[0001] The problem of preventing, in use, unraveling of the final rows of a knitted fabric,
such as the closing edge of the closed toe of socks, is well known and has still not
been satisfactorily solved.
[0002] Some solutions currently adopted imply the use of costly machines and the active
presence of an operator. Besides being costly, the solutions obtained are somewhat
ineffective and also uncomfortable for the person wearing, for example, a sock with
the toe closed with a machine of the aforesaid type.
[0003] The invention solves the problem set forth above in a manner that is simple, inexpensive,
safe and free of discomfort for the person wearing a product with final edge, such
as the toe closure in socks and stockings.
[0004] A subject of the present invention is a system to prevent unraveling of the end row
of a knitted fabric, such as so-called unstitching of the end row of a knitted fabric
structure or also and in particular of the closure of a tubular fabric, according
to which at least two subsequent relatively very tight end stitches are formed at
the end of the final row with at least the end needle of the row, so that immediately
afterwards the yarn can simply be cut at a limited distance from the last stitch.
The end needle can be at the end of a product or in any other point thereof (or of
a tubular product).
[0005] Advantageously the stitches of at least the second last row of stitches are relatively
very tight.
[0006] Preferably, the stitches of the final row or in proximity of said two subsequent
relatively very tight last end stitches are relatively very long stitches.
[0007] Unhooking of the product from the needles can be activated or facilitated with air
suction, to thus unthread the loop of the last from said two tight end stitches, which
remain held only by the last needle.
[0008] In a possible embodiment, a further end stitch can be implemented with at least said
end needle.
[0009] A subject of the present invention is also a product in which an end edge of the
knitted fabric - such as so-called unthreading of the final edge of a knitted fabric
structure or of the closure of a tubular fabric - has at the end of the final row
at least two subsequent relatively very tight end stitches, immediately before cutting
of the yarn.
[0010] The stitches of at least the second last row of stitches can be relatively very tight.
[0011] The stitches of the last row at least in proximity of said two subsequent relatively
very tight last end stitches, can be relatively very long stitches.
[0012] The product can also comprise a further end stitch.
[0013] The invention will be better understood by following the description and accompanying
drawing, which shows a non-limiting practical embodiment of the invention, which can
be a solution providing for joining of two edges, of the type which is adopted, for
example, to close the toe of a sock or stocking or other tubular product. In the drawing:
figure 1 shows two portions of a series of rows before the end operation according
to the invention;
figure 2 is analogous to figure 1, but shows the arrangement at the end of the operation
according to the invention;
figure 3 is analogous to figure 2 but shows the arrangement at the end of the operation,
but when an air suction has been implemented; and
figure 4 shows a modified embodiment, with the formation of a further stitch.
[0014] Figures 1 and 2 show - separated - some rows of stitches with a yarn 1 or 3 or with
two double yarns 1 and 3, coming from the joining of two edges; in any case a last
row Ro is implemented, engaged by the needles A1, A2 ......An-2, An-1, An; this last
needle An is responsible for forming the last stitch of the last row. The row Ro can
be a row that joins two edges, such as in the case of a closure of a tube.
[0015] The last stitch Mn of the last row Ro, formed by the needle An, must be fastened
in some manner to prevent unraveling (unthreading) of the row Ro and subsequently
of the other rows contiguous thereto. Current systems - also very complex - do not
ensure simple and safe fastening, even having recourse to a different yarn to those
1 and 3.
[0016] Vice versa, according to the present invention and the solution illustrated in figures
1 and 2, after the row Ro - and preferably after one or more optional further rows
Rx obtained with a different yarn and with stitches that are preferably relatively
tight - with a yarn F a last row Ry with relatively long stitches is created with
the needles A1, A2 ......An-2, An-1, while with the last needle An a relatively very
tight end stitch Mx is created (figure 2) and subsequently, again with the same needle
An, a further end stitch My, also relatively very tight; immediately afterwards the
yarn F of the row Ry can be cut to create an end Fo also relatively short, as can
be seen in figure 2.
[0017] With this arrangement, the end Fo of the yarn - which has formed the last row Ry
and the end stitches Mx and My - remains engaged between the two end stitches Mx and
My (figure 2) or in the stitch Mx, when the end Fo is unthreaded and straightened
as indicated in figure 3 and eliminating the stitch My but in any case said end Fo
remaining held by the stitch Mx; in any case, the stitch Mx remains stable, preventing
unthreading of the row Ry, the stitches of which are by formation relatively long.
[0018] At the moment in which the product is held only by the needle An, an air suction
can be activated according to fA so that the end Fo is unthreaded from the arrangement
of figure 2 to the arrangement of figure 3.
[0019] Figure 4 shows a modified embodiment (with respect to figures 2 and 3) as this last
needle An, is operated to create, in addition to the two end stitches Mx and My, a
further third end stitch Mz, thus creating with the end Fo of the yarn F (with which
the row Ry and the stitches Mx and My have been formed) also said third stitch Mz.
[0020] The rows Rx, Rx, Ry can be formed with a special yarn F or with one of the same yarns
1 and 3 with which the last rows of the end edge of the product were formed.
[0021] According to the invention, fastening of the end Fo of the yarn F with the end stitches
Mx, My and optionally Mz is ensured, practically without the need for any measures
and without any particular bulk, as is instead present in conventional systems used
to date.
[0022] It is understood that the drawing only shows an example provided by way of a practical
demonstration of the invention, which can vary in forms and arrangements without however
departing from the scope of the concept underlying the invention. The arrangement
according to the invention can be provided in any point in which the last row ends.
1. A system for preventing unraveling of the end edge of a knitted fabric, such as so-called
unthreading of the final edge of a knitted fabric structure or of the closure of a
tubular fabric, characterized in that at least two subsequent relatively very tight end stitches (Mx, My) are formed at
the end of the final row with an end needle, and immediately afterwards the yarn being
cut (in Fo) at a limited distance from the last stitch.
2. System for preventing unraveling of the end edge as claimed in claim 1, characterized in that the stitches of at least the second last row (Rx) of stitches are relatively very
tight.
3. System for preventing unraveling of the end edge as claimed in at least claim 1 and/or
2, characterized in that the stitches of the last row (Ry) at least in proximity of said two subsequent relatively
very tight last end stitches (Mx, My) are relatively very long stitches.
4. System for preventing unraveling of the end edge as claimed in at least claim 1, characterized in that upon unhooking the product from the needles an air suction is operated to unthread
the loop (Fo, My) of the last (My) of said two tight end stitches (Mx, My).
5. System for preventing unraveling of the end edge as claimed in at least claim 1 or
2, characterized in that a further end stitch (Mz) subsequent to said two end stitches (Mx, My) is formed
with at least said end needle (An).
6. An end edge of a knitted fabric, such as so-called unthreading of the final edge of
a knitted fabric structure or of the closure of a tubular fabric, characterized in that at least two subsequent relatively very tight end stitches (Mx, My) are provided
at the end of the final row (Ry), immediately before the yarn is cut.
7. An end edge as claimed in claim 6, characterized in that the stitches of at least the second last row (Rx) of stitches are relatively very
tight.
8. An end edge as claimed in claim 6 and/or 7, characterized in that the stitches of the last row, at least in proximity of said two subsequent relatively
very tight last end stitches (Mx, My) are relatively very long stitches.
9. An end edge as claimed in at least one of claims 6 to 8, characterized in that it also comprises a further end stitch (Mz) formed subsequently to said two end stitches
(Mx, My).
10. A system for preventing unraveling of the end edge of a knitted fabric, as described
and illustrated.
11. An end edge of a knitted fabric with a simple or double end stitch, as described and
illustrated.