und weniger als 710 ppm Zink, mindestens 1000 ppm und weniger als 3000 ppm
Schwefel, mindestens 80 ppm und weniger als 450 ppm Bor, umfassend:
a. einen Schmieröl-Grundstock;
b. von 0,01 bis weniger als 8,0 Gew.-% der Zusammensetzung eines Additivs, das organisches
Bor enthält;
c. von 0,1 bis weniger als 4,0 Gew.-% der Zusammensetzung eines nicht-korrosiven,
aschefreien Schwefeladditivs, das aus aschefreien Dithiocarbamaten ausgewählt ist.
d. von 0,2 Gew.-% bis weniger als 2,0 Gew.-% der Zusammensetzung eines Zinkdithiophosphatadditivs
und
e. weniger als 15 Gew.-% der Zusammensetzung eines Dispergiermittel-Tensid-Inhibitorsystems.
2. Zusammensetzung nach Anspruch 1, wobei der Grundstock aus der Gruppe bestehend aus
Gruppe II Grundstöcken, Gruppe III Grundstöcken, Gruppe IV Grundstöcken, Gruppe V
Grundstöcken, Grundstöcke aus verflüssigten Gasen und irgendeiner Kombination davon
ausgewählt ist.
3. Zusammensetzung nach Anspruch 1, wobei das Dispergiermittelsystem Additive umfasst,
die aus der Gruppe bestehend aus borierten und nicht-borierten Succinimiden, Bernsteinsäureestern
und -amiden, Alkylphenol-Polyamin-gekoppelten Mannich-Addukten und irgendeiner Kombination
davon ausgewählt sind.
4. Zusammensetzung nach Anspruch 1, die ferner ein Metalltensidsystem umfasst, das eine
Gesamtbasenzahl (TBN) von weniger als 9 zur Verfügung stellt.
5. Zusammensetzung nach Anspruch 4 mit einer TBN von weniger als 7.
6. Zusammensetzung nach Anspruch 4 mit einer TBN von weniger als 5.
7. Zusammensetzung nach Anspruch 1, die ferner ein viskositätsmodifizierendes Additiv
umfasst.
8. Zusammensetzung nach Anspruch 1, wobei das organische Borat ein borierter Hydroxylester
ist, der aus der Gruppe bestehend aus boriertem Glycerinmonooleat, boriertem Glycerindioleat,
boriertem Glycerintrioleat, boriertem Glycerinmonococoat, boriertem Monotallowat,
boriertem Glycerinmonosorbitat, borierten Polyolestern und irgendeiner Kombination
davon ausgewählt ist.
9. Schmiermitteladditiv system für eine Schmiermittelzusammensetzung, umfassend:
a. von 0,4 Gew.-% bis weniger als 32 Gew.-% des Additivs eines Additivs, das organisches
Bor enthält;
b. von 0,8 Gew.-% bis weniger als 8,0 Gew.-% des Additivs eines Zinkdithiophosphatadditivs;
c. von mindestens 0,4 bis weniger als 16,0 Gew.-% des Additivs eines nicht-korrosiven,
aschefreien Schwefeladditivs, das aus der Gruppe bestehend aus aschefreien Dithiocarbamaten
ausgewählt ist;
d. weniger als 60 Gew.-% des Additivs eines Dispergiermittel-Tensidsystems.
10. Schmiermitteladditiv nach Anspruch 9, das ferner ein organisches Molybdänadditiv umfasst.
11. Schmiermitteladditiv nach Anspruch 9, wobei das Zinkdithiophosphatadditiv Zinkdithiophosphat,
das von einem primären Alkylalkohol oder einem sekundären Alkylalkohol abgeleitet
ist, oder eine Kombination davon umfasst.
12. Verwendung der Zusammensetzung gemäß Anspruch 1 in einem Motor, um eine günstige Antiverschleißwirkung,
bestimmt mittels des 4-Ball Verschleißtests, und eine günstige Oxidation, bestimmt
durch eine unter Druck ausgeführte Differential-Scanning-Kalorimetrie, zu gewährleisten.
13. Verwendung der Zusammensetzung gemäß Anspruch 1 in einem Verbrennungsmotor.
1. Composition ayant au moins 100 ppm et moins de 630 ppm de phosphore, au moins 105
ppm et moins de 710 ppm de zinc, au moins 1000 ppm et moins de 3000 ppm de soufre,
au moins 80 ppm et moins de 450 ppm de bore, comprenant :
a. une huile lubrifiante de base ;
b. de 0,01 à moins de 8,0 pour cent en poids de la composition d'un additif organique
contenant du bore ;
c. de 0,1 à moins de 4,0 pour cent en poids de la composition d'un additif soufré
sans cendres non corrosif choisi parmi les dithiocarbamates sans cendres ;
d. de 0,2 pour cent en poids à moins de 2,0 pour cent en poids de la composition d'un
additif au dithiophosphate de zinc ; et
e. moins de 15 pour cent en poids de la composition d'un système dispersant-détergent-inhibiteur.
2. Composition selon la revendication 1, dans laquelle l'huile de base est choisie dans
le groupe constitué par les huiles de base du groupe II, les huiles de base du groupe
III, les huiles de base du groupe IV et les huiles de base du groupe V, les huiles
de base de transformation de gaz en liquides, et toutes les combinaisons de celles-ci.
3. Composition selon la revendication 1, dans laquelle le système dispersant comprend
des additifs choisis dans le groupe constitué par les succinimides borés et non borés,
les esters et amides d'acide succinique, les adduits de Mannich couplés à une alkylphénolpolyamine,
et toutes les combinaisons de ceux-ci.
4. Composition selon la revendication 1, comprenant en outre un système détergent métallique
fournissant un indice de basicité total (TBN) inférieur à 9.
5. Composition selon la revendication 4, ayant un TBN inférieur à 7.
6. Composition selon la revendication 4, ayant un TBN inférieur à 5.
7. Composition selon la revendication 1, comprenant en outre un additif modificateur
de viscosité.
8. Composition selon la revendication 1, dans laquelle le borate organique est un ester
hydroxylé boré choisi dans le groupe constitué par le monooléate de glycérol boré,
le dioléate de glycérol boré, le trioléate de glycérol boré, le monococoate de glycérol
boré, le monotalloate boré, le monosorbitate de glycérol boré, les esters de polyols
borés et toutes les combinaisons de ceux-ci.
9. Système additif lubrifiant pour une composition lubrifiante, comprenant :
a. de 0,4 pour cent en poids à moins de 32 pour cent en poids de l'additif d'un additif
organique contenant du bore ;
b. de 0,8 pour cent en poids à moins de 8,0 pour cent en poids de l'additif d'un additif
au dithiophosphate de zinc ;
c. d'au moins 0,4 à moins de 16,0 pour cent en poids de l'additif d'un additif soufré
sans cendres non corrosif choisi dans le groupe constitué par les dithiocarbamates
sans cendres ; et
d. moins de 60 pour cent en poids de l'additif d'un système dispersant-détergent.
10. Additif lubrifiant selon la revendication 9, comprenant en outre un additif organique
au molybdène.
11. Additif lubrifiant selon la revendication 9, dans lequel l'additif au dithiophosphate
de zinc comprend un dithiophosphate de zinc dérivé d'un alcool alkylique primaire,
ou dérivé d'un alcool alkylique secondaire, ou une combinaison de ceux-ci.
12. Utilisation de la composition selon la revendication 1 dans un moteur pour obtenir
une anti-usure mesurée selon les tests d'usure à 4 billes et une oxydation mesurée
par calorimétrie différentielle à balayage sous pression favorables.
13. Utilisation de la composition selon la revendication 1 dans un moteur à combustion
interne.