BACKGROUND OF THE INVENTION
Field of the Invention
[0002] The present invention relates to a method of controlling a dishwasher, and more particularly,
to a method of controlling supply and drain of washing water in a dishwasher.
Discussion of the Related Art
[0003] In general, a dishwasher includes a case forming the external appearance of the dishwasher,
and a washing tub to accommodate dishes to be washed. Spray arms to spray washing
water onto the dishes and a sump to supply and collect the washing water are installed
in the washing tub. Further, a wash pump to pump the washing water collected in the
sump to the spray arms, and a water supply valve connected to a water supply hose
to intermit the supply of the washing water to the inside of the washing tub.
[0004] Further, a drain pump to pump the washing water collected in the sump, after the
washing of the dishes has been completed, and drain the washing water, an air guide
to communicate external air and internal air of the washing tub with each other when
the washing water is supplied, and a water level sensor to sense the water level in
the washing tub are installed in the washing tub.
[0005] Hereinafter, the supply and drain of washing water in the above dishwasher will be
described.
[0006] When the water supply valve is turned on and the washing water is supplied up to
a designated water level of the sump, a controller applies a control signal and closes
the water supply valve. The wash pump is operated simultaneously with the stoppage
of the supply of the washing water, and pumps the washing water in the sump to the
spray arms, and the spray arms spray the washing water onto the dishes, thus performing
a washing cycle.
[0007] When the washing cycle has been completed, the controller drives the drain pump to
drain the washing water used in the washing cycle, and thus discharges the washing
water in the sump to the outside through a drain pipe.
[0008] Thereafter, the controller turns on the water supply valve to perform a rinsing cycle,
and then turns off the water supply valve after the washing water is supplied up to
a designated level. When the rinsing cycle has been completed, the controller drives
the drain pump to drain the washing water used in the rinsing cycle, and thus discharges
the washing water in the sump to the outside through the drain pipe. At the last of
the rinsing cycle, heat-rinsing, in which the dishes are rinsed by heated washing
water, is performed. The reason is that the dishes are heated by hot water sprayed
thereonto and then dried by a heater to increase a drying efficiency of the dishes.
[0009] When a drying cycle is started as soon as a draining cycle to drain the washing water
used in the heat-rinsing, the washing water remaining on the washing tub and the dishes
is collected again in the sump during the drying. In a structure of the above conventional
dishwasher, the drain pipe may be formed on the lower side surface of the sump instead
of the bottom surface of the sump. In this case, the washing water remained in the
sump because the washing water is not drained completely before drying cycle being
started.
[0010] Since the heater installed in the sump is used in the drying cycle, when the heated
washing water by the heat-rinsing is collected in the sump, the washing water is easily
evaporated by the heater used in the drying cycle. Thus, steam generated by the evaporation
is supplied again to the dishes, and the drying efficiency of the dishes is lowered.
SUMMARY OF THE INVENTION
[0011] Accordingly, the present invention is directed to a method of controlling supply
and drain of washing water in a dishwasher.
[0012] One object of the present invention is to provide a dishwasher, in which supply and
drain of washing water are controlled, and a method of controlling the dishwasher.
[0013] To achieve this object and other advantages and in accordance with the purpose of
the invention, as embodied and broadly described herein, a method of controlling a
dishwasher includes washing dishes; rinsing the washed dishes in the washing; heat-rinsing
the dishes by supplying heated washing water after the rinsing; draining the washing
water collected in a sump in the heat-rinsing; and stopping the operation of the dishwasher
for a designated time after the draining.
[0014] The method may further include re-draining the washing water collected in the sump
after the stopping.
[0015] The method may further include supplying cold washing water to cool the inside of
a washing tub and the dishes in the washing tub after the re-draining.
[0016] The method may further include draining the cold washing water collected in the sump
in the supplying of the cold washing water.
[0017] The method may further include drying the dishes, the rinsing of which has been completed,
after the draining of the cold washing water.
[0018] In another aspect of the present invention, a method of controlling a dishwasher
includes washing dishes; rinsing the washed dishes in the washing; heat-rinsing the
dishes by supplying heated washing water after the rinsing; draining the washing water
collected in a sump in the heat-rinsing; stopping the operation of the dishwasher
for a designated time after the draining; and drying the dishes, the rinsing of which
has been completed.
[0019] The method may further include supplying cold washing water to cool the inside of
a washing tub and the dishes in the washing tub after the stopping.
[0020] The method may further include draining the cold washing water collected in the sump
after the supplying of the cold washing water.
[0021] It is to be understood that both the foregoing general description and the following
detailed description of the present invention are exemplary and explanatory and are
intended to provide further explanation of the invention as claimed.
BRIEF DESCRIPTION OF THE DRAWINGS
[0022] The accompanying drawings, which are included to provide a further understanding
of the invention and are incorporated in and constitute a part of this application,
illustrate embodiment(s) of the invention and together with the description serve
to explain the principle of the invention. In the drawings:
[0023] FIG. 1 is a perspective view of a dishwasher in accordance with an embodiment of
the present invention;
[0024] FIG. 2 is a longitudinal-sectional view of the dishwasher of FIG. 1;
[0025] FIG. 3 is a block diagram illustrating a control system of the dishwasher in accordance
with the present invention;
[0026] FIG. 4 is a flow chart illustrating a method of controlling the dishwasher in accordance
with the present invention; and
[0027] FIG. 5 is a graph illustrating a variation of the cycle of the dishwasher and a variation
of the water level in a sump according to time.
DETAILED DESCRIPTION OF THE INVENTION
[0028] Reference will now be made in detail to the preferred embodiments of the present
invention, examples of which are illustrated in the accompanying drawings. Wherever
possible, the same reference numbers will be used throughout the drawings to refer
to the same or like parts.
[0029] Hereinafter, a dishwasher in accordance with a preferred embodiment of the present
invention will be described in detail with reference to accompanying drawings.
[0030] FIG. 1 is a perspective view of a dishwasher in accordance with an embodiment of
the present invention, FIG. 2 is a longitudinal-sectional view of the dishwasher of
FIG. 1, and FIG. 3 is a block diagram illustrating a control system of the dishwasher
in accordance with the present invention.
[0031] As shown in FIGs. 1 to 3, the dishwasher of the present invention includes a case
1 forming the external appearance of the dishwasher, a door 2 to open and close an
opening of the case 1, and a control panel 3 formed at one side of the case 1 and
provided with a controller 3 to display and control the operation of the dishwasher.
[0032] The control panel 3 includes a power switch 5 to turn on/off power of the dishwasher,
a door handle 4 used to open and close the door 2, a function manipulation unit 7
to allow a user to select the operation of the dishwasher, and a display unit 8 to
display the operating state of the dishwasher.
[0033] As shown in FIG. 2, a washing tub 18 providing a space, in which the dishes are washed,
and a sump 16 formed under the washing tub 18 to collect washing water, filter out
impurities from the washing water, and re-supply the washing water, from which impurities
are filtered out, to the washing tub 18 are provided in the dishwasher.
[0034] Racks to receive dishes are installed in the washing tub 18. Although this embodiment
discloses two racks, i.e., an upper rack 11 and a lower rack 12, the racks may be
installed in various shapes and numbers according to the size or capacity of the dishwasher.
[0035] Further, spray arms 14 and 15 to respectively spray the washing tub toward the upper
rack 11 and the lower rack 12, and a spray arm 24 to spray the washing water from
the upper portion to the lower portion of the washing tub 18 are installed in the
washing tub 18.
[0036] The sump 16 includes a wash pump 16a (with reference to FIG. 3) to pump the washing
water stored in the sump 16, and a heater 20 to heat the washing water stored in the
sump 16.
[0037] A washing water channel 19, through which the washing water stored in the sump 16
is supplied to the spray arms 14, 15, and 24 by the wash pump 16a, is installed on
one side surface of the washing tub 18.
[0038] An inflow hole 17 is formed at the lower portion of the washing tub 18, i.e., through
the upper surface of the sump 16. The washing water including impurities, which was
used to wash the dishes, drops down on the lower portion of the washing tub 18, and
is collected in the sump 16 through the inflow hole 17. The washing water collected
in the sump 16 is re-supplied to the spray arms 14, 15, and 24 by the wash pump 16a.
[0039] Further, in the dishwasher of the present invention, an air guide 200 to communicate
external air and air within the washing tub 18 to each other is additionally formed
between the case 1 and the washing tub 18, i.e., on the external surface of the washing
tub 18.
[0040] Thereby, the inside of the washing tub 18 can be maintained in the atmospheric pressure
state at any time by the air guide 200, thus preventing the rise of the pressure in
the washing tub 18 due to steam or high-temperature air. The air guide 200 prevents
an injury to a user due to the high pressure in the washing tub 18, in case that the
user opens the door 2 by mistake during the operation of the dishwasher under the
condition that the pressure in the washing tub 18 is raised.
[0041] The air guide 200 includes an air inlet 201, through which external air is inhaled,
an opening 202 communicated with the air in the washing tub 18, and an air channel
203 connecting the air inlet 201 and the opening 202.
[0042] A water supply channel 33 and a drain channel 25, which are separated from the air
channel 203, may be formed in the air guide 200. That is, the washing water supplied
from a water supply pipe 30 connected to an external water supply source, such as
a tap, is supplied to the sump 16 through the water supply channel 33 formed in the
air guide 200. The washing water discharged from the sump 16 is discharged to a drain
pipe 60 extended to the outside through the drain channel 25 formed in the air guide
200.
[0043] Here, a water supply valve 40 to intermit the washing water supplied to the water
supply channel 33 is installed at a designated position of the water supply pipe 30
connecting the water supply channel 33 and the external water supply source. Thus,
when the water supply valve 40 is opened, the washing water is supplied from the external
water supply source to the sump 16 through the water supply channel 33.
[0044] Further, a water level sensor 34, which causes a proper amount of the washing water
to flow into the dishwasher to prevent the excessive supply of the washing water,
may be additionally installed in the water supply channel 33.
[0045] A drain pump 50 is installed at a designated position of a connection pipe 22 connecting
the drain channel 25 and the sump 16.
[0046] As shown in FIG. 3, a water level sensor 16b may be additionally installed in the
sump 16. The water level sensor 16b senses the level of the washing water in the sump
16 and whether or not the washing water in the sump 16 is drained, and transmits a
signal to a controller 3a, and the controller 3a controls the water supply valve 40,
the wash pump 16a, the drain pump 50, and the heater 20.
[0047] The washing water in the sump 16 is discharged to the outside through the drain channel
25 by the drain pump 50. Preferably, the drain channel 25 has a reversed U shape,
as shown in FIG. 2, and passes through a higher position than the level of the washing
water in the sump 16.
[0048] In case that the drain channel 25 is located at a lower position than that of the
sump 16, washing water newly supplied to the sump 16 may be discharged through the
drain channel 25 due to a height difference between the drain channel 25 and the sump
16 and a pressure difference thereby even after the drain pump 50 is stopped.
[0049] Although this embodiment discloses that the washing water is supplied from the external
water supply source to the sump 16 through the water supply channel 33 and the washing
water in the sump 16 is drained to the outside through the drain channel 25, the present
invention is not limited thereto. That is, without passing through the air guide,
the washing water may be supplied from the external water supply source directly to
the sump 16, or the washing water in the sump 16 may be drained directly to the outside.
[0050] The dishwasher of the present invention sequentially or selectively performs preliminary
washing, main washing, rinsing, heat-rinsing, and drying cycles to wash the dishes.
Hereinafter, the operation of the dishwasher of the present invention will be described.
[0051] First, when a user wants to perform washing of dishes, the user places the dishes
on the racks 11 and 12 and closes the door 2. Thereafter, when the user selects a
desired washing state of the dishes and starts the operation of the dishwasher by
manipulating the function manipulation unit 7, the operating state of the dishwasher
is displayed on the display unit 8 and a washing cycle is carried out.
[0052] Hereinafter, the operation of the dishwasher focusing on the flow of the washing
water in the washing tub 18 will be described with reference to the accompanying drawings.
[0053] FIG. 4 is a flow chart illustrating a method of controlling a dishwasher in accordance
with the present invention, and FIG. 5 is a graph illustrating a variation of the
cycle of the dishwasher and a variation of the water level in the sump according to
time (herein, the configuration of the dishwasher is the same as that of the dishwasher
of FIGs. 1 and 2).
[0054] As shown in FIG. 4, when the operation of the dishwasher is started, the water supply
valve 40 is opened, and thus washing water is supplied to the inside of the sump 16
through the water supply pipe 30 and the air guide 200 and is supplied to the spray
arms 14, 15, and 24 by the wash pump 16a installed in the sump 16 (operation S100).
[0055] The washing water sprayed from the spray arms 14, 15, and 24 washes the dishes placed
on the racks 11 and 12, and then is dropped down and collected in the sump 16 through
the inflow hole 17. The washing water collected in the sump 16 is re-supplied to the
spray arms 14, 15, and 24 through the wash pump 16a.
[0056] When the washing of the dishes has been completed, draining of the washing water,
in which the drain pump 50 is driven and thus discharges the washing water in the
sump 16 to the outside, is started.
[0057] When the draining of the washing water is started, the drain pump 50 is operated,
and the washing water collected in the sump 16 is discharged to the outside through
the drain channel 25 and the drain pipe 60.
[0058] When the draining of the washing water has been completed, rinsing of the washed
dishes is started (operation S110).
[0059] When the rinsing of the dishes is started, the water supply valve 40 is opened, and
washing water is supplied to the inside of the sump 16 through the water supply pipe
30 and the air guide 200 and is supplied to the spray arms 14, 15, and 24 by the wash
pump 16a.
[0060] At the last stage of the rinsing of the dishes, heat-rinsing of the dishes, in which
the washing water collected in the sump 16 is heated by the heater 20 and then is
supplied to the spray arms 14, 15, and 24, is carried out (operation S120). The reason
why the heat-rinsing of the dishes is carried out is that the dishes are warmed in
advance to enhance the drying efficiency of the dishes.
[0061] The hot washing water used to warm the dishes during the heat-rinsing of the dishes
(operation S120), is collected in the sump 16. When drying of the dishes is carried
out just after the hot washing water collected in the sump 16 is drained, the washing
water remains on the washing tub 18 or the dishes is collected again in the sump 16
during the drying of the dishes. Since the heater 20 installed in the sump 16 is used
during the drying of the dishes, the washing water collected in the sump 16 is heated
by the heater 20 and then is evaporated. Here, steam generated by the evaporation
is stuck to the dishes, and thus the drying efficiency of the dishes may be lowered.
[0062] Thus, after the rinsing of the dishes (operation S110), particularly, the heat-rinsing
of the dishes (operation S120), has been completed, the hot washing water firstly
collected in the sump 16 is drained (operation S130). The dishes are not directly
dried after the draining of the hot washing water, but the stoppage state of all cycles
of the dishwasher for treating the dishes is maintained for a designated time.
[0063] That is, when all cycles are temporarily stopped (operation S140) after the draining
of the hot washing water (operation S130), the hot washing water is collected again
in the sump 16. The hot washing water collected in the sump 16 is secondarily drained
to the outside of the washing tub 18 by the drain pump 50 (operation S150).
[0064] After the hot washing water has been drained to the outside of the washing tub 18,
cold washing water is supplied again to the sump 16 and is sprayed to the side of
the washing tub 18 (operation S160). The supplied cold washing water serves to condense
hot water and hot air remained in the washing tub 18. Therefore, the supplying of
the cold washing water (operation S160) serves to prevent the hot washing water or
hot air from being evaporated and stuck to the dishes, and thus prevents the drying
efficiency of the dishwasher from being lowered.
[0065] After the cold washing water has been sprayed to the inside of the washing tub 18,
the cold washing water collected in the sump 16 is drained (operation 170), and then
the dishes are finally dried (operation 180).
[0066] Herein, above mentioned the re-draining of the hot washing water (S150) may be omitted.
The reason is that the cold washing water supplied and collected in the sump 16 is
drained again (S170) although the hot washing water collected in the sump 16 during
the stopping of all cycles (S140) is not drained.
[0067] Further, when the drying of the dishes (S180) is completed before the cold washing
water collected in the sump 16 during the drying of the dishes by the heater 20 is
heated and evaporated, or a drying temperature is controlled to be not more than the
boiling point of water, the draining of the cold washing water (S170) after the supply
of the cold washing water (S160) may be omitted also. The reason is that the cold
washing water requires a longer time than the hot washing water collected in the heat-rinsing
of the dishes (S120) to be evaporated, and thus less affects the drying efficiency
of the dishes.
[0068] Hereinafter, the above method of controlling the dishwasher of the present invention
will be described in connection with the controller 3a to control the water supply
valve 40 and the drain pump 50.
[0069] As shown in FIG. 5, the controller 3a operates the drain pump 50 (operation S130)
to drain the hot washing water firstly collected in the sump 16, after the heat-rinsing
of the dishes (operation S120). The controller 3a operates the drain pump 50 for a
designated time, and then stops the operation of the drain pump 50 for a designated
time (operation 140). After the designated time has elapsed, the controller 3a operates
the drain pump 50 again for a designated time (operation 150). Thereafter, the controller
3a opens the water supply valve 40 such that cold washing water is supplied to the
inside of the sump 16 (operation 160). The cold washing water supplied to the inside
of the sump 16 is sprayed to the inside of the washing tub 18 by the wash pump 16a
installed in the sump 16.
[0070] After a designated time from the spraying of the cold washing water to the inside
of the washing tub 18 has elapsed, the controller 3a operates the drain pump 50 again
to drain the washing water in the sump 16 (operation 170). Thereafter, the controller
3a operates the heater 20 to dry the dishes in the washing tub 18 (operation 180).
After the drying of the dishes (operation 180) has been completed, the controller
3a operates the drain pump 50 again to drain the washing water collected in the sump
16 during the drying of the dishes.
[0071] Hereinafter, the water level in the sump 16 will be described. The water level in
the sump 16 falls during the draining of the washing water, and then slightly rises
due to the supply of the washing water in the washing tub 18 to the inside of the
sump 16 during the stopping of the drain, the supplying of the washing water, and
the drying of the dishes.
[0072] As described above, the method of controlling the dishwasher of the present invention
includes stopping all cycles of the dishwasher for a designated time after the draining
of the washing water has been completed, and supplying cold washing water, thus preventing
the drying efficiency of the dishes from being lowered.
[0073] Further, one of the methods of measuring noise of a dishwasher is to divide the overall
noise, generated from the dishwasher during the operation of the dishwasher, by the
overall operation time of the dishwasher. Since all the cycles of the dishwasher of
the present invention are temporarily stopped, in case that such a noise measuring
method is applied to the dishwasher of the present invention, the overall noise is
reduced and thus a noise amount is reduced.
[0074] It will be apparent to those skilled in the art that various modifications and variations
can be made in the present invention without departing from the scope of the inventions.
Thus, it is intended that the present invention covers the modifications and variations
of this invention provided they come within the scope of the appended claims.