Object of the invention
[0001] This invention refers to a modular partition system for execution of internal construction
elements, such as walls, doors and windows.
Background of the invention
[0002] Nowadays the use of partition systems and other means of separation of rooms in buildings
of different type is widespread in comparison with the traditional system of brick
and cement partition walls. The majority of these systems are intended for modular
installation in order to speed up the realization of the works and to improve the
cleanness of the installation.
[0003] For instance, there exists a system of cardboard and plaster multilaminate fixed
to the walls and the ceiling by means of a structure of metallic profiles while the
joints are covered with strips of plastered paper in order to smooth the wall and
apply paint finish. Though this system is much quicker that the traditional method,
it requires customized construction with participation of specialized staff that could
execute the metallic structure and cut the panels in an adequate way to adapt them
to different spaces to be covered.
[0004] Other systems are also known that use wooden panels as constructive element and that
also require previous customized construction of a metallic or wooden frame over which
the panels or sheets are fixed by means of adequate hooks. The process of forming
of partition wall is cleaner with this system but it requires participation of experienced
staff for construction of a frame with adequate resistance and for installation of
support elements necessary for fixation of wooden panels or sheets.
[0005] The above mentioned systems, apart from being cumbersome, require considerable time
from the moment of reception of assignment till the completion of works.
Description of the invention
[0006] The modular partition system being the object of this invention has several technical
characteristics aimed at allowing for quick and easy installation of any type of partition
and division of a space, including those with pre-frames for doors and windows, without
obligatory participation of specialized staff, due to its modular nature.
[0007] For this purpose, according to the invention, the system comprises modular panels
essentially consisting of two parallel sheets with longitudinal and transverse spacer
battens disposed therebetween, said battens being inserted into the edge of the sheets
at the top and the bottom thereof and on one side, while part of the corresponding
batten projects out from the remaining side in order to be joined by means of a tongue
and groove joint, to at least one adjacent lateral panel, a door pre-frame, multiple
auxiliary stacked panels and/or a window pre-frame. The system includes at least one
vertical batten which is positioned against the wall with the adjacent positioning
of the first panel, and battens anchored to the ground for fitting with use of a tongue
and groove joint and for fixing of successive panels using a tongue and groove joint.
[0008] The panels have internal channels or cable ducts at different heights for passage
of electrical installation cables, placing of junction boxes, sockets and switches.
These cable ducts are delimited by two thin parallel boards situated between two hollows
of vertical battens. In this way, electrical installations can be easily extended
inside the panel avoiding the work that would be necessary to make electrical channel
cutters and then hide them by means of plastering or operations requiring large amount
of work.
[0009] To pass the cables from one cable duct to other inside the same panel, two hollows
are made in at least one of the sheets of the panel, affecting one of the boards,
so that it is possible to pass the cables or the electric conduct in a longitudinal
way through the hole, and the holes are later covered with a manhole cover, a switch
or a socket, for instance.
[0010] The system comprises the use of auxiliary battens for connection of two panels, pre-frames,
auxiliary stacked panels or similar by their adjacent lateral sides configured as
recess or female. These battens are situated in one of the females to define in this
way a projecting portion in which the adjacent element is fitted. In this way the
installation is not conditioned by panels situated in a certain direction of male-female
fitting, in this case the said fitting can be easily reverted for convenience.
[0011] The use of an auxiliary panel has been foreseen for installation of a door or window
pre-frame to complete existing height of the said pre-frame till the ceiling. The
auxiliary panel comprises, between two sheets, an upper transverse batten inserted
into the edge of the sheets and a lower batten protruding from the edge of the sheets
in order to form a channel or a cable duct therebetween that would be adjacent to
the upper cable ducts of the lateral panels. In this way this cable duct of the auxilliary
panel also allows for passage of electrical conducts over the door.
[0012] The system comprises special panels in order to facilitate the installation of windows
without any need to cut any panel. The set used for this purpose is constituted by
the window pre-frame, the aforementioned upper auxiliary panel and a lower supporting
panel, all of them stacked, instead of an entire panel and its form of fitting. In
an alternative realization a window pre-frame of a larger width can have two or more
associated upper panels and corresponding lower supporting panels.
[0013] The lower auxiliary panel comprises, between two sheets, an upper transverse batten
projecting from the edge of the sheets, on one side a batten inserted or projecting
from the edge of the sheets, on other side a batten inserted or projecting from the
edge of the sheets and a lower batten inserted into the edge of the sheets.
[0014] Between lateral battens there is at least one cable duct between two horizontal boards,
this auxiliary panels forms the lower supporting part of a window pre-frame.
[0015] To connect two or three partition walls on a corner it is foreseen to use squares
that fasten the longitudinal battens or the recess of the pre-frame, if this is the
case. These squares are fastened by screws, for instance, and covered with a corner
cover or a cover. If the corner implies the convergence of panels of three partition
walls, the central panel converges with a protruding batten and the other lateral
panels are coupled closely. If the panel of central partition wall converges with
a recess or non protruding batten, it is possible to couple an auxiliary batten to
complement it for installation of squares for both sides. The remaining hollow is
covered, for instance, with a flat cover.
[0016] The fitting of the projecting batten with a main panel, pre-frame or auxiliary panel
is facilitated by means of chamfering or rounding of its protruding edges. Besides,
this projecting batten projects from the lateral side of the sheets to a distance
equivalent to the width of the said sheet, thus facilitating the aforementioned corner
fitting. All these battens for separation of panels and auxiliary battens have the
same width, thus defining a constant separation between the said sheets in a uniform
way between the panels.
[0017] The main panels, the auxiliary panels and the pre-frame are connected therebetween
by fastening means, such as tal como screws, nails, clips or similar, inserted in
front and rear sides of the partition wall formed in this way.
[0018] The fitting of the panels and their fixation on vertical battens positioned against
the wall at the beginning of the partition wall and the battens anchored to the ground
are normally sufficient to secure the stability of the partition wall. The partition
wall can be reinforced by means of fastening of upper parts of panels and modules
with screws or nails and a batten situated in the upper recess of these elements.
[0019] All the panels and pre-frames can be prepared with pre-paint finish or priming and
final finish is done when the partition wall is mounted. It is also possible for the
panels and pre-frames to come with the paint finish or final plating.
[0020] For their adjustment and finishing, the partition walls can be finished off by means
of plinths in order to hide the lower junction with the floor or the lateral junctions
with existing walls.
Description of the figures.
[0021] To complement the description that has been made and in order to facilitate the understanding
of the characteristics of the invention, a set of drawings is included in this descriptive
memory, which, being of illustrative and not limiting nature, show the following:
- Figure 1 shows an assembling elevation view of a section of partition wall executed
according to the system of the invention.
- Figure 2 shows an elevation view of the aforementioned section of partition wall.
- Figure 3 shows an elevation view of a panel sectioned by a medium plane.
- Figure 4 shows a profile view of a panel.
- Figure 5 shows a plan view of a panel.
- Figure 6 shows a detailed plan view of installation of two panels in corner.
- Figure 7 shows a detailed plan view of installation of three panels converging in
corner.
- Figure 8 shows a detailed plan view of installation of four panels converging in corner.
- Figure 9 shows a detailed view of passage of a cable from one cable duct to other
inside a panel.
- Figure 10 shows an assembling elevation view of a window pre-frame situated over two
auxiliary supporting panels, which do not have lateral projecting fitting batten.
Preferred embodiment of the invention
[0022] As it can be observed on the aforementioned figures, a fragment of partition wall
constructed with the modular system comprises modular panels (1), a door pre-frame
(2), a window pre-frame (3) and auxiliary panels (4, 5) for the constitution of a
section of partition wall beginning from a wall (6). For this purpose, a vertical
batten (71) is attached to the wall and next to it several battens (72) are fixed
to the ground for anchoring of the aforementioned elements. The panels and pre-frames
(1, 2, 3, 4, 5) are fixed therebetween by a tongue and groove joint, placement of
fastening means (8), such as screws, on front and rear side of the partition wall
and optionally of one or several upper battens (73) anchored to the ceiling and situated
in the upper recess of the panels (1, 4).
[0023] A general panel (1) comprises two lateral sheets (11) of the same size, with longitudinal
and transverse battens (12, 13, 14, 15) disposed therebetween for separation of the
said sheets (11), said battens (12, 13, 14) being inserted into the edge of the sheets
(11) at the top and the bottom thereof and on one lateral side. The corresponding
batten (15), partially projecting, is situated on the remaining lateral side. The
lower recess of the panel (1) fits in the aforementioned battens (72) anchored to
the ground and the lateral recess of the panel (1) allows its fitting on the lateral
batten (71) of the wall (6), on the projecting battens (15) of other panel (1) or
adjacent panels (4, 5) or similar.
[0024] The longitudinal corners of the aforementioned lateral projecting battens (15) are
chamfered or rounded in order to facilitate their installation by means of a tongue
and groove joint. The projecting section of the said batten (15) is equivalent to
the width of the lateral sheet (11).
[0025] The general panel (1) has transverse channels or cable ducts (16) at three different
heights, and each of the said cable ducts (16) is configured by two thin parallel
boards (17) situated between two hollows of the vertical battens (13,15).
[0026] For installation of a door, the constructed partition wall has a pre-frame (2) whose
recess in female of a lateral is fixed to the projecting batten (15) of an adjacent
panel (1). In turn, the pre-frame (2) has on the adjacent lateral an auxiliary batten
(74) situated in the recess in female and configuring a projection for close coupling
of the adjacent panel (1) on this side. The pre-frame (2) is complemented on the upper
part by means of the auxiliary panel (4). This auxiliary panel (4) is constituted
by two equal sheets (41), and an upper transverse batten (42) is situated between
them, inserted into the edge of the sheets (41), and a lower batten (43) projected
from the edge of the sheets (41) for coupling to the fitting of the door pre-frame
(2). Both battens (42, 43) form a channel or cable duct (44) extension of the upper
cable duct (16) of the adjacent panel (1).
[0027] For installation of a window it is foreseen to use a window pre-frame (3) situated
on at least one auxiliary supporting panel (5), and over the pre-frame (3) there is
at least one auxiliary panel (4) equivalent to the auxiliary panel (4) existing over
the door pre-frame (2), and the stacking of the elements configures the space of one
or several general panels (1).
[0028] The auxiliary supporting panel (5) of the window pre-frame (3) is constituted by
two sheets (51), an upper transverse projecting batten (52) is situated between them
for coupling to the window pre-frame (3), on one side a batten (53) inserted into
the edge of the sheets (51), on other side a batten (54) projecting from the edge
of the sheets (51) and a lower batten (55) inserted into the edge of the sheets (51)
for coupling to the battens (72) fixed to the ground. Between the lateral battens
(53, 54) there is at least one cable duct (56) constituted by two horizontal boards
(57) between two hollows of the aforementioned lateral battens (53, 54).
[0029] Figure 6 shows the coupling of two panels (1) corresponding to two partition walls
that converge in corner, and the edge of the sheet (11) of a panel (1) is supported
by the fitting formed by the sheet (11) and the projecting batten (15) of other panel,
this connection is reinforced by means of squares (9) situated between lateral battens
(13, 15) of both panels (1). The projecting corner is covered with a corner cover
(75).
[0030] Figure 7 shows the coupling of three panels (1) corresponding to three converging
partition walls, where the central panel (1) converges with the protruding batten
(15), and the two adjacent panels (1) converge with their lateral sides equipped with
recesses, each of both panels (1) having one edge of sheet (11) supported by the fitting
formed by the sheet (11) and the protruding batten (15) of the central panel (1).
The central panel (1) is secured to each of adjacent lateral panels (1) by means of
a set of bolted squares (9). The hollow existing in front of the central panel (1)
is hidden by a flat cover (76).
[0031] Figure 8 shows the coupling of four panels (1) in corner or crossing between two
perpendicular partition walls. The coupling is equal to that described in the case
of coupling of three panels (1), and the fourth panel (1) is coupled, instead of the
cover (76), to the projecting batten (15) inserted in the said intermediate hollow.
[0032] Figure 9 shows the passage of cables and electric conducts (10) between two cable
ducts (16) of a panel (1) by means of perforation of a hole (18) in one of the sheets
(11) at the height of each cable duct (16), affecting one of the thin boards (17)
respectively in order to define a passage of the said conducts (10).
[0033] The panels and pre-frames (1, 2, 3, 4, 5) can have a superficial finish of pre-paint,
priming or painting or other final finish. The lower and/or upper joints of partition
walls can be hidden by longitudinal plinths (not shown).
[0034] Having sufficiently described the nature of the invention and also an example of
its preferred embodiment, it is herewith stated, for whatever purposes might be appropriate,
that the materials, form, size and layout of the described elements can be modified,
on condition that it will not lead to an alteration of the essential characteristics
of the invention claimed below.
1. Modular partition system, of the type that consists of wooden elements, characterized by the fact that it comprises modular panels (1), essentially consisting of two parallel
sheets (11) with longitudinal and transverse spacer battens (12, 13, 14, 15) disposed
therebetween, said battens (12, 13, 14) being inserted into the edge of the sheets
(11) at the top and the bottom thereof and on one side, while part of the corresponding
batten (15) projects out from the remaining side in order to be joined by means of
a tongue and groove joint, to at least one adjacent lateral panel (1), a door pre-frame
(2), multiple auxiliary stacked panels (4,5) and/or a window pre-frame (3), the system
also includes a vertical batten (71) which is positioned against the wall (6) with
the adjacent positioning of the first panel (1), a pre-frame (2,3) and/or auxiliary
panels (4,5), and also battens (72) anchored to the ground, for support and fixing
of inferior edges of successive panels (1, 5), also using a tongue and groove joint.
2. System according to claim 1, characterized by the fact that the panels (1) have vertical channels or cable ducts (16) at different
heights, and the said cable ducts (16) are constituted by two parallel thin boards
(17) situated between two hollows of vertical battens (13, 15).
3. System according to claim 1, characterized by the fact that it comprises auxiliary battens (74) for connection of two panels (1),
pre-frames (2,3), auxiliary stacked panels (4,5) or similar, by their adjacent lateral
sides, configured as female.
4. System according to any of the claims 1, 2 and 3, characterized by the fact that it comprises an auxiliary panel (4) having between two sheets (41)
an upper transverse batten (42) being inserted into the edge of the sheets (41), and
a lower batten (43) that projects from the edge of the sheets (41), for coupling to
the fitting of door or window pre-frame (2,3), thus forming a channel or cable duct
(44) therebetween (42, 43).
5. System according to any of the claims 1 and 2, characterized by the fact that it comprises an auxiliary panel (5) having between two sheets (51)
an upper transverse batten (52) that project from the edge of the sheets (51), on
one side a batten (53) that is inserted or projects from the edge of the sheets (51),
on the other side a batten (54) that is inserted or projects from the edge of the
sheets (51) and a lower batten (55) that is inserted into the edge of the sheets (51),
having between lateral battens (53, 54) at least one cable duct (56) between two horizontal
boards (57), this auxiliary panel forms (5) the lower part of support of a window
pre-frame (3).
6. System according to claim 1, characterized by the fact that it comprises squares (9) for connection of two or more panels (1, 4,
5) and/or pre-frames (2, 3) in corner, being these squares (9) covered by a corner
(75) or cover (76).
7. System according to claim 1, characterized by the fact that the corners of projected battens are chamfered or rounded in order
to make the installation easier.
8. System according to any of previous claims, characterized by the fact that all the battens (12, 13, 14, 15, 42, 43, 52, 53, 54, 55, 71, 72, 73,
74) have the same width, thus defining a constant separation between the sheets (11,
41, 51) which allows for their anchoring by a tongue and groove joint.
9. System according to any of previous claims, characterized by the fact that the projected batten (15, 43, 53, 54, 74) protrudes from the lateral
side of the sheet or pre-frame (11, 2, 3, 41, 51) to a distance equivalent to the
width of the said sheet.
10. System according to claim 1, characterized by the fact that it comprises fastening means (8), such as screws, nails, clips or similar
inserted in front and rear sides of the panels, pre-frames and auxiliary panels (1,
2, 3, 4, 5) for fastening of different elements of partition system therebetween.