[0001] The present invention relates to a reciprocating pump in accordance with the preamble
of claim 1.
[0002] Reciprocating pumps are known in the art. A prior art reciprocating pump typically
comprises a crankshaft housing, a pump housing, a pumping chamber and a recovery chamber
within the pump housing, a reciprocating member mounted in the pump housing and extending
from the crankshaft housing to the pumping chamber across the recovery chamber, high
pressure seal means between the pumping chamber and the recovery chamber, low pressure
seal means between the intermediate chamber and the crankshaft housing and a pumping
circuit.
[0003] The pumping circuit comprises a suction chamber and a delivery chamber in fluid communication
with the pumping chamber through interposed valve means, and the recovery chamber
in fluid communication with the suction chamber of the pumping circuit, through the
high pressure seal.
[0004] In reciprocating pumps of the above mentioned type, the reciprocating motion of the
piston or plunger causes a change in the velocity and pressure of liquid flows in
both delivery and suction lines, resulting in hydraulic and mechanical stresses on
the seals, at a rate proportional to the period of the reciprocating motion of the
piston. Such pressure changes, when combined with the high temperatures being involved
cause the formation of air and vapor microbubbles whose implosion causes the phenomenon
known as cavitation. Cavitation particularly causes damages to low pressure and high
pressure seals and the piston/plunger surface, thereby increasing friction and reducing
pump efficiency and performance, and especially generating fluid leakages at the low
pressure seal.
[0005] These seals are not only exposed to cavitation problems, but also to feed line variables,
such as temperature, specific weight, diameter and length of the line and, last but
not least, pressure of the fluid to be pressurized, wherefore they are the first components
to be replaced. The deterioration of these seals results in leakages of pumping circuit
fluid outside the pump, partly on the ground, possibly causing damages to other underlying
members and/or pollution of pump surroundings, and partly, due to the motion of the
piston stem, into the mechanical transmission case, thereby polluting the lubricant
and consequently causing damages to the transmission members.
[0006] In view of eliminating liquid leakages from the low pressure seal, it has been proposed
to isolate the pumping circuit from the auxiliary circuit.
[0007] US 2006/0140778(closest prior art) discloses a reciprocating pump comprising a crankshaft housing,
a pump housing, a pumping chamber and an intermediate chamber within the pump housing,
a reciprocating member mounted in the pump housing and extending from the crankshaft
housing to the pumping chamber across the intermediate chamber, high pressure seal
means between the pumping chamber and the intermediate chamber, low pressure seal
means between the intermediate chamber and the crankshaft housing, a pumping circuit
and an auxiliary lubricating and cooling circuit.
[0008] The pumping circuit comprises a suction chamber and a delivery chamber in fluid communication
with the pumping chamber through interposed valve means, and the auxiliary circuit
comprises a suction chamber and a delivery chamber in fluid communication with the
intermediate chamber.
[0009] Particularly, in the reciprocating pump of
US 2006/0140778 the pumping circuit, i.e. the suction chamber of the pumping circuit is in fluid
separation from the auxiliary flushing circuit.
[0010] The reciprocating pump of the prior art as described above avoids pulsed stresses
on the low pressure seal by the liquid in the suction chamber and allows the high
pressure seal to maintain its hydraulic efficiency for a longer time than the high
pressure seal.
[0011] Nevertheless, the characterizing feature of the reciprocating pump as disclosed in
US 2006/0140778, i.e. that the suction chamber of the auxiliary circuit is connected to a running
water source and the delivery chamber of the auxiliary circuit discharges to a running
water destination, involves considerable water consumption during pump operation and
prevents the use of additives in the auxiliary circuit. Furthermore, the pump shall
have a series of members, such as check valves, adjustment valves and switchboards
for controlling and checking the auxiliary circuit.
[0012] It shall be further noted that, if a polluting fluid (such as solvents, chemicals,
powders, abrasives or bacterially charged fluids) is used in the pumping circuit,
any hydraulic inefficiency of the high pressure seal may cause such fluid to contact
the water of the auxiliary flushing circuit.
[0013] Contamination of the auxiliary flushing circuit water by the fluid of the pumping
circuit, depending on the type and amount of the contaminant, requires disposal of
the whole amount of water that is used for flushing low pressure seals as a pollutant.
It shall be further considered that the amount of contaminant to be used depends on
the efficiency of high pressure seals, which is difficult to estimate. Even when the
chemico-phyisical characteristics of the flushing water are suitable for it to be
discharged, it still has to be noted it is present in non-negligible amounts and that
water will be increasingly considered as a valued asset to be preserved. It should
be further noted that the flushing circuit has to operate at the same time as the
pump with which it associated and that it has to be equipped with accessories such
as check and/or adjustment valves, switchboard, instrumentation, etc. to ensure efficiency
and reliability. If these components are not supplied and installed with the pump,
they involve additional work during pump installation and are also usually considered
of secondary importance, therefore they may turn to be inadequate and/or unreliable
and thwart the flushing benefits. It shall be further considered that the water source
for the recirculating circuit may have various characteristics depending on the installation
site, and parameters such as temperature, pressure, hardness, salinity may have the
effect of reducing flushing efficiency or even cause problems to seals (e.g. limestone
deposits).
[0014] EP 0 976 993 discloses a reciprocating motor compressor for refrigerating apparatus comprising
a sealed casing and a motor-compressor unit. The compressor has a piston, a cylinder
in which the piston is movable. In the vicinity of the cylinder head, a cooling cavity
is provided with inlet and outlet openings to which respective cooling tubes extend
so as to be connected to an external coolant fluid circulation circuit.
[0015] US 3,379,033 discloses a refrigerating system with a compressor, a condenser, an evaporator and
a cooling circuit connected to the compressor. A valve is interposed between the cooling
chamber of the cooling circuit and the low pressure suction line of the compressor
for regulating the flow of refrigerant through the cooling circuit.
[0016] Therefore, while the above prior art reciprocating pumps obviate the drawbacks found
in reciprocating pumps with no isolation between the suction chamber of the pumping
circuit and high pressure seals, they still suffer from serious drawbacks, as mentioned
above.
[0017] Therefore, the need is highly felt of providing a structurally simpler reciprocating
pump which can avoid flushing liquid wastes.
[0018] The object of this invention is to provide a reciprocating pump that has such structural
and functional features as to fulfill the above need, while obviating the drawbacks
of prior art.
[0019] This object is achieved by a reciprocating pump as defined in claim 1.
[0020] By the provision of a recirculating unit whose inlet is connected to the delivery
chamber of the auxiliary circuit and whose outlet is connected to the suction chamber
of the auxiliary circuit, the fluid of the auxiliary circuit may be recirculated.
[0021] This prevents any unnecessary waste of the flushing fluid used for lubrication and/or
cooling, and allows the use of fluids, in the auxiliary flushing circuit, that can
compensate, support, withstand and oppose the detrimental action that the fluid of
the pumping circuit would have on low pressure seals, thereby further involving advantages
for high pressure seals, and allows to make pumps with a dedicated auxiliary flushing
circuit for any specific application, regardless of any external factors.
[0022] Further characteristics of the reciprocating pump of this invention, as well as the
advantages derived therefrom will be apparent from the following description of one
preferred embodiment thereof, which is given by way of illustration and without limitation
with reference to the accompanying figures, in which:
- Figure 1 is a block diagram of a reciprocating pump of the invention,
- Figure 2 is a partly sectional and schematic perspective view of a first embodiment
of the reciprocating pump of the invention,
- Figure 3 is a partly sectional and schematic perspective view of a second embodiment
of the reciprocating pump of the invention,
- Figure 4 is a partly sectional and schematic perspective view of a third embodiment
of the reciprocating pump of the invention.
[0023] Referring to the annexed figures, numeral 1 generally designates a reciprocating
pump of the present invention.
[0024] The pump 1 comprises a crankshaft housing 10 and a pump housing 20. The crankshaft
housing 10 has a crankshaft 11 mounted therein which is externally driven, e.g. by
the motor 12.
[0025] The pump housing 20 comprises a pumping chamber 30, an intermediate chamber 40 and
a reciprocating member 50 mounted in the pump housing 20 and extending from the crankshaft
housing 10 to the pumping chamber 30 across the intermediate chamber 40. The reciprocating
member 50, i.e. a piston or a plunger, is linked by a connecting rod 51 to the crankshaft
11 mounted in the crankshaft housing 10. Oil seal means 13 are provided for containing
the oil for lubrication of the mechanical transmission elements within the crankshaft
housing 10.
[0026] The pump 1 further has high pressure seal means 21 between the pumping chamber 30
and the intermediate chamber 40, and low pressure seal means 22 between the intermediate
chamber 40 and the crankshaft housing 10.
[0027] The pump 1 further has a pumping circuit 60 comprising a first suction chamber 61,
a first delivery chamber 62 and the pumping chamber 30, where the first suction chamber
61 and the first delivery chamber 32 are in fluid communication with the pumping chamber
30 through respective interposed valve means 63, 64.
[0028] The pump 1 further has an auxiliary circuit 70 comprising a second suction chamber
71, a second delivery chamber 72 and an intermediate chamber 40, where the second
suction chamber 71 and the second delivery chamber 72 are in fluid communication with
the intermediate chamber 40.
[0029] The pump 1 further has a discharge line 31 connected to a tank 32 for collecting
the waste liquid leaking from the low pressure sealing means 22.
[0030] To allow flushing of the high pressure seal 21, the low pressure seal 22 and the
reciprocating member 50, the intermediate chamber 40 of the auxiliary circuit 70 is
isolated from the suction chamber 61 of the pumping circuit 60, so that the pumping
circuit 60 is in fluid separation from the auxiliary circuit 70.
[0031] Isolation of the auxiliary circuit 70 from the pumping circuit 60 can be achieved
both on new generation pumps and on existing (retrofit) pumps.
[0032] In the former case, the pumping circuit is separated from the auxiliary circuit by
specially designing the body of the pump housing.
[0033] In the latter case, the fluid communication channel between the two pump and auxiliary
circuits may be interrupted by a plug or a non-return valve. This will be discussed
in greater detail hereinbelow with reference to an embodiment of the invention.
[0034] The reciprocating pump 1 further comprises a recirculating unit 80 whose inlet is
connected to the second delivery chamber 72 and whose outlet is connected to the second
suction chamber 71 of the auxiliary circuit 70.
[0035] Particularly, the recirculating unit 80 comprises a recirculating pump 81 which is
designed to suck fluid from the delivery chamber 72 and pump such fluid in the second
suction chamber 71 for fluid recirculating in the auxiliary circuit 70.
[0036] This prevents any unnecessary consumption of the flushing fluid used for lubrication
and/or cooling, through the intermediate chamber 40, of the seals 21, 22.
[0037] Furthermore, this allows the use of fluids, in the auxiliary flushing circuit, that
can compensate, support, withstand and oppose the detrimental action that the fluid
of the pumping circuit would have on low pressure seals, thereby further involving
advantages for high pressure seals, allows to make pumps with a dedicated auxiliary
flushing circuit for any specific application, regardless of any external factors,
avoids any need for disposal of flushing liquid as a polluting liquid, avoids the
need to check the pressure, quality, quantity and characteristics of the flushing
fluid, and also avoids any lubrication inefficiency risk within the flushing circuit.
It shall be further noted that the possibility of adding lubricant in the auxiliary
flushing circuit 70 can not only increase the mechanical wear resistance of low pressure
seals 22 but also to control natural hydraulic inefficiencies of high pressure seals
21.
[0038] According to an embodiment, the recirculating pump 81 is connected to the crankshaft
11 of the pump 1 so that the recirculating pump 81 can be rotatably driven by the
rotation of the crankshaft 11 of the pump 1. This allows omission of many flushing
circuit check and control members, check valves, electric control circuits, as well
as the control instrumentation required to control and check the flushing functions,
because flushing is started at the same time as the pump. Also, the recirculating
pump 81 requires no electrical drive arrangement, as it is driven by the rotation
provided by the crankshaft 11 of the reciprocating pump 1.
[0039] Alternatively, the recirculating pump 81 can be provided with actuating means so
that it is not connected to the crankshaft 11 of the reciprocating pump 1.
[0040] According to an embodiment, the recirculating unit 80 has heat exchanger means 82
connected at their inlet to the second delivery chamber 72 and at their outlet to
the recirculating pump 81. Thus, the fluid sucker by the delivery chamber 72 and heated
as it passes through the intermediate chamber 40 and the seals 21, 22 is cooled by
the heat exchanger means 82, such as a radiator, and pumped into the suction chamber
71 by the recirculating pump 81.
[0041] According to an embodiment of the invention, the pumping circuit 30 is designed to
pump water, aqueous solutions or fluid mixtures. In this case, the recirculating unit
80 is also designed to recirculate water in the auxiliary circuit 70. The provision
of the heat exchanger means 82 allows the recirculated fluid to be considerably cooled,
wherefore the reciprocating pump 1 can operate at temperatures close to the boiling
temperature of the pumped fluid.
[0042] According to an embodiment, the recirculating unit 80 has fan means 84 for forced
ventilation of the heat exchanger 82 and an evaporation tank 83 for collecting fluid
leakages due to normal efficiency losses of the high pressure seal 21.
[0043] The evaporation tank 83 may be connected to the tank 32 for collecting liquid leakages
from low pressure seals 22.
[0044] Advantageously, the fan means 84 are connected to the crankshaft 11 so that the rotation
of the crankshaft 11 is transmitted to the fan means 84. Like the recirculating pump
81, the rotation of the crankshaft 11 is utilized, wherefore the fan means 84 require
no electric drive arrangement or electronic control system.
[0045] According to an embodiment, the recirculating unit 80 comprises a compensation tank
85 having an overpressure valve 86, and connected to the outlet of the heat exchanger
means 82. When a part of the liquid of the pumping circuit 60 leaks from the pumping
chamber 30, through the high pressure seal 21, into the intermediate chamber 40, such
excess liquid is eliminated by the overpressure valve 86 to restore the correct pressure
in the auxiliary circuit 70.
[0046] The excess liquid is eliminated by the forced ventilation operation of the fan means
84.
[0047] Particularly, such excess liquid is carried by the overpressure valve 86, through
the discharge line 88, to the heat exchanger 82 and thence, by gravity, into the evaporation
tank 83.
[0048] The fan means 84 operate by forced ventilation to cause evaporation of the liquid
contained in the evaporation tank 83. If the fan means 84 cannot fully evaporate the
liquid contained in the evaporation tank 83, then such excess liquid is eliminated
through the tank 32 for collecting the liquids leaking from the low pressure seals
22.
[0049] A sensor 34 may be further provided at the leaking liquid tank 32 to check for the
presence of fluid that has not been evaporated by the heat exchanger 82.
[0050] According to an embodiment, the recirculating unit 80 has a lubricant tank 87 connected
to the recirculating pump 81 for the lubricant to be pumped into the auxiliary circuit
70. As anticipated above, this allows to not only increase the mechanical wear resistance
of low pressure seals 22 but also to control natural hydraulic inefficiencies of high
pressure seals 21.
[0051] The pumping circuit 60 may be also designed to pump a liquid other than the liquid
to be recirculated in the auxiliary circuit 70 through the recirculating unit 80.
[0052] If the liquid of the auxiliary circuit 70 is compatible with the liquid of the pumping
circuit 60 when mixed therewith, the leaking liquid may be reintroduced in the pumping
circuit 60.
[0053] For this purpose, according to an embodiment, the auxiliary circuit 70, particularly
the suction chamber 71, communicates with the pumping circuit 60, particularly with
the suction chamber 61, through a one-way valve or non-return valve 65, which is contained
in a line 66 for connection of the suction chamber 61 with the suction chamber 71.
[0054] Particularly, the non-return valve 65 allows fluid to flow from the auxiliary circuit
70 to the pumping circuit 60 when fluid pressure in the auxiliary circuit 70 exceeds
a predetermined threshold, e.g. due to leakages from the high pressure seal 21, so
that pressure in the intermediate chamber 40 can be maintained within the maximum
limits of the low pressure seal means 22.
[0055] Such reintroduction of liquid leaking from the high pressure seal 21 into the pumping
circuit 60 is possible, for instance, when both liquids are water.
[0056] If the liquid in the auxiliary circuit 70 is incompatible with the liquid in the
pumping circuit 60 when mixed therewith, e.g. in case of the provision of a solvent
in the pumping circuit 60 and water in the auxiliary circuit 70, or milk in the pumping
circuit 60 and lubricating oil in the auxiliary circuit 70, then the pump 1 has a
recovery chamber 41 between the pumping chamber 30 and the intermediate chamber 40
as well as intermediate seal means 23 between the high pressure seal means 21 and
the low pressure seal means 22. In this case, the high pressure seal means 21 are
located between the pumping chamber 30 and the recovery chamber 41, the intermediate
seal means 23 are located between the recovery chamber 41 and the intermediate chamber
40 and the low pressure seal means 22 are located between the intermediate chamber
40 and the crankshaft housing 10.
[0057] The recovery chamber 41 is connected through the connection line 66 and the non-return
valve 65 to the suction chamber 61 of the pumping circuit 60.
[0058] The fluid of the pumping circuit 60 leaks into the recovery chamber 41 from the pumping
chamber 30. Thanks to the provision of the intermediate seal means 23, such leaking
liquid is recovered without being contaminated by the fluid of the auxiliary circuit
70 and may be reintroduced into the pumping circuit 60 through the connection line
66, as the non-return valve 65 is opened, which valve is appropriately calibrated
to maintain the pressure in the auxiliary circuit 70 at preset levels, i.e. to maintain
pressure in the intermediate chamber 40 within the maximum limits of the low pressure
seals 22.
[0059] As clearly shown in the above description, the reciprocating pump of the present
invention fulfills the above mentioned needs and also obviates prior art drawbacks
as set out in the introduction of this disclosure.
[0060] As described above, the reciprocating pump of the present invention is structurally
simpler and can avoid any flushing liquid waste.
[0061] By the provision of a recirculating unit whose inlet is connected to the delivery
chamber of the auxiliary circuit and whose outlet is connected to the suction chamber
of the auxiliary circuit, the fluid of the auxiliary circuit may be recirculated.
[0062] This prevents any unnecessary waste of the flushing fluid used for lubrication and/or
cooling, and allows the use of fluids, in the auxiliary flushing circuit, that can
compensate, support, withstand and oppose the detrimental action that the fluid of
the pumping circuit would have on low pressure seals, thereby further involving advantages
for high pressure seals, and allows to make pumps with a dedicated auxiliary flushing
circuit for any specific application, regardless of any external factors.
[0063] Those skilled in the art will obviously appreciate that a number of changes and variants
may be made to the reciprocating pump of the invention as described hereinbefore to
meet specific needs, without departure from the scope of the invention, as defined
in the following claims.
1. A reciprocating pump (1) comprising:
- a crankshaft housing (10) for a crankshaft (11),
- a pump housing (20);
- a pumping chamber (30) and an intermediate chamber (40) within said pump housing
(20),
- a reciprocating member (50) mounted in said pump housing (20) and extending from
the crankshaft housing (10) to the pumping chamber (30) across the intermediate chamber
(40),
- high pressure seal means (21) between the pumping chamber (30) and the intermediate
chamber (40),
- low pressure seal means (22) between the intermediate chamber (40) and the crankshaft
housing (10),
- a pumping circuit (60) comprising a first suction chamber (61), a first delivery
chamber (62) and said pumping chamber (30), said first suction chamber (61) and said
first delivery chamber (62) being in fluid communication with said pumping chamber
(30) through respective interposed valve means (63, 64),
- an auxiliary circuit (70) comprising a second suction chamber (71), a second delivery
chamber (72) and said intermediate chamber (40), said second suction chamber (71)
and said second delivery chamber (72) being in fluid communication with said intermediate
chamber (40),
wherein said pumping circuit (60) is in fluid separation from said auxiliary circuit
(70),
characterized in that
the reciprocating pump comprises a recirculating unit (80) whose inlet is connected
to said second delivery chamber (72) and whose outlet is connected to said second
suction chamber (71) of the auxiliary circuit (70),
said recirculating unit (80) comprises :
- a recirculating pump (81) able to suck fluid from said second delivery chamber (72)
and pump said fluid in said suction chamber (71) for recirculating said fluid in said
auxiliary circuit (70),
- heat exchanger means (82) connected at their inlet to said second delivery chamber
(72) and at their outlet to said recirculating pump (81), for cooling the fluid sacked
from the second delivery chamber (72) and introducing said cooled fluid into said
second suction chamber (71),
- a compensation tank (85) having and overpressure valve (86), and connected at its
inlet to the outlet of said heat exchanger means (82) and at its outlet to said recirculating
pump (81).
2. A reciprocating pump (1) as claimed in claim 1, wherein said recirculating pump (81)
is connected to the crankshaft (11) of the reciprocating pump (1), so that the rotation
of said crankshaft (11) is transmitted to said recirculating pump (81).
3. A reciprocating pump (1) as claimed in claim 1, wherein said overpressure valve (86)
is connected at its outlet to said heat exchanger means (82) for evaporating any excess
liquid in said auxiliary circuit (70), which has leaked into the intermediate chamber
(40) through the high pressure seal means (21).
4. A reciprocating pump (1) as claimed in claim 3, wherein said recirculating unit comprises
an evaporation tank (83) for receiving the liquid that has not been evaporated by
said heat exchanger means (82) and fan means for evaporating the liquid contained
in said evaporation tank (83).
5. A reciprocating pump (1) as claimed in claim 4, wherein said fan means (84) are connected
to the crankshaft (11), so that the rotation of said crankshaft (11) is transmitted
to said fan means (84).
6. A reciprocating pump (1) as claimed in any one of claims 1 to 5, wherein said recirculating
unit (80) comprises a lubricant tank (87) connected to said recirculating pump (81)
for pumping the lubricant into the auxiliary circuit (70).
7. A reciprocating pump (1) as claimed in any one of claims 1 to 6, wherein said pumping
circuit (60) is designed to pump a fist fluid and said recirculating unit (80) is
designed to recirculate a second fluid in said auxiliary circuit (70).
8. A reciprocating pump (1) as claimed in claim 7, wherein said second fluid is compatible
with said first fluid when mixed with said first fluid, said reciprocating pump (1)
comprising a line (66) for connecting said pumping circuit (60) with said auxiliary
circuit (70) and a non-return valve (65) housed in said connection line (66), said
non-return valve (65) allowing fluid to flow from said auxiliary circuit (70) to said
pumping circuit (60) when fluid pressure in said auxiliary circuit (70) exceeds a
predetermined threshold, so that pressure in the intermediate chamber (40) can be
maintained within the maximum limits of the low pressure seal means (22).
9. A reciprocating pump (1) as claimed in claim 8, wherein said first fluid and said
second fluid are both water.
10. A reciprocating pump (1) as claimed in claim 7, wherein said second fluid is incompatible
with said first fluid when mixed with said first fluid, said reciprocating pump (1)
comprising a recovery chamber (41) between the pumping chamber (30) and the intermediate
chamber (40) and intermediate seal means (23) between the high pressure seal means
(21) and the low pressure seal means (22).
11. A reciprocating pump (1) as claimed in claim 10, wherein said high pressure seal means
(21) are located between the pumping chamber (30) and the recovery chamber (41), the
intermediate seal means (23) are located between the recovery chamber (41) and the
intermediate chamber (40) and the low pressure seal means (22) are located between
the intermediate chamber (40) and the crankshaft housing (10).
12. A reciprocating chamber (1) as claimed in claim 10 or 11, wherein the recovery chamber
(41) is connected through a connection line (66) and a non-return valve (65) to the
suction chamber (61) of the pumping circuit (60).
1. Kolbenpumpe (1), welche umfasst:
- ein Kurbelgehäuse (10) für eine Kurbelwelle (11),
- ein Pumpengehäuse (20);
- eine Pumpenkammer (30) und eine Zwischenkammer (40) innerhalb des Pumpengehäuses
(20),
- ein hin- und herbewegendes Teil (50), welches im Pumpengehäuse (20) befestigt ist
und sich von dem Kurbelgehäuse (10) über die Zwischenkammer (40) zur Pumpenkammer
(30) erstreckt,
- eine Hochdruck-Abdichteinrichtung (21) zwischen der Pumpenkammer (30) und der Zwischenkammer
(40),
- eine Niederdruck-Abdichteinrichtung (22) zwischen der Zwischenkammer (40) und dem
Kurbelgehäuse (10),
- einen Pumpenkreis (60), welcher eine erste Saugkammer (61), eine erste Zufuhrkammer
(62) und die Pumpenkammer (30) aufweist, wobei die erste Saugkammer (61) und die erste
Zufuhrkammer (62) in Fluidverbindung mit der Pumpenkammer (30) über eine entsprechende
dazwischen angeordnete Ventileinrichtung (63, 64) sind,
- einen Hilfskreis (70), der eine zweite Saugkammer (71), eine zweite Zufuhrkammer
(72) und die Zwischenkammer (40) aufweist, wobei die zweite Saugkammer (71) und die
zweite Zufuhrkammer (72) in Fluidverbindung mit der Zwischenkammer (40) sind,
wobei der Pumpenkreis (60) in Fluidtrennung von dem Hilfskreis (70) ist, dadurch gekennzeichnet, dass
die Kolbenpumpe eine Rezirkulationseinheit (80) aufweist, deren Einlass mit der zweiten
Zufuhrkammer (72) verbunden ist und deren Auslass mit der zweiten Saugkammer (71)
des Hilfskreises (70) verbunden ist,
die Rezirkulationseinheit (80) aufweist:
- eine Rezirkulationspumpe (81), welche in der Lage ist, Fluid von der zweiten Zufuhrkammer
(72) anzusaugen und das Fluid in die Saugkammer (71) zu pumpen, um das Fluid im Hilfskreis
(70) in Umlauf zu bringen,
- eine Wärmeaustauschereinrichtung (82) an ihrem Einlass mit der zweiten Zufuhrkammer
(72) und an ihrem Auslass mit der Rezirkulationspumpe (81) verbunden ist, um das Fluid,
welches von der zweiten Zufuhrkammer (72) angesaugt wird, zu kühlen und um das gekühlte
Fluid in die zweite Saugkammer (71) einzuführen,
- einen Kompensationstank (85), der ein Überdruckventil (86) hat und der an seinem
Auslass mit dem Auslass der Wärmeaustauschereinrichtung und an seinem Auslass mit
der Rezirkulationspumpe (81) verbunden ist.
2. Kolbenpumpe (1) nach Anspruch 1, wobei die Rezirkulationspumpe (81) mit der Kurbelwelle
(11) der Kolbenpumpe (1) verbunden ist, so dass die Drehung der Kurbelwelle (11) auf
die Kolbenpumpe (11) übertragen wird.
3. Kolbenpumpe (1) nach Anspruch 1, wobei das Überdruckventil (86) an seinem Auslass
mit der Wärmeaustauschereinrichtung (82) verbunden ist, um jegliche Überschussflüssigkeit
im Hilfskreis (70) zu verdampfen, welche in die Zwischenkammer (40) über die Hochdruck-Abdichteinrichtung
(21) entwichen ist.
4. Kolbenpumpe (1) nach Anspruch 3, wobei die Rezirkulationseinheit einen Verdampfungstank
(83) aufweist, um die Flüssigkeit, welche nicht durch die Wärmeaustauschereinrichtung
(82) verdampft wurde, aufzunehmen, und eine Ventilatoreinrichtung, um die Flüssigkeit,
welche im Verdampfungstank (83) enthalten ist, zu verdampfen.
5. Kolbenpumpe (1) nach Anspruch 4, wobei die Ventilatoreinrichtung (84) mit der Kurbelwelle
(11) verbunden ist, so dass die Drehung der Kurbelwelle (11) auf die Ventilatoreinrichtung
(84) übertragen wird.
6. Kolbenpumpe (1) nach einem der Ansprüche 1 bis 5, wobei die Kolbeneinheit (80) einen
Schmiermitteltank (87) aufweist, der mit der Rezirkulationspumpe (81) verbunden ist,
um das Schmiermittel in den Hilfskreis (70) zu pumpen.
7. Kolbenpumpe (1) nach einem der Ansprüche 1 bis 6, wobei der Pumpenkreis (60) ausgebildet
ist, ein erstes Fluid zu pumpen, und die Rezirkulationseinheit (80) ausgebildet ist,
ein zweites Fluid im Hilfskreis (70) in Umlauf zu bringen.
8. Kolbenpumpe (1) nach Anspruch 7, wobei das zweite Fluid mit dem ersten Fluid kompatibel
ist, wenn dies mit dem ersten Fluid gemischt wird, wobei die Kolbenpumpe (1) eine
Leitung (66) aufweist, um den Pumpenkreis (60) mit dem Hilfskreis (70) zu verbinden,
und ein Rückschlagventil (65), welches in der Verbindungsleitung (60) untergebracht
ist, wobei das Rückschlagventil (65) zulässt, dass Fluid vom Hilfskreis (70) zum Pumpenkreis
(60) fließt, wenn Fluiddruck im Hilfskreis (70) einen vorher festgelegten Schwellenwert
übersteigt, so dass Druck in der Zwischenkammer (40) innerhalb der Maximalgrenzwerte
der Niederdruck-Abdichteinrichtung (22) beibehalten werden kann.
9. Kolbenpumpe (1) nach Anspruch 8, wobei sowohl das erste Fluid als auch das zweite
Fluid Wasser sind.
10. Kolbenpumpe (1) nach Anspruch 7, wobei das zweite Fluid mit dem ersten Fluid inkompatibel
ist, wenn dies mit dem ersten Fluid gemischt wird, wobei die Kolbenpumpe (1) eine
Rückgewinnungskammer (41) zwischen der Pumpenkammer (30) und der Zwischenkammer (40)
und eine Zwischenabdichteinrichtung (23) zwischen der Hochdruck-Abdichteinrichtung
(21) und der Niederdruck-Abdichteinrichtung (22) aufweist.
11. Kolbenpumpe (1) nach Anspruch 10, wobei die Hochdruck-Abdichteinrichtung (21) zwischen
der Pumpenkammer (30) und der Rückgewinnungskammer (41), die Zwischenabdichteinrichtung
(23) zwischen der Wiederentwicklungskammer (41) und der Zwischenkammer (40) angeordnet
ist und die Niederdruck-Abdichteinrichtung (22) zwischen der Zwischenkammer (40) und
dem Kurbelgehäuse (10) angeordnet ist.
12. Kolbenpumpe (1) nach Anspruch 10 oder 11, wobei die Rückgewinnungskammer (41) über
eine Verbindungsleitung (66) und ein Rückschlagventil (65) mit der Saugkammer (61)
des Pumpenkreises (60) verbunden ist.
1. Pompe alternative (1) comprenant :
un boîtier de vilebrequin (10) pour un vilebrequin (11),
un boîtier de pompe (20) ;
une chambre de pompage (30) et une chambre intermédiaire (40) dans ledit boîtier de
pompe (20),
un élément alternatif (50) monté dans ledit boîtier de pompe (20) et s'étendant à
partir du boîtier de vilebrequin (10) à la chambre de pompage (30) à travers la chambre
intermédiaire (40),
des moyens d'étanchéité à haute pression (21) entre la chambre de pompage (30) et
la chambre intermédiaire (40),
des moyens d'étanchéité à basse pression (22) entre la chambre intermédiaire (40)
et le boîtier de vilebrequin (10),
un circuit de pompage (60) comprenant une première chambre d'aspiration (61), une
première chambre de refoulement (62) et ladite chambre de pompage (30), ladite première
chambre d'aspiration (61) et ladite première chambre de refoulement (62) étant en
communication fluidique avec ladite chambre de pompage (30) à travers des moyens de
soupape intercalés respectifs (63, 64),
un circuit auxiliaire (70) comprenant une deuxième chambre d'aspiration (71), une
deuxième chambre de distribution (72) et ladite chambre intermédiaire (40), ladite
deuxième chambre d'aspiration (71) et ladite deuxième chambre de distribution (72)
étant en communication fluidique avec ladite chambre intermédiaire (40),
où ledit circuit de pompage (60) étant en séparation fluidique dudit circuit auxiliaire
(70),
caractérisé en ce que la pompe alternative comprend une unité de recirculation (80) dont l'entrée est reliée
à ladite deuxième chambre de distribution (72) et dont la sortie est reliée à ladite
deuxième chambre d'aspiration (71) du circuit auxiliaire (70),
ladite unité de recirculation (80) comprend :
une pompe de circulation forcée (81) capable d'aspirer du fluide à partir de ladite
deuxième chambre de refoulement (72) et de pomper ledit fluide dans ladite chambre
d'aspiration (71) pour faire recirculer ledit fluide dans ledit circuit auxiliaire
(70),
des moyens d'échange thermique (82) reliés à leur entrée à ladite deuxième chambre
de refoulement (72) et à leur sortie à ladite pompe de circulation forcée (81), pour
refroidir le fluide aspiré de la deuxième chambre de refoulement (72) et introduire
ledit fluide refroidi dans ladite deuxième chambre d'aspiration (71),
un réservoir de compensation (85) ayant une vanne de surpression (86), et relié à
son entrée à la sortie desdits moyens d'échange thermique (82) et à son entrée à ladite
pompe de circulation forcée (81).
2. Pompe alternative (1) selon la revendication 1, où ladite pompe de circulation forcée
(81) est reliée au vilebrequin (11) de la pompe alternative (1), de sorte que la rotation
dudit vilebrequin (11) est transmise à ladite pompe de circulation forcée (81).
3. Pompe alternative (1) selon la revendication 1, où ladite vanne de surpression (86)
est reliée à sa sortie auxdits moyens d'échange thermique (82) pour faire évaporer
tout excès de liquide dans ledit circuit auxiliaire (70) échappé dans la chambre intermédiaire
(40) à travers les moyens d'étanchéité à haute pression (21).
4. Pompe alternative (1) selon la revendication 3, où ladite unité de circulation forcée
comprend un réservoir d'évaporation (83) pour recevoir le liquide qui n'a pas été
évaporé par ledit moyen d'échange thermique (82) et des moyens de ventilation pour
faire évaporer le liquide contenu dans ledit réservoir d'évaporation (83).
5. Pompe alternative (1) selon la revendication 4, où lesdits moyens de ventilation (84)
sont reliés au vilebrequin (11), de sorte que la rotation dudit vilebrequin (11) est
transmise auxdits moyens de ventilation (84).
6. Pompe alternative (1) selon l'une quelconque des revendications 1 à 5, où ladite unité
de recirculation (80) comprend un réservoir à lubrifiant (87) relié à ladite pompe
de recirculation (81) pour pomper le lubrifiant dans le circuit auxiliaire (70).
7. Pompe alternative (1) selon l'une quelconque des revendications 1 à 6, où ledit circuit
de pompage (60) est conçu pour pomper un premier fluide et ladite unité de circulation
forcée (80) est conçue pour faire recirculer un deuxième fluide dans ledit circuit
auxiliaire (70).
8. Pompe alternative (1) selon la revendication 7, où ledit deuxième fluide est compatible
avec ledit premier fluide quand il est mélangé avec ledit premier fluide, ladite pompe
alternative (1) comprenant une conduite (66) pour relier ledit circuit de pompage
(60) avec ledit circuit auxiliaire (70) et un clapet de anti-retour (65) logé dans
ladite conduite de jonction (66), ledit clapet de anti-retour (65) permettant au fluide
de s'écouler à partir dudit circuit auxiliaire (70) vers ledit circuit de pompage
(60) quand la pression de fluide dans ledit circuit auxiliaire (70) dépasse un seuil
prédéterminé, de sorte que la pression dans la chambre intermédiaire (40) peut être
maintenue dans les limites maximales des moyens d'étanchéité à basse pression (22).
9. Pompe alternative (1) selon la revendication 8, où ledit premier fluide et ledit deuxième
fluide sont tous les deux de l'eau.
10. Pompe alternative (1) selon la revendication 7, où ledit deuxième fluide est incompatible
avec ledit premier fluide quand il est mélangé avec ledit premier fluide, ladite pompe
alternative (1) comprenant une chambre de récupération (41) entre la chambre de pompage
(30) et la chambre intermédiaire (40) et des moyens d'étanchéité intermédiaire (23)
entre les moyens d'étanchéité à haute pression (21) et les moyens d'étanchéité à basse
pression (22).
11. Pompe alternative (1) selon la revendication 10, où lesdits moyens d'étanchéité à
haute pression (21) sont situés entre la chambre de pompage (30) et la chambre de
récupération (41), les moyens d'étanchéité intermédiaire (23) sont situés entre la
chambre de récupération (41) et la chambre intermédiaire (40) et les moyens d'étanchéité
à basse pression (22) sont situés entre la chambre intermédiaire (40) et le boîtier
de vilebrequin (10).
12. Chambre alternative (1) selon la revendication 10 ou 11, où la chambre de récupération
(41) est reliée à travers une conduite de jonction (66) et un clapet de anti-retour
(65) à la chambre d'aspiration (61) du circuit de pompage (60).