[0001] The present invention relates to a rotating brush, and in particular to a rotating
brush of the type designed for treating fabrics.
[0002] The brushes currently known for the surface treatment of fabrics are incorporated
in brushing machines having a feed path for feeding a continuous web of fabric, on
a surface of which more brushes act, arranged in succession.
[0003] It is well known that the brushes for the surface treatment of fabrics, and in particular
of fabrics in the shape of continuous web, comprise a shaft rotatable around an axis
and supported by end bearings, and a grooved body integral with the shaft having an
extension, along said axis, corresponding to the entire length of the brush. The grooved
body has a plurality of grooves, inside which it is possible to insert in a slidable
manner respective bars or flexible strips counter-shaped with respect to the grooves
and supporting a plurality of flexible fringes or bristles suitable to provide a brushing
effect on the fabric.
[0004] The above mentioned grooves, as well as the grooved body, extend along an entire
longitudinal development of the brush and are parallel to the axis of rotation of
the brush itself. Since the bars are suitable to be held inside the respective grooves
by means of a grooved coupling, i.e. by means of undercuts, the bars can be therefore
inserted in the grooves, and can be extracted from them, through sliding along the
axis of rotation of the brush.
[0005] In more detail, the extraction of each bar (which is necessary, for example, in order
to regenerate or to replace the fringes or bristles), is carried out by withdrawing
it entirely from the respective groove according to a movement parallel to the axis
of rotation of the brush, until the bar is entirely disengaged from the grooved body.
[0006] Disadvantageously, the complete extraction of the bar from the grooved body requires
a wide space in correspondence of one or both heads of the shaft of the brush, and
extracting the above mentioned bars is therefore impossible when the brush is still
mounted on the brushing machine.
[0007] Vice versa, it is necessary to remove the brush from the brushing machine, in particular
by disengaging the shaft from the end bearings or anyway from the respective supports,
and only at this point it is possible to remove the bars from the grooved body.
[0008] This however has the great drawback of requiring the stop of the brushing machine
for a long time, necessary to allow one or more operators to access the machine, remove
the brush, replace the bars and then put the brush on the respective supports again,
and furthermore this operation is clearly arduous and delicate.
[0009] The technical aim of the present invention is therefore to provide a rotating brush,
in particular for fabrics, that allows the disadvantages described above to be at
least partly alleviated.
[0010] Within this technical aim, the object of some embodiments of the invention is to
provide a rotating brush, in particular for fabrics, which allows simple and fast
replacement of the flexible fringes or bristles carried by the brush itself.
[0011] This object, and further objects, are substantially achieved through a rotating brush,
in particular for fabrics, according to claim 1 and/or one or more of the dependent
claims.
[0012] According to some embodiments, the brush includes a core or support body, on which
one or more sets of receiving members are provided in a longitudinal alignment. A
respective bar is engageable with the support body by engaging corresponding connection
members arranged along said bar with corresponding receiving members on the support
body. A space is provided between adjacent receiving members of the support body,
such that a limited longitudinal movement, i.e. a movement substantially parallel
to the rotation axis of the brush, is sufficient to engage or disengage the bar to
or from the support body or core of the brush. Thus, each bar can be connected to
the body by a combined radial and axial movement, which brings the connection members
into alignment with the receiving members first, and then into engagement therewith.
Disengagement is achieved with a reverse sequence of motion.
[0013] According to some embodiments, connection members and receiving members are preferably
in the form of projections on the bar(s) and receiving seats on the core or support
body of the brush.
[0014] According to some preferred embodiments, a free space, here below also called maneuvering
space, is provided between adjacent and longitudinally aligned receiving members,
i.e. receiving seats provided on the support body.
[0015] Below there is the description, by way of no limiting example, of a preferred embodiment
of a rotating brush, in particular for fabrics, according to the accompanying drawings,
in which:
- figure 1 is a side view of a rotating brush according to the present invention;
- figures 2a to 2c show three front views of the brush of figure 1 according to a time
sequence of demounting the brush;
- figure 3 shows a perspective view of a portion of a brush according to another embodiment
of the invention.
[0016] With reference to the accompanying drawings, and specifically referring to figures
1, 2a, 2b and 2c, number 1 indicates, in its entirety, a brush according to the present
invention. The brush 1 can be used in a brushing machine, in particular of the type
suitable to carry out a surface treatment on a continuous web fabric.
[0017] The brush 1 comprises a support body 2, developing around an axis X matching with
the axis of rotation of the brush 1, and a plurality of bars 3, each of which supporting
a group 4 of flexible fringes or bristles. The term bar as used herein includes any
elongated body suitable to support bristles or equivalent brushing members. The term
bar therefore encompasses both a rigid or semi-rigid or even a flexible longitudinally
extended support.
[0018] The group 4 of fringes or bristles properly defines brushing means for brushing the
fabric, and in particular it defines the portion of the brush 1 suitable to come into
direct contact with the web fabric, in order to perform the brushing thereof.
[0019] The support body 2 comprises a central portion 5, adjacent to the axis X, and a plurality
of radial expansions 6, which extend from the axis X, only one of which is shown in
figure 1. In correspondence of its opposite ends the central portion 5 is provided
with cylindrical portions or pins T designed to engage into support bearings, not
shown.
[0020] According to some embodiments, the radial expansions 6 are disk shaped, i.e. they
develop along an entire angular development of the support body 2 and are arranged
preferably perpendicular to the axis X of the support body 2, Furthermore, the radial
expansions 6 have a substantially symmetrical conformation around the above mentioned
axis X.
[0021] Advantageously, the radial expansions 6 are spaced from one another along the axis
X, in such a way that between two consecutive radial expansions 6 a maneuvering space
S is provided, the function of which will be illustrated below.
[0022] Each radial expansion 6 has externally, i.e. in a position more distant from the
axis X, a plurality of protrusions 7 angularly equally spaced around the axis X and
defining, in cooperation with each other, corresponding receiving members 7a for receiving
the mentioned bars 3. Here below the receiving members 7a will be referred to as "receiving
seats". The protrusions 7, as well as the receiving seats 7a defined by them, develop
parallel to the above mentioned axis X.
[0023] Each bar 3 has an elongated conformation along the axis X, in particular it extends
along the entire longitudinal dimension of the brush 1 along the axis X. Furthermore,
in correspondence of a portion thereof intended to face the support body 2, each bar
3 has a plurality of connection members 8, each of which can be engaged with a respective
radial expansion 6, and more specifically it can be engaged inside one of the mentioned
receiving seats 7a defined by the protrusions 7. Said connection members will be referred
to here below as "projections 8".
[0024] The coupling between the projections 8 and the receiving seats 7a defined by the
protrusions 7, is a grooved coupling, i.e. a coupling with an undercut, such as a
dovetail coupling, which allows the protrusions 7 to hold the respective projections
8 in a stable manner, preventing them from decoupling and moving away from the axis
X. Preferably this coupling is of the so-called "tail coat" type, as shown in figure
1, in which the projections 8 and the receiving seats 7a have a trapezoidal shape.
[0025] A reversal arrangement, with receiving seats on the bar and projections on the support
core is also possible, in which case adjacent receiving seats as well as adjacent
projections would be again distanced from one another along the axial direction X
for the purpose described here below.
[0026] Thanks to the mentioned grooved coupling, the projections 8 can be engaged in a slidable
manner inside the receiving seats 7a and in particular this allows insertion and extraction
of the projections 8 with respect to the receiving seats 7a. Due to the parallelism
between the receiving seats 7a and the axis X, the movement to be imparted to the
bars 3 in order to fix them on the radial expansions 6 or to disengage them from the
same expansions is therefore a movement parallel to the axis X.
[0027] More in general, each projection 8 is movable with respect to the support body 2
between an engage position, in which it is interlocked within a respective receiving
seat 7a, and a position of disengagement, in which it is completely slipped out of
the receiving seat 7a. Switching between the two above mentioned positions takes place
through a movement of the bar 3 parallel to the axis X.
[0028] With reference to the accompanying drawings, starting from a position in which the
brush 1 is mounted, shown in figure 2a, to disengage the bar 3 from the support body
2 it is sufficient to impart to the bar 3 a translation movement along the axis X
until the point in which the projections 8 are entirely outside the respective receiving
seats 7a, i.e. outside the radial expansions 6. When the movement is completed, each
projection 8 is entirely extracted from the respective receiving seat 7a, and is arranged
entirely in correspondence of the maneuvering space S between the respective radial
expansion 6 and the adjacent radial expansion 6 (figure 2b). When such position is
achieved, it is possible to move the bar 3 supporting the groups 4 of fringes away
from the support body 2, for example to replace it with a new bar 3.
[0029] In order to allow the mentioned sequence of demounting phases, each projection 8
has a dimension, measured along the axis X of the support body 2, preferably smaller
than a corresponding dimension of the mentioned maneuvering space S, in which the
projection 8 is placed during demounting.
[0030] Mounting of the brush 1 takes place according to a procedure reversed with respect
to the demounting procedure. In particular, the bar 3 is placed in such a way that
the projections 8 thereof are arranged in a position intercalated to the radial expansions
6 of the support body 2, i.e. in correspondence of the mentioned maneuvering spaces
S.
[0031] Subsequently, the bar 3 are moved parallel to the axis "X in such a way that the
projections 8 of the bar 3 enter into the receiving seats 7a and achieve a position,
in which they are completely engaged inside them.
[0032] According to the embodiment shown in the accompanying drawings, the projections 8
have a dimension greater than a corresponding dimension of the radial expansions 6,
the dimension being measured along the axis X. According to embodiments not shown,
this dimension can be smaller, or alternatively the projections 8 and the radial expansions
can have the same dimension along the axis X.
[0033] The present invention achieves the object set, overcoming the typical drawbacks of
the fabric brushes of the prior art.
[0034] The presence of a discrete number of points of attack between the bars and the support
body eliminates the need for demounting the brush from the supports or bearings of
the brushing machine before removing the bars, and furthermore it allows an easy demounting
of the bars through a limited movement of the bars along the axis of the support body.
This limited movement does not require wide spaces in correspondence of one or both
the ends of the support body, and demounting the bars is very simple and can be carried
out very quickly, so as to reduce the down time of the brushing machine.
[0035] Fig.3 shows a modified embodiment of the invention. Same or equivalent parts are
designated with the same reference numbers.
[0036] In this embodiment the brush 1 includes a support body in the form of a core 2. The
core is provided with longitudinally extending channels, substantially parallel to
the axis X of the brush. Each channel can house a respective bar 3 with bristles 4.
The bar is provided with projections 8 engaging into corresponding receiving seats
7a defined in the respective channel. The receiving seats 7a and the projections 8
are shaped such as to form a dove-tail connection. Adjacent receiving seats 7a are
distanced from one another by a free space S. Each bar 3 can be connected to the core
forming the support body 2 by bringing the bar near the support body 2 and into the
channel forming the seats 7a and spaces S. More specifically, the bar is placed with
the projections S into the spaces S. Thereafter, the bar is moved parallel to the
axis X of the brush 1, such that each projection 8 engages a respective receiving
seat 7a. A reverse motion causes disengagement of the bar from the core 2.
[0037] It is understood that the drawing only shows an example given by way of a practical
demonstration of the finding, as said finding can vary in forms and arrangements without
however departing from the scope of the concept underlying the invention. Any reference
numbers in the appended claims are provided to facilitate reading of the claims with
reference to the description and to the drawing, and do not limit the scope of protection
represented by the claims.
1. A rotating brush, in particular for fabrics, comprising:
- a support body (2) rotatable around an axis (X);
- at least one bar (3) supporting fringes or bristles (4) suitable to perform brushing
of a fabric, said at least one bar (3) being stably mountable on said support body
(2);
characterized in that said support body is provided with at least a first set of longitudinally aligned
receiving members (7a), and that said at least one bar (3) is provided with corresponding
connection members (8) removably engageable with said aligned receiving members (7a),
said receiving members being spaced from one another by intercalated maneuvering spaces
(S).
2. A brush according to claim 1, characterized in that said connection members (8) and said receiving members (7a) define a plurality of
points of attack between the respective bar (3) and the support body (2), such that
engagement of the bar with the support body (2) and disengagement therefrom are obtained
by a limited longitudinal movement of said bar with respect to said support body,
to move said connection members (8) from said maneuvering spaces (S) into engagement
with said receiving members (7a) and vice-versa.
3. A brush according to claim 1 or 2, characterized in that said connection member (8) is a projection on said bar (3) and said receiving member
(7a) is a seat on said support body (2).
4. A brush according to one or more of the previous claims, characterized in that said support body (2) is provided with at least one radial expansion (6) forming
said receiving member (7a) and extending from said axis (X), said at least one bar
(3) being provided with at least one projection (8) forming said connection member,
stably engageable in a removable manner with said at least one radial expansion (6).
5. A brush according to one or more of the preceding claims, characterized in that said support body is provided with at least a first set of longitudinally aligned
receiving seats (7a) and that said bar (3) is provided with a corresponding set of
projections (8) removably engageable with said aligned receiving seats (7a).
6. A brush according to claim 5, characterized in that said projections (8) can be inserted in the respective receiving seats (7a) and extracted
therefrom through a translation movement of the bar (3) with respect to the support
body (2) along a direction substantially parallel to said axis (X).
7. A brush according to claim 5 or 6, characterized in that said longitudinally aligned receiving seats (7a) are provided on corresponding radial
expansions (6) of said support body (2).
8. A brush according to one or more of claims 5 to 7, characterized in that said support body (2) is provided with a plurality of sets of longitudinally aligned
receiving seats (7a) designed to receive a corresponding plurality of said bars (3),
said plurality of sets being angularly arranged around said axis (X).
9. A brush according one or more of claims 4 to 8, characterized in that a grooved coupling is provided between said projections (8) and said radial expansions
(6) or said receiving seats (7a).
10. A brush according to one or more of claims 4 to 9, characterized in that each of said radial expansions (6) is disk-shaped and extends substantially perpendicularly
to said axis (X) and around said axis (X) along an entire angular development of the
support body (2), each radial expansion (6) being provided with a plurality of peripheral
receiving seats (7a) angularly arranged around said axis (X) and engageable by the
projections (8) of respective bars (3).
11. A brush according to one or more of claims 4 to 10, characterized in that each projection (8) has a dimension smaller than a distance between the respective
radial expansion (6) and an adjacent radial expansion (6), said dimension being measured
along said axis (X).
12. A brush according to claim 2, characterized in that each connection member (8) has a dimension, measured along said axis (X), which is
smaller than the maneuvering space (S) between adjacent receiving members (7a) on
said support body (2).
13. A mounting method for mounting a brush according to one or more of the previous claims,
characterized in that it comprises the steps of:
- moving a bar (3) close to the support body (2) arranging connection members (8)
of the bar (3) in position intercalated to the receiving members (7a) of the support
body (2);
- moving the bar (3) along the axis (X) of the support body (2) in such a way as to
interlock the connection members (8) of the bar (3) in said receiving members (7a)
of said support body (2).
14. A method according to claim 13, characterized in that said step of moving the bar (3) along said axis (X) is carried out until the connection
members (8) are entirely engaged with the respective receiving member (7a).
15. A method for demounting a brush according to one or more of claims 1 to 12, characterized in that it comprises the step of moving at least one bar (3) along the axis (X) of the support
body (2) in such a way as to disengage the connection members (8) of the bar (3) from
the receiving members (7a) of the support body (2).
16. A method according to claim 15, characterized in that said step of moving the bar (3) along said axis (X) is carried out until the connection
members (8) of the bar (3) are entirely arranged in a position intercalated to the
receiving seats (7a) of the support body (2).