TECHNICAL FIELD
[0001] This invention generally relates to a refrigeration system having a plurality of
utilization side units and more particularly to the prevention of the accumulation
of refrigerant ("refrigerant's falling-asleep" in the industry jargon) in a heating
heat exchanger placed out of operation.
BACKGROUND ART
[0002] In the past, various refrigeration systems that perform a refrigeration cycle by
the circulation of refrigerant have widely been applied to air conditioning systems
and other like systems. There is known, as such a type of refrigeration system, a
so-called multi-type refrigeration system in which a plurality of utilization side
units are connected in parallel to a heat source side unit.
[0003] For example,
JP-A-1996-159590 (hereinafter referred to as the patent document) shows a refrigeration system which
includes a single heat source side unit having a compressor and a heat source side
heat exchanger, and two utilization side units each having a utilization side heat
exchanger (heating heat exchanger) and an expansion valve.
[0004] In the refrigeration system of the patent document, each expansion valve is opened
at a predetermined degree of opening, thereby making it possible for each utilization
side heat exchanger to individually carry out a space heating operation. More specifically,
for example, in the case where these two utilization side units perform respective
space heating operations at the same time, both the expansion valves are placed in
the opened state so that refrigerant is fed to both the utilization side heat exchangers.
As a result, heat is released from the refrigerant flowing through each utilization
side heat exchanger to the indoor air and each utilization side heat exchanger performs
a heating operation. As a result, indoor spaces respectively corresponding to the
utilization side heat exchangers are heated. On the other hand, for example, in the
case where space heating is carried out by one of the utilization side units, it is
arranged such that the expansion valve associated with the one utilization side unit
to be placed in operation is opened while the expansion valve associated with the
other utilization side unit to be placed out of operation is closed. As a result of
such arrangement, refrigerant is fed only to the utilization side unit in operation
and only this utilization side heat exchanger provides indoor space heating.
DISCLOSURE OF THE INVENTION
PROBLEMS THAT THE INVENTION INTENDS TO OVERCOME
[0005] Incidentally, if, as described above, one of the expansion valves is closed in order
to place its associated utilization side unit in the out-of-operation state (the so-called
thermo-off state), this causes the possibility that there will occur a phenomenon
(known in the art as a phenomenon of "refrigerant's falling-asleep"). More specifically,
in such a phenomenon, refrigerant condenses in the utilization side heat exchanger
placed in the out-of-operation state, resulting in the accumulation of condensed liquid
refrigerant therein. And if, as described above, the refrigerant accumulates in large
amounts within one of the utilization side heat exchangers, the supply of refrigerant
to the other utilization side unit becomes scant. This gives rise to the problem that
the other utilization side unit degrades in refrigeration capacity or heating capacity.
[0006] In view of the above problems with the prior art, the present invention was made.
Accordingly, an object of the present invention is to ensure the prevention of any
accumulation ("falling-asleep") of refrigerant within a utilization side heat exchanger
placed in the out-of-operation state.
MEANS FOR OVERCOMING THE PROBLEMS
[0007] The present invention provides, as a first aspect, a refrigeration system including
a refrigerant circuit, the refrigerant circuit being configured such that a plurality
of utilization side units (12, 13, 14) are connected in parallel to a heat source
side unit (11) having a compressor (41, 42) and a heat source side heat exchanger
(44), wherein at least one of the plurality of utilization side units (12, 13, 14)
includes a heating heat exchanger (71) capable of a heating operation in which heat
is released from refrigerant and an expansion valve (72) associated with the heating
heat exchanger. And the refrigeration system includes a degree-of-opening control
means (101) for performing:
- (a) when placing the heating heat exchanger (71) in the out-of-operation state, a
first control operation of reducing the degree of opening of the expansion valve (72)
to such an extent that the expansion valve (72) is either fully closed or very slightly
opened; and
- (b) after the completion of the first control operation, a second control operation
of adjusting, based on an index indicative of the accumulated amount of refrigerant
within the heating heat exchanger (71), the degree of opening of the expansion valve
(72).
[0008] In the first aspect of the present invention, the plurality of utilization side units
(12,13, 14) are connected in parallel to the heat source side unit (11). This arrangement
constitutes a so-called multi-type refrigeration system. In the refrigerant circuit
(20) of the refrigeration system, a vapor compression refrigeration cycle is performed
by the circulation of refrigerant. Refrigerant is supplied to each of the utilization
side units (12, 13, 14) where it evaporates or condenses, and by these utilization
side units (12, 13, 14), indoor space heating/cooling or showcase storage compartment
refrigeration is separately provided.
[0009] Here, in the present invention, when stopping the heating heat exchanger (71) capable
of performing a heating operation in which heat is released from the refrigerant,
the degree-of-opening control means (101) first performs a first control operation.
In the first control operation, the degree of opening of the expansion valve (72)
associated with the heating heat exchanger (71) is reduced to the fully closed degree
or to an extremely small degree as close to the fully closed degree as possible. As
a result, since almost no refrigerant is fed to the heating heat exchanger (71), no
heating operation is carried out in the heating heat exchanger (71). On the other
hand, if the expansion valve (72) is throttled in such a manner, this causes the refrigerant
within the heating heat exchanger (71) to gradually condense, as a result of which
liquid refrigerant will accumulate within the heating heat exchanger (71). This results
in the occurrence of "refrigerant's falling-asleep" in the heating heat exchanger
(71).
[0010] To cope with the above, after the completion of the first control operation, the
degree-of-opening control means (101) of the present invention carries out a second
control operation in order to prevent the occurrence of "refrigerant's falling-asleep"
in the heating heat exchanger (71). In the second control operation, the index indicative
of the accumulated amount of refrigerant within the heating heat exchanger (71) is
detected by means of a given method. And based on the index detected, the degree of
opening of the expansion valve (72) is adequately adjusted. More specifically, if
condensed refrigerant keeps accumulating within the heating heat exchanger (71) after
the completion of the first control operation and, as a result, the index indicative
of the accumulated amount of refrigerant within the heating heat exchanger (71) increases,
then the degree-of-opening control means (101) provides control so that the degree
of opening of the expansion valve (72) is increased. As a result, the refrigerant
accumulated within the heating heat exchanger (71) is expelled through the expansion
valve (72) to outside the utilization side unit (12).
[0011] Meanwhile, if, after accomplishing the elimination of "refrigerant's falling-asleep"
in the heating heat exchanger (71) in the way as described above, the degree of opening
of the expansion valve (72) still remains in the largely opened state, this means
that the supply of refrigerant to the heating heat exchanger (71) is provided in vain.
As a result, the other utilization side unit (12) is likely to provide poor refrigeration
(heating) capacity. To cope with this, in the second control operation, if the elimination
of "refrigerant's falling-asleep" in the heating heat exchanger (71) is accomplished
and, as a result, the aforesaid index decreases, then the degree of opening of the
expansion valve (72) is promptly reduced with the aid of the degree-of-opening control
means (101). As a result, the supply of refrigerant to the heating heat exchanger
(71) decreases, whereby the supply of refrigerant to each of the other utilization
side units (13,14) increases accordingly.
[0012] The present invention provides, as a second aspect according to the first aspect,
a refrigeration system that is
characterized in that the first control operation of the degree-of-opening control means (101) is an operation
to place the expansion valve (72) in the fully closed state.
[0013] In the second aspect of the present invention, at the time of the operation that
stops the heating heat exchanger (71), the degree-of-opening control means (101) performs
a first control operation to place the expansion valve (72) in the fully closed state.
As a result, since no refrigerant flows in the utilization side unit (12) provided
with the heating heat exchanger (71), the supply of refrigerant to each of the other
utilization side units (13,14) increases accordingly.
[0014] The present invention provides, as a third aspect according to either one of the
first and second aspects, a refrigeration system that is
characterized in that, in the second control operation of the degree-of-opening control means (101), either
the degree of refrigerant subcooling on the inlet side of the heating heat exchanger
(71) or the degree of refrigerant subcooling within the heating heat exchanger (71)
serves as the index indicative of the accumulated amount of refrigerant within the
heating heat exchanger (71).
[0015] In the third aspect of the present invention, the degree of refrigerant subcooling
is used as the index indicative of the accumulated amount of refrigerant within the
heating heat exchanger (71). That is, if refrigerant condenses and accumulates in
liquid form within the heating heat exchanger (71) placed in the out-of-operation
state, this liquid refrigerant further dissipates heat and then enters the subcooling
state. Therefore, it is possible to observe the accumulated amount of refrigerant
within the heating heat exchanger (71) by detecting the degree of refrigerant subcooling
within the heating heat exchanger (71). In addition, if liquid refrigerant accumulates
completely within the heating heat exchanger (71), there is the possibility that refrigerant
will condense also in the vicinity of the inlet of the heating heat exchanger (71)
and enter the subcooling state. Therefore, it is possible to observe the accumulated
amount of refrigerant within the heating heat exchanger (71) by detecting the degree
of refrigerant subcooling on the inlet side of the heating heat exchanger (71).
[0016] The present invention provides, as a fourth aspect according to the third aspect,
a refrigeration system that is
characterized in that, in the second control operation of the degree-of-opening control means (101), the
expansion valve (72) is forcibly opened at a predefined degree of opening if the expansion
valve (72) remains in the fully closed state for longer than a predetermined length
of time.
[0017] In the fourth aspect of the present invention, the expansion valve (72) is forcibly
opened if it has continuously been placed in the fully closed state, although the
degree of opening of the expansion valve (72) is normally controlled based on the
degree of refrigerant subcooling by the degree-of-opening control means (101) during
the second control operation.
[0018] Incidentally, in the case where, like the aforesaid third aspect of the present invention,
the degree of refrigerant subcooling on the inlet side of, or within the heating heat
exchanger (71) is detected, it is impossible, in some cases, to accurately find the
amount of refrigerant within the heating heat exchanger (71) due to the influence
of the ambient temperature of the heating heat exchanger (71). More specifically,
for example, the saturated temperature corresponding to the pressure of high pressure
gas, Pc, and the temperature of refrigerant on the inlet side of the heating heat
exchanger (71), Th1, are detected by the specific sensors, and if, when making a calculation
of the degree of subcooling from the temperature difference (the difference between
the temperatures Pc and Th1), the ambient temperature of the heating heat exchanger
(71) is relatively high, then the temperature, Th1, detected by the sensor, too, tends
to be high. Therefore, under such a condition, the degree of refrigerant subcooling
detected by the sensors decreases, although there actually is accumulated a large
amount of refrigerant within the heating heat exchanger (71). As a result, there is
the possibility that the expansion valve (72) will continuously remain in the fully
closed state.
[0019] To cope with the above, in the fourth aspect of the present invention, the expansion
valve (72) is forcibly opened if, in the second control operation, the expansion valve
(72) has continuously been in the fully closed state for longer than a predetermined
length of time. In this case, it is preferred that the degree of opening of the expansion
valve (72) be as minimum as possible. With this arrangement, that is, by opening the
expansion valve (72) in the above described manner, the elimination of "refrigerant's
falling-asleep" within the heating heat exchanger (71) can be accomplished without
fail, even when the degree of refrigerant subcooling (Pc - Th1) is detected having
a small value due to the influence of the ambient temperature.
[0020] In addition, when, after the forced opening of the expansion valve (72) in the above-described
way, further adjusting the degree of opening of the expansion valve (72) with the
aid of the degree-of-opening control means (101), the accurate amount of refrigerant
within the heating heat exchanger (71) can be detected with ease. That is, if the
expansion valve (72) is forcibly opened, the continuous supply of refrigerant is provided
to the heating heat exchanger (71). As a result, the refrigerant flowing in the heating
heat exchanger (71) is less subject to the ambient temperature. Therefore, it is avoided
that the degree of refrigerant subcooling is calculated having a low value, in spite
of the occurrence of "refrigerant's falling asleep" within the heating heat exchanger
(71). This therefore makes it possible that, after the forced opening of the expansion
valve (72), the degree of opening of the expansion valve (72) can be adjusted properly
by accurate detection of the amount of refrigerant within the heating heat exchanger
(71).
[0021] The present invention provides, as a fifth aspect according to the first aspect,
a refrigeration system that is
characterized in that the utilization side units (13, 14) other than the utilization side unit (12) that
is provided with the heating heat exchanger (71) each include a respective refrigeration
heat exchanger (81, 91) capable of a refrigeration operation in which refrigerant
absorbs heat from air; that the refrigerant circuit (20) is configured to be capable
of a heat recovery operation in which refrigerant delivered out from the compressor
dissipates heat in the heating heat exchanger (71), absorbs heat in the refrigeration
heat exchanger (81, 91), and then is drawn into the compressor (41, 42); and that
there is provided an operation control means (102) which provides control so that
the heat recovery operation is temporarily carried out if, in the second control operation
of the degree-of-opening control means (101), the index indicative of the accumulated
amount of refrigerant within the heating heat exchanger (71) continues to be in excess
of a specified value for longer than a predetermined length of time.
[0022] In the fifth aspect of the present invention, the refrigeration heat exchangers (81,
91) are disposed respectively in the utilization side units (13, 14) other than the
utilization side unit (12) that is provided with the heating heat exchanger (71).
In each refrigeration heat exchanger (81, 91), the refrigerant absorbs heat from air
thereby to provide storage-compartment space refrigeration. In the refrigerant circuit
(20) of the refrigeration system, it is possible to perform a heat recovery operation
by the feeding of refrigerant delivered out from the compressor (41, 42) to the heating
heat exchanger (71) and the refrigeration heat exchangers (81, 91) in that order and
then by the returning of refrigerant to the intake side of the compressor (41, 42).
That is, in the heat recovery operation, there is performed a refrigeration cycle
in which refrigerant delivered out from the compressor (41, 42) is not fed to the
heat source side heat exchanger (44) of the heat source side unit (11) but is condensed
in the heating heat exchanger (71) while the refrigerant after condensation is pressure
reduced in the expansion valve (72) and then is evaporated in the refrigeration heat
exchanger (81, 82).
[0023] Here, if the elimination of "refrigerant's falling-asleep" within the heating heat
exchanger (71) fails to be accomplished even after the execution of the second control
operation by the degree-of-opening control means (101), the operation control means
(102) provides control so that the heat recovery operation is forcibly carried out
in the refrigerant circuit (20). This causes the positive supply of refrigerant to
the heating heat exchanger (71), thereby ensuring that the elimination of "refrigerant's
falling-asleep" within the heating heat exchanger is accomplished. At the same time,
the refrigerant discharged from within the heating heat exchanger (71) and flowing
through the refrigeration heat exchanger (81, 82) is used for the refrigeration operation
of the refrigeration heat exchanger (81, 82).
ADVANTAGEOUS EFFECTS OF THE INVENTION
[0024] In the first aspect of the present invention, when carrying out an operation to stop
the heating heat exchanger (71), the degree of opening of the expansion valve (72)
is reduced by a first control operation, which is followed by the execution of a second
control operation to adjust the degree of opening of the expansion valve (72) based
on the index indicative of the accumulated amount of refrigerant within the heating
heat exchanger (71). Therefore, in accordance with the present invention, it becomes
possible that, upon the detection of the occurrence of "refrigerant's falling-asleep"
within the heating heat exchanger (71), the degree of opening of the expansion valve
(72) is increased, whereby the refrigerant accumulated within the heating heat exchanger
(71) can be fed to the other utilization side units (13, 14). That is, in accordance
with the present invention, it is ensured that the elimination of "refrigerant's falling-asleep"
within the heating heat exchanger (71) in the out-of-operation state is accomplished
without fail, thereby making it possible to prevent the other utilization side units
(13, 14) from capacity degradation.
[0025] In addition, in accordance with the present invention, the degree of opening of the
expansion valve (72) can be made small if the accumulated amount of refrigerant within
the heating heat exchanger (71) is small. Therefore, it is avoided that an excess
supply of refrigerant is provided to the heating heat exchanger (71) despite the fact
that the elimination of "refrigerant's falling-asleep" within the heating heat exchanger
(71) has already been accomplished. This makes it possible to satisfactorily ensure
the supply of refrigerant to the other utilization side units (13, 14). Accordingly,
it becomes possible to still further effectively prevent the other utilization side
units (13, 14) from capacity degradation.
[0026] In addition, in the second aspect of the present invention, the first control operation
is carried out to place the expansion valve (72) in the fully closed state, when stopping
the heating heat exchanger (71). Therefore, in accordance with the present invention,
it is possible to further increase the supply of refrigeration to the other utilization
side units (13, 14), thereby enhancing their capacity.
[0027] In addition, in the third aspect of the present invention, it is arranged such that,
in the second control operation, the accumulated amount of refrigerant within the
heating heat exchanger (71) is detected using the degree of refrigerant subcooling
on the inlet side of or within the heating heat exchanger (71). As a result of such
arrangement, in accordance with the present invention, it is possible to easily observe
the occurrence of "refrigerant's falling-asleep" within the heating heat exchanger
(71) with the aid of the temperature sensors, the pressure sensors, or other like
sensors disposed in the refrigerant circuit (20).
[0028] Here, in the fourth aspect of the present invention, in view of the fact that the
degree of refrigerant subcooling decreases due to the influence of the ambient temperature
of the heating heat exchanger (71), the expansion valve (72) is opened if, in the
second control operation, the expansion valve (72) continues to be in the fully closed
state for longer than a predetermined length of time. Therefore, in accordance with
the present invention, it is possible to avoid the occurrence of such a condition
that the expansion valve (72) still remains in the closed state although refrigerant
is actually "falling asleep" within the heating heat exchanger (71). This ensures
that the elimination of "refrigerant's falling-asleep" within the heating heat exchanger
(71) is accomplished without fail.
[0029] In addition, in the fourth aspect of the present invention, after the expansion valve
(72) is opened to allow the flow of refrigerant through the heating heat exchanger
(71), the degree of opening of the expansion valve (72) can further be controlled
depending on the degree of refrigerant subcooling. As a result of such arrangement,
the temperature of refrigerant flowing on the inflow side of the heating heat exchanger
(71) or through the inside of the heating heat exchanger (71) is less subject to the
influence of the ambient temperature of the heating heat exchanger (71), whereby it
becomes possible to accurately detect the amount of refrigerant within the heating
heat exchanger (71). Consequently, in accordance with the present invention, it is
possible to properly control the degree of opening of the expansion valve (72) depending
on the accumulated amount of refrigerant within the heating heat exchanger (71). This
therefore ensures that the elimination of "refrigerant's falling-asleep" within the
heating heat exchanger (71) is accomplished without fail and, in addition, it is possible
to satisfactorily ensure the supply of refrigerant to the other utilization side units
(13, 14).
[0030] In the fifth aspect of the present invention, the heat recovery operation is carried
out in the refrigerant circuit (20) if the elimination of "refrigerant's falling-asleep"
within the heating heat exchanger (71) still remains unaccomplished even after the
execution of the second control operation by the degree-of-opening control means (101).
Therefore, in accordance with the present invention, the elimination of "refrigerant's
falling-asleep" within the heating heat exchanger (71) can be accomplished by the
feed-in of refrigerant to the heating heat exchanger (71). At this time, in the present
invention, the refrigerant delivered out from the compressor (41, 42) will not be
fed into the heat source side heat exchanger (44) and others, but will be positively
fed into the heating heat exchanger (71). Therefore, in accordance with the present
invention, it is ensured that the refrigerant within the heating heat exchanger (71)
is expelled outside.
[0031] In addition, in the heat recovery operation, refrigerant is evaporated in each of
the refrigeration heat exchangers (81, 91) while the accumulated refrigerant within
the heating heat exchanger (71) is being expelled outside. That is, the present invention
ensures that the elimination of "refrigerant's falling-asleep" within the heating
heat exchanger (71) can be accomplished without the stop of the refrigeration operation
by each of the refrigeration heat exchangers (81, 91).
BRIEF DESCRIPTION OF THE DRAWINGS
[0032] In the drawings:
FIG. 1 is a plumbing diagram of a refrigerant circuit in a refrigeration system according
to an embodiment of the present invention;
FIG. 2 is a plumbing diagram illustrating the flow of refrigerant during the space
cooling operation;
FIG. 3 is a plumbing diagram illustrating the flow of refrigerant during the space
heating operation;
FIG. 4 is a plumbing diagram illustrating the flow of refrigerant immediately after
the thermo-off operation of an indoor heat exchanger;
FIG. 5 is a flowchart illustrating a second control operation by a degree-of-opening
control means;
FIG. 6 is a flowchart illustrating the operation of control by an operation control
means; and
FIG. 7 is a plumbing diagram illustrating the flow of refrigerant during the heat
recovery operation.
REFERENCE NUMERALS IN THE DRAWINGS
[0033] In the drawings:
10 refrigeration system
12 air conditioning unit (utilization side unit)
13 cold-storage showcase (utilization side unit)
14 freeze-storage showcase (utilization side unit)
20 refrigerant circuit
41 first compressor
42 second compressor
71 indoor heat exchanger (heating heat exchanger)
72 indoor expansion valve (expansion valve)
81 cold-storage heat exchanger (refrigeration heat exchanger)
91 freeze-storage heat exchanger (refrigeration heat exchanger)
101 degree-of-opening control means
102 operation control means
BEST MODE FOR CARRYING OUT THE INVENTION
[0034] Hereinafter, with reference to the accompanying drawings, preferred embodiments of
the present invention will be described in detail.
[0035] A refrigeration system (10) according to the present embodiment is of the type for
the installation in a convenience store or other facility. The refrigeration system
(10) provides, at the same time, refrigeration to a cold-storage compartment and a
freeze-storage compartment and air conditioning to an indoor space.
[0036] As shown in FIG. 1, the refrigeration system (10) includes an outdoor unit (11),
an air conditioning unit (12), a cold-storage showcase (13), and a freeze-storage
showcase (14). The outdoor unit (11) is provided with an outdoor circuit (40) which
constitutes a heat source side circuit. The air conditioning unit (12) is provided
with an air conditioning circuit (70) which constitutes a first utilization side circuit.
The cold-storage showcase (13) is provided with a cold-storage circuit (80) which
constitutes a second utilization side circuit. The freeze-storage showcase (14) is
provided with a freeze-storage circuit (90) which constitutes a third utilization
side circuit. In the refrigeration system (1), these utilization side circuits (70,
80, 90) are connected in parallel to the outdoor circuit (40) thereby to constitute
a refrigerant circuit (20) which performs a vapor compression refrigeration cycle.
[0037] The outdoor circuit (40) and each utilization side circuit (70, 80, 90) are connected
together by liquid side interunit piping (31), first gas side interunit piping (32),
and second gas side interunit piping (33). One end of the liquid side interunit piping
(31) is connected to a liquid side closing valve (21) of the outdoor circuit (40).
The other end of the liquid side interunit piping (31) diverges into three branches,
namely a first liquid branch pipe (31a), a second liquid branch pipe (31b), and a
third liquid branch pipe (31c). The first to third liquid branch pipes (31a, 31b,
31c) are connected to the air conditioning circuit (70), to the cold-storage circuit
(80), and to the freeze-storage circuit (90), respectively. One end of the first gas
side interunit piping (32) is connected to a first gas side closing valve (22) of
the outdoor circuit (40) and the other end thereof is connected to the air conditioning
circuit (70). One end of the second gas side interunit piping (33) is connected to
a second gas side closing valve (23) of the outdoor circuit (40). The other end of
the second gas side interunit piping (33) diverges into two branches, namely a first
gas branch pipe (33a) and a second gas branch pipe (33b). The first and second gas
branch pipes (33a, 33b) are connected to the cold-storage circuit (80) and to the
freeze-storage circuit (90), respectively.
OUTDOOR UNIT
[0038] The outdoor circuit (40) of the outdoor unit (11) includes three (first to third)
compressors (41, 42, 43), an outdoor heat exchanger (44), a receiver (45), an outdoor
expansion valve (46), and three (first to third) four-way selector valves (47, 48,
49).
[0039] The first to third compressors (41, 42, 43) are each formed by a respective scroll
compressor of the high pressure dome type. The first compressor (41) constitutes a
compressor of the variable capacity type. That is, the first compressor (41) is configured
such that its speed of rotation is made variable by inverter control. On the other
hand, the second and third compressors (42, 43) each constitute a compressor of the
fixed capacity type, that is, whose speed of rotation is fixed.
[0040] Connected to the intake side of the first compressor (41) is one end of a first intake
pipe (51). The other end of the first intake pipe (51) is connected to the second
gas side closing valve (23). Connected to the intake side of the second compressor
(42) is one end of a second intake pipe (52). The other end of the second intake pipe
(52) is connected to the third four-way selector valve (49). Connected to the intake
side of the third compressor (43) is one end of a third intake pipe (53). The other
end of the third intake pipe (53) is connected to the second four-way selector valve
(48).
[0041] Connected to the delivery side of the first compressor (41) is one end of a first
delivery pipe (54). The other end of the first delivery pipe (54) is connected through
delivery piping (57) to the first four-way selector valve (47). Connected to the delivery
side of the second compressor (42) is one end of a second delivery pipe (55). The
other end of the second delivery pipe (55) is connected to the delivery piping (57).
Connected to the delivery side of the third compressor (43) is one end of a third
delivery pipe (56). The other end of the third delivery pipe (56) is connected in
the middle of the delivery piping (57).
[0042] The outdoor heat exchanger (44) is a fin-and-tube heat exchanger of the cross fin
type, and constitutes a heat source side heat exchanger. There is arranged in the
vicinity of the outdoor heat exchanger (44) an outdoor fan (50). In the outdoor heat
exchanger (44), the exchange of heat takes place between the outdoor air distributed
by the outdoor fan (50) and the refrigerant. One end of the outdoor heat exchanger
(44) is connected to the first four-way selector valve (47). The other end of the
outdoor heat exchanger (44) is connected through a first liquid pipe (58) to the top
of the receiver (45). The bottom of the receiver (45) is connected through a second
liquid pipe (59) to the liquid side closing valve (21).
[0043] One ends of first and second bypass pipes (60, 61) are connected in the middle of
the first liquid pipe (58). The other ends of the first and second bypass pipes (60,
62) are each connected to the second liquid pipe (59). The outdoor expansion valve
(46) is disposed in the first bypass pipe (60). The outdoor expansion valve (46) is
formed by an electronic expansion valve whose degree of opening is adjustable. One
end of a liquid injection pipe (62) is connected in the middle of the second bypass
pipe (61). The other end of the liquid injection pipe (62) is connected in the middle
of the first intake pipe (51). In addition, the liquid injection pipe (62) is provided
with a flow control valve (63) whose degree of opening is adjustable.
[0044] Each of the first to third four-way selector valves (47, 48, 49) has four (first
to fourth) ports. In the first four-way selector valve (47), its ports are connected
as follows: the first port is connected to the delivery piping (57); the second port
is connected to the fourth port of the second four-way selector valve (48); the third
port is connected to the outdoor heat exchanger (44); and the fourth port is connected
to the first gas side closing valve (22). In the second four-way selector valve (48),
its ports are connected as follows: the first and second ports are connected to the
third delivery pipe (56) and to the third intake pipe (53), respectively, while the
third port is closed. In the third four-way selector valve (49), its ports are connected
as follows: the second to fourth ports are connected to the second intake pipe (52),
to the third intake pipe (53), and to the first intake pipe (51), respectively, while
the first port is closed.
[0045] Each of the four-way selector valves (47, 48, 49) is selectively switchable between
a first state (indicated by solid line in FIG. 1) and a second state (indicated by
broken line in FIG. 1). When in the first state, the first and third ports fluidly
communicate with each other, while the second and fourth ports fluidly communicate
with each other. When in the second state, the first and fourth ports fluidly communicate
with each other, while the second and third ports fluidly communicate with each other.
[0046] Various sensors and pressure switches are disposed in the outdoor circuit (40). More
specifically, the first intake pipe (51) is provided with a first intake temperature
sensor (111) and a first intake pressure sensor (112). The third intake pipe (53)
is provided with a second intake temperature sensor (113) and a second intake pressure
sensor (114). The first delivery pipe (54) is provided with a first high pressure
switch (115). The second delivery pipe (55) is provided with a second high pressure
switch (116). The third delivery pipe (56) is provided with a third high pressure
switch (117). The delivery piping (57) is provided with a first delivery temperature
sensor (118) and a first delivery pressure sensor (119). The third delivery pipe (56)
is provided with a second delivery temperature sensor (120). The outdoor heat exchanger
(44) is provided, in its heat transfer tube, with an outdoor side refrigerant temperature
sensor (121). In addition, there is disposed in the vicinity of the outdoor heat exchanger
(44) an outdoor temperature sensor (122).
[0047] In addition, the outdoor circuit (40) is provided with a plurality of check valves
configured to allow refrigerant to flow in one direction only while stopping the flow
of refrigerant in the opposite direction. More specifically, a check valve (CV-1)
is disposed in piping between the first intake pipe (51) and the second intake pipe
(52). A check valve (CV-2) is disposed in piping between the second intake pipe (52)
and the third intake pipe (53). In addition, the second delivery pipe (55) is provided
with a check valve (CV-3). The third delivery pipe (56) is provided with a fourth
check valve (CV-4). The first liquid pipe (58) is provided with a check valve (CV-5).
The second liquid pipe (59) is provided with a check valve (CV-6). The second bypass
pipe (61) is provided with a check valve (CV-7). The check valves (CV-1, CV-2, ...)
are so configured as to permit only the flow of refrigerant in directions indicated
by arrows assigned to the symbols representative of these valves in FIG. 1.
AIR CONDITIONING UNIT
[0048] The air conditioning circuit (70) of the air conditioning unit (12) is provided with
an indoor heat exchanger (71) and an indoor expansion valve (72). The indoor heat
exchanger (71) is a fin-and-tube heat exchanger of the cross fin type, and constitutes
a first utilization side heat exchanger. In addition, the indoor heat exchanger (71)
constitutes a heating heat exchanger capable of a heating operation in which heat
is released from the refrigerant. There is disposed in the vicinity of the indoor
heat exchanger (71) an indoor fan (73). In the indoor heat exchanger (71), the exchange
of heat takes place between the indoor air distributed by the indoor fan (73) and
the refrigerant. The indoor expansion valve (72) is formed by an electronic expansion
valve whose degree of opening is adjustable by a pulse motor.
[0049] In the air conditioning circuit (70), a first refrigerant temperature sensor (123)
is disposed in piping between the first gas side interunit piping (32) and the indoor
heat exchanger (71) and a second refrigerant temperature sensor (124) is disposed
in the heat transfer tube of the indoor heat exchanger (71). In addition, there is
disposed in the vicinity of the indoor heat exchanger (71) an indoor temperature sensor
(125).
COLD-STORAGE SHOWCASE
[0050] The cold-storage circuit (80) of the cold-storage showcase (13) is provided with
a cold-storage heat exchanger (81) and a cold-storage expansion valve (82). The cold-storage
heat exchanger (81) is a fin-and-tube heat exchanger of the cross fin type, and constitutes
a second utilization side heat exchanger. In addition, the cold-storage heat exchanger
(81) is a refrigeration heat exchanger in which refrigerant absorbs heat from air
for the provision of refrigeration to the cold-storage compartment. There is disposed
in the vicinity of the cold-storage heat exchanger (81) a cold-storage fan (83). In
the cold-storage heat exchanger (81), the exchange of heat takes place between the
storage compartment air distributed by the cold-storage fan (83) and the refrigerant.
[0051] In the cold-storage circuit (80), a first outlet refrigerant temperature sensor (126)
is disposed on the outflow side of the cold-storage heat exchanger (81). The cold-storage
expansion valve (82) is formed by an expansion valve of the temperature sensing type
whose degree of opening can be adjusted depending on the temperature detected by the
first outlet refrigerant temperature sensor (126). There is disposed in the vicinity
of the upstream side of the cold-storage expansion valve (82) a first solenoid valve
(SV-1) which is flexible in the degree of opening. In addition, there is disposed
in the vicinity of the cold-storage heat exchanger (81) a first storage compartment
temperature sensor (127) for the detection of the temperature of storage compartment
air in the cold-storage showcase (13).
FREEZE-STORAGE SHOWCASE
[0052] The freeze-storage circuit (90) of the freeze-storage showcase (14) is provided with
a freeze-storage heat exchanger (91), a freeze-storage expansion valve (92), and a
booster compressor (94). The freeze-storage heat exchanger (91) is a fin-and-tube
heat exchanger of the cross fin type, and constitutes a third utilization side heat
exchanger. In addition, the freeze-storage heat exchanger (91) is a refrigeration
heat exchanger in which refrigerant absorbs heat from air for the provision of refrigeration
to the freeze-storage compartment. There is disposed in the vicinity of the freeze-storage
heat exchanger (91) a freeze-storage fan (93). In the freeze-storage heat exchanger
(91), the exchange of heat takes place between the storage compartment air distributed
by the freeze-storage fan (93) and the refrigerant.
[0053] In the freeze-storage circuit (90), a second outlet refrigerant temperature sensor
(128) is disposed on the outflow side of the freeze-storage heat exchanger (91). The
freeze-storage expansion valve (92) is formed by an expansion valve of the temperature
sensing type whose degree of opening can be adjusted depending on the temperature
detected by the second outlet refrigerant temperature sensor (128). There is disposed
in the vicinity of the upstream side of the freeze-storage expansion valve (92) a
second solenoid valve (SV-2) which is flexible in the degree of opening. In addition,
there is disposed in the vicinity of the freeze-storage heat exchanger (91) a second
storage compartment temperature sensor (129) for the detection of the temperature
of storage compartment air in the freeze-storage showcase (14).
[0054] The booster compressor (94) is a scroll compressor of the high pressure dome type,
and constitutes a compressor of the variable capacity type. A fourth intake pipe (95)
and a fourth deliver pipe (96) are connected to the intake side and to the delivery
side of the booster compressor (94), respectively. The fourth delivery pipe (96) is
provided with a fourth high pressure switch (130), an oil separator (97), and a check
valve (CV-8). Connected to the oil separator (97) is an oil return pipe (98) for the
return of refrigeration oil separated from the refrigerant, to the intake side of
the booster compressor (94). The oil return pipe (98) is provided with a capillary
tube (98a).
[0055] In addition, the freeze-storage circuit (90) is provided also with a third bypass
pipe (99) by which the fourth intake pipe (95) and the fourth delivery pipe (96) are
connected together. The third bypass pipe (99) is provided with a check valve (CV-9).
The third bypass pipe (99) is configured such that, for example, when the booster
compressor (94) breaks down, the refrigerant flowing in the fourth intake pipe (95)
is made to bypass the booster compressor (94) and be fed to the fourth delivery pipe
(96).
CONTROLLER
[0056] The refrigeration system (10) is provided with a controller (100) for controlling
the devices (targets for control) disposed in the refrigerant circuit (20). The controller
(100) is configured such that it can receive signals from the sensors disposed in
the refrigerant circuit (20). And in response to the signals from the sensors, the
controller (100) controls the operation of each compressor, the switching of each
four-way selector valve and other operations.
[0057] In addition, the controller (100) is provided with a degree-of-opening control means
(101) and an operation control means (102) both of which are features of the present
invention. The degree-of-opening control means (101) and the operation control means
(102) together constitute a means for preventing the accumulation of refrigerant in
the indoor heat exchanger (71) when the heating operation of the indoor heat exchanger
(71) is stopped. The operation of control by the degree-of-opening control means (101)
and the operation of control by the operation control means (102) will fully be described
hereinafter.
RUNNING OPERATION
[0058] The following is a description of the running operation of the refrigeration system
(10) according to the present embodiment. In the refrigeration system (10), it is
possible to selectively perform a space cooling operation in which the air conditioning
unit (12) provides indoor space cooling while simultaneously the storage compartment
of each showcase (13, 14) is being refrigerated, or a space heating operation in which
the air conditioning unit (12) provides indoor space heating while simultaneously
the storage compartment of each showcase (13, 14) is being refrigerated.
SPACE COOLING OPERATION
[0059] Referring now to FIG. 2, a typical space cooling operation of the refrigeration system
(10) will be described below.
[0060] In the space cooling operation of this example, the first four-way selector valve
(47), the second four-way selector valve (48), and the third four-way selector valve
(49) are all placed in the first state. In addition, the outdoor expansion valve (46)
and the flow control valve (63) are fully closed and the first and second solenoid
valves (SV-1, SV-2) are opened. Furthermore, the indoor expansion valve (72), the
cold-storage expansion valve (82), and the freeze-storage expansion valve (92) are
properly adjusted in their degree of opening. In addition, the fans (50, 73, 83, 93),
the first to third compressors (41, 42, 43), and the booster compressor (94) are each
placed in operation.
[0061] The flows of refrigerant compressed in the first to third compressors (41, 42, 43)
join together in the delivery piping (57). Thereafter, the joined flow of refrigerant
passes through the first four-way selector valve (47) and flows through the outdoor
heat exchanger (44). In the outdoor heat exchanger (44), the refrigerant dissipates
heat to the outdoor air and condenses. The refrigerant condensed in the outdoor heat
exchanger (44) flows sequently through the first liquid pipe (58), then through the
receiver (45), and then through the second liquid pipe (59), and is admitted to the
liquid side interunit piping (31). The refrigerant admitted to the liquid side interunit
piping (31) diverges into three branches, namely, the first liquid branch pipe (31a),
the second liquid branch pipe (31b), and the third liquid branch pipe (31c).
[0062] The refrigerant admitted to the first liquid branch pipe (31a) is pressure reduced
during its passage through the indoor expansion valve (72), and then flows through
the indoor heat exchanger (71). In the indoor heat exchanger (71), the refrigerant
absorbs heat from the indoor air and evaporates. As a result, indoor space cooling
is provided. The refrigerant evaporated in the indoor heat exchanger (71) flows sequently
through the first gas side interunit piping (32), then through the first four-way
selector valve (47), then through the second four-way selector valve (48), and then
through the third intake pipe (53), and is drawn into the third compressor (43).
[0063] The refrigerant admitted to the second liquid branch pipe (31b) is pressure reduced
during its passage through the cold-storage expansion valve (82), and then flows through
the cold-storage heat exchanger (81). In the cold-storage heat exchanger (81), the
refrigerant absorbs heat from the storage compartment air and evaporates. As a result,
the storage compartment of the cold-storage showcase (13) is refrigerated. In the
cold-storage showcase (13), the storage compartment temperature is maintained at,
for example, 5 degrees Centigrade. The refrigerant evaporated in the cold-storage
heat exchanger (81) flows into the first gas branch pipe (33a).
[0064] The refrigerant admitted to the third liquid branch pipe (31c) is pressure reduced
during its passage through the freeze-storage expansion valve (92), and then flows
through the freeze-storage heat exchanger (91). In the freeze-storage heat exchanger
(91), the refrigerant absorbs heat from the storage compartment air and evaporates.
As a result, the storage compartment of the freeze-storage showcase (14) is refrigerated.
In the freeze-storage showcase (14), the storage compartment temperature is maintained
at, for example, minus 10 degrees Centigrade. The refrigerant evaporated in the freeze-storage
heat exchanger (91) is compressed in the booster compressor (94), and then flows into
the second gas branch pipe (33b).
[0065] The joined flow of refrigerant in the second gas side interunit piping (33) diverges
again into the first and second intake pipes (51, 52), the refrigerant diverged into
the former of which is drawn into the first compressor (41) and the refrigerant diverged
into the latter of which is drawn into the second compressor (42).
SPACE HEATING OPERATION
[0066] Referring now to FIG. 3, a typical space heating operation of the refrigeration system
(10) will be described below.
[0067] In the space heating operation of this example, the first four-way selector valve
(47) and the second four-way selector valve (48) are placed in the second state, while
the third four-way selector valve (49) is placed in the first state. In addition,
the outdoor expansion valve (46) and the flow control valve (63) are fully closed,
while the first and second solenoid valves (SV-1, SV-2) are opened. Furthermore, the
indoor expansion valve (72), the cold-storage expansion valve (82), and the freeze-storage
expansion valve (92) are properly adjusted in their degree of opening. In addition,
the fans (50, 73, 83, 93), the first and second compressors (41, 42), and the booster
compressor (94) are all placed in operation.
[0068] The flow of refrigerant compressed in the first compressor (41) and the flow of refrigerant
compressed in the second compressor (42) join together in the delivery piping (57)
and the joined flow of refrigerant again diverges in two refrigerant flows. One refrigerant
flow passes through the second four-way selector valve (48) and flows through the
outdoor heat exchanger (44) where it condenses. Thereafter, the condensed refrigerant
flows, through the first liquid pipe (58), then through the receiver (45), and then
through the second liquid pipe (59) in that order, into the liquid side interunit
piping (31). Meanwhile, the other refrigerant flow passes through the first four-way
selector valve (47) and then flows through the indoor heat exchanger (71). In the
indoor heat exchanger (71), the refrigerant dissipates heat to the indoor air and
condenses. As a result, indoor space heating is provided. The refrigerant condensed
in the indoor heat exchanger (71) is pressure reduced during its passage through the
indoor expansion valve (72), and then flows into the first liquid branch pipe (31a).
[0069] The joined flow of refrigerant in the liquid side interunit piping (31) again diverges
in two branches, namely the second liquid branch pipe (31b) and the third liquid branch
pipe (31c). The refrigerant admitted to the second liquid branch pipe (31b) is used
to provide refrigeration of the storage compartment of the cold-storage showcase (13),
as in the foregoing space cooling operation. On the other hand, the refrigerant admitted
to the third liquid branch pipe (31c) is used to provide refrigeration of the storage
compartment of the freeze-storage showcase (14), as in the foregoing space cooling
operation. The flows of refrigerant used to provide refrigeration of the showcases
(13, 14) join together in the second gas side interunit piping (33). The joined flow
of refrigerant is drawn into the first and second compressors (41, 42).
AIR CONDITIONING UNIT'S THERMO-OFF OPERATION IN SPACE HEATING OPERATION
[0070] During the foregoing space heating operation, the heating operation by the indoor
heat exchanger (71) may no longer be required in some cases, for example, when the
room temperature reaches a user preset temperature. Therefore, in the refrigeration
system (10), there is carried out a first control operation (thermo-off operation)
to temporarily place the indoor heat exchanger (71) in the out-of-operation state
if a given condition holds in the foregoing space heating operation.
[0071] More specifically, in the thermo-off operation of the indoor heat exchanger (71)
in the space heating operation, the degree-of-opening control means (101) of the controller
(100) provides control of the degree of opening of the indoor expansion valve (72)
so that the indoor expansion valve (72) is fully closed. As a result, most of the
refrigerant delivered out from both the first compressor (41) and the second compressor
(42) is fed towards the outdoor heat exchanger (44), as shown in FIG. 5. The refrigerant
after condensation in the outdoor heat exchanger (44) is fed, through the same distribution
route as in the aforesaid space heating operation, to each showcase (13, 14) where
it is used to provide refrigeration of the storage compartment.
[0072] On the other hand, in the air conditioning unit (12), the indoor expansion valve
(72) enters the fully closed state and no refrigerant will flow through the indoor
heat exchanger (71). Consequently, in the indoor heat exchanger (71), there is no
active exchange of heat between the refrigerant and the indoor air and, as a result,
the indoor heat exchanger (71) is substantially placed in the out-of-operation state
(thermo-off state). Thereafter, if a given condition holds (for example, if the room
temperature falls lower than a preset temperature level by more than a predetermined
value), this places the indoor heat exchanger (71) in the thermo-off state and the
foregoing space heating operation resumes.
DEGREE-OF-OPENING CONTROL OPERATION AFTER THERMO-OFF OPERATION
[0073] Incidentally, in the thermo-off operation of the indoor heat exchanger (71) in the
space heating operation, the indoor expansion valve (72) enters the fully closed state
as described above. However, even on this occasion, the gas side of the indoor heat
exchanger (71) still remains in fluid communication with the refrigerant circulation
path. Therefore, after the thermo-off operation, refrigerant flows into the indoor
heat exchanger (71) and gradually condenses to liquid form and this liquid refrigerant
after condensation will accumulate in gradual degrees within the indoor heat exchanger
(71). That is, in the indoor heat exchanger (71) in the thermo-off state, there is
the possibility that the so-called "refrigerant's falling-asleep" may occur. If the
accumulated amount of refrigerant within the indoor heat exchanger (71) increases
as described above, the supply of refrigerant to each showcase (13, 14) decreases
accordingly, thereby producing the problem that the cold-storage heat exchanger (81)
and the freeze-storage heat exchanger (91) deteriorate in their refrigeration capacity.
To cope with this problem, the degree-of-opening control means (101) of the present
embodiment first provides control so that the indoor expansion valve (72) is placed
in the fully closed state when thermo-offing the air conditioning unit (12) and, then,
a degree-of-opening control operation (i.e., the second control operation) is performed
to properly adjust the degree of opening of the indoor expansion valve (72), whereby
the elimination of "refrigerant's falling-asleep" within the indoor heat exchanger
(71) can be accomplished.
[0074] In the degree-of-opening control operation, in Step S1, a determination is made as
to whether or not the accumulated amount of refrigerant within the indoor heat exchanger
(71) is great. More specifically, in Step S1, the pressure difference, (Pc - Th1),
between Pc (the saturated temperature corresponding to the high pressure found from
the values detected by the first delivery temperature sensor (118) and the first delivery
pressure sensor (119)) and Th1 (the refrigerant temperature detected by the first
refrigerant temperature sensor (123)), is calculated. To sum up, in Step S1, the degree
of refrigerant subcooling, (Pc - Th1), in the vicinity of the inlet of the indoor
heat exchanger (71) is calculated.
[0075] Here, if the inside of the indoor heat exchanger (71) is filled with liquid refrigerant,
then refrigerant on the inlet side of the indoor heat exchanger (71) is also in the
subcooling state, and the degree of subcooling, (Pc - Th1), of this refrigerant, too,
increases. In other words, the degree of subcooling, (Pc - Th1), of such refrigerant
serves as an index indicative of the amount of refrigerant within the indoor heat
exchanger (71). Accordingly, if the degree of subcooling, (Pc - Th1), exceeds T1 degrees
Centigrade (for example, 2 degrees Centigrade), then Step S1 makes a determination
that the accumulated amount of refrigerant within the indoor heat exchanger (71) is
great, and the control procedure moves to Step S2. In Step S2, the current degree
of opening of the indoor expansion valve (72) is increased by an amount corresponding
to a predetermined number of pulses (for example, 352 pulses). As a result, the refrigerant
accumulated within the indoor heat exchanger (71) is passed through the indoor expansion
valve (72), flows through the first liquid branch pipe (31a), and is fed into each
showcase (13, 14).
[0076] On the other hand, if the refrigerant accumulated within the indoor heat exchanger
(71) is expelled outside as described above, the degree of subcooling, (Pc - Th1),
will gradually decrease. And, if, in Step S1, the degree of subcooling, (Pc - Th1),
of the refrigerant falls below T1 degrees Centigrade, then the control procedure moves
from Step S1 to Step S3. In Step S3, it makes a determination as to whether or not
the elimination of "refrigerant's falling-asleep" within the indoor heat exchanger
(71) is accomplished. More specifically, if the degree of refrigerant subcooling,
(Pc - Th1), on the inflow side of the indoor heat exchanger (71) continues to fall
below T1 degrees Centigrade for longer than t1 minutes (for example, 3 minutes), then
Step S3 makes a determination that very little refrigerant has accumulated within
the indoor heat exchanger (71), and the control procedure moves to Step S4. As a result,
the indoor expansion valve (72) enters the fully closed state.
[0077] In addition, in Step S3, the temperature difference, (Pc - Th2), between Pc (the
saturated temperature corresponding to the high pressure and Th2 (the refrigerant
temperature, detected by the second refrigerant temperature sensor (124)) is calculated.
That is, in Step S3, the degree of refrigerant subcooling, (Pc - Th2), immediately
before the outlet of the indoor heat exchanger (71) is also calculated. And if the
degree of subcooling, (Pc - Th2), continues to fall below T2 degrees Centigrade (for
example, 5 degrees Centigrade) for longer than t2 minutes (for example, 2 minutes),
this makes a determination that very little liquid refrigerant has accumulated within
the indoor heat exchanger (71), and the control procedure moves to Step S4. As a result,
the indoor expansion valve (72) enters the fully closed state. On the other hand,
if neither one of the aforesaid two conditions for Step S3 holds, then the degree
of opening of the indoor expansion valve (72) is maintained at the current degree
of opening.
[0078] Incidentally, there is the possibility that, when detecting the amount of refrigerant
within the indoor heat exchanger (71) with the aid of the degree of refrigerant subcooling
in Step S1 or Step S3, it may not be detected accurately. More specifically, for example,
if the indoor fan (73) is stopped upon the start-up of the thermo-off operation, the
ambient temperature of the indoor heat exchanger (71) becomes relatively high. On
the other hand, in such a condition, it is highly possible that, due to the influence
of the ambient temperature of the indoor heat exchanger (71), the temperatures detected
by the first refrigerant temperature sensor (123) and the second refrigerant temperature
sensor (124), too, will increase above the actual refrigerant temperature. This may
result in the possibility that, in Step S1 or Step S3, the indoor expansion valve
(72) will remain in the fully closed state because the value of the degree of refrigerant
subcooling becomes small although the accumulated amount of refrigerant within the
indoor heat exchanger (71) is great.
[0079] To cope with the above, if, in the degree-of-opening control operation, Step S5 makes
a determination that the indoor expansion valve (72) continues to remain in the fully
closed state for longer than t3 minutes (for example, 20 minutes), then the control
procedure moves to Step S6 on the assumption that there is the possibility that the
amount of refrigerant within the indoor heat exchanger (71) may not have been detected
accurately. In Step S6, the degree of opening of the indoor expansion valve (72) is
opened at a predetermined degree of opening (for example, 352 pulses). As a result,
if there is an accumulation of refrigerant within the indoor heat exchanger (71),
the refrigerant accumulated will be expelled promptly to outside the indoor heat exchanger
(71).
[0080] In addition, if refrigerant is made to flow and pass within the indoor heat exchanger
(71) as described above, this facilitates the accurate detection of the amount of
refrigerant within the indoor heat exchanger (71) when making a determination in Step
S1 or Step S3. That is, after the completion of Step S6, the continuous supply of
refrigerant to the indoor heat exchanger (71) is made. As a result, the refrigerant
flowing in the indoor heat exchanger (71) is less subject to the influence of the
ambient temperature. Consequently, it is avoided that the value of the degree of refrigerant
subcooling will become small due to the influence of the ambient temperature. Hence,
when making a determination in the following steps (Steps S1, S3), it becomes possible
to control the degree of opening of the indoor expansion valve (72) by accurate detection
of the amount of refrigerant within the indoor heat exchanger (71).
[0081] As described above, in the degree-of-opening control operation shown FIG. 5, each
of Steps S1-S6 is repeatedly carried out so that the degree of opening of the indoor
expansion valve (72) can be properly adjusted depending on the accumulated amount
of refrigerant within the indoor heat exchanger (71) in the thermo-off state. As a
result, the elimination of "refrigerant's falling-asleep" within the indoor heat exchanger
(71) is accomplished, whereby it is avoided that the cold-storage heat exchanger (81)
and the freeze-storage heat exchanger (91) will deteriorate in their refrigeration
capacity.
OPERATION SELECTING CONTROL AFTER THE THERMO-OFF OPERATION
[0082] On the other hand, there is the possibility that, even after the execution of the
degree-of-opening control operation after the thermo-off operation of the indoor heat
exchanger (71), the elimination of "refrigerant's falling-asleep" within the indoor
heat exchanger (71) will still remain unaccomplished. More specifically, in the case
where the head difference of the interunit piping (the first gas side interunit piping
(32)) extending from the outdoor unit (11) to the air conditioning unit (12) is great
because the air conditioning unit (12) is installed relatively higher than the outdoor
unit (11) of the refrigeration system (10), there is the possibility that the refrigerant
accumulated within the indoor heat exchanger (71) will not be sufficiently expelled
outside because the refrigerant delivered out from each compressor (41, 42) is supplied
only to the outdoor heat exchanger (44) even when the degree of opening of the indoor
expansion valve (72) is placed in the fully opened state (for example, 2000 pulses)
by the degree-of-opening control operation.
[0083] To cope with the above, in the refrigeration system (10) of the present embodiment,
in the case where, after the indoor heat exchanger (71) is placed in the thermo-off
state in the space heating operation, the elimination of "refrigerant's falling-asleep"
within the indoor heat exchanger (71) still remains unaccomplished even after the
execution of the degree-of-opening control operation, the operation control means
(102) of the controller (100) provides the following control.
[0084] As shown in FIG. 6, in the first place, Step S11 makes a determination as to whether
or not the elimination of "refrigerant's falling-asleep" within the indoor heat exchanger
(71) still remains unaccomplished. More specifically, if the degree of refrigerant
subcooling, (Pc - Th1), on the inlet side of the indoor heat exchanger (71) continues
to remain greater than T1 degrees Centigrade for longer than t4 minutes (for example
20 minutes), then Step S11 makes a determination that the elimination of "refrigerant's
falling-asleep" within the indoor heat exchanger (71) has not yet been accomplished,
and the control procedure moves to Step S12. As a result, in the refrigeration system
(10), the following heat recovery operation is carried out.
[0085] In the heat recovery operation, the first four-way selector valve (47) is placed
in the second state and the second and third four-way selector valves (48, 49) are
placed in the first state. In addition, the outdoor expansion valve (46) and the flow
control valve (63) are fully closed, while the first and second solenoid valves (SV-1,
SV-2) are opened. Furthermore, the indoor expansion valve (72), the cold-storage expansion
valve (82), and the freeze-storage expansion valve (92)) are properly adjusted in
their degree of opening. In addition, the fans (50, 73, 83, 93), the first and second
compressors (41, 42), and the booster compressor (94) are all placed in operation.
[0086] The flows of refrigerant compressed respectively in the first and second compressors
(41, 42) join together in the delivery piping (57). The joined flow of refrigerant
passes through the first four-way selector valve (47) and then flows through the indoor
heat exchanger (71). In the indoor heat exchanger (71), the refrigerant accumulated
therein is forced out by the high pressure refrigerant and expelled outside the indoor
heat exchanger (71). In addition, since the refrigerant dissipates heat to the indoor
air and condenses in the indoor heat exchanger (71), the heating operation is temporarily
carried out in the indoor heat exchanger (71). The refrigerant leaving the indoor
heat exchanger (71) is pressure reduced during its passage through the indoor expansion
valve (72) and then admitted to the first liquid branch pipe (31a). The refrigerant
admitted to the first liquid branch pipe (31a) diverges into two branches, namely
the second liquid branch pipe (31b) and the third liquid branch pipe (31c).
[0087] The refrigerant admitted to the second liquid branch pipe (31b) is used to provide
refrigeration of the storage compartment of the cold-storage showcase (13). In addition,
the refrigerant admitted to the third liquid branch pipe (31c) is used to provide
refrigeration of the storage compartment of the freeze-storage showcase (14). The
flows of refrigerant used for the refrigeration of the showcases (13, 14) join together
in the second gas side interunit piping (33). Thereafter, the joined flow of refrigerant
is drawn into the first and second compressors (41, 42).
[0088] As described above, the heat recovery operation differs from the aforesaid space
heating operation in that the refrigerant delivered from the first and second compressors
(41, 42) is supplied only towards the air conditioning unit (12). Consequently, even
in the installation situation where the head difference between the outdoor unit (11)
and the air conditioning unit (12) is great, it is ensured that the supply of high
pressure refrigerant to the air conditioning unit (12) is provided without fail. As
a result, the refrigerant accumulated within the indoor heat exchanger (71) is expelled
outside without fail and is used to provide refrigeration of each showcase (13, 14).
[0089] On the other hand, during the heat recovery operation as described above, Step S13
( FIG. 6) makes a determination as to whether or not the elimination of "refrigerant's
falling-asleep" within the indoor heat exchanger (71) is accomplished. More specifically,
if the degree of refrigerant subcooling within the indoor heat exchanger (71), (Pc
- Th2), continues to remain less than T2 degrees Centigrade for longer than t5 minutes
(for example, 2 minutes), Step S13 makes a determination that the elimination of "refrigerant's
falling-asleep" is accomplished, and the control procedure moves to Step S14. As a
result, in Step S14, the heat recovery operation is brought to a stop and the indoor
heat exchanger (71) again enters the thermo-off state. In addition, also when the
heat recovery operation is continuously carried out for longer than t6 minutes (for
example, 3 minutes), Step S14 makes a determination that the elimination of "refrigerant's
falling-asleep" is accomplished without fail, and the control procedure moves to Step
S14.
ADVANTAGEOUS EFFECTS OF THE EMBODIMENT
[0090] The foregoing embodiment has the following advantageous effects.
[0091] In the foregoing embodiment, after placing the indoor heat exchanger (71) in the
thermo-off state in the space heating operation, the degree-of-opening control operation,
in which the degree of opening of the indoor expansion valve (72) is adjusted based
on the index (the degree of refrigerant subcooling) indicative of the accumulated
amount of refrigerant within the indoor heat exchanger (71), is carried out. More
specifically, in the degree-of-opening control operation, as the accumulated amount
of refrigerant within the indoor heat exchanger (71) increases, the degree of opening
of the indoor expansion valve (72) is increased. Consequently, in accordance with
the foregoing embodiment, the refrigerant accumulated within the indoor heat exchanger
(71) is properly expelled outside for forwarding to the cold-storage showcase (13)
and to the freeze-storage showcase (14). Accordingly, it is ensured that the elimination
of "refrigerant's falling-asleep" within the indoor heat exchanger (71) can be accomplished
without fail, whereby it becomes possible to prevent the deterioration of refrigeration
capacity in the storage compartment of each showcase (13, 14).
[0092] In addition, in the degree-of-opening control operation, the degree of opening of
the expansion valve (72) is reduced if the accumulated amount of refrigerant within
the indoor heat exchanger (71) is small. Consequently, in accordance with the aforesaid
embodiment, it can be avoided that the excess supply of refrigerant is provided to
the indoor heat exchanger (71) despite the fact that the elimination of "refrigerant's
falling-asleep" within the indoor heat exchanger (71) has already been accomplished,
thereby making it possible that the supply of refrigerant to be provided to each showcase
(13, 14) is satisfactorily secured. Accordingly, it becomes possible to more effectively
prevent the capacity of refrigeration of the storage compartment of each showcase
(13, 14) from deterioration.
[0093] In addition, in the degree-of-opening control operation of the foregoing embodiment,
the accumulated amount of refrigerant within the indoor heat exchanger (71) is detected
with the aid of the degree of refrigerant subcooling on the inlet side of or within
the indoor heat exchanger (71). Consequently, in accordance with the foregoing embodiment,
it is possible to relatively easily observe the occurrence of the "refrigerant's falling-asleep"
within the indoor heat exchanger (71).
[0094] Furthermore, in the degree-of-opening control operation of the foregoing embodiment,
the indoor expansion valve (72) is opened if the indoor expansion valve (72) continues
to remain in the fully closed state for longer than a predetermined length of time,
in view of the fact that the degree of refrigerant subcooling decreases due to the
influence of the ambient temperature of the indoor heat exchanger (71). Consequently,
in accordance with the foregoing embodiment, it can be avoided that the indoor expansion
valve (72) enters the state of remaining closed despite that fact that the "refrigerant's
falling-asleep" is in fact occurring in the indoor heat exchanger (71). This makes
it sure that the elimination of "refrigerant's falling-asleep" within the indoor heat
exchanger (71) is accomplished without fail.
[0095] In addition, by the arrangement that allows the flow of refrigerant within the indoor
heat exchanger (71) as described above, the degree of refrigerant subcooling is less
subject to the influence of the ambient temperature of the indoor heat exchanger (71)
in the subsequent degree-of-opening control operation, whereby the amount of refrigerant
within the indoor heat exchanger (71) can be detected with accuracy. Consequently,
in accordance with the present embodiment, it is possible to properly control the
degree of opening of the expansion valve (72) depending on the accumulated amount
of refrigerant within the indoor heat exchanger (71). This therefore makes it sure
that the elimination of "refrigerant's falling-asleep" within the indoor heat exchanger
(71) can be accomplished without fail and, in addition, the sufficient supply of refrigerant
to each showcase (13, 14) can be secured.
[0096] Furthermore, in the foregoing embodiment, the heat recovery operation is carried
out in the refrigerant circuit (20) if the elimination of "refrigerant's falling-asleep"
within the indoor heat exchanger (71) still remains unaccomplished even when the degree-of-opening
control operation is performed by the degree-of-opening control means (101) after
the execution of the thermo-off operation of the indoor heat exchanger (71). In the
heat recovery operation, the total amount of refrigerant delivered out from each compressor
(41, 42) is fed towards the indoor heat exchanger (71). Accordingly, in accordance
with the foregoing embodiment, even in the case where the head difference of the interunit
piping extending from the outdoor unit (11) to the air conditioning unit (12) is relatively
great, it is ensured that the refrigerant delivered out from each compressor (41,
42) can be fed into the indoor heat exchanger (71), thereby making it sure that the
elimination of the occurrence of "refrigerant's falling-asleep" within the indoor
heat exchanger (71) can be accomplished.
OTHER EMBODIMENTS
[0097] The foregoing embodiment may be configured as follows.
[0098] In the foregoing embodiment, the number of air conditioning units (12) connected
to the outdoor unit (11) is one. Alternatively, a plurality of air conditioning units
of such a type may be connected to the outdoor unit (11). Also in this case, the elimination
of "refrigerant's falling-asleep" in each indoor heat exchanger can be accomplished
by the execution of the foregoing degree-of-opening control operation after the thermo-offing
of the indoor heat exchanger of each air conditioning unit.
[0099] In addition, in the foregoing embodiment, in the space heating operation, the fully
closing of the indoor expansion valve (72) is carried out as the thermo-off operation
of the indoor heat exchanger (71). However, as the thermo-off operation, the degree
of opening of the indoor expansion valve (72) may be reduced to a very small degree
of opening. Also in this case, after that time, the accumulation of refrigerant will
gradually proceed within the indoor heat exchanger (71). To cope with this, the foregoing
degree-of-opening control operation is carried out to eliminate the "refrigerant's
falling-asleep".
[0100] Furthermore, in the foregoing embodiment, the accumulated amount of refrigerant within
the indoor heat exchanger (71) in the thermo-off state is found from the degree of
refrigerant subcooling on the inflow side of or within the indoor heat exchanger (71).
However, the accumulated amount of refrigerant within the indoor heat exchanger (71)
may be found by other than the above method.
[0101] It should be noted that the above-described embodiments are merely preferable exemplifications
in nature and are no way intended to limit the scope of the present invention, its
application, or its application range.
INDUSTRIAL APPLICABILITY
[0102] As has been described above, the present invention finds its utility in the prevention
of "refrigerant's falling-asleep" in a heating heat exchanger placed in the out-of-operation
state in a refrigeration system having a plurality of utilization units.