Technical Field
[0001] The present invention relates to a toothbrush.
Background Art
[0002] Conventionally, a toothbrush has been proposed in which soft bristles, such as polyester
thermoplastic elastomer, are tufted in outer portion in the width direction of a toothbrush
head of the toothbrush and hard bristles, such as nylon, are tufted in an inner portion
in the width direction of a toothbrush head of the toothbrush and which provides a
massaging effect to the gum by the outer soft bristles at the outer portion, while
maintaining a cleaning effect by the hard bristles at the inner portion mainly in
the case of horizontal brushing method (rolling-stroke method) (e.g., Patent Documents
1 and 2).
[0003] There are various brushing methods, such as a scrubbing method and a Bass method,
in addition to the rolling-stroke method. Thus, it is necessary to employ the various
methods while combining the advantages of each method. In particular, the Bass method
refers to a method of finely vibrating a toothbrush while tilting the toothbrush by
45° angle to the gum line, and is a cleaning method having a relatively high cleaning
effect in the dental grooves where a dental plaque is easily accumulated. However,
when the above-described toothbrush is applied, the hard bristles at the inner portion
damage the gum. Thus, the above-described toothbrush cannot be used for persons with
weak gum.
[0004] Moreover, although the above-described toothbrush can massage the gum by the soft
bristles at the outer portions when horizontally brushed, such soft bristles are spread
out in a short period of time in the course of using, giving a problem with durability.
[0005]
Patent-Document 1: Japanese Examined Utility Model Publication No. 6-12647
Patent Document 2: Japanese Unexamined Patent Application Publication (Translation
of PCT Application) No. 2002-514946
Disclosure of the Invention
Technical Problems to be Solved
[0006] In view of the above-described circumstances, the present invention aims to provide
a toothbrush which gives a high massaging effect to persons with weak gum while reducing
the stimulus and not damaging the gum in various kinds of brushing methods, especially
in the Bass method and which is excellent also in durability.
Means to Solve the Problems
[0007] The present invention is a toothbrush in which bristles are tufted in a toothbrush
head so as to solve the above-described problems. The toothbrush is structured such
that thermoplastic elastomer bristles made of a polyester elastomer or a polyamide
elastomer are tufted in the inner portion in the width direction of a toothbrush head
and bristles made of synthetic resin harder than the thermoplastic elastomer bristles
are tufted in the outer portions in the width direction of a toothbrush head.
[0008] Here, it is preferable that the diameter of the thermoplastic elastomer bristles
be 0.1 mm to 0.4 mm. The number of bristle tufting rows (row of tufts) is not limited,
and is preferably 3 to 5 rows, and particularly preferably 3 rows. Among the above,
in the case of thermoplastic elastomer bristles, the number of bristle tufting rows
is preferably 1 to 3 rows.
[0009] Moreover, it is preferable that synthetic resin bristles harder than the thermoplastic
elastomer bristles be tufted in the tip portion and the base end portion in the longitudinal
direction in the inner portion in the width direction of a toothbrush head.
[0010] In particular, it is a preferable that, among tuft holes of a toothbrush head, a
tuft made of the thermoplastic elastomer bristles is tufted in each tuft holes except
tuft holes at the tip and the base end near the neck of handle in the longitudinal
direction in a single inner row or a plurality of inner rows, and a bristle made of
the synthetic resin bristles is tufted in the tuft holes at the tip and the base end
of the inner row(s) and in each tuft hole in both outer rows.
[0011] Moreover, it is preferable that the synthetic resin bristle be made of a polyester
resin in which one or two or more members selected from polyethylene terephthalate,
polytrimethylene terephthalate, and polybutylene terephthalate have been melt-mixed,
or a polyamide resin, or be a sheath-core type composite filament formed of a core
filament made of a polyamide resin and a sheath portion made of a polyester resin.
[0012] Moreover, it is preferable that the bristle length of each bristle tufted in a toothbrush
head becomes successively or stepwise shorter from the inner portion to the outer
portion in the width direction.
[0013] In particular, as viewed in a cross section, the angle of inclination of a straight
line, which passes through the tip of the bristles at the central portion and the
tip of the bristle at the outermost sides, relative to a tufting surface is preferably
5 to 40° angle, and most preferably 10 to 30° angle. Moreover, the bristle length
of the bristles at the outermost side is shorter than the bristle length of the bristles
at the central portion by preferably 0.5 to 2.5 mm, and more preferably 1.0 to 2.0
mm.
[0014] Specifically, it is preferable that the line passing through the tip of each bristle
substantially linearly incline from the central portion to the outer portion in the
width direction and the bristle length of each bristle become successively shorter
from the central portion to the outer portion.
[0015] Moreover, according to another preferable example, the bristles of the tufts tufted
in each tuft hole have the same bristle length; the bristle length of the bristles
of the tufts at the outer portions are shorter than the length of the bristles of
the tufts at the inner portion in the width direction of a toothbrush head; and the
length of each bristle becomes stepwise shorter from the central portion to the outer
portion.
[0016] The thermoplastic elastomer bristles are preferably made of thermoplastic elastomer
having a hardness of 30D to 100D.
Effects of the Invention
[0017] According to the toothbrush structured as described above of the present invention
in this application, the above-described thermoplastic elastomer bristles are tufted
in the inner portion in the width direction of a toothbrush head which contacts sensitive
portions of the gum or the interproximal portions in the Bass method, and thus the
gum or the interproximal portions are hard to damage and massaging effect of the gum
is provided. Moreover, since synthetic resin bristles harder than an elastomer are
tufted in the outer portion which contacts the tooth surface in the Bass method, cleaning
effect of the tooth surface, the interproximal portions, and the gum can be improved;
and the elastomer bristles at the inner portion are supported by the synthetic resin
bristles at the outer portion to thereby prevent the elastomer bristles from spreading
out, accordingly resulting in increased durability and the improvement in the cleaning
effect by the elastomer bristles.
[0018] Moreover, since the diameter of the thermoplastic elastomer bristle is set to 0.1
mm to 0.4 mm, narrow part cleaning effect with the elastomer bristles for boundaries
between the teeth and the gum and interproximal gaps can be improved.
[0019] Moreover, since synthetic resin bristles harder than the thermoplastic elastomer
bristles are tufted in the tip hole and the hole nearest to the neck of handle in
the central row and the outer rows, the soft elastomer bristles can be supported by
the hard synthetic resin bristles from the longitudinal direction and the width direction,
i.e., all directions, to thereby prevent the soft elastomer bristles from spreading
out, resulting in that the cleaning effect by the elastomer bristles and the durability
can be further improved.
[0020] Moreover, since the bristle length of each bristle tufted in a toothbrush head becomes
successively or stepwise shorter from the inner portion to the outer portion in the
width direction, the synthetic resin bristles at the outer row opposite to the side
contacting the tooth surface can be avoided from contacting the gum at the time of
cleaning by the Bass method; a sufficient massaging effect and narrow part cleaning
effect can be obtained by the long elastomer bristles; and sufficient cleaning effect
can be maintained by the synthetic resin bristles at the side contacting the tooth
surface. Moreover, since the synthetic resin bristles at the outer rows are short
as described above, the contact between the synthetic resin bristles and the gum is
reduced at the time when horizontally brushed to thereby prevent damaging the gum.
[0021] Since the thermoplastic elastomer bristles are made of a thermoplastic elastomer
having a hardness of 30D to 100D, outstanding cleaning effect can also be obtained
simultaneously with that the stimulus to the gum is suppressed to thereby achieve
a favorable massaging effect.
Brief Description of the Drawings
[0022]
Fig. 1 is a perspective view illustrating an essential part of a toothbrush according
to a first embodiment of the present invention.
Fig. 2 is a side view illustrating the same part as in Fig. 1 as viewed from the tip
side in the longitudinal direction.
Fig. 3 is a plan view illustrating the same part as in Fig. 1.
Fig. 4 is an explanatory view illustrating the usage manner of the toothbrush according
to the first embodiment of the present invention by Bass method.
Figs. 5(a) and (b) are explanatory views illustrating modified examples in the first
embodiment, respectively.
Figs. 6(a) and (b) are explanatory drawings illustrating other modified examples.
Fig. 7 is a perspective view illustrating an essential part of a toothbrush according
to a second embodiment of the present invention.
Fig. 8 is a side view illustrating the same part as in Fig. 7 as viewed from the tip
side in the longitudinal direction.
Fig. 9 is a plan view illustrating the same part as in Fig. 7.
Fig. 10 is an explanatory view illustrating the usage manner of the toothbrush according
to the second embodiment of the present invention by Bass method.
Figs. 11(a) and (b) are explanatory views illustrating an essential part of a synthetic
resin bristle in the second embodiment.
Figs. 12(a) and (b) are explanatory views illustrating modified examples of the synthetic
resin bristle in the second embodiment.
Figs. 13(a) to (e) are explanatory views illustrating other modified examples of the
synthetic resin bristle in the second embodiment.
Figs. 14(a) and (b) are explanatory views illustrating still other modified examples
of the synthetic resin bristle in the second embodiment.
Description of Reference Numerals
[0023]
- 1.
- Toothbrush
- 2.
- Toothbrush body
- 3.
- Brush part
- 4.
- Bristle
- 5.
- Tuft
- 20.
- Toothbrush head
- 20a.
- Tuft hole
- 21.
- Neck of handle
- 41.
- Thermoplastic elastomer bristle
- 42.
- Synthetic resin bristle
- 60.
- Sheath portion
- 61.
- Core filament
- 63.
- Unit cross sectional element
- θ.
- Angle of inclination
- h1, h2.
- Bristle-length difference
- R1, R2, R3, R10, R11.
- Portion
Best Mode for Carrying Out the Invention
[0024] Hereinafter, embodiments of the present invention will be described in detail with
reference to the attached drawings.
[0025] Fig. 1 is an explanatory view illustrating a structure of the toothbrush according
to the present invention. Figs. 1 to 6 illustrate a first embodiment, and Figs. 7
to 14 illustrate a second embodiment. In Figs. 1 to 14, the reference numerals 1,
2, and 3 denote a toothbrush, a toothbrush body, and a brush part, respectively.
[0026] A feature of a toothbrush 1 according to the present invention resides in that bristles
4 are tufted in a toothbrush head 20 as illustrated in Fig. 1 in which thermoplastic
elastomer bristles 41, ... are tufted in an inner portion R1 in the width direction
of a toothbrush head 20 and synthetic resin bristles 42,... harder than the thermoplastic
elastomer bristles are tufted in outer portions R2 and R3 in the width direction of
a toothbrush head 20.
[0027] First, the first embodiment of the present invention will be described with reference
to Figs. 1 to 6.
[0028] As illustrated in Fig. 1, the toothbrush 1 of this embodiment is equipped with a
toothbrush body 2 made of a synthetic resin and a brush part 3 provided on a toothbrush
head 20 of the toothbrush body 2. The toothbrush body 2 is composed of a toothbrush
head 20, a neck of handle 21, and a handle (not shown) which have been integrally
molded by injection molding of a synthetic resin, such as polypropylene, for example.
[0029] As illustrated also in Fig. 2, the brush part 3 provided on a toothbrush head 20
is obtained by two-folding a tuft 5 obtained by bundling a plurality of bristles 4,
... into a U shape; inserting and fixing (driving) the tuft 5 in each tuft hole 20a
of a toothbrush head 20 with an anchor wire (also referred to as a metal wire material,
a wire staple, etc.); and then trimming the tip of each tuft 5 to the equal length.
[0030] In addition to the method using an anchor wire as described above, employable as
a method of fixing the bristles 4 to a toothbrush head 20 are the same bristle tufting
methods as conventional bristle tufting methods, such as an in-mold method which involves
heat sealing the base part of the tuft in which bristles are similarly bundled to
form a fusion lump, placing the base part in a molding cavity at the time of shaping
of a toothbrush body, and fixing the bristles to the toothbrush head by integral molding,
and a fuse in method.
[0031] In this example, three tuft rows are provided along the longitudinal direction of
a toothbrush head 20 in which one central row is a tuft row of thermoplastic elastomer
bristles 41, ... and each outer row parallel thereto is a tuft row of the synthetic
resin bristles 42,... harder than the thermoplastic elastomer bristles. It should
be noted that it is a matter of course that the number of tuft rows, the number of
the tufts forming each row, and the arrangement relationship are not limited at all
in the present invention.
[0032] Specifically, the thermoplastic elastomer bristles 41 are made of thermoplastic elastomer
having a hardness of 30D to 100 D, such as a polyester elastomer or a polyamide elastomer,
and the diameter is set to 0.1 mm to 0.4 mm. When the diameter is smaller than 0.1
mm, a sufficient durability cannot be obtained. In contrast, when the diameter is
larger than 0.4 mm, the cleaning effect of gaps decrease. More preferably, the diameter
is set to 0.15 to 0.25 mm. Moreover, when the hardness is lower than 30D, the cleaning
effect cannot be obtained. In contrast, when the hardness is higher than 100D, the
stimulus to the gum is too strong. Preferably, the hardness is set to 55 to 80D.
[0033] The thermoplastic elastomer is engineering plastic having rubber elasticity. Usable
as the thermoplastic elastomer are polyester elastomers, such as "Hytrel" (manufactured
by Du Pont-Toray Co., Ltd.), "Arnitel" (manufactured by Akzo), "Gaflex" (manufactured
by GAF), and "Pelprene" (manufactured by Toyobo Co., Ltd.) and polyamide elastomers,
such as, "Grilax" (manufactured by DIC Corporation) and "Pebax" (manufactured by Atochem).
[0034] The synthetic resin bristles 42 are harder than the thermoplastic elastomer bristles
41. Usable as a material thereof are synthetic resins known as bristles of a toothbrush,
such as: a polyamide resin, such as nylon or aramid; a polyester resin in which one
or two or more members selected from polybutylene terephthalate, polypropylene terephthalate
(polytrimethylene terephthalate), and polyethylene terephthalate have been melt-mixed;
and a polyolefin resin, such as polypropylene and polyethylene.
[0035] In particular, a synthetic resin made of nylon or a polyester resin in which one
or two or more members selected from polyethylene terephthalate, polytrimethylene
terephthalate, and polybutylene terephthalate have been melt-mixed is preferable from
the viewpoint that excellent cleaning effect can be obtained.
[0036] As illustrated in Fig. 2, each tuft 5 tufted in a toothbrush head 20 is trimmed in
such a manner that the bristle length of the bristles 4 becomes successively shorter
from the inner portion to the outer portion in the width direction. More specifically,
the tufts of thermoplastic elastomer bristles 41 at the central row are trimmed in
such a manner that the length of the bristles at the central portion is the highest
and the length thereof becomes gradually shorter towards both outer portions and the
synthetic resin bristles 42 at the outer rows are trimmed in such a manner that the
length thereof becomes gradually shorter from the inner portion to the outer portion.
[0037] In this example, the line passing through the tip of each bristle is trimmed in such
a manner as to substantially linearly incline from the central portion to the outer
portion in the width direction. The angle of inclination θ to the head surface is
set to 5 to 40° angle. The bristle length difference h1 between the bristles (thermoplastic
elastomer bristles 41) at the central portion and the bristles (synthetic resin bristles
42) at the outermost side is set to 0.5 to 2.5 mm.
[0038] Thus, by reducing the length of bristles at the outer portions, the following effects
can be achieved in Bass method of finely vibrating a toothbrush in the vertical direction
while tilting the toothbrush to the gum by 45° angle as illustrated in Fig. 4: a sufficient
massaging effect and narrow part cleaning effect can be obtained by the long elastomer
bristles 41; sufficient cleaning effect can be maintained by the synthetic resin bristles
at a side contacting the tooth surface; and the synthetic resin bristles at a lower
part can be avoided from contacting the gum to damage the gum. When the bristle length
difference h1 is smaller than 0.5 mm, the feeling that the toothbrush contacts the
teeth and the gum is almost the same with a feeling that the bristles having the same
length (straight line) contact the teeth and the gum, and thus the length difference
is hard to recognize; the massaging effect by the elastomer bristles cannot fully
be obtained; a possibility that the synthetic resin bristles at a lower part contact
the gum during cleaning becomes high. In contrast, when the bristle length difference
h1 is larger than 2.5 mm, the elastomer bristles become excessively long, and thus
the tip thereof are not sufficiently supported by the synthetic resin bristles, resulting
in that the massaging effect and narrow part cleaning effect decrease, and also cleaning
effect decrease because the synthetic resin bristles at an upper part do not sufficiently
contact the tooth surface. More specifically, only the central portion contacts the
brushing target, and thus cleaning effect to the tooth surface cannot be expected.
[0039] It should be noted that similarly preferable are a toothbrush in which the bristles
are trimmed in such a manner as to incline in a substantially curved shape as illustrated
in Fig. 5(a) and a toothbrush in which only the synthetic resin bristles 42 at the
outer rows are similarly trimmed while inclining in such a manner that the synthetic
resin bristles 42 at the outer rows are shorter than the thermoplastic elastomer bristles
41 at the central row and the outer portions of the outer rows are shorter and that
the tip of the tuft of the thermoplastic elastomer bristles 41 at the central row
are horizontally trimmed as illustrated in Fig. 5(b). Also in this case, the angle
of inclination θ of a straight line, which passes through the tip of the bristles
at the central portion and the tip of the tuft at the outermost side, relative to
a tufting surface as viewed in a cross section is preferably adjusted to 5 to 40°
angle.
[0040] Moreover, a toothbrush is also preferable in which, in the inner portion R1 in the
width direction of a toothbrush head, the synthetic resin bristles 42 harder than
the thermoplastic elastomer bristles 41 are tufted in a portion R10 at the tip in
the longitudinal direction and a portion R11 at the base end in the longitudinal direction
as illustrated in Fig. 6(a). In the illustrated examples, the tuft made of the synthetic
resin bristles is tufted in each tuft hole at the tip and the base end in the longitudinal
direction of the central row and each tuft hole forming both the outer rows sandwiching
the central row. Thus, the thermoplastic elastomer bristles 41,... are surrounded
by the hard synthetic resin bristles 42 from all directions in the width direction
and the longitudinal direction, resulting in that the cleaning effect by the elastomer
bristles 41 and the durability further increase.
[0041] In this case, the synthetic resin bristles 42 in the portions R10 and R11 may be
the same in the bristle length as the thermoplastic elastomer bristles 41. However,
as illustrated in Fig. 6(b), it is preferable that the synthetic resin bristles 42
in the portions R10 and R11 be trimmed while inclining in such a manner that the tip
of the tufts of the synthetic resin bristles 42 in the portions R10 and R11 are shorter
than the thermoplastic elastomer bristles 41 and the outer portions, i.e., the tip
and the base end in the longitudinal direction of the central row, are shorter than
the central portion similarly as in the synthetic resin bristles 42 at the outer portions
R2 and R3, to thereby avoid the synthetic resin bristles 42 from contacting the gum.
[0042] The tip of each tuft 5 is trimmed in such a manner as to incline in the width direction,
and may be trimmed in such a manner as to form an uneven surface also in the longitudinal
direction. Moreover, when the tip of the thermoplastic elastomer bristle 41 or the
synthetic resin bristle 42 is processed into a tapered shape, the insertion properties
to a narrow part are improved.
[0043] Next, the second embodiment of the present invention will be described with reference
to Figs. 7 to 14.
[0044] In the toothbrush 1 of this embodiment, similarly as in the above-described first
embodiment, three tuft rows are provided along the longitudinal direction of a toothbrush
head 20 in which one central row is a tuft row of thermoplastic elastomer bristles
41, ... and each outer row parallel thereto is a tuft row of the synthetic resin bristles
42, ... harder than the thermoplastic elastomer bristles, respectively.
[0045] As illustrated in Figs. 7 and 8, each tuft 5 is tufted in such a manner that the
tip of each tuft 5 becomes substantially horizontal or the tip of each tuft 5 is substantially
horizontally trimmed after tufting. The trimming is performed in such a manner that
the bristle length of the bristles 4 becomes successively shorter from the inner portion
to the outer portion in the width direction (one level difference in this embodiment).
More specifically, the bristle length of the synthetic resin bristles 42 forming the
tufts at the outer rows is shorter than the bristle length of the thermoplastic elastomer
bristles 41 forming the tufts at the central row. The bristle length difference h2
is set to 0.5 to 2.5 mm, and the angle of inclination θ of a straight line, which
passes through the tip of the bristles at the central portion and the tip of the bristle
at the outermost side, relative to a tufting surface as viewed in a cross section
is set to 5 to 40° angle.
[0046] Thus, similarly as in the case of the first embodiment described above, in the Bass
method of finely vibrating a toothbrush in the vertical direction while tilting the
toothbrush to the gum by 45° angle as illustrated in Fig. 10, a sufficient massaging
effect and narrow part cleaning effect can be obtained by the long elastomer bristles
41; sufficient cleaning effect can be maintained by the synthetic resin bristles at
a side contacting the tooth surface; and the synthetic resin bristles at a lower part
can be avoided from contacting the gum to damage the gum.
[0047] In this example, with respect to especially the synthetic resin bristles 42 forming
the tufts at the outer rows, the cross section is formed of a filament made of a synthetic
resin having a sheath-core type composite and three core filaments 61 are projected
from the tip of a sheath portion 60 as illustrated in Fig. 11. Such a synthetic resin
can be produced by dissolving the sheath portion 60 from the tip to thereby expose
a core filament 61, which is achieved by forming the core filament 61 using a material
containing a polyamide resin, such as nylon, as a main component; forming the sheath
portion 60 using a composite synthetic resin monofilament made of a material containing
a polyester resin, such as polybutylene terephthalate, as a main component; immersing
the above in a chemical solution, such as caustic soda. In the case of such a synthetic
resin bristle, the dental plaque removing effect and cleaning effect in narrow parts,
such as the interproximal portions and the boundaries between the teeth and the gum,
are improved.
[0048] In the example shown in Fig. 11, three core filaments are projected. The number of
projected core filaments may be 1 (as illustrated in Fig. 12), 2, or 4 or more. Moreover,
the tapered shape at the tip of the sheath portion 60 or the exposure length of the
core filament 61 can be suitably adjusted by the concentration of the chemical solution,
immersion time, speed of pulling the resultant from the chemical solution, etc. The
tapered shape at the tip of the sheath portion increases insertion properties and
accessibility into narrow parts in the mouth. The tip shape of the core filament 61
is suitably determined, and can be processed into proper shapes, such as the shape
of a hemisphere.
[0049] In addition to the sheath-core type composite, by immersing, in a solution, such
as alkali or acid, the tip of a filament made of a synthetic resin having a cross
sectional shape in which a plurality of unit cross sectional elements 63 are connected
as illustrated in Figs. 13(a) and 13(b), a tapered bristle in which tapered branch
bristles in the number according to the number of the connected unit cross sectional
elements are formed on the tip of the bristle can be formed as a tapered bristle used
as the synthetic resin bristle 42. The shape and the length of the branch bristles
can be suitably adjusted by the concentration of a chemical solution, immersion time,
speed of pulling up the resultant from the chemical solution, etc.
[0050] Similarly, Fig. 13(c) illustrates a tapered bristle formed of two unit cross sectional
elements; Fig. 13(d) illustrates a tapered bristle formed of three unit cross sectional
elements which are arranged in one row; and Fig. 13(e) illustrates a tapered bristle
formed of four unit cross sectional elements. Similarly, a tapered bristle in which
a tapered branch bristle(s) is(are) formed on the tip of the bristles can be formed.
Moreover, as illustrated in Fig. 14, a core filament is formed in the central part
of each unit cross sectional element, and each branch bristle can be formed into the
same sheath-core type composite as the above.
[0051] By mounting the toothbrush described in each embodiment described above to a toothbrush
body having a shortened handle and a driving unit, the toothbrush can also be applied
to a brush of an electric toothbrush which vibrates the brush part 3.
Examples
[0052] Hereinafter, each embodiment of the present invention was subjected to a cleaning
effect test, a durability test, and a sensory test, such as feeling of use, and the
test results will be described.
[0053] Toothbrushes of Examples 1 to 6 and Comparative Examples 1 to 5 are as shown in Table
1. Each toothbrush is formed of three tuft rows (the central row and both outer portion
rows). An "elastomer filament" is a bristle having a diameter of 0.2 mm made of a
thermoplastic polyester elastomer ("Hytrel", manufactured by Du Pont-Toray). A "polyester
bristle" is a bristle having a diameter of 0.15 mm made of a melt-mixture of polytrimethylene
terephthalate and polybutylene terephthalate. A "sheath-core" is a bristle having
a diameter of 0.19 mm formed of a core filament made of nylon and a sheath portion
made of polybutylene terephthalate in which three core filaments are projected from
the tip. A "roof shape" is a shape in which the tip of the bristles are trimmed in
such a manner as to substantially linearly incline from the central portion to the
outer portion in the width direction; the angle of inclination is set to 25° angle;
and the bristle length difference of the bristles between the central portion and
the outer end is set to 1.5 mm. A "(high inclination)" refers to a state where the
angle of inclination is set to 40° angle and the bristle length difference between
the bristles at central portion and the bristles at the outer portion is set to 2.5
mm. A "convex shape" refers to a state where the bristle length of bristles at outer
rows is further shortened as compared with the bristle length of bristles at the central
row; the bristle length difference (level difference) is set to 1.0 mm; and the angle
of inclination of a straight line, which passes through the tip of the bristles at
the central portion and the tip of the bristle at the outermost side, relative to
a tufting surface is set to 25° angle. A "(large level difference)" refers to a state
where the bristle length difference is set to 2.5 mm, and the angle of inclination
of a straight line, which passes through the tip of the bristles at the central portion
and the tip of the bristle at the outermost side, relative to a tufting surface is
set to 40° angle.
[0054]
[Table 1]
| |
Central row |
Outer row |
Shape of trimmed bristles |
| Example1 |
Elastomer bristles |
Polyester bristles |
Roof shape |
| Example2 |
Elastomer bristles |
Sheath-core filaments |
Convex shape |
| Example3 |
Elastomer bristles |
Polyester bristles |
Roof shape (high inclination) |
| Example4 |
Elastomer bristles |
Sheath-core filaments |
Convex shape (large level difference) |
| Example5 |
Elastomer bristles |
Polyester bristles |
Straight shape |
| Example6 |
Elastomer bristles |
Sheath-core filaments |
Straight shape |
| Comparative Example1 |
Polyester bristles |
Elastomer bristles |
Straight shape |
| Comparative Example2 |
Elastomer bristles |
Elastomer bristles |
Straight shape |
| Comparative Example3 |
Polyester bristles |
Polyester bristles |
Roof shape |
| Comparative Example4 |
Polyester bristles |
Polyester bristles |
Roofshape (high inclination) |
| Comparative Example5 |
Polyester bristles |
Polyester bristles |
Straight shape |
(Cleaning effect test)
[0055] An artificial plaque is adhered to an upper second premolar of a jaw model, and the
jaw model is attached to a brushing simulation machine. Each toothbrush of Examples
and Comparative Examples is placed in such a manner that one end of a bristle tufting
part contacts the upper second premolar and a bristle tufting part covers the second
premolars. Brushing is performed for 3 seconds while setting a stroke in the transverse
direction to 20 mm and applying a load of 150 g. The area of the artificial plaque
is measured and calculated in each part with an image analyzer. Then, a ratio of the
area where the artificial plaque is removed to the area where the artificial plaque
was adhered was defined as a plaque removal ratio. The results are shown in Table
2.
(Plaque removal ratio (%))
[0056]
⊚; 90% or more,
○; 70 to lower than 90%,
△; 50 to lower than 70%
x; Lower than 50%
[0057]
[Table 2]
| |
Tooth surface portion |
Cervical margin |
| |
Plaque removal ratio (%) |
Standard deviation |
Evaluation |
Plaque removal ratio (%) |
Standard deviation Evaluation |
| Example1 |
99.34 |
0.48 |
⊚ |
94.02 |
0.25 |
⊚ |
| Example2 |
99.09 |
0.47 |
⊚ |
91.62 |
1.57 |
⊚ |
| Example3 |
67.65 |
0.95 |
Δ |
90.45 |
1.56 |
⊚ |
| Example4 |
71.03 |
3.57 |
○ |
94.39 |
0.57 |
⊚ |
| Example5 |
93.69 |
0.27 |
⊚ |
92.57 |
0.89 |
⊚ |
| Example6 |
94.67 |
1.28 |
⊚ |
92.37 |
0.89 |
⊚ |
| Comparative Example1 |
81.46 |
1.68 |
○ |
85.21 |
4.10 |
○ |
| Comparative Example2 |
81.06 |
5.01 |
○ |
83.82 |
1.11 |
○ |
| Comparative Example3 |
96.27 |
0.43 |
⊚ |
95.99 |
1.16 |
⊚ |
| Comparative Example4 |
96.92 |
0.33 |
⊚ |
95.65 |
0.12 |
⊚ |
| Comparative Example5 |
92.68 |
2.30 |
⊚ |
95.31 |
0.64 |
⊚ |
[0058] Table 2 shows that Examples 1, 2, 5, and 6 (a roof shape and a convex shape) have
a cleaning ability (average) and a cleaning stability (error) to the tooth surface
portion which are equivalent to or more excellent than the conventional polyester
bristles (Comparative Examples 3 to 5) and excellent cleaning effect both to the tooth
surface portion and the cervical margin in comparison with Comparative Examples 1
and 2 each having a massaging effect.
In Examples 3 and 4, the cleaning effect of the tooth surface portion decrease. This
shows that when the bristle length difference (inclination and level difference) is
excessively large, the synthetic resin bristles at the outer portion cannot sufficiently
contact the tooth surface.
(Durability test)
[0059] When the toothbrush was immersed in a warm water at 37°C and reciprocated by 10,000
times while applying a load of 300 g, (A) the width of the bristle tufting part in
the minor axis direction of the toothbrush of an initial state (width at the tip of
the tufted bristles) and (B) the width of the bristle tufting part in the minor axis
direction of the toothbrush in a state where the bristles are spread out after the
toothbrush was reciprocated by 10,000 times were measured. Then, the durability was
evaluated according to the following criteria based on the durability index (where
the lower index indicates that the durability is more excellent) determining the durability
baseline according to the following formula.

(Evaluation criteria)
[0060]
⊚: 100 to 150%,
○: 150 to 200%,
Δ: 200 to 250%,
×: Higher than 250%
[0061]
[Table 3]
| |
Durability index (%) |
Evaluation |
| Example 1 |
176 |
○ |
| Example2 |
156 |
○ |
| Example4 |
165 |
○ |
| Example6 |
157 |
○ |
| Comparative Example2 |
220 |
Δ |
| Comparative Example3 |
171 |
○ |
| Comparative Example4 |
174 |
○ |
| Comparative Example5 |
168 |
○ |
[0062] Table 3 shows that Examples 1, 2, 4, and 6 have a difficulty of spreading out and
durability which are equivalent to or higher than those of conventional polyester
bristles (Comparative Examples 2 to 5), although Examples 1, 2, 4, and 6 use elastomer
bristles.
(Sensory test)
[0063] Each toothbrush of Examples 1 to 6 and Comparative Examples 1 to 5 was subjected
to sensory test in terms of the massaging feeling, existence of a stimulus, feeling
of use, and ease of contacting the cervical margin by 10 subjects, and evaluated according
to the following criteria.
(Massaging feeling)
[0064]
⊚; Remarkably sensible
○; Sensible
△; Hardly sensible
×: Not sensible
(Existence of a stimulus)
[0065]
⊚; No stimulus
○; Less stimulus
Δ; Slight stimulus
×: Strong stimulus
(Feeling of use and Ease of contacting the cervical margin)
[0066]
⊚; Very Good
○; Good
Δ; Not so good
×: Bad
[0067]
[Table 4]
| |
Massaging feeling |
Existence of a stimulus |
Feeling of use |
Ease of contacting the cervical margin |
| Example1 |
⊚ |
⊚ |
⊚ |
⊚ |
| Example2 |
⊚ |
⊚ |
⊚ |
⊚ |
| Example3 |
○ |
⊚ |
○ |
⊚ |
| Example4 |
○ |
⊚ |
○ |
⊚ |
| Example5 |
○ |
⊚ |
○ |
Δ |
| Example6 |
○ |
⊚ |
○ |
Δ |
| Comparative Example1 |
Δ |
Δ |
Δ |
Δ |
| Comparative Example2 |
○ |
⊚ |
× |
Δ |
| Comparative Example3 |
× |
× |
○ |
○ |
| Comparative Example4 |
× |
× |
○ |
○ |
| Comparative Example5 |
Δ |
Δ |
○ |
Δ |
[0068] Table 4 shows that Examples 1 and 2 have excellent brushing comfortability, feeling
of use, and ease of contacting the cervical margin as compared with Comparative Examples
1 and 2 having a conventional massaging effect and polyester bristles (Comparative
Examples 3-5).
In Examples 3 and 4, brushing comfortability and feeling of use decrease. This shows
that when the bristle length difference (inclination and level difference) is excessively
large, the elastomer bristles of the central row is too long, resulting in uncertain
feeling similarly as in Comparative Example 2, and resulting in that sufficient cleaning
feeling cannot be obtained because the synthetic resin bristles at the outer portions
do not securely contact the tooth surface.
It is revealed that, in Examples 5 and 6 having a straight line, the synthetic resin
bristles at the outer portion contact the gum again. Thus, Examples 5 and 6 are inferior
to Examples 1 and 2 in terms of the ease of contacting gum.
(Comprehensive evaluation)
[0069] Based on each evaluation of the cleaning effect, durability, and sensory test, points
were given and averaged according to the following criteria, and the comprehensive
evaluation was performed according to the following evaluation criteria.
⊚; 3 points
○; 2 points
△; 1 point
x: 0 point
(Comprehensive evaluation criteria)
[0070]
⊚; 2.5 points or more
○; 2.0 to lower than 2.5 points
Δ; 1.5 to lower than 2.0 points
×: Lower than 1.5
[0071]
[Table 5]
| |
Cleaning effect |
Durability |
Massaging feeling |
Existence of a stimulus |
Feeling of use |
Ease of contacting the cervical margin |
Comprehensive evaluation |
| Tooth surface portion |
Cervical margin |
| Examplel |
⊚ |
⊚ |
○ |
⊚ |
⊚ |
⊚ |
⊚ |
⊚ |
| Example2 |
⊚ |
⊚ |
○ |
⊚ |
⊚ |
B⊚ |
⊚ |
⊚ |
| Example3 |
Δ |
⊚ |
- |
○ |
⊚ |
○ |
⊚ |
○ |
| Example4 |
○ |
⊚ |
○ |
○ |
⊚ |
○ |
⊚ |
○ |
| Example5 |
⊚ |
⊚ |
- |
○ |
⊚ |
○ |
Δ |
○ |
| Example6 |
⊚ |
⊚ |
○ |
○ |
⊚ |
○ |
Δ |
○ |
| Comparative Example1 |
○ |
○ |
- |
Δ |
Δ |
Δ |
Δ |
× |
| Comparative Example2 |
○ |
○ |
Δ |
○ |
⊚ |
× |
Δ |
× |
| Comparative Example3 |
⊚ |
⊚ |
○ |
× |
× |
○ |
○ |
Δ |
| Comparative Example4 |
⊚ |
⊚ |
○ |
× |
× |
○ |
○ |
Δ |
| Comparative Example5 |
⊚ |
⊚ |
○ |
Δ |
Δ |
○ |
Δ |
Δ |
[0072] As described above, the embodiments of the present invention are described. However,
it is a matter of course that the invention is not limited to the embodiments, and
can be practiced with modification and alteration without departing from the scope
of the invention.
1. A toothbrush, comprising a head in which bristles are tufted,
the head having:
thermoplastic elastomer bristles containing a polyester elastomer or a polyamide elastomer
being tufted in an inner portion in the width direction of the head; and
synthetic resin bristles harder than the thermoplastic elastomer bristles being tufted
in both outer portion in the width direction of the head.
2. The toothbrush according to claim 1, wherein the diameter of the thermoplastic elastomer
bristles is 0.1 mm to 0.4 mm.
3. The toothbrush according to claim 1 or 2, wherein, in the inner portion in the width
direction of the head, the synthetic resin bristles harder than the thermoplastic
elastomer bristles are tufted in the tip side and the base end side in the longitudinal
direction.
4. The toothbrush according to claim 3, wherein, among tuft holes of the head, a tuft
made of the thermoplastic elastomer bristles are tufted in each tuft hole except tuft
holes at the tip in the longitudinal direction in a single inner row or a plurality
inner rows and tuft holes at the base end near a neck of handle in the longitudinal
direction in a single inner row or a plurality inner rows, and a tuft made of the
synthetic resin bristles are tufted in each tuft hole forming both outer rows sandwiching
the single inner row or the plurality of inner rows.
5. The toothbrush according to any one of claims 1 to 4, wherein the synthetic resin
bristle contains a polyamide resin or a polyester resin.
6. The toothbrush according to any one of claims 1 to 4, wherein the synthetic resin
bristles contain nylon as a polyamide resin or a resin in which one or two or more
members selected from polyethylene terephthalate, polytrimethylene terephthalate,
and polybutylene terephthalate, which are polyester resins, have been melt-mixed.
7. The toothbrush according to any one of claims 1 to 4, wherein the synthetic resin
bristles are sheath-core type composite filaments each containing core filaments made
of a polyamide resin and a sheath portion made of polyester resin.
8. The toothbrush according to any one of claims 1 to 7, wherein the bristle length of
each bristle tufted in the head becomes successively or stepwise shorter from the
inner portion to the outer portion in the width direction.
9. The toothbrush according to claim 8, wherein the angle of inclination of a straight
line, which passes through the tip of bristles at the central portion and the tip
of bristles at the outermost portion, relative to a tufting surface as viewed in a
cross section is 5 to 40 ° angle.
10. The toothbrush according to claim 8 or 9, wherein the bristle length of the bristles
at the outermost side is shorter by 0.5 to 2.5 mm than the bristle length of the bristles
at the central portion.
11. The toothbrush according to any one of claims 8 to 10, wherein a line passing through
the tip of each tuft substantially linearly inclines from the central portion to the
outer portion in the width direction, and the bristle length of each tuft becomes
successively shorter from the central portion to the outer portion.
12. The toothbrush according to any one of claims 8 to 10, wherein the bristles of the
tuft tufted in each tuft hole have the substantially same bristle length; the bristle
length of the bristles of the tufts at the outer portions in the width direction of
the head is shorter than the bristle length of the bristles of the tuft at the inner
portion in the width direction of the head; and the bristle length of each bristle
becomes stepwise shorter from the central portion to the outer portion.
13. The toothbrush according to any one of claims 1 to 12, wherein the thermoplastic elastomer
bristles contain a thermoplastic elastomer having a hardness of 30D to 100D.