[0001] The present invention relates to a machine and to a process for printing and applying
self-adhesive labels from adhesivized reels, in particular usable for identification
systems to be applied to containers, in particular to boxes, parcels, packages, pallets.
[0002] More specifically the invention relates to machines for applying labels in real time
and also working on packages from different lines, the labels being of various sizes
and content.
[0003] Machines applying prepunched labels are known in the prior art. Said labels are formed
by an adhesivized substratum (paper, plastic film, etc.) applied on an antiadhesive
support, usually siliconized, forming the label carrier and release. During the application
the label is printed, removed from the support and applied. The drawback of these
systems is that the support is discarded and must be disposed of as special waste.
[0004] EP 1,447,333, in the name of the Applicant and corresponding to the preamble of claim 1, describes
a machine for printing and applying labels on containers comprising a reel (1) of
tape adhesivized on the internal side from which the labels are formed; a reel unwinding
system; a printing group (3) for the adhesivized tape comprising a printing system
wherein the contact between the printing head and the adhesive tape is obtained by
a driving roll cyclically inverting the rotation direction; a cutting system (2) of
the printed tape forming the label and a piston for applying it located adjacent to
the printing group. In particular the cutting system is formed by a blade (2a) and
counterblade (2b). The former moves perpendicularly to the direction of the tape to
be cut and with cutting edge forming an angle comprised between 2° and 45° with the
tape. The cutting surfaces of the blade (2a) and counterblade (2b) are covered with
antiadhesives.
[0005] This machine runs without jamming for about one week if it is operated at a speed
of 18-20 labels (strokes)/minute and with tapes having a width of 80-120 mm. When
the speed is increased for example up to 40 strokes/minute, this machine works satisfactorily
only for about two days. Furthermore, by increasing the tape width from about 130
up to 220 mm and maintaining the speed at about 18-20 strokes/minute, the machine
works satisfactorily for shorter times, of about three days. When tapes having a width
more than 120 up to 220 mm are used and contemporaneously the speed is increased,
from 30 up to 70 strokes/minute, the machine works correctly for shorter times, for
example of the order of two hours.
[0006] The need was felt to have available an improved machine for printing and applying
labels from adhesivized tapes capable to work with high productivity, i.e. with number
of strokes/minute from 10 to 70, by using tapes having a width from 10 up to 300 mm,
preferably from 40 to 240 mm, and without jamming or interruptions for longer times,
of a least 40 days, preferably even of three months or more, compared to the prior
art machines.
[0007] It has been surprisingly and unxepectedly found by the Applicant a machine for printing
and applying labels, solving the above technical problem.
[0008] An object of the present invention is a machine for printing and applying labels
on containers, etc., comprising:
- a reel of adhesive tape from which the labels are formed;
- an unwinding system of the reel comprising at least an unwinding roll and a tensioning
device of the tape;
- optionally a photocell positioned between the unwinding system of the reel and the
printing group;
- an adhesive tape adhesivized on the internal side of the reel;
- a printing group comprising a printing system wherein the contact between the printing
head and the adhesivized tape is obtained by a rotating driving roll covered by an
antiadherent material, which cyclically inverts the rotation direction;
- a cutting system comprising
- a cutting blade moving perpendicularly to the direction of adhesive tape with the
cutting edge forming an angle comprised between 2° and 45°, preferably between 2°
and 30° with tape;
- a counterblade;
the cutting surfaces of the blade and counterblade are covered with antiadhesives,
preferably solid antiadhesives;
- the cutting system being adjacent to the printing group;
- an applying pad of the labels on the containers; characterized in that:
- between the roll and the counterblade a lamina is inserted perpendicularly to the
longitudinal axis of roll, one end of said lamina positioned near the upper edge of
the counterblade and the opposite end inserted into the roll through grooves made
in the roll,
wherein
a pipe equipped with holes for the output of inert gases under pressure is positioned
longitudinally under the lamina and perpendicular thereto and between roll and counterblade
a plane parallel to tape is placed over the tape.
[0009] Generally the distance of each of the ends of the lamina (16) from (2b) and (3b),
respectively ranges from 0 to 12 mm, preferably from 0 to 5 mm.
[0010] The thickness of the lamina (16) can range from about 0.05 up to about 10 mm, preferably
0.1-2.5 mm, still more preferably 0.2-0.4 mm. The preferred thicknesses are suitable
in particular used when tape (5) must be printed on the roll surface, also in the
points where the lamina is inserted. Besides, it has been unexpectedly and surprisingly
found by the Applicant that the more preferred thickness reduces the friction between
tape (5) and lamina (16). In this way the adhesive release of tape (5) on the lamina
(16) is decreased. In order to favour the detachment of tape (5), a pipe (17) positioned
longitudinally under the lamina (16) and perpendicular thereto, equipped with holes
for the output of inert gases under pressure, is used. The pressure ranges from 1
bar up to 10 bar, preferably from 2 to 5 bar. As suitable inert gases used, nitrogen,
air, helium can be mentioned.
[0011] Lamina (16), preferably, has one end not in contact with the upper edge of counterblade
(2b) and the opposite end inserted into roll (3a) through grooves made in roll (3a).
Lamina (16) preferably is shaped so that its upper side is tangential with respect
to roll (3a). This embodiment is shown in Fig. 1 by the end part of lamina (16) in
contact with roll (3a). The upper side of lamina (16) can also form a 0° or a negative
angle with respect to a line perpendicular to the longitudinal axis of roll (3a).
The negative angle can be for example up to about -10°. In Fig. 1 the perpendicular
line can be represented also by (5) or by an horizontal line passing through the axis
of roll (3a). As said, the preferred position is the tangential one corresponding
to an angle of 35° for a diameter of roll (3a) of about 14 mm. Whene the printing
does not comprise the area where the lamina which is inserted in the roll (3a) is
present, a lamina thickness higher than 2.5 mm can also be used.
Preferably the lamina (16) is in contact, or at least partly in contact, with the
counterblade (2b) or with the upper edge thereof. It has in fact unexpectedly and
surprisingly found by the Applicant that, in these conditions the adhesive tape (5)
is not blocked (e.g. by jamming) between the printing group (3) and the cutting group
(2). In fact the movement of tape (5) is controlled by roll (3b) which moves tape
(5) towards the cutting group (2) for forming the label and then moves the tape backwards
for printing the new label.
[0012] More than one lamina (16) can be used and can have one end towards roll (3a), preferably
inserted in roll (3a). In another embodiment of the invention part of the laminas
(16) do not have one of the ends inserted in roll (3a). In a particularly preferred
embodiment at least one of the laminas has one end inserted in roll (3a).
[0013] Between roll (3a) and counterblade (2b) a plane (15) parallel to tape (5) is placed
over tape (5). The tape (5), after unwinding from roll (3a) and after passing on lamina
(16), aligns with plane (15). Plane (15) makes it easier the advancement of tape (5)
to the cutting group (2). Inert gases under pressure flowing from the holes of pipe
(17), favour the alignment.
[0014] The width of plane (15), measured in the direction of movement of tape (5), is generally
comprised from about 30% to about 70% of the distance between roll (3a) and counterblade
(2b). Preferably plane (15) is treated with antiadhesive material.
[0015] The distance between plane (15) and counterblade (2b) must be such as to allow the
passage of tape (5). Higher distances can be used, for example of about 5-10 mm.
[0016] In order to make easier the advancement of tape (5), at the two ends of roll (3a)
belts (19) can optionally be positioned to connect roll (3a) with pulley (19a) (see
Fig. 1b). Preferably one belt is used for each end. Instead of belts, 0-rings can
be used. The belts and 0-rings are preferably made of antiadherent material. Preferably
roll (3a) is motorized.
[0017] A further preferred component used in the machine of the invention is at least one
supporting roll (20), positioned uphill roll (3a) and having the longitudinal axis
parallel to that of roll (3a). The distance of supporting roll (20) from roll (3a)
ranges from 30 to 300 mm, preferably from 60 to 200 mm, more preferably from 50 to
120 mm. In this way the supporting roll (20) keeps tape (5) in tension between the
two rolls (20) and (3a). The dimensions of supporting roll (20) can be the same or
different from those of roll (3a). Preferably supporting roll (20) is made of an antiadherent
material.
[0018] Instead of supporting rolls (20), horizontal driving planes, optionally motorized,
for example eletrically and/or pneumatically, can be used. The planes are preferably
coated with antiadherent material. According to the present invention, supporting
rolls (20) are preferred.
[0019] The machine of the present invention can work also for very long times, for example
one or more months, for example three months or longer times, without showing the
drawbacks of the prior art machines. Besides, as said, the machine of the invention
can work at higher speeds, up to 70 labels/minute, in comparison with those of the
prior art.
[0020] It has in fact unexpectedly and surprisingly been found that the prior art machines,
also those using adhesivized tapes, satisfactorily work for about one week at speeds
of about 18-20 strokes/minute with tapes having width from 80 mm to 120 mm. When the
speed is increased, for example to 40 strokes/minute, they work satisfactorily for
about two days. Furthermore it has been found by the Applicant that when the speed
is of 18-20 strokes/minutes but with the tape width from about 130 to 220 mm, the
prior art machines work satisfactorily for about three days. With tape width of about
130 up to 220 mm and speeds from 30 to 70 strokes/minute, the prior art machines work
for about two hours without jamming.
[0021] The working of the machine of the invention is therefore unexpected and surprising.
[0022] The cutting systems can have various sizes. Generally their size, measured along
the longitudinal direction of the tape, is preferably lower than 60 mm, more preferably
lower than 40 mm. It is preferable to use cutting systems having a size as small as
possible, for example 15-40 mm.
[0023] The unwinding roll (8) is preferably driven by an engine. The applying pad (6) is
preferably driven by an electropneumatic device (7). The roll (3a) is preferably driven
by a motor cyclically inverting the roll rotation direction.
[0024] The cutting blade (2a) is preferably driven by a linear pneumatic cylinder, the counterblade
(2b) is mounted on a plate fixed or oscillating, preferably fixed. The contact between
the counterblade (2b) and the blade (2a) is obtained by a system acting on the counterblade
(2b) or on the blade (2a), preferably on the latter. The system can be a spring or
a pneumatic cylinder or a pusher. The vertical section of the cutting blade (2a) can
be flat or slightly curved with a radius generally comprised from 500 mm to 6,000
mm preferably from 1,500 mm to 4,000 mm. A flat blade is preferred. Preferably both
sides of blade (2a) and counterblade (2b) are covered with solid antiadhesive coatings.
[0025] The antiadhesive treatment of the components of the invention machine as described
above allows to avoid that the adhesive tape adheres on their surfaces. The antiadhesive
treatment can, for example, be carried out by using materials based on (fluoro) silicones
and/or fluoropolymers for obtaining antiadhesive solid coatings. One can mention,
for example, and not limitedly to the types specified hereinafter, coatings with the
commercial name of Plasma Coating
® PC 918F, PC 936, PC 915, PC 915S, PC 934, PC 934S, PC 932, PC 918-C, PC 434, PC 432,
40601/4001F.
[0026] The roll (3a), as said, is made of antiadherent material, so that adhesivized tape
(5) does not adhere to the roll (3a). The material of the roll (3a) is, for example,
made by silicone resins, for example silicone rubbers.
[0027] As said, the engine acting on roll (3a) cyclically inverts the rotation direction.
Alternatively, this can be obtained by modifying the firmware of the printing group.
[0028] In the printing group, the backward movement of tape (5) by roll (3a), preferably
is from 1 mm to L mm, wherein L is the distance between the cutting blade and the
printing head. L depends on the cutting system size, generally L is comprised between
15 and 60 mm. This value depends on the printing requirements. For example, this value
is L-2 when the printing starts 2 mm from the upper margin of the label. With upper
margin of the label it is meant the label side coming out first from the printing
head.
[0029] With the printing system of the machine of the present invention, it is possible
to print the adhesivized tape even near the upper edge of the label.
[0030] Tape (5), without the adhesive, has a thickness generally from about 30 micron to
about 120 micron, preferably from 50 micron to 80 micron.
[0031] The adhesive amount spread on the support film, calculated on the dry, ranges from
10 to 30 g/m
2, preferably from 15 to 22 g/m
2.
[0032] The labels have various sizes depending on the requirements. Generally the label
has the same width of the tape and ranges from 10 mm and 300 mm, preferably from 30
mm to 230 mm, the length can vary, for example up to 500 mm, generally from 20 mm
to 200 mm, preferably from 30 mm to 180 mm.
[0033] The preferred tape for the labelling system is in plastic material preferably having
the internal side, i.e. that turned towards the reel, adhesivized. The tape plastic
film is preferably made of bioriented polypropylene, polyester, polyethylene, polyvinylchloride,
or also laminates, or plastic coupled articles in general.
[0034] The tape material can also be made of paper, thermosensitive paper of thermosensitive
plastic material.
[0035] The used adhesive is available on the market and is selected among those allowing
a permanent adhesion. In particular the adhesive is preferably a water acrylic adhesive,
in aqueous emulsion form, based on a C
3-C
5 ester of the acrylic acid, for example butyl acrylate, or a "hot melt" adhesive formed
of thermoplastic rubbers and hydrocarbon resins in general.
[0036] By using a preprinted adhesivized tape reel, it is possible to determine the label
size through an optical reading system (photocell 4) which determines the cutting
position.
[0037] In the printing group (3) tape (5) passes between the driving roll (3a) and the printing
head (3b).
[0038] In the printing group (3), as said, roll (3a) drives tape (5) (Fig. 1).
[0039] The invention also comprises a printing and labelling process as defined by claim
14.
[0040] The applying/labelling machine of the present invention is represented according
to a preferred embodiment as reported in the Figures:
Fig. 1: representation in vertical section along A-A' of Fig. 1b.
Fig. 1b: representation of the machine when the tape (5) is at the beginning of the
roll (3a).
Fig. 2: as Fig. 1 but with tape (5) being on the laminas (16).
Fig. 2b: as Fig. 1b but with tape (5) being on the laminas (16).
Fig. 3: as Fig. 1 but with tape (5) being on the counterblade (2b).
Fig. 3b: as Fig. 1b with tape (5) being on the counterblade (2b).
[0041] More specifically in Fig. 1b:
(3a) the driving roll,
(5) the tape,
(16) the laminas,
(17) the perforated pipe for the the gas outflowing,
(2b) the counterblade of the cutting system,
(20) the supporting roll, (19) the O-ring connecting roll (3a) with pulley (19a).
[0042] In Fig. 1 the reported numbers have the same meaning as those reported in Fig. 1b,
(3b) is the printing head, plane (15) being over tape (5), (2a) represents the blade
of the cutting system.
[0043] In Figs. 2b and 3b the numbers have the same meaning as those of Fig. 1b. It changes
only the position of tape (5), which is on roll (3a) in Fig. 1b, and is on the laminas
(16) in Fig. 2b and is on counterblade (2b) in Fig. 3b.
[0044] In Figs. 2 and 3 the numbers have the same meanings as in Fig. 1, but the tape (5)
is in Fig. 1 is on roll (3a), in Fig. 2 on laminas (16), in Fig. 3 on the counterblade
(2b).
[0045] The working process of the machine of the present invention is the following. Tape
(5) is unwound from the reel (1) by the unwinding system comprising (8) and (9), proceeds
into the printing group (3) for the label print and/or overprint.
[0046] Tape (5) proceeds on roll (3a), then on lamina (16) and after into the cutting system
(2) moving in a direction perpendicular to the cutting blade (2a), which cuts the
tape with an angle, preferably constant, the contact point between the blade (2a)
and counterblade (2b) during cutting moves transversally in a continuous way through
tape (5). After cutting, the printed label is immediately applied on the container
(box) by the applying pad (6).
[0047] After the label application, the adhesivized tape (5) is moved backward by roll (3a),
passing on the lamina 16 and stopping on roll (3a) thus allowing the printing head
(3b) to start printing near the upper edge of the forming label. Then tape (5) enters
into the cutting system (2), a new label is cut and the cycle starts again.
[0048] Furthermore, during the machine working, it is not required the application of lubricating
oils on the blade and counterblade, which could stain the label and the container
on which it is applied. The use of lubricating oils is rather critical, especially
for food packages, since they represent a critical contamination source according
to the rules and procedures HACCP (Hazard Assessment Critical Control Point). According
to these rules the oil must not come into contact, directly or indirectly, with the
food or their packages. Furthermore oil traces on the adhesive part of the label reduce
the adhesion on the package.
[0049] The label printing is preferably carried out by a direct or indirect thermal process
or by using laser or ink-jet printers.
[0050] The label text is previously programmed by the user, for example through a software.
Generally the text contains for example the following information codes for identififying
the product, the customer, the supplier, the producer, etc. and can be personalized.
[0051] By the software it is possible to store in the memory of the computer labels having
different features as regards the format and the text (logo, firm data, production
codes, expiry dates, etc.). In connection with the production requirements the appropriate
labels are applied on the product on the packaging line.
[0052] By using the machine of the present invention it is possible to change on the packaging
line the sizes and the text of the label from a package to another, even more times
or even in a continuous way, if required, without interrupting the production cycle.
[0053] It is indeed possible, by using softwares available on the market, to identify on
the packaging line the package on which applying a specific label.
[0054] In this way only one label station can be used for more production lines.
[0055] In fact it is not required the substitution of a tape with another of different size,
provided that the width of the label is compatible with the width of the tape.
[0056] The printing/labelling machine of the present invention allows to obtain labels having
a different length depending on the text of the labels. This represents a remarkable
advantage with respect to the systems of the prior art, wherein labels having a fixed
format are used. When in these known systems the label dimensions must be changed,
it is necessary to change the reel. Furthermore another advantage of the machine of
the present invention is that the siliconized support (carrier) is not used, thus
avoiding a disposal unit.
[0057] As said, the machine of the present invention results improved in comparison with
the machines of the prior art (see the examples) since with the latter it is not possible
to use high speeds, higher than 18/20 strokes/minute, without jamming, using adhesivized
tapes. Besides, the prior art machines can be used without jamming when the tape has
widths up to 120 mm. From an industrial point of view the machine of the present invention
assures an improved productivity even with labels having a width higher than 120 mm,
even up to 300 mm.
[0058] The label application system can be carried out in various ways. For example, a piston
system (7) can be used.
[0059] As said, a further advantage of the present invention machine is that it is not necessary
to have available tapes with prepunched labels having a different format (length).
[0060] As applying machine of the prior art, the Applicant has used the applying machine
of
EP 1,447,333, as described in Fig. 1 of this patent.
[0061] The following Examples illustrate the invention and do not limit the scope thereof.
EXAMPLES
EXAMPLE 1
[0062] At the outlet of an end line Beretti mod. MS30 cardboard box wrapping machine, a
machine for printing and applying labels according to Fig. 1 of the present invention
has been positioned. In said machine lamina (16) has been positioned inserted in roll
(3a), at half of the longitudinal width of the roll (3a). The components (20 (19)
and (15) have not instead been installed.
[0063] The machine is connected to a computer with a software for printing on labels the
requested information. The boxes which have been labelled had 380 X 250 X 300 mm sizes.
The applied labels had 120 mm (width) X 80 mm (length) sizes and have been formed
by directly cutting the tape of a 50 µm polypropylene reel adhesivized with acrylic
adhesive Primal
® PS 83d (Rohm & Haas), weight 20-22 g/m
2, having a width of 120 mm and a length of 800 m.
[0064] By a thermal transfer printer the following information were printed on the label:
product, number of items contained in the box, batch number, bar code, progressive
package number, date, time of the label application. The label text was distributed
on the whole label surface, up to a distance of 2 mm from the upper edge.
[0065] The last label printed by the machine is applied in real time on the first container
moving to the labelling station.
[0066] The machine of the present invention operated without interruptions for the whole
working time of 8 hours on each day. The line production speed was 18-20 boxes/minute
(strokes/minute). No inconveniences on the machine occurred and to each package the
proper label was applied with the applied printed labels resulted conforming to the
corresponding model in the computer.
[0067] The labelling process with the labelling machine according to the present invention
did not show any inconveniences from the industrial point of view, even after a working
period of 3 months.
EXAMPLE 2
[0068] Example 1 has been repeated but increasing the line production speed to 50 packages/minute.
The machine worked 12 hours each day. Even after 3 months, the labelling machine did
not show inconveniences and no machine downtimes occurred.
EXAMPLE 3
[0069] Example 1 has been repeated but using labels havinh a width of 180 mm, the length
being the same as in the Example 1, and the line production speed being of 50 boxes/minute.
The machine was used for 12 hours each day. Even after 3 months of working the labelling
machine did not show any inconveniences and no machine downtime occurred.
EXAMPLE 4
[0070] Example 2 has been repeated but the labelling machine comprised pipe (17), plane
(15) and supporting roll (20). Furthermore at each longitudinal end of the roll (3a)
pulleys were inserted. Even after 6 months of working, the labelling machine did not
show any inconvenience and no machine downtime occurred.
EXAMPLE 5
[0071] Example 2 has been repeated but the labelling machine comprised pipe (17), plane
(15) and supporting roll (20). Furthermore at each longitudinal end of the roll (3a)
pulleys were inserted. Tape width was of 180 mm. The machine was operated for 12 hours
on each day. Even after 5 months of working, the machine did not shown any inconvenience
and no machine downtime occurred.
EXAMPLE 6 Comparative
[0072] At the outlet of an end line Beretti mod. MS30 cardboard box wrapping machine, a
labelling machine according to
EP 1,447,333 has been positioned. The applied labels had dimensions 120 mm (width) X 80 mm (length)
and were formed by cutting directly a 50 µm polypropylene tape adhesivized with acrylic
adhesive Primal
® PS 83d (Rohm & Haas), weight 20-22 g/m
2, having a width of 120 mm and a length of 800 m. The machine operated without interruptions
for the whole daily working time of 8 hours. The line production speed was 20 packages/minute.
After a working period of one week jams occurred due to the adhesive tape winding
on the roll (3a) in the correspondence of the printing head (3b). This part of the
machine is represented in Fig. 3 of the patent. The production was stopped for tape
removal.
EXAMPLE 7 Comparative
[0073] Example 6 comparative has been repeated but using labels having 180 mm (width) X
80 mm (length) sizes. The line production speed was 20 packages/minute. The machine
was operated over a daily working time of 8 hours. After 3 days jams occurred due
to the adhesive tape winding on the roll (3a) in correspondence with the printing
head (3b). Also in this case the production had to be stopped for tape removal.
EXAMPLE 8 Comparative
[0074] Example 7 has been repeated but increasing the line speed to 30 packages/minute.
After 2 hours the same jamming as reported in examples 6 comparative and 7 comparative
occurred.
1. A machine for printing and applying labels on containers, comprising:
- a reel (1) of adhesive tape (5) from which the labels are formed;
- an unwinding system of the reel (1) comprising at least an unwinding roll (8) and
a tensioning device (9) of the tape (5);
- optionally a photocell (4) positioned between the
system of the reel (1) and the printing group;
- an adhesive tape (5) adhesivized on the internal side of the reel;
- a printing group (3) comprising a printing system wherein the contact between the
printing head (3b) and the adhesivized tape (5) is obtained by a rotating driving
roll covered by an antiadherent material (3a), which cyclically inverts the rotation
direction;
- a cutting system (2) comprising:
- a cutting blade (2a) moving perpendicularly to the direction of adhesive tape (5)
with the cutting edge forming an angle comprised between 2° and 45°, preferably between
2° and 30° with tape (5) ;
- a counterblade (2b) ;
the cutting surfaces of the blade (2a) and counterblade (2b) are covered with antiadhesives,
preferably solid antiadhesives;
- the cutting system (2) being adjacent to the printing group (3) ;
- an applying pad (6) of the labels on the containers; characterized in that :
- between the roll (3a) and the counterblade (2b) a lamina (16) is inserted perpendicularly
to the longitudinal axis of roll (3a), one end of said lamina positioned near the
upper edge of the counterblade (2b) and the opposite end inserted into the roll (3a)
through grooves made in the roll (3a),
wherein
a pipe (17) equipped with holes for the output of inert gases under pressure is positioned
longitudinally under the lamina (16) and perpendicular thereto and
between roll (3a) and counterblade (2b) a plane (15) parallel to tape (5) is placed
over the tape (5).
2. A machine according to claim 1, wherein the distance of each of the ends of the lamina
(16) from counterblade (2b) and from the printing head (3b) respectively ranges from
0 to 12 mm, preferably from 0 to 5 mm.
3. A machine according to claims 1-2, wherein the lamina (16) has a thickness from about
0.05 up to about 10 mm, preferably 0.1-2.5 mm, still more preferably from 0.2-0.4
mm.
4. A machine according to claims 1 - 3, wherein the lamina (16) is in contact with the
counterblade (2b).
5. A machine according to claims 1-4 comprising more laminas (16).
6. A machine according to claim 5, wherein a part of the laminas (16) are not inserted
into the roll (3a).
7. A machine according to claims 1-6, wherein the width of the plane (15), measured in
the advancing direction of the tape (5) is from about 30% and about 70% the distance
between the roll (3a) and the counterblade (2b).
8. A machine according to claims 1-7, wherein the plane (15) is treated with antiadhesive
material.
9. A machine according to claims 1-8, wherein a supporting roll (20) is positioned uphill
the roll (3a) with the longitudinal axis parallel to that of roll (3a).
10. A machine according to claim 9, wherein the distance of supporting roll (20) from
roll (3a) ranges from 30 to 300 mm, preferably from 60 up to 200 mm, more preferably
from 50 up to 120 mm.
11. A machine according to claims 1-10, wherein the tape (5), without the adhesive, has
a thickness generally f rom about 30 micron to about 120 micron, preferably from 50
micron to 80 micron.
12. A machine according to claim 11, wherein the tape width is between 10 mm and 300 mm,
preferably 30 mm-230 mm, the label length is not higher than 500 mm, preferably it
is comprised between 20 mm and 200 mm, more preferably between 30 mm and 180 mm.
13. A machine according to claims 11-12, wherein the tape plastic film is made of bioriented
polypropylene, polyester, polyethylene, polyvinylchloride, or also laminates, or plastic
coupled articles in general, paper, thermosensitive paper or thermosensitive plastic
material.
14. A process for printing and applying labels using the machine of claims 1-13 comprising
the following steps:
- unwinding of tape (5) from reel (1) by an unwinding system,
- printing and/or overprinting of the tape (5) in the printing group (3),
- cutting of the printed tape (5) to form the label;
- application on the label on a container by means of the applying pad (6),
- roll (3a) moves back tape (5) after label application,
- the tape (5) passes on the lamina (16):
- before entering the cutting system (2),
- when it is moved backward by roll (3a) after the label application,
wherein:
- a pipe (17) equipped with holes for the output of inert gases under pressure is
positioned longitudinally under the lamina (16) and perpendicular thereto to favour
the detachment of tape (5),
- between roll (3a) and counterblade (2b) a plane (15) parallel to tape (5) is placed
over the tape (5), to make easier the advancement of tape (5) to the cutting group.
1. Maschine zum Bedrucken und Anbringen von Etiketten auf Behälter, umfassend:
- eine Bandrolle (1) von Klebeband (5), aus dem die Etiketten gebildet werden;
- ein abwickelndes System der Bandrolle (1), umfassend mindestens eine abwickelnde
Rolle (8) und eine Spann-Vorrichtung (9) von dem Band (5) ;
- gegebenenfalls eine Photozelle (4), angeordnet zwischen dem abwickelnden System
von der Bandrolle (1) und der Bedrucker-Gruppe;
- ein Klebeband (5), klebend gemacht auf der Innen-Seite von der Bandrolle;
- eine Bedrucker-Gruppe (3), umfassend ein Bedrucker-System, wobei der Kontakt zwischen
dem Druck-Kopf (3b) und dem klebend gemachten Band (5) durch eine rotierende Antriebs-Rolle,
bedeckt mit einem Antihaft-Material (3a), welche cyclisch die Rotations-Richtung umkehrt,
erhalten wird;
- ein Schneid-System (2), umfassend:
- ein Schneid-Messer (2a), das sich rechtwinklig zu der Richtung von Klebeband (5)
bewegt, wobei die Schneidkante einen Winkel zwischen 2° und 45°, vorzugsweise zwischen
2° und 30°, mit Band (5) bildet;
- ein Gegenmesser (2b) ;
die Schneid-Oberflächen von dem Messer (2a) und Gegenmesser (2b) sind mit Antihaftmitteln,
vorzugsweise festen Antihaftmitteln, bedeckt;
- das Schneid-System (2) ist benachbart zu der Bedrucker-Gruppe (3) ;
- ein Pad (6) zum Anbringen der Etiketten auf den Behältern; dadurch gekennzeichnet, dass:
- zwischen der Rolle (3a) und dem Gegenmesser (2b) eine Lamelle (16) rechtwinklig
zu der Längs-Achse der Rolle (3a) eingeschoben ist, ein Ende der Lamelle, das nahe
der oberen Kante von dem Gegenmesser (2b) angeordnet ist und das entgegengesetzte
Ende in die Rolle (3a) durch Rillen, die in der Rolle (3a) erzeugt wurden, eingeschoben
ist,
wobei
ein Rohr (17), ausgestattet mit Löchern für die Ausgabe von Inertgasen unter Druck,
längs unter der Lamelle (16) und rechtwinklig dazu angeordnet ist und
zwischen Rolle (3a) und Gegenmesser (2b) eine Ebene (15) parallel zu Band (5) über
dem Band (5) angeordnet ist.
2. Maschine nach Anspruch 1, wobei der Abstand von jedem der Enden von der Lamelle (16)
von Gegenmesser (2b) bzw. von dem Druck-Kopf (3b) im Bereich von 0 bis 12 mm, vorzugsweise
von 0 bis 5 mm, liegt.
3. Maschine nach Ansprüchen 1-2, wobei die Lamelle (16) eine Dicke von etwa 0,05 bis
zu etwa 10 mm, vorzugsweise 0,1-2,5 mm, noch bevorzugter von 0,2-0,4 mm, aufweist.
4. Maschine nach Ansprüchen 1-3, wobei die Lamelle (16) in Kontakt mit dem Gegenmesser
(2b) ist.
5. Maschine nach Ansprüchen 1-4, umfassend mehrere Lamellen (16).
6. Maschine nach Anspruch 5, wobei ein Teil der Lamellen (16) nicht in die Rolle (3a)
eingeschoben sind.
7. Maschine nach Ansprüchen 1-6, wobei die Breite der Ebene (15), gemessen in der Vorschub-Richtung
von dem Band (5), von etwa 30 % und etwa 70 % des Abstands zwischen der Rolle (3a)
und dem Gegenmesser (2b) beträgt.
8. Maschine nach Ansprüchen 1-7, wobei die Ebene (15) mit Antihaftmittelmaterial behandelt
ist.
9. Maschine nach Ansprüchen 1-8, wobei eine Auflagerolle (20) aufwärts zur Rolle (3a)
mit der Längs-Achse parallel zu jener der Rolle (3a) angeordnet ist.
10. Maschine nach Anspruch 9, wobei der Abstand von Auflagerolle (20) von Rolle (3a) im
Bereich von 30 bis 300 mm, vorzugsweise von 60 bis zu 200 mm, bevorzugter von 50 bis
zu 120 mm, liegt.
11. Maschine nach Ansprüchen 1-10, wobei das Band (5), ohne den Klebstoff, eine Dicke
im Allgemeinen von etwa 30 Mikrometer bis etwa 120 Mikrometer, vorzugsweise von 50
Mikrometer bis 80 Mikrometer, aufweist.
12. Maschine nach Anspruch 11, wobei die Bandbreite zwischen 10 mm und 300 mm, vorzugsweise
30 mm-230 mm, ist, die Etikettenlänge nicht größer als 500 mm ist, vorzugsweise liegt
sie zwischen 20 mm und 200 mm, bevorzugter zwischen 30 mm und 180 mm.
13. Maschine nach Ansprüchen 11-12, wobei die Band-Kunststoff-Folie aus biorientiertem
bzw. in zwei Richtungen gerecktem Polypropylen, Polyester, Polyethylen, Polyvinylchlorid,
oder auch Laminaten, oder Kunststoff-gekoppelten Gegenständen im Allgemeinen, Papier,
wärmeempfindlichem Papier oder wärmeempfindlichem Kunststoffmaterial hergestellt ist.
14. Verfahren zum Bedrucken und Anbringen von Etiketten unter Verwendung der Maschine
von Ansprüchen 1-13, umfassend die nachstehenden Schritte:
- Abwickeln des Bandes (5) von Bandrolle (1) durch ein abwickelndes System;
- Bedrucken und/oder Überdrucken von dem Band (5) in der Bedrucker-Gruppe (3) ;
- Schneiden des bedruckten Bandes (5), um das Etikett zu bilden;
- Auftragung des Etiketts auf einen Behälter mit Hilfe des Pads (6) zum Anbringen;
- Rolle (3a) bewegt Band (5) nach dem Anbringen des Etiketts zurück;
- das Band (5) führt an der Lamelle (16) vorbei:
- vor dem Eintritt in das Schneid-System (2) ;
- wenn es rückwärts durch Rolle (3a) nach dem Anbringen des Etiketts bewegt wird,
wobei:
- ein Rohr (17), ausgestattet mit Löchern für die Ausgabe von Inertgasen unter Druck
längs unter der Lamelle (16) und rechtwinklig dazu angeordnet ist, um das Ablösen
von Band (5) zu begünstigen,
- zwischen Rolle (3a) und Gegenmesser (2b) eine Ebene (15) parallel zu Band (5) über
dem Band (5) angeordnet ist, um den Vorschub von Band (5) zu der Schneid-Gruppe zu
erleichtern.
1. Machine pour imprimer et appliquer des étiquettes sur des récipients, comprenant :
- une bobine (1) de ruban adhésif (5) à partir duquel les étiquettes sont formées
;
- un système de déroulement de la bobine (1) comprenant au moins un rouleau de déroulement
(8) et un dispositif de tension (9) du ruban (5) ;
- facultativement une cellule photoélectrique (4) positionnée entre le système de
déroulement de la bobine (1) et le groupe d'impression ;
- un ruban adhésif (5) collé sur le côté interne de la bobine ;
- un groupe d'impression (3) comprenant un système d'impression dans lequel le contact
entre la tête d'impression (3b) et le ruban adhésif (5) est obtenu par un rouleau
d'entraînement rotatif recouvert par une matière anti-adhésive (3a), qui inverse de
manière cyclique le sens de rotation ;
- un système de coupe (2) comprenant :
- une lame de coupe (2a) se déplaçant perpendiculairement à la direction du ruban
adhésif (5) avec le bord de coupe qui forme un angle compris entre 2° et 45°, de préférence
entre 2° et 30° avec le ruban (5) ;
- une contre-lame (2b) ;
les surfaces de coupe de la lame (2a) et de la contre-lame (2b) sont recouvertes avec
des anti-adhésifs, de préférence des anti-adhésifs solides ;
- le système de coupe (2) étant adjacent au groupe d'impression (3) ;
- un tampon d'application (6) des étiquettes sur les récipients ; caractérisé en ce que :
- entre le rouleau (3a) et la contre-lame (2b), on insère une lame (16) perpendiculairement
à l'axe longitudinal du rouleau (3a), une extrémité de ladite lame étant positionnée
à proximité du bord supérieur de la contre-lame (2b) et une extrémité opposée insérée
dans le rouleau (3a) à travers des rainures réalisées dans le rouleau (3a),
dans lequel
un tuyau (17) équipé de trous pour la sortie des gaz inertes sous pression, est positionné
longitudinalement sous la lame (16) et perpendiculaire à cette dernière et entre le
rouleau (3a) et la contre-lame (2b), un plan (15) parallèle au ruban (5) est placé
sur le ruban (5).
2. Machine selon la revendication 1, dans laquelle la distance de chacune des extrémités
de la lame (16) à partir de la contre-lame (2b) et à partir de la tête d'impression
(3b) est respectivement de l'ordre de 0 à 12 mm, de préférence de 0 à 5 mm.
3. Machine selon les revendications 1 à 2, dans laquelle la lame (16) a une épaisseur
de l'ordre d'environ 0,05 jusqu'à environ 10 mm, de préférence de 0,1 à 2,5 mm, encore
de préférence de 0,2 à 0,4 mm.
4. Machine selon les revendications 1 à 3, dans laquelle la lame (16) est en contact
avec la contre-lame (2b).
5. Machine selon les revendications 1 à 4, comprenant plusieurs lames (16).
6. Machine selon la revendication 5, dans laquelle une partie des lames (16) n'est pas
insérée dans le rouleau (3a).
7. Machine selon les revendications 1 à 6, dans laquelle la largeur du plan (15), mesurée
dans la direction d'avancement du ruban (5), est de l'ordre d'environ 30 % et environ
70 % de la distance située entre le rouleau (3a) et la contre-lame (2b).
8. Machine selon les revendications 1 à 7, dans laquelle le plan (15) est traité avec
une matière anti-adhésive.
9. Machine selon les revendications 1 à 8, dans laquelle un rouleau de support (20) est
positionné en amont du rouleau (3a) avec l'axe longitudinal parallèle à celui du rouleau
(3a).
10. Machine selon la revendication 9, dans laquelle la distance du rouleau de support
(20) à partir du rouleau (3a) est de l'ordre de 30 à 300 mm, de préférence de l'ordre
de 60 jusqu'à 200 mm, encore de préférence de l'ordre de 50 jusqu'à 120 mm.
11. Machine selon les revendications 1 à 10, dans laquelle le ruban (5), sans l'adhésif,
a une épaisseur généralement de l'ordre d'environ 30 microns à environ 120 microns,
de préférence de 50 microns à 80 microns.
12. Machine selon la revendication 11, dans laquelle la largeur de ruban est comprise
entre 10 mm et 300 mm, de préférence 30 mm-230 mm, la longueur de l'étiquette n'est
pas supérieure à 500 mm, de préférence elle est comprise entre 20 mm et 200 mm, encore
de préférence entre 30 mm et 180 mm.
13. Machine selon les revendications 11 à 12, dans laquelle le film plastique du ruban
est réalisé à partir de polypropylène, de polyester, de polyéthylène, de polychlorure
de vinyle bi-orienté ou également de stratifiés, ou d'articles couplés en plastique
en général, du papier, du papier thermosensible ou une matière plastique thermosensible.
14. Procédé pour imprimer et appliquer des étiquettes à l'aide de la machine selon les
revendications 1 à 13, comprenant les étapes suivantes consistant à :
- dérouler le ruban (5) de la bobine (1) grâce à un système de déroulement,
- imprimer et/ou sur-imprimer le ruban (5) dans le groupe d'impression (3),
- couper le ruban (5) imprimé pour former l'étiquette ;
- appliquer l'étiquette sur un récipient au moyen du tampon d'application (6),
- le rouleau (3a) ramène le ruban (5) après l'application de l'étiquette ;
- le ruban (5) passe sur la lame (16) :
- avant d'entrer dans le système de coupe (2),
- lorsqu'il est ramené par le rouleau (3a) après l'application de l'étiquette,
dans lequel :
- un tuyau (17) équipé de trous pour la sortie des gaz inertes sous pression, est
positionné longitudinalement sous la lame (16) et perpendiculairement à cette dernière
afin de favoriser le détachement du ruban (5),
- entre le rouleau (3a) et la contre-lame (2b), un plan (15) parallèle au ruban (5),
est placé sur le ruban (5), afin de faciliter l'avancement du ruban (5) jusqu'au groupe
de coupe.