[0001] This application relates generally to the field of wireless devices, and more specifically,
to a keypad for a wireless device.
[0002] Current wireless mobile communication devices include microprocessors, memory, soundcards,
speakers, headphones, and run one or more software applications in addition to providing
for voice communications. Examples of software applications used in these wireless
devices include micro-browsers, address books, email clients, instant messaging ("IM")
clients, and wavetable instruments. Additionally, wireless devices have access to
a plurality of services via the Internet. A wireless device may, for example, be used
to browse web sites on the Internet, to transmit and receive graphics, and to execute
streaming audio and/or video applications. Such wireless devices may operate on a
cellular network, on a wireless local area network ("WLAN"), or on both of these types
of networks.
[0003] One problem with current wireless devices pertains to the performance of the device's
keypad. In particular, the keys of the keypad are often stiff, making them difficult
for a user to depress to initiate an input or selection. The keypad of a wireless
device typically includes the following components: keycaps, clear (or translucent
or white in colour) silicon rubber key stems coupled by a clear (or translucent or
white in colour) silicon rubber web, clear plastic light guides, an opaque (e.g.,
black) polycarbonate ("PC") film for light shielding (e.g., located on top of the
web), and opaque (e.g., black) plastic elements for light shielding (e.g., located
to the sides of the light guides). These components are typically united or bonded
together by an adhesive such as glue. In a typical implementation, the keycaps are
glued to the key stems, the glue being applied between the flat lower surface of each
keycap and the flat upper surface of each key stem. However, excess glue may flow
away from the keycap and key stem and contact the PC film. If the glue comes into
contact with the PC film, it may cause the PC film to become bonded to the web (that
is coupled to the key stems). This may cause the web to stiffen or strengthen. This
stiffening of the web is problematic as it can cause stiffening of the keys of the
keypad. In fact, it has been estimated that more than 95% of stiff key problems in
keypads of wireless devices are caused by excess adhesive flowing from between the
keycaps and key stems.
[0004] A need therefore exists for an improved keypad for a wireless device. Accordingly,
a solution that addresses, at least in part, the above and other shortcomings is desired.
GENERAL
[0005] In one embodiment that may be provided a keypad for a wireless device, comprising:
at least one key stem coupled by a web, the key stem having an upper key stem surface,
the web for allowing the key stem to independently travel when pressure is applied
to the upper key stem surface thereof; and, for each key stem, a keycap configured
to be mounted over the key stem, the keycap having a lower keycap surface configured
to be bonded to the upper key stem surface of the key stem with an adhesive; wherein
the upper key stem surface has formed therein a depression and a groove along a perimeter
of the upper key stem surface and substantially enclosing the depression. The Keypad
may comprise any one or more of the features described herein in combination with
one or more other features described herein, or separate from some features notwithstanding
that they may be described together or separately.
[0006] In another embodiment there may be provided a wireless device having a keypad as
described herein.
BRIEF DESCRIPTION OF THE DRAWINGS
[0007] Features and advantages of the embodiments of the present application will become
apparent from the following detailed description, taken in combination with the appended
drawings, in which:
[0008] FIG. 1 is a front view illustrating an example of a wireless device in accordance
with an embodiment of the application;
[0009] FIG. 2 is a block diagram illustrating the wireless device of FIG. 1;
[0010] FIG. 3 is a block diagram illustrating a memory of the wireless device of FIG. 1;
[0011] FIG. 4 is a partial perspective view illustrating a keypad for a wireless device
in accordance with an embodiment of the application with the keycaps removed; and,
[0012] FIG. 5 is a partial perspective cross section view illustrating the keypad of FIG.
4 in accordance with an embodiment of the application with the keycaps in place.
[0013] It will be noted that throughout the appended drawings, like features are identified
by like reference numerals.
DESCRIPTION OF PREFERRED EMBODIMENTS
[0014] In the following description, details are set forth to provide an understanding of
the application. In some instances, certain software, circuits, structures and techniques
have not been described or shown in detail in order not to obscure the application.
[0015] FIG. 1 is a front view illustrating an example of a wireless device
100 in accordance with an embodiment of the application. The wireless device
100 includes a case
150, a liquid crystal display ("LCD")
122, a graphical user interface ("GUI")
180 displayed on the LCD
122, a lens
105 mounted over the LCD
122 for protection thereof, a speaker
134, a keypad (or keyboard)
132, a thumbwheel (or trackwheel)
110, various select buttons
120, and various inputs/outputs (e.g., power connector jack, data interface ports, headphones
jack, etc.)
160. Internally, the wireless device
100 typically includes one or more circuit boards (not shown in FIG. 1), a CPU or microprocessor
138, memory
124, 126, 200, a battery
156, an antenna (not shown), etc., which are operatively coupled to the various inputs/outputs
160, the keypad
132, the display screen
122, the speaker
134, etc., as will be described below.
[0016] FIG. 2 is a block diagram illustrating the wireless device
100 of FIG. 1. The wireless device
100 may operate over a wireless network
220. The wireless network
220 may include antenna, base stations, access points, transceivers, supporting radio
equipment, etc., as known to those of ordinary skill in the art, for supporting wireless
communications between the wireless device
100 and other devices (not shown). The wireless network
220 may be coupled to a wireless network gateway (not shown) and to a local area network
(not shown) to which the other devices (e.g., data processing systems, computers,
etc.) may be coupled.
[0017] The wireless device
100 may be a two-way communication device having at least voice and advanced data communication
capabilities, including the capability to communicate with other devices. Depending
on the functionality provided by the device
100, it may be referred to as a data messaging device, a two-way pager, a cellular telephone
with data messaging capabilities, a wireless Internet appliance, a data communication
device (with or without telephony capabilities), a Wi-Fi device, a WLAN device, a
dual-mode (i.e., Wi-Fi and cellular) device, or a portable audio device. The device
100 may communicate with any one of a plurality of transceiver stations (not shown) within
its geographic coverage area.
[0018] The wireless device
100 has a communication subsystem 111, which includes a RF receiver, a RF transmitter,
and associated components, such as one or more antenna elements (e.g., embedded or
internal), local oscillators ("LOs"), and a processing module such as a digital signal
processor ("DSP") (all not shown). As will be apparent to those skilled in the field
of communications, the particular design of the communication subsystem
111 depends on the communication network
220 in which the device
100 is intended to operate.
[0019] The device
100 may be capable of cellular network access and hence the device
100 may have a subscriber identity module (or "SIM" card)
162 for inserting into a SIM interface ("IF")
164 in order to operate on the cellular network (e.g., a global system for mobile communication
("GSM") network).
[0020] The device
100 may be a battery-powered device and so it may also include a battery IF
154 for receiving one or more rechargeable batteries
156. The battery (or batteries) 156 provides electrical power to most if not all electrical
circuitry in the device
100, and the battery IF
154 provides for a mechanical and electrical connection for it. The battery IF
154 is coupled to a regulator (not shown) which provides regulated power to the circuitry
of the device
100.
[0021] The wireless device
100 includes a microprocessor
138 which controls overall operation of the device
100. Communication functions, including at least data and voice communications, are performed
through the communication subsystem
111. The microprocessor
138 also interacts with additional device subsystems such as the display
122, a flash memory
124 or other persistent store, a random access memory ("RAM")
126, auxiliary input/output ("I/O") subsystems
128, a serial port (e.g., a universal serial bus ("USB") port)
131, the keypad
132, the clickable thumbwheel
110, the speaker
134, a microphone
136, a short-range communications subsystem
141, and other device subsystems
142. Some of the subsystems shown in FIG. 2 perform communication-related functions, whereas
other subsystems may provide "resident" or on-device functions. Some subsystems, such
as the keypad
132 and display
122, for example, may be used for both communication-related functions, such as entering
a text message for transmission over a communication network, and device-resident
functions such as a calculator or task list. Operating system software modules (i.e.,
202 in FIG. 3) used by the microprocessor
138 may be stored in a persistent store such as the flash memory
124, which may alternatively be a read-only memory ("ROM") or similar storage element
(not shown). Those skilled in the art will appreciate that the operating system, specific
device applications, or parts thereof, may be temporarily loaded into a volatile store
such as RAM
126.
[0022] The microprocessor
138, in addition to its operating system functions, preferably enables execution of software
applications on the device
100. A predetermined set of applications which control basic device operations, including
at least data and voice communication applications, will normally be installed on
the device
100 during its manufacture. A preferred application that may be loaded onto the device
100 may be a personal information manager ("PIM") application having the ability to organize
and manage data items relating to the user such as, but not limited to, instant messaging
("IM"), email, calendar events, voice mails, appointments, and task items. Naturally,
one or more memory stores are available on the device
100 and SIM
162 to facilitate storage of PIM data items and other information.
[0023] The PIM application preferably has the ability to send and receive data items via
the wireless network
220. In a preferred embodiment, PIM data items are seamlessly integrated, synchronized,
and updated via the wireless network
220, with the wireless device user's corresponding data items stored and/or associated
with a host computer system (not shown) thereby creating a mirrored host computer
on the device
100 with respect to such items. This is especially advantageous where the host computer
system is the wireless device user's office or home computer system. Additional applications
may also be loaded onto the device
100 through the network
220, the auxiliary I/O subsystem
128, the serial port
131, the short-range communications subsystem
141, or other device subsystems
142, and installed by a user in RAM
126 or non-volatile flash memory
124 for execution by the microprocessor
138. Such flexibility in application installation increases the functionality of the device
100 and may provide enhanced on-device functions, communication-related functions, or
both. For example, secure communication applications may enable electronic commerce
functions and other such financial transactions to be performed using the wireless
device
100.
[0024] In a data communication mode, a received signal such as a text message, an email
message, or web page download will be processed by the communication subsystem
111 and input to the microprocessor
138. The microprocessor
138 will preferably further process the signal for output to the display
122 and/or to the auxiliary I/O device
128. A user of the wireless device
100 may also compose data items, such as email messages, for example, using the keypad
132 in conjunction with the display
122, and possibly the auxiliary I/O device
128. The keypad
132 may be, but need not be, a complete alphanumeric keyboard and/or a telephone-type
keypad. These composed items may be transmitted over a communication network
220 through the communication subsystem
111 or the short range communication subsystem
141.
[0025] For voice communications, the overall operation of the wireless device
100 is substantially similar, except that the received signals would be output to the
speaker
134 and signals for transmission would be generated by the microphone
136. Alternative voice or audio I/O subsystems, such as a voice message recording subsystem,
may also be implemented on the device
100. Although voice or audio signal output is preferably accomplished primarily through
the speaker
134, the display
122 may also be used to provide, for example, an indication of the identity of a calling
party, duration of a voice call, or other voice call related information.
[0026] The serial port
131 shown in FIG. 2 is normally implemented in a personal digital assistant ("PDA") type
communication device for which synchronization with a user's desktop computer is a
desirable, albeit optional, component. The serial port
131 enables a user to set preferences through an external device or software application
and extends the capabilities of the device
100 by providing for information or software downloads to the device 100 other than through
a wireless communication network
220. The alternate download path may, for example, be used to load an encryption key onto
the device
100 through a direct and thus reliable and trusted connection to thereby provide secure
device communication.
[0027] The short-range communications subsystem
141 shown in FIG. 2 is an additional optional component which provides for communication
between the device
100 and different systems or devices, which need not necessarily be similar devices.
For example, the short-range communications subsystem
141 may include an infrared device and associated circuits and components, or a Bluetoothâ„¢
communication module, to provide for communication with similarly-enabled systems
and devices. (Bluetoothâ„¢ is a registered trademark of Bluetooth SIG, Inc.)
[0028] FIG. 3 is a block diagram illustrating a memory
200 of the wireless device
100 of FIG. 1. The microprocessor
138 is coupled to the memory
200. The memory
200 has various hardware and software components for storing information (e.g., instructions,
data, database tables, test parameters, etc.) for enabling operation of the device
100 and may include flash memory
124, RAM
126, ROM (not shown), disk drives (not shown), etc. In general, the memory
200 may include a variety of storage devices typically arranged in a hierarchy of storage
as understood to those skilled in the art.
[0029] According to one embodiment, the wireless device
100 may be a multi-tasking wireless communications device configured for sending and
receiving data items and for making and receiving voice calls. In addition, the microprocessor
138 of the wireless device
100 is typically coupled to one or more devices or subsystems (e.g.,
110, 120, 132) for receiving user commands or queries and for displaying the results of these commands
or queries to the user on the display
122. To provide a user-friendly environment to control the operation of the device
100, operating system ("O/S") software modules
202 resident on the device
100 provide a basic set of operations for supporting various applications typically operable
through the GUI
180 and supporting GUI software modules
204. For example, the O/S
202 provides basic input/output system features to obtain input from the auxiliary I/O
128, the keypad
132, the clickable thumbwheel
110, and the like, and for facilitating output to the user through the display
122, the speaker
134, etc. Though not shown, one or more applications for managing communications or for
providing personal digital assistant like functions may also be included. According
to one embodiment, the wireless device
100 is provided with hardware and/or software modules
206 for facilitating and implementing various additional functions.
[0030] A user may interact with the wireless device
100 and its various software modules
202, 204, 206, using the GUI
180. GUIs are supported by common operating systems and provide a display format which
enables a user to choose commands, execute application programs, manage computer files,
and perform other functions by selecting pictorial representations known as icons,
or items from a menu through use of an input or pointing device such as a thumbwheel
110 and keypad
132. In general, a GUI is used to convey information to and receive commands from users
and generally includes a variety of GUI objects or controls, including icons, toolbars,
drop-down menus, pop-up menus, text, dialog boxes, buttons, and the like.
[0031] A user typically interacts with a GUI
180 presented on a display
122 by using an input or pointing device (e.g., a thumbwheel
110, a keypad
132, etc.) to position a pointer or cursor over an object (i.e., "pointing" at the object)
and by "clicking" on the object such as by depressing the thumbwheel
110 or by depressing a button on the keypad
132. This is often referred to as a point-and-click operation or a selection operation.
Typically, the object may be hi-lighted (e.g., shaded) when it is pointed at. As will
be discussed in more detail below, stiffening of the keys of the keypad
132 can make the keys difficult for a user to depress to initiate an input or selection,
thereby affecting the user's interaction with GUI
180.
[0032] Typically, a GUI based system presents application, system status, and other information
to the user in "windows" appearing on the display
122. A window is a more or less rectangular area within the display
122 in which a user may view an application or a document. Such a window may be open,
closed, displayed full screen, reduced to an icon, increased or reduced in size, or
moved to different areas of the display
122. Multiple windows may be displayed simultaneously, such as: windows included within
other windows, windows overlapping other windows, or windows tiled within the display
area.
[0033] FIG. 4 is a partial perspective view illustrating a keypad
132 for a wireless device
100 in accordance with an embodiment of the application. In FIG 4 the keycaps are removed.
FIG. 5 is a partial perspective cross section view illustrating the keypad
132 of FIG. 4 including the keycaps in accordance with an embodiment of the application.
The keypad
132 of a wireless device
100 typically includes the following components: keycaps
410, clear (or translucent or white in colour) silicon rubber key stems
620 coupled by a clear (or translucent or white in colour) silicon rubber web
430, clear plastic light guides
480, a substantially opaque (e.g., black) polycarbonate ("PC") film
440 for light shielding proximate to the web
430 (e.g., located on top of the web
430), and opaque (e.g., black) plastic elements (e.g., frame, shield, etc.)
460 for light shielding (e.g., located to the sides of the light guides
480). Some of these components may be united or bonded together by an adhesive. The adhesive
may be any form of glue, paste, resin, cement or any other substance that can bind
one element to another. Many types of adhesive can exist in a liquid or semi-liquid
state and, when in that state, can flow. Some types of adhesive can also assume a
substantially solid form in which the adhesive does not substantially flow. Examples
of adhesives that may be used in the implementations described below include instant
glue and ultraviolet light-cured glue.
[0034] In a typical implementation, the keycaps
410 are shaped or otherwise configured to be placed in proximity to and mounted over
key stems
620, and to be bonded to key stems
620. Each lower keycap surface
411 may be bonded to a respective upper surface
621 of a key stem
620 with an adhesive such as glue, the glue being applied in a liquid or semi-liquid
state between the lower surface
411 of each keycap
410 and the upper surface
621 of each key stem
620. As it becomes more solid, the glue bonds a lower keycap surface
411 to a respective upper surface
621 of a key stem
620. Because the glue is delivered in a state in which it can flow, excess glue may flow
away from the keycap
410 and key stem
620 and contact the surrounding PC film
440. If the glue comes into contact with the PC film
440, it may cause the PC film
440 to become bonded to the web
430 (that is coupled to the key stems
620). This may cause the web
430 to stiffen or strengthen. This stiffening of the web
430 is problematic as it can cause stiffening of the keys of the keypad
132.
[0035] The present application provides a keypad
132 that includes features that reduce adhesive overflow onto the web
430 and hence reduce the occurrence of stiff keypad keys.
[0036] As depicted in FIG. 4, an upper surface
621 of key stem
620 is bonded to lower surface
411 of keycap
410. As depicted in FIG. 5, the upper surface
621 of each key stem
620 has features that reduce adhesive overflow. In the exemplary embodiment depicted
in FIG. 5, shallow (e.g., approximately 0.05 mm deep) depressions
630 are included in the upper surface
621 of each key stem
620. The depressions
630, which are depicted in FIG. 5 as square, but which can be any shape, act to slow down
the flow of adhesive (i.e., make it more difficult for the adhesive to move). The
depressions
630 thereby reduce adhesive overflow, including overflow that may result in the event
that excess adhesive is applied.
[0037] FIG. 5 also depicts two grooves (e.g., approximately 0.15 mm deep)
640, 650 that are included in the upper surface
621 of each key stem
620 along the edges (i.e., the perimeter) of the key stem
620. The grooves
640, 650 guide the flow of any adhesive that is applied to the upper surface
621. In the event that excess adhesive is applied, the excess adhesive flows along the
grooves
640, 650 rather than flowing to or over the edge of the upper key stem surface
621 where it may contact the PC film
440 or any other component where adhesive does not belong. Adhesive may also tend to
enter the grooves
640, 650 rather than flow to undesirable areas, thereby reducing the chance that adhesive
will come into contact with the PC film
440 or any other component where adhesive does not belong.
[0038] As depicted in FIG. 5, the grooves
640, 650 are substantially outside the depressions
630. In other words, the grooves
640, 650 are disposed between the edge of the upper key stem surface
621 and the depressions
630, and the depressions
630 are generally not disposed between the edge of the upper key stem surface
621 and any of the grooves
640, 650. In the example implementation of FIG. 5, the grooves
640, 650 completely surround or enclose the depressions
630, although this application includes embodiments in which a groove does not form a
closed curve, and thus a depression is substantially enclosed by a groove, although
not completely enclosed.
[0039] According to one embodiment, the lower surface
622 of each key stem
620 is used to contact a signal generator (not shown) for transmitting a signal to the
microprocessor
138 for indicating that the corresponding key has been pressed by a user. According to
one embodiment, the signal generator includes a dome membrane (not shown). The dome
membrane may be, for example, a poly dome membrane or a metal dome membrane.
[0040] According to one embodiment, the web
430 is flexible allowing for travel of a key stem
620 when the keycap
410 bonded to the key stem
620 is pressed by a user (i.e., when pressure is applied to the upper key stem surface
621). According to another embodiment, the key stems
620 and the web
430 are formed in one piece, and are made from the same materials, such as silicon (or
silicone) rubber.
[0041] According to one embodiment, the keypad
132 includes a backlight (e.g., a light emitting diode ("LED")) (not shown) mounted in
a pocket
470 formed in a light guide
480 located below the PC film
440 and adjacent to the key stem
620 for emitting light through the upper key stem surface
621 and keycap
410. In this embodiment, the PC film
440 prevents light from being transmitted through the web
430 and/or other components between key stems
620. In one embodiment, the light guides
480 and the opaque shielding elements
460 can be bonded together with adhesive, although this adhesive is not necessarily the
same as the adhesive that bonds an upper key stem surface
621 to a keycap
410.
[0042] According to another embodiment, rather than the clear light guides
480 and the opaque shielding elements
460 being bonded together with adhesive as described above, the shielding elements
460 may be formed over the light guides
480 in a double shot injection molding process. In particular, a first shot injection
molding step may be used to form the clear light guides
480. This may be followed by a second shot injection molding step which molds the opaque
shielding elements
460 over the clear light guides
480.
[0043] According to one embodiment, the depressions
630 added to the upper surface
621 of each key stem
620 may be one or more of a number of shapes (e.g., square, rectangular, triangular,
round, polygonal, etc.). The depressions
630 need not be uniform in size or in shape, although the depressions
630 may be uniform in size, uniform in shape, or both. Although FIG. 5 depicts a grid
made from a plurality of square depressions
630, according to one embodiment, the depressions
630 may be arranged in one or more of a number of patterns (e.g., in rows, in arcs, in
circles, randomly, etc.). Further, FIG. 5 depicts the grid of square depressions
630 at an angle with respect to the perimeter of the upper key stem surface
621, but the application encompasses embodiments in which a grid of depressions aligns
with the perimeter. Moreover, although embodiments have been described having a plurality
of depressions
630, the application encompasses embodiments having a single depression as well.
[0044] According to one embodiment, the grooves
640, 650 present substantially straight lines that are substantially a uniform distance from
the edge along the perimeter of the upper surface
621. Additional embodiments may include more or fewer than two grooves, and the grooves
need not include straight lines or be any uniform distance from the edge of the upper
surface
621. The grooves
640, 650 may be, but need not be, parallel to one another. One groove may completely or substantially
enclose another, as depicted in FIG. 5, but the application includes embodiments in
which the grooves cross one another. Further, an individual groove need not form a
closed loop, and grooves along the perimeter of the upper surface
621 may comprise one or more unconnected segments.
[0045] The application may provide one or more advantages. First, the depressions
630 added to each upper key stem surface
621 reduce the flow rate of adhesive which reduces overflow of excess adhesive onto the
PC film
440, hence reducing the occurrence of stiff keypad keys. Second, the grooves
640, 650 absorb excess adhesive, hence further reducing overflow of excess adhesive onto the
PC film
440 and hence further reducing the occurrence of stiff keypad keys. Third, the presence
of depressions
630 or grooves
640, 650 does not substantially interfere with bonding an upper surface
621 of the key stem
620 to a lower surface
411 of the keycap
410.
[0046] The embodiments of the application described above are intended to be exemplary only.
Those skilled in this art will understand that various modifications of detail may
be made to these embodiments, all of which come within the scope of the application.