BACKGROUND OF THE INVENTION
[0001] The present invention relates to a connector for a cable. Conventionally, in order
to connect flat cables, being often referred to as a flexible printed circuit (FPC)
or a flexible flat cable (FFC), and each having flexibility, a connector for a cable
(hereinafter referred to as "cable connector") such as an FPC connector and an FFC
connector has been used (for example, refer to Utility Model Registration No. 3094560).
[0002] Fig. 14 is a perspective view indicating a conventional cable connector. As shown
in Fig. 14, the cable connector includes a housing 301 being formed of an insulating
material such as synthetic resin or the like, and a plurality of first terminals 303
and a plurality of second terminals 304, being formed of conductive material such
as metal or the like, and being held by the housing 301. On the upper surface of the
housing 301, an actuator 302 being formed of insulating material such as synthetic
resin or the like is disposed. The actuator 302 is rotatably mounted on the housing
301 and rotates between its open position as shown in the figure and its closed position
as not shown in the figure. In this case, in a state in which the actuator 302 is
situated in the open position, a flat cable 305 is inserted from opening parts of
the housing 301. When the flat cable 305 is inserted into the back of the opening
part, the actuator 302 is then rotated up to the closed position, by being operated
by operator's fingers or the like. Then, locking portions 308 of fixing brackets 307
mounted on the housing 301 get to the state of hanging over locked portions 306 of
the actuator 302, and this renders the actuator 302 to be locked in the housing 301.
Thus, the flat cable 305 is pressurized from above by the actuator 302, and a connecting
portion being exposed on the lower surface of the flat cable 305 is brought into contact
with the first terminals 303 and the second terminals 304 to become conductive, and
thereby the position of the actuator 302 is fixed.
[0003] However, in the conventional cable connector, if the amount of hanging of the locking
portions 308 of the fixing brackets 307 over the locked portions 306 is increased
in order to ensure locking of the actuator 302, the amount of resiliently displacing
the locking portions 308 is increased when the actuator 302 is rotated up to the closed
position, and therefore, strong force is required, making it difficult to operate
the actuator 302. On the other hand, if the amount of hanging of the locking portions
308 over the locked portions 306 is decreased in order to facilitate the operation
in rotating the actuator 302 up to the closed position, unlocking of the actuator
302 will be facilitated, and therefore, when the external force such as vibration,
shock or the like is added, the actuator 302 may be unnecessarily rotated up to the
open position, resulting in disengagement of the flat cable 305.
[0004] A conventional flat cable connector including a dielectric housing having an opening
at a front portion thereof for receiving an end of the flat circuit, along with a
rear terminating portion is known from the
WO 2006/015126.
SUMMARY OF THE INVENTION
[0005] It is an object of the present invention, in order to solve the above-mentioned problem
encountered by the conventional cable connector, to provide a cable connector capable
of facilitating the operation of changing the orientation of the actuator to the second
position, and also capable of ensuring the locking of the actuator and assuredly connecting
the flat cable without any unnecessary change in orientation of the actuator from
the second position. This is accomplished by virtue of a simple construction, by inclining,
to the direction of insertion-and-extraction of the cable, the tip edges of the locking
portions engaged with the locked portions being disposed on both sides of the actuator
that is mounted on a housing so as to be able to change its orientation between a
first position capable of inserting a flat cable and a second position to electrically
connect lead-wires of the inserted flat cable and terminals thereof.
[0006] To this end, a cable connector of the present invention comprises: a housing provided
with an inserting hole through which a flat cable is inserted; a terminal mounted
on the housing and provided with a contact part to be electrically connected to a
lead-wire of the flat cable; an actuator capable of changing its orientation between
a first position to enable insertion of the flat cable and a second position to connect
the lead-wires of the inserted flat cable to the contact part, the actuator having
a main body nearly parallel to a direction of insertion-and-extraction of the flat
cable in the second position, and locked portions being disposed on both sides of
the main body; and locking portions being disposed on both sides of the housing and
being engaged with the locked portions in the second position, wherein, tip edges
of the locked portions are parallel to the direction of insertion-and-extraction of
the flat cable in the second position, and tip edges of the locking portions are inclined
to the direction of insertion-and-extraction of the flat cable.
[0007] In a cable connector in accordance with another aspect of the present invention,
the tip edges of the locking portions on both sides face each other, and a mutual
distance becomes narrower as being situated nearer an inlet side of the inserting
hole.
[0008] In a cable connector in accordance with a further aspect of the present invention,
the tip edges of the locking portions on both sides face each other and are resiliently
displaceable in a direction to widen a mutual distance.
[0009] In a cable connector in accordance with another aspect of the present invention,
the tip edges of the locking portions on both sides are displaced obliquely above.
[0010] In a cable connector in accordance with yet another aspect of the present invention,
the locking portions are formed as part of auxiliary connector securing members being
mounted on both sides of the housing.
[0011] In a cable connector in accordance with a further aspect of the present invention,
the locking portions hang over the locked portions in the second position.
[0012] In a cable connector in accordance with another aspect of the present invention,
the actuator is movable toward a back of the inserting hole in the second position
and in the position adjacent to the second position, when the flat cable is not inserted
into the inserting hole.
[0013] In a cable connector in accordance with another aspect of the present invention,
the actuator is subjected to the force toward the back of the inserting hole in the
position adjacent to the second position, when the tip edges of the locked portions
abut on the tip edges of the locking portions.
[0014] In a cable connector in accordance with a further aspect of the present invention,
the actuator is provided with a pressing part pressing the flat cable against the
contact part, and is unmovable toward the back of the inserting hole in the second
position and in the position adjacent to the second position, when the flat cable
is inserted into the inserting hole.
[0015] In a cable connector in accordance with another aspect of the present invention,
the actuator is mounted to permit rearward shifting movement when the flat cable is
not received within the inserting hole which displaces the relative alignment between
locked portions and locking portions thereby permitting easier opening of the actuator
for insertion of the cable while also providing a secure lock when connection is made
with the flat cable.
[0016] According to the present invention, the cable connector includes the tip edges of
the locking portions which are inclined to the direction of insertion-and-extraction
of the flat cable with the tip edges of the locking portions engaged with the locked
portions being disposed on both sides of the actuator that is mounted on the housing
so as to be able to change the orientation of the actuator between the first position
capable of inserting the flat cable and the second position to electrically connect
the lead-wire of the inserted flat cable and the terminals thereof. In spite of a
simple construction, this enables the connector to facilitate the operation of changing
the orientation of the actuator to the second position, and also to ensure the locking
of the actuator, thereby enabling it to assuredly connect the flat cable without any
unnecessary change in the orientation of the actuator from the second position.
[0017] Other objects, features and advantages of the invention will be apparent from the
following detailed description taken in conjunction with the accompanying drawings.
BRIEF DESCRIPTION OF THE DRAWINGS
[0018]
Fig. 1 is a perspective view when an actuator of a cable connector in a preferred
embodiment of the present invention is in the open position;
Fig. 2 is a perspective view when the actuator of the cable connector in a preferred
embodiment of the present invention is in the closed position;
Fig. 3 is a cross-sectional view when the actuator of the cable connector in a preferred
embodiment of the present invention is in the closed position, and an arrowed line
sectional view A-A in Fig. 2,;
Fig. 4 is a cross-sectional view when the actuator of the cable connector in a preferred
embodiment of the present invention is in the closed position, and an arrowed line
sectional view B-B in Fig. 2;
Fig. 5 is a top view when the actuator of the cable connector in a preferred embodiment
of the present invention is in the closed position;
Fig. 6 is a sectional view depicting the movement of opening the actuator of the cable
connector in a preferred embodiment of the present invention from the closed position
thereof and also depicting sites similar to those in Fig. 4;
Fig. 7 is a partial sectional view depicting the movement of opening the actuator
of the cable connector in a preferred embodiment of the present invention from the
closed position thereof;
Fig. 8 is a perspective view depicting the movement of opening the actuator of the
cable connector in a preferred embodiment of the present invention from the closed
position thereof;
Fig. 9 is a partial sectional view depicting the movement of situating the actuator
of the cable connector in a preferred embodiment of the present invention in the closed
position thereof;
Fig. 10 is a perspective view depicting the movement of situating the actuator of
the cable connector in a preferred embodiment of the present invention in the closed
position thereof;
Fig. 11 is a top view depicting a state in which a flat cable is connected to the
cable connector in a preferred embodiment of the present invention;
Fig. 12 is a sectional view depicting the state in which the flat cable is connected
to the cable connector in a preferred embodiment of the present invention and also
depicting sites similar to those in Fig. 4;
Fig. 13 is a perspective view depicting the movement of opening the actuator of the
cable connector in a preferred embodiment of the present invention with the flat cable
connected thereto, from the closed position; and
Fig. 14 is a perspective view depicting a conventional cable connector.
DESCRIPTION OF THE PREFERRED EMBODIMENTS
[0019] Preferred embodiments of the present invention will be described below in detail
with reference to the accompanying drawings.
[0020] Fig. 1 is a perspective view when an actuator of a cable connector in a preferred
embodiment of the present invention is in the open position. Fig. 2 is a perspective
view when the actuator of the cable connector in a preferred embodiment of the present
invention is in the closed position. Fig. 3 is a cross-sectional view when the actuator
of the cable connector in a preferred embodiment of the present invention is in the
closed position, and an arrowed line sectional view A-A in Fig. 2. Fig. 4 is a cross-sectional
view when the actuator of the cable connector in a preferred embodiment of the present
invention is in the closed position, and an arrowed line sectional view B-B in Fig.
2.
[0021] In these figures, a reference numeral 10 designates a connector as a cable connector
in the preferred embodiment, and the connector 10 is mounted on a surface of a substrate
such as a circuit board or the like (not illustrated), and is used for electrically
connecting a flat cable 71, which will be described later, being referred to as a
flexible circuit board, a flexible flat cable or the like. In this case, the lower
surface as viewed in Figs. 3 and 4 is a mounting surface of the connector 10, which
is mounted to the mounting surface of the substrate. For example, the flat cable 71
is a flat flexible cable being called as an FPC, an FFC or the like, and any kind
of cable is acceptable if it is a flat cable provided with lead-wires such as lead-wires
75 to be described later. In this embodiment, representations of directions such as
up, down, left, right, front, rear, and the like, used for explaining the structure
and movement of each part of the cable connector 10, are not absolute, but relative.
These relative directions are appropriate when each part of the cable connector 10
is in the position shown in the figures. If the orientation of each part of the cable
connector 10 changes, however, it is assumed that these relative positions are to
be changed according to the change in the orientation of each part of the connector
10.
[0022] The connector 10 comprises a housing 31 being integrally formed of insulating material
such as synthetic resin or the like, and an actuator 11 being integrally formed of
insulating material such as synthetic resin or the like, and being mounted on the
housing 31 so as to be able to change its angular orientation. That is, the actuator
11 is mounted on the housing 31 so as to change its orientation to be situated in
the open position as a first position and in the closed position as a second position.
[0023] The housing 31 includes a lower part 32, an upper part 35, right and left side parts
36, and inserting holes 33 being formed among the lower part 32, the upper part 35
and the side parts 36, and serving as opening parts for inserting and extracting an
end portion of the flat cable 71 from the front (the left side as viewed in Figs.
3 and 4). The flat cable 71 is inserted toward the right side as viewed in Figs. 3
and 4. In this embodiment, for the sake of convenience, it is determined that each
inlet side of the inserting holes 33 (the left side as viewed in Figs. 3 and 4) is
referred to as the front side of the connector 10, and each back of the inserting
holes 33 (the right side as viewed in Figs. 3 and 4) is referred to as the rear side
of the connector 10. At the backs within the inserting holes 33, an abutting part
38 on which the tip of the flat cable 71 abuts is disposed.
[0024] In the housing 31, a plurality of terminal receiving grooves are formed in which
metal terminals are fitted. In the present preferred embodiment, the terminals include
a first terminal 41 and a second terminal 51, and each of the terminal receiving grooves
includes a first terminal receiving groove 34a in which the first terminal 41 is fitted,
and a second terminal receiving groove 34b in which the second terminal 51 is fitted.
In the example as shown in the drawings, the terminal receiving grooves in even-number
positions are the first terminal receiving grooves 34a, and the terminal receiving
grooves in odd-number positions are the second terminal receiving grooves 34b. For
example, eleven pieces of the first terminal receiving grooves 34a and the second
terminal receiving grooves 34b are formed in total at a pitch of about 0.3 mm. The
pitch and the number of the terminal receiving grooves can be suitably changed. The
first terminal receiving grooves 34a and the second terminal receiving grooves 34b
are alternately disposed so as to be adjacent to each other. Further, the first terminals
41 and the second terminals 51 are not always required to be fitted in all the first
terminal receiving grooves 34a and second terminal receiving grooves 34b, and it is
possible to suitably reduce the number of first terminals 41 and the number of second
terminals 51, as determined by the arrangement of the lead-wires 75 contained in the
flat cable 71.
[0025] In addition, side shoulder portions 37 are formed adjacent to the side portions 36
on both sides of the lower portion 32. The side shoulder portions 37 are shoulder
portions extending in the direction of inserting and extracting the flat cable 71,
that is, in the direction of insertion-and-extraction of the flat cable 71, and the
upper surfaces thereof are situated in a higher position than the upper surface 32a
of the lower portion 32. And, in the side shoulder portions 37, slit-shaped auxiliary
securing member receiving recess portions 39 extending in the direction of insertion-and-extraction
of the flat cable 71 are formed, and auxiliary connector securing members 21 being
commonly known as nails are inserted into the auxiliary securing member receiving
recess portions 39, thereby being mounted on the housing 31.
[0026] Preferably, the auxiliary connector securing members 21 are formed by providing a
metal plate with machining such as punching, bending, or the like. Each of the auxiliary
connector securing members 21 includes a flat main body 22 extending in the direction
of insertion-and-extraction of the flat cable 71 and in the direction vertical to
the mounting surface, and a locking portion 23 being integrally connected to the upper
edge of the front end of the main body 22 and extending in a direction parallel to
the mounting surface. The locking portion 23 is formed by bending a member projecting
above from the upper edge of the front end of the main body 22 so that the tip edge
23a may be directed to the inside of the housing 31. Consequently, the right and left
locking portions 23 are formed so that each other's tip edge 23a are facing each other.
In addition, since the locking portions 23 are integrally connected to the main body
22 through bending portions, the locking portions 23 can resiliently be deformed to
a certain degree, and the right and left tip edges 23a can be displaced in the right
and left direction.
[0027] Each of the tip edges 23a has a linear visible outline 23b, and the visible outline
23b is formed so as to be inclined to the direction of insertion-and-extraction of
the flat cable 71. More particularly, the tip edge 23a is formed so that the part
may be inclined to a center line extending in the anteroposterior direction of the
housing 31 on the surface parallel to the mounting surface, and the extension line
thereof may cross the center line ahead of the housing 31. The right and left locking
portions 23, including the tip edges 23a, are disposed so as to be symmetric to the
center line. Thus, the distance between the right and left tip edges 23a is wider
at the backs of the inserting holes 33, namely at the rear side, and narrower at the
inlet sides of the inserting holes 33, namely at the front side. The side surfaces
37a of the right and left side shoulder portions 37, and the front side ends of the
tip edges 23a function as the guides of the inserting holes 33.
[0028] At each of the tip edges 23a, a C-surface 23c extending to the visible outline 23b
can be formed within the board thickness thereof. The dimension of the C-surface 23c
is, while associating with locked portions 16 of the actuator 11 to be described later,
suitably determined depending on selection of the locking force and the unlocking
force. The C-surface can prevent the locked portions 16 from becoming worn, and can
also make initial movements of locking and unlocking to be unimpeded.
[0029] Also, the auxiliary connector securing members 21 have mounting portions (not illustrated),
and the mounting portions are fixed on the surface of the substrate by soldering or
the like. This reinforces the fixing of the connector 10 to the substrate, preventing
the connector 10 from disengaging from the substrate. In addition, the upper end surfaces
situated behind the locking portions 23 in the main body 22 of the auxiliary connector
securing members 21 function as a supporting part for supporting first shafts 13a
formed on both sides of the main body 15 of the actuator 11 from below.
[0030] Thus, the actuator 11 includes the main body 15 being a rectangular thick plate member,
a plurality of terminal accommodating recess parts being formed in the main body 15,
the first shafts 13a are formed so as to project outward from both sides of the main
body 15, the plate-like locked portions 16 being formed so as to project outward from
both sides of the main body 15, as in the case of the first shafts 13a, and pressing
parts 14 being disposed on the lower face of the main body 15. The pressing parts
14 press the flat cable 71 being inserted through the inserting holes 33 downwardly,
namely toward the direction of the mounting surface, when the actuator 11 is situated
in the closed position. The pressing parts 14 enable insertion of the flat cable 71
when the actuator 11 is situated in the open position.
[0031] Each of the terminal accommodating recess parts contains a first terminal accommodating
recess part 12a accommodating a backstop 44a at the tip of an upper arm part 44 of
the first terminal 41, and a second terminal accommodating recess part 12b accommodating
a bearing part 54a at the tip of an upper arm part 54 of the second terminal 51. The
number and the position of the first terminal accommodating recess parts 12a and second
terminal accommodating recess parts 12b correspond to the first terminal receiving
grooves 34a and second terminal receiving grooves 34b. In addition, as shown in Fig.
4, a second shaft 13b as the shaft of the actuator 11 is disposed in each of the second
terminal accommodating recess parts 12b, and the second shafts 13b are engaged with
the bearing parts 54a. The upward shift of the second shafts 13b is limited by the
bearing parts 54a. Therefore, the bearing parts 54a prevent the actuator 11 from disengaging
from the housing 31.
[0032] Then, as shown in Fig. 2, the main body 15 becomes approximately parallel to the
direction of insertion-and-extraction of the flat cable 71 when the actuator 11 is
situated in the closed position, and as shown in Fig. 1, the main body 15 forms an
angle of 90 degrees or more with respect to the direction of insertion-and-extraction
of the flat cable 71 when the actuator 11 is situated in the open position.
[0033] Furthermore, when the actuator 11 is situated in the closed position, the locked
portions 16 are positioned forward from the first shafts 13a so as to engage with
the locking portions 23. In this case, as shown in Fig. 2, the locking portions 23
hang over the locked portions 16, preventing the actuator 11 from changing its orientation
from the closed position to the open position. That is to say, the locked portions
16 and the locking portions 23 function as locking mechanisms for locking the actuator
11 in the closed position and preventing the actuator 11 from being opened. The locked
portions 16 are formed, coming down by one step from the outer side surfaces of the
main body 15 so that the locking portions 23 may not project upward from the main
body 15 of the actuator 11 when the tip edges 23a of the locking portions 23 hang
over the locked portions 16 to lock the actuator 11. For that reason, it is possible
to restrain the height of the connector 10. Now, the tip edges 16a of the locked portions
16 are perpendicular to the substrate surface on which the connector 10 is mounted,
forming planar state parallel to the direction of insertion-and-extraction of the
flat cable 71, and include visible outlines 16b being linear as viewed from the top
side of the sheet of Fig. 5. That is to say, the tip edges 16a are parallel to the
center line extending in an anteroposterior direction of the housing 31 on the surface
parallel to the mounting surface.
[0034] Each of the tip edges 16a contains an inclined surface 16c in its thickness direction
from the main body 15 to the visible outline 16b, and inclined surfaces 16d and 16e
back and forth as viewed from the direction of insertion-and-extraction of the flat
cable 71. The inclined surfaces 16c, 16d and 16e can be suitably determined in association
with the locking portions 23 by setting restraining movement thereof, for example,
the operational ability of the actuator 11. In particular, in movement for opening
the actuator 11 from the closed position as shown in Figs. 6 and 7, inclined surfaces
16d can perform movement for opening the actuator 11 more smoothly when the inclined
surfaces 16d and the visible outlines 23b of the locking portions 23 are in the overlapped
position in the insertion direction of the flat cable 71. That is to say, it is because,
at the time of moving the actuator 11 toward the terminal side in order to open the
actuator 11, if the inclined surfaces 16d and the visible outlines 23b are in the
overlapped position, the inclined surfaces 16d serve as a guide, and thereby hang
over the visible outlines 23b when the actuator 11 is rotated upward.
[0035] Then, as shown in Fig. 3, each of the first terminals 41 has an approximately U shape,
and contains a lower arm part 43 as a first arm part and an upper arm part 44 as a
second arm part, extending in the direction of insertion-and-extraction of the flat
cable 71, and a connecting part 45 extending in a direction perpendicular to the direction
of insertion-and-extraction and linking the base part of the lower arm part 43 and
the base part of the upper arm part 44.
[0036] At this moment, the lower arm part 43 functions as a contact piece electrically connected
to the lead-wires 75 of the flat cable 71, and contains a contacting part 43a projecting
in the vicinity of the tip thereof (the left end as viewed in Fig. 3). In addition,
to the rear end of the connecting part 45, a tail part 42 is connected as a substrate
connecting part, projecting downward and being connected to a connecting pad to be
formed on the substrate surface by soldering or the like. Further, a projection 43b
projecting downward is formed at the base part of the lower arm part 43, and an abutting
part 42a is formed at the front end of the tail part 42.
[0037] When the actuator 11 is situated in the closed position, the backstops 44a at the
tips of the upper arm parts 44 enter into the first terminal accommodating recess
parts 12a and press the pressing part 14 downwardly, namely toward the direction of
the mounting surface.
[0038] The first terminals 41 are then inserted and fitted in the first terminal receiving
grooves 34a from the rear side of the housing 31 (the right side as viewed in Fig.
3). In this case, the upper arm parts 44 and approximately linear upper end parts
of the connecting parts 45 abut on the lower surface of the upper part 35, the projections
43b grab the floor surfaces of the first terminal receiving grooves 34a, and further
the abutting parts 42a abut on the rear end surface of the lower part 32, and thereby
the first terminal 41 is fixed to the housing 31.
[0039] As shown in Fig. 4, each of the second terminals 51 contains a lower arm part 53
as a linear first arm part extending in the direction of insertion-and-extraction
of the flat cable 71, an upper arm part 54 as a generally S-shaped second arm part,
and a connecting part 55 extending in a direction perpendicular to the direction of
insertion-and-extraction and being connected to a connecting portion between the base
part of the lower arm part 53 and the base part of the upper arm part 54.
[0040] A tail part 52 is connected as a substrate connecting portion to the tip of the lower
arm part 53 (the left end as viewed in Fig. 4). The tail part projects downward and
is connected by soldering or the like to a connecting pad formed on the substrate
surface. The lower arm parts 53 function as contact pieces being electrically connected
to the lead-wires 75 of the flat cable 71, and contain contact parts 53a formed so
as to project upward between the tip and the base part thereof. Now, a projection
52a projecting backward is formed at the rear end of the tail part 52, and a projection
55a is formed at the upper edge of the front end of the connecting part 55.
[0041] The bearing part 54a at the tip of the upper arm part 54 is connected through the
tilting part 54b formed so as to be situated obliquely above from the base part side
to the tip side. And, the second shaft 13b of the actuator 11 is engaged with the
bearing part 54a.
[0042] The second terminals 51 are inserted and fitted in the second terminal receiving
grooves 34b from the front side of the housing 31 (the left side as viewed in Fig.
4). In this case, the approximately linear lower ends of the lower arm parts 53 abut
on the floor surfaces of the second terminal receiving grooves 34b, the projections
55a grab the lower surface of the upper part 35, and further the projections 52a of
the tail parts 52 grab the lower end of the front end surface in the lower part 32
of the housing 31. And thereby the second terminal 51 is fixed to the housing 31.
[0043] Meanwhile, in the first terminals 41, the tail parts 42 are situated at the rear
end of the housing 31, whereas in the second terminals 51, the tail parts 52 are situated
at the front end of the housing 31. Then, as described above, the first terminals
41 and the second terminals 51 are alternately fitted in the housing 31. For this
reason, the alignment of the tail parts 42, the tail parts 52, and the connecting
pads and the like being formed on the mounting surface of the substrate so as to correspond
to said tail parts forms, when viewed from above the connector 10, a zigzag form alternately
being off in a transverse direction with respect to the direction of alignment of
terminals, namely a direction perpendicular to the figures in Figs. 3 and 4. Therefore,
even if a pitch between the first terminal 41 and the second terminal 51 adjacent
to each other is narrow, it is possible to widen the distance between the tail part
42 and the tail part 52, and the distance between the connecting pads or the like
corresponding to each of these tail parts. For this reason, it is possible to manufacture
the connecting pads or the like with ease, and also to prevent generation of any solder
bridge and prevent any short-circuit from arising between the adjacent connecting
pads, at the time of soldering the tail part 42, the tail part 52, and connecting
pads or the like corresponding to said tail parts.
[0044] Further, in each of the second terminals 51, the position of the contact part 53a
with respect to the direction of insertion-and-extraction of the flat cable 71 is
situated nearer the rear end of the housing 31 than the position of the contact part
43a in the first terminal 41. This aims for equalizing the electrical resistance at
the first terminal 41 and the second terminal 51 by approximately equalizing the length
of the electrically-conducting path from the contact part 43a to the tail part 42,
to the length of the electrically-conducting path from the contact part 53a to the
tail part 52. Since this separates the positions at which the adjacent lead-wires
75 of the flat cable 71 are electrically connected to the first terminals 41 and the
second terminals 51 respectively, it enables to prevent the crosstalk between the
adjacent lead-wires 75 from generating.
[0045] As shown in Fig. 1, when the actuator 11 is situated in the open position, the pressing
parts 14 are directed obliquely upward. Since the distance between the actuator 11
and the contact part 43a of the first terminal 41, and the distance between the actuator
11 and the contact part 53a of the second terminals 51 are sufficiently wide, the
end of the flat cable 71 being inserted from the inserting hole 33 is inserted without
being subjected to any contact pressure or with being subjected to a slight contact
pressure from the contact parts 43a and the contact parts 53. Therefore, a formation
of ZIF (Zero Insertion Force) structure is thereby substantially realized.
[0046] Next, the movement of the actuator 11 will be described. Here, in a state in which
the flat cable 71 is not connected, the movement of opening the actuator 11 from the
closed position will be described.
[0047] Fig. 5 is a top view depicting the state in which the actuator of the cable connector
in the preferred embodiment of the present invention is situated in the closed position.
Fig. 6 is a cross-sectional view depicting the movement of opening the actuator of
the cable connector in a preferred embodiment of the present invention from the closed
position thereof, and also depicting sites similar to those in Fig. 4. Fig. 7 is a
partial sectional view depicting the movement of opening the actuator of the cable
connector in a preferred embodiment of the present invention from the closed position
thereof. Fig. 8 is a perspective view depicting the movement of opening the actuator
of the cable connector in a preferred embodiment of the present invention from the
closed position thereof.
[0048] In the present embodiment, the tail parts 42 of the first terminals 41 and the tail
parts 52 of the second terminals 51 are connected by soldering to the conductive pads
or the like being formed on the surface of the substrate, and the mounting parts of
the auxiliary connector securing members 21 are connected by soldering to the connecting
pads being formed on the surface of the substrate, and thereby the connector 10 is
mounted on the surface of a substrate such as a circuit board or the like.
[0049] In a state in which the flat cable 71 is not connected, the actuator 11 is situated
in the closed position, as shown in Fig. 5. Since the locking portions 23 hang over
the locked portions 16 being formed on the both sides of the main body 15 of the actuator
11, the actuator 11 is locked in the closed position. This prevents the actuator 11
from being unnecessarily opened, even if the external force such as vibration, shock,
or the like is added on the connector 10. For example, in conveying a substrate on
which the connector 10 is mounted into a heating furnace and rendering reflow soldering
to the substrate, the unnecessary opening of the actuator 11 can be certainly prevented,
even if the connector 10 conveyed along with the substrate receives vibration from
a conveyer for conveyance.
[0050] In reference to Fig. 5, it is possible to easily understand the relationship between
the tip edges 16a of the locked portions 16 parallel to the center line extending
in an anteroposterior direction of the housing 31 and the tip edges 23a of the locking
portions 23 being inclined to the center line extending in an anteroposterior direction
of the housing 31.
[0051] When the operator manipulates the actuator 11 with fingers or the like to open the
same, the force in the direction indicated by the arrow D is added on the front end
of the main body 15 of the actuator 11 along with the force in the direction indicated
by the arrow C in Fig. 6. The main body 15 is moved toward the rear side of the connector
10 by the force in the direction indicated by the arrow D. In a state in which the
flat cable 71 is not connected, since the main body 15 is movable down below the position
shown in Fig. 4, the second shafts 13b move along the lower ends of the tilting parts
54b of the second terminals 51, and thereby the main body 15 can move as a whole toward
the rear side of the connector 10. Then, since the locked portions 16 of the main
body 15 move to the rear sides of the locking portions 23, namely to the side at which
the distance between the right and left tip edges 23a is wide, the amount of hanging
of the locking portions 23 over the locked portions 16 decreases. The actuator is
mounted to permit this rearward shifting movement when the flat cable is not received
within the inserting hole. This movement displaces the relative alignment between
the locked portions and the locking portions when the actuator is in the second position
making it easier to move the actuator to the first position when the cable is not
inserted in the hole.
[0052] Also, the front end of the main body 15 is raised by the force in the direction indicated
by the arrow C, and the main body 15 inclines to the insertion direction of the flat
cable 71, as shown in Figs. 7 and 8. Since the locked portions 16 being formed on
both sides situated nearer the front end of the main body 15 are raised with respect
to the locking portions 23, the distance between the right and left tip edges 23a
is spread out by the locked portions 16. In this case, since the locking portions
23 are resiliently deformable to a certain degree, and the right and left tip edges
23a are displaceable in the direction indicated by the arrow E in Fig. 8, the distance
between the right and left tip edges 23a may be spread by being pushed by the locked
portions 16.
[0053] Thereafter, when the tip edges 16a of the locked portions 16 abut on the tip edges
23a of the locking portions 23, the tip edges get to the state of being resiliently
pinched by the right and left tip edges 23a. At this moment, since the tip edges 23a
incline to the center line extending in an anteroposterior direction of the housing
31, and the distance between the right and left tip edges 23a is wider on the rear
side thereof, the tip edges 16a of the locked portions 16 are subjected to the force
in the direction indicated by the arrow F in Fig. 7 by the pinching force of the right
and left tip edges 23a. This causes the locked portions 16 to be moved to the rear
side of the locking portions 23, and thereby the amount of hanging of the locking
portions 23 over the locked portions 16 further reduces. Consequently, since the hanging
of the locking portions 23 over the locked portions 16 is released relatively easily,
and lock of the actuator 11 is released, it is possible to open the actuator 11 from
the closed position.
[0054] The movement of connecting the flat cable 71 to the connector 10 will be described
below.
[0055] Fig. 9 is a partial cross-sectional view depicting the movement of situating the
actuator of the cable connector in a preferred embodiment of the present invention
in the closed position. Fig. 10 is a perspective view depicting the movement of situating
the actuator of the cable connector in a preferred embodiment of the present invention
in the closed position. Fig. 11 is a top view depicting a state in which a flat cable
in a preferred embodiment of the present invention is connected to the cable connector.
Fig. 12 is a sectional view depicting the state in which the flat cable in a preferred
embodiment of the present invention is connected to the cable connector, and also
depicting the view similar to that shown in Fig. 4. Fig. 13 is a perspective view
depicting the movement of opening the actuator of the cable connector in a preferred
embodiment of the present invention with the flat cable connected thereto, from the
closed position.
[0056] The flat cable 71 has herewith a cable main body 72 and an auxiliary plate 73 stuck
to one surface at an end portion in a longitudinal end of the cable main body 72 (the
upper surface as viewed in Fig. 9). The auxiliary plate 73 is formed of material having
a relatively high hardness, such as polyimide or the like, and covers one side surface
of the cable main body 72 throughout a predetermined range in the longitudinal direction
and the entire range in the widthwise direction. Lug parts 74 projecting outward are
formed on both sides in the longitudinal end of the flat cable 71.
[0057] A plurality of, for example, eleven pieces of lead-wires 75 in the form of foil,
having conductivity are disposed in parallel at a predetermined pitch, for example,
at the pitch of about 0.3 mm, on an insulating layer indicating electrical insulating
property of the cable main body 72. The upper sides (the lower sides as viewed in
Fig. 9) of the lead-wires 75 are covered with another insulating layer. At the end
portion of the flat cable 71 which is inserted into the inserting holes 33 of the
connector 10, the upper surfaces of the lead-wires 75 (the lower surfaces as viewed
in Fig. 9) are exposed throughout a predetermined range in the longitudinal direction.
In the example shown in Figs. 9 to 13, it is assumed that the lead-wires 75 are exposed
on the lower surface of the flat cable 71.
[0058] When connecting the flat cables 71 to the connector 10, firstly, the longitudinal
end of the flat cable 71 is inserted into the inserting holes 33 of the housing 31.
In this case, as shown in Fig. 1, the actuator 11 is situated in the open position
in advance. An operator then shifts the longitudinal end of the flat cable 71 to the
inserting holes 33 of the housing 31. This enables insertion of the longitudinal end
of the flat cable 71 into the inserting holes 33. At this time, the flat cable 71
is moved with the exposed surfaces of lead-wires 75 facing down.
[0059] The tip of the flat cable 71 is then inserted into a space between the upper arm
parts 44 and the lower arm parts 43 of the first terminals 41 being accommodated in
the first terminal receiving grooves 34a, and into a space between the upper arm parts
54 and the lower arm parts 53 of the second terminals 51 being accommodated in the
second terminal receiving grooves 34b. At this time, the tip of the flat cable 71
abuts on the abutting parts 38 being disposed at the back in the inserting holes 33,
and thereby the longitudinal positioning of the flat cable 71 is accomplished, resulting
in the completion of the insertion of the flat cable 71.
[0060] Subsequently, an operator manipulates the actuator 11 with fingers or the like to
change its orientation from the open position to the closed position. The front end
of the main body 15 is then lowered, and the tip edges 16a of the locked portions
16 of the main body 15 abut on the tip edges 23a of the locking portions 23, as shown
in Figs. 9 and 10. At this time, the force in the direction indicated by the arrow
G in Fig. 9 is added on the front end of the main body 15.
[0061] In addition, the rear ends of the pressing parts 14 abut on the surface in the opposite
side from the lead-wires 75 of the flat cable 71. At this time, since the actuator
11 changes its position in a counterclockwise direction in Fig. 9, the rear ends of
the pressing parts 14 interfere with the flat cable 71, and thereby the actuator 11
is subjected to the force in the direction indicated by the arrow H in Fig. 9. Therefore,
the main body 15 is moved toward the front side of the connector 10 and, with the
tip edges 16a of the locked portions 16 abutted on the tip edges 23a of the locking
portions 23, the main body 15 shifts to the front side of the locking portions 23,
namely the side at which the distance between the right and left tip edges 23a is
narrow. This causes the distance between the right and left tip edges 23a to be spread
out by the locked portions 16. In this case, since the locking portions 23 are formed
from the plate-like main body 22 to the inside of the connector 10 and thereby can
resiliently deform to a certain degree, the right and left tip edges 23a are displaced
in the direction indicated by the arrows I in Fig. 10. As stated above, while gradually
spreading out the distance between the right and left tip edges 23a through the locked
portions 16, the actuator 11 changes its orientation in the counterclockwise direction
so as to be situated in the closed position approximately parallel to the insertion
direction of the flat cable 71, as shown in Figs. 11 and 12. In this case, the pressing
parts 14 are pressed against the surface in the opposite side from the lead-wires
75 of the flat cable 71. Therefore, the lead-wires 75 being exposed on the lower surface
of the flat cable 71 abut on the contact parts 43 of the first terminals 41 and the
contact parts 53a of the second terminals 51 to form electrical connecting parts,
and the lead-wires 75 are electrically connected to the first terminals 41 and the
second terminals 51, thereby being conductive with the conductive traces of the substrate,
through the connecting pads or the like on the surface of the substrate to which the
tail parts 42 and the tail parts 52 are connected. This results in the completion
of the connection of the flat cable 71 to the connector 10.
[0062] In this state, since the locking portions 23 hang over the locked portions 16 formed
on both sides of the main body 15 of the actuator 11, the actuator 11 is locked in
the closed position. This prevents the actuator 11 from unnecessarily opening, even
if the external force such as vibration, shock, or the like is added on the connector
10. In addition, an operator can easily discriminate by visual checking whether or
not the locking portions 23 hang over the locked portions 16. Hence, by visually checking
that the locking portions 23 hang over the locked portions 16, it is possible to easily
confirm that the connection of the flat cable 71 to the connector 10 was completed.
[0063] In case of opening the actuator 11 of the connector 10 with the flat cable 71 connected
thereto, if an operator manipulates the actuator 11 with fingers or the like, the
force in the direction indicated by the arrow J in Fig. 13 is added on the front end
of the main body 15 of the actuator 11. In this case, since the pressing parts 14
are pressed against the flat cable 71, the main body 15 does not shift toward the
rear side of the connector 10. Therefore, since the locked portions 16 of the main
body 15 do not shift to the rear side of the locking portions 23, namely the side
at which the distance between the right and left tip edges 23a is wide, an amount
of hanging of the locking portions 23 over the locked portions 16 becomes large. Consequently,
it is difficult to release the hanging of the locking portions 23 over the locked
portions 16, preventing the lock of the actuator 11 from being easily released.
[0064] Since this prevents the actuator 11 from being easily opened when the flat cable
71 is connected thereto, the connection of the flat cable 71 to the connector 10 can
be certainly maintained. For example, in operation after having connected the flat
cable 71 to the connector 10, even if the operator's fingers catch the front end of
the main body 15 of the actuator 11, the unnecessary opening of the actuator 11 is
assuredly prevented.
[0065] As described above, in the present embodiment, the actuator 11 has the locked portions
16 disposed on both sides of the main body 15, and the locking portions 23 engaged
with the locked portions 16 in the closed position are disposed on both sides of the
housing 31, while the tip edges 16a of the locked portions 16 are parallel to the
direction of insertion-and-extraction of the flat cable 71 in the closed position,
and the tip edges 23a of the locking portions 23 incline to the direction of insertion-and-extraction
of the flat cable 71.
[0066] Since this enables, in spite of simple construction, to easily perform the operation
of changing the orientation of the actuator 11 to the closed position, and to ensure
the locking of the actuator 11 so that the actuator 11 may not be unnecessarily opened
from the closed position to change its orientation, it is possible to assuredly connect
the flat cable 71.
[0067] The tip edges 23a of the locking portions 23 on both sides face each other, and the
distance therebetween is narrow nearer the inlet sides of the inserting holes 33,
namely the front side. Therefore, in opening the actuator 11 from the closed position,
if the actuator 11 is shifted backward, it is possible to easily open the actuator
11.
[0068] Furthermore, the tip edges 23a of the locking portions 23 on both sides face each
other, and are resiliently displaceable in the direction to widen the distance therebetween.
Therefore, in opening the actuator 11 from the closed position, and in situating the
actuator 11 in the closed position, the distance between the right and left tip edges
23a is spread out, and the locked portions 16 can pass the space between the tip edges
23a.
[0069] Furthermore, the tip edges 23a of the locking portions 23 on both sides are displaceable
obliquely upward. For that reason, in comparison to the case of rendering the tip
edges 23a to displace transversely, even the narrow width of the space for absorbing
the displacement of the tip edges 23a may be sufficient, and therefore it is possible
to narrow the width of the housing 31.
[0070] In addition, the locking portions 23 are formed at the auxiliary connector securing
members 21 mounted on both sides of the housing 31. This enables a reduction in the
number of parts, an increase in the strength of the locking portions 23, and elastic
displacement of the tip edges 23a of the locking portions 23.
[0071] Also, the locking portions 23 hang over the locked portions 16 in the closed position.
This prevents the actuator 11 from being unnecessarily opened, even if the external
force such as vibration, shock or the like is added on the connector 10.
[0072] Furthermore, when the flat cable 71 is not inserted into the inserting holes 33,
the actuator 11 is movable toward the backs of the inserting holes 33 in the closed
position and in the position adjacent to the closed position. For that reason, since
the locked portions 16 of the main body 15 shift to the side at which the distance
between the right and left tip edges 23a of the locking portions 23 is wide, the amount
of hanging of the locking portions 23 over the locked portions 16 is reduced, and
thereby it is possible to relatively easily open the actuator 11.
[0073] In addition, the actuator 11 is subjected to the force toward the backs of the inserting
holes 33 when the tip edges 16a of the locked portions 16 abut on the tip edges 23a
of the locking portions 23 in the position adjacent to the closed position. Therefore,
since the locked portions 16 are moved to the rear sides of the locking portions 23,
and as a result, the amount of hanging of the locking portions 23 over the locked
portions 16 is further reduced, it enables to relatively easily open the actuator
11.
[0074] Furthermore, the actuator 11 contains the pressing parts 14 pressing the flat cable
71 against the contact parts 43a and the contact parts 53a, and the actuator 11 cannot
move toward the backs of the inserting holes 33 in the closed position and in the
position adjacent to the closed position when the flat cable 71 is inserted into the
inserting holes 33. Accordingly, since the locked portions 16 of the main body 15
do not shift to the side at which the distance between the right and left tip edges
23 a of the locking portions 23 is wide, the amount of hanging of the locking portions
23 over the locked portions 16 is large, thereby preventing the lock of the actuator
11 from being easily released.
[0075] While the present invention has been described with reference to certain embodiments,
it will be understood by those skilled in the art that various changes and substitutions
may be made and equivalents may be used without departing from the scope of the invention.
It is therefore intended that the invention not be limited to the particular embodiment
disclosed, but that the invention will include all embodiments falling within the
scope of the appended claims.