[0001] The present invention relates to a rinsing and/or washing device for an electric
household appliance, specifically for a dishwashing machine of the professional type,
able to drastically reduce the consumption of water. The invention further relates
to the electric household appliance equipped with such a device.
[0002] A washing/rinsing device for a dishwashing machine including a rotating arm provided
with spraying nozzles and epicyclic movement in order to perform a better distribution
of washing/rinsing fluid inside the washing chamber of the dishwashing machine, usually
accessible through a front pivoting door, is known from
EP1050263.
[0003] However, the known device, in addition to be costly and complex to be manufactured,
has considerable dimensions and in any case does not solve the problem of drastically
reducing the amount of water needed by the machine for carrying out the washing cycle
and, in particular, the rinsing cycle, simultaneously obtaining good washing results
on the dishes to be treated.
[0004] Indeed, a study internally carried out by the Applicant has recently brought to light
that all the dishwashing machines manufactured nowadays, in order to ensure a "minimum
guaranteed" delivery of water in all points of the washing chamber, deliver more water
than needed in many points of the chamber itself. This drawback causes a considerable
waste of water resources and, above all, of energy resources, in particular in dishwashing
machines for professional use (for bars, restaurants, communities, etc.) which, even
if largely work with recirculated water (closed cycle), must however resort to the
water from the water network (open cycle) at least for the rinsing cycle and, in all
cases, must heat the washing and rinsing water before delivering it onto the dishes
at relatively high temperatures for hygienic reasons.
[0005] It is the object of the present invention to provide an improved rinsing and/or washing
device for an electric household appliance, in particular a dishwashing machine for
professional use, which overcomes the aforesaid drawbacks, allowing a high reduction
of water and energy consumptions of the dishwashing machine, in particular during
the rinsing cycle, and at the same time, which is simple and cost effective to be
manufactured and managed, of reduced size and high reliability, in particular with
regards to possible obstructions in use of the water delivering jets. It is a further
object of the invention to provide a dishwashing machine provided with such a device
which, therefore, has reduced energy and water consumptions.
[0006] According to the invention, a rinsing and/or washing device for an electric household
appliance, in particular a dishwashing machine, is thus provided as defined in claim
1.
[0007] The invention further relates to an electric household appliance, as defined in claim
11.
[0008] In particular, the device according to the invention comprises at least one arm rotationally
mounted about a generally vertical axis in a washing chamber of the electric household
appliance, e.g. immediately either over or under a container basket of the dishes
to be washed. The arm delimits a cavity therein connected in use to delivering means
of a pressurized service fluid, e.g. a washing and/or rinsing fluid, of the electric
household appliance and is provided with a plurality of spraying nozzles arranged
and oriented, in use, towards the dishes to be washed, reciprocally spaced in the
direction of length of the arm and communicating with the internal cavity of the latter,
so as to determine in use the exiting of the service fluid from the arm in form of
jets directed against the dishes.
[0009] According to the main aspect of the invention, the arm is shaped so that its opposite
ends radially and overhangingly extend from the rotation axis, in a manner diametrically
opposite to the rotation axis itself, according to a configuration which is generally
known; however, in combination with such a feature, the number, the size and the position
of the existing nozzles are chosen so that the total flow rate of the service fluid
delivered in use by the nozzles present on the arm at each concentric circumference
that the same nozzles trace about the rotation axis of the arm during a complete rotation
of the same is an increasing function, in particular linearly increasing, of the radius
of such a circumference.
[0010] In this manner, the zones of the basket closest to the rotation axis of the arm are
reached by less water, while more water is directed towards the furthermost zones,
to reach which the nozzles of the arm, during the rotation of the same, must cover
a larger area and, thus, must necessarily have a lower water delivery "density" (ml/cmq),
with the flow rate being equal. By appropriately balancing the flow rates during the
design of the arm and of the nozzles thereof, it is thus possible to obtain an essentially
constant water delivery "density" throughout the dish-holding basket. Assuming to
always use the minimum amount of water deemed sufficient to obtain adequate cleaning
results (approximately 2.7 litres per basket), simple calculations allow to establish
that by means of the device of the invention a saving of water, which may reach even
30% in the rinsing cycle, may be obtained, with a consequent, drastic reduction of
water consumptions and, above all, of energy consumptions of the dishwashing machine
equipped with such a device.
[0011] According to a further aspect of the invention, the arm is provided with only two
types of nozzles, namely with first nozzles, adapted to deliver in use a first predetermined
flow rate of service fluid, and second nozzles adapted to deliver in use a second
predetermined flow rate of service fluid, lower than the first flow rate; and the
nozzles are arranged along opposite longitudinal portions of the arm, which extend
radially and overhangingly from a central securing portion of the arm to the rotation
axis of the same so that at least one nozzle of a first of the opposite longitudinal
portions of the arm is arranged in a radially symmetric position with respect to at
least one nozzle of a second of the opposite longitudinal portions of the arm, so
as to trace in use the same circumference traced in use by the nozzle of the second
longitudinal portion of the arm and therefore may add this to its own water flow rate.
[0012] In this manner, it is possible to obtain the desired water distribution with only
two types of different nozzles (instead of with a plurality of nozzles of progressively
increasing flow rate arranged at progressively increasing distances from the rotation
axis), as long as these are appropriately positioned in an asymmetric manner along
the arm so that, for certain circumferences they trace in use, the flow rates delivered
thereby are appropriately added, while for other circumferences this does not occur.
On one hand, this implies a drastic reduction of production and assembly costs of
the washing device according to the invention and, on the other hand, avoids the risk
that nozzles of excessively small flow rate (thus with a reduced water passage section)
may be obstructed in use due to the dirt which is removed from the dishes.
[0013] Further objects and advantages of the invention will be apparent from the following
description of a non-limitative embodiment thereof, provided only by way of example
and with reference to the figures of the accompanying drawing, in which:
- figure 1 diagrammatically shows a perspective view of a dishwashing machine provided
with a washing device manufactured according to the invention;
- figure 2 diagrammatically shows a side elevation view of the washing device used in
the dishwashing machine in figure 1 compared to a graph which provides for the distribution
of the washing/rinsing water obtainable according to the invention; and
- figure 3 diagrammatically shows a bottom plan view of the washing device in figures
1 and 2.
[0014] In figures from 1 to 3, numeral 1 indicates as a whole a rinsing and/or washing device
for an electric household appliance 2, in particular a dishwashing machine for professional
use, of the front loading type in the example shown.
[0015] The dishwashing machine 2 comprises in particular a washing chamber 3 accommodating
at least one container basket 4 (known) for the dishes 5 to be washed, the washing
device 1 and delivering means 7 of a pressurised service fluid 8, e.g. washing and/or
rinsing water, towards the device 1, in this case towards an inlet head 10 arranged
in the washing chamber 3 with its own symmetry axis A arranged essentially vertical
and connected to the washing/rinsing device 1 in the manner disclosed below.
[0016] The delivering means 7 of the pressurized water are known and comprise, in this case,
a pump 11, a tank 12 in which the water delivered onto the dishes 5 through the inlet
head 10 and the device 1 is collected in use, and network water feeding means 13,
the pump 11 being able to use both the network water and the water in the tank 12.
[0017] The device 1 comprises at least one arm 20 rotationally mounted about axis A, which
is generally vertical, within the washing chamber 3 of the electric household appliance
2, e.g. in a preferred embodiment, immediately over (or under) the container basket
4, in this case, idly and fluid-tightly mounted in a known manner and thus not described
in detail for simplicity, on the inlet head 10 with its own central assembly portion
21.
[0018] The arm 20 delimits therein a cavity 22 (figure 3) connected in use to the delivering
means 7 of the water through the inlet head 10 and is provided with a plurality of
spraying nozzles 23 arranged oriented in use towards the dishes 5 to be washed, reciprocally
spaced in the sense of length of the arm 20 and communicating with the internal cavity
22 of the latter, so as to determine in use the exiting of the service fluid 8 (water
or water and detergent) from arm 20 in the form of jets 24 (figure 2) directed towards
the dishes 5.
[0019] In accordance with the description, the arm 20, according to a first aspect of the
invention, is shaped so that its opposite ends 25,26 radially and overhangingly extend,
in use, from rotation axis A in a manner diametrically opposite with respect to the
rotation axis A itself; in combination with such a feature, the arm 20 is constructed
so that the number, the size and the position of the existing nozzles 23 is such that
the total flow rate of the service fluid 8 delivered in use by the nozzles 23 at each
ideal concentric circumference C (diagrammatically shown with a dashed line in figure
3) which is traced by the nozzles 23 themselves about the rotation axis A of the arm
20 during a complete rotation of the same, is an increasing function of the radius
of such a circumference.
[0020] Specifically, the total flow rate of the service fluid 8 delivered in use by the
nozzles 23 at each concentric circumference C which they trace about the rotation
axis A of the arm 20 during a complete rotation of the same, increases in an essentially
linear manner with the radius of the circumferences C, as diagrammatically shown in
the graph in figure 2.
[0021] Substantially, according to the invention, the arm 20 is designed to deliver by means
of the nozzles 23 more water the farther the distance of the nozzles 23 from the rotation
axis A is. Such a result might be obtained by an arm however shaped and mounted, provided
that it is equipped with nozzles of gradually larger opening according to their distance
from the rotation axis A; however, in such a manner, the manufacturing cost of the
arm 20 would be relatively high and, above all, the opening of the nozzles closest
to the axis A would be so small that they risk being obstructed in use by the dirt
removed from the dishes 5.
[0022] Therefore, according to a non negligible aspect of the invention, the assembly portion
21 to the inlet head 10, known per se, is essentially arranged on the middle line
of the arm 20, so as to split the arm into two opposite longitudinal portions 27,28,
which are the only parts of the arm 20 provided with the nozzles 23; the portions
27,28 end, on the opposite side of the assembly portion 21, with the ends 25,26, which
may be provided (figure 3) with propulsion nozzles 30 (known per se) appropriately
oriented and constructed so as to determine a tangential pouring of service fluid
8 therethrough, so that the nozzles 30 represent in use reaction thrust generating
means for determining the rotation of the arm 20 about the axis A.
[0023] Alternatively, the nozzles 30 may be missing and therefore the nozzles 23 (according
to a method which is known per se) will be oriented slightly askew with respect to
axis A, so as to further determine in use, by means of the ejection from the washing/rinsing
jets 24, the reaction rotation movement of the arm 20 about the axis A.
[0024] In this manner, the assembly portion 21 serves the two-fold function of securing,
in use, the arm 20 to the rotation axis A so that the longitudinal portions 27,28
protrude in use in an essentially symmetric manner from the assembly portion 21 in
a radial direction with respect to the rotation axis A; and of making the fluid-tight
connection between the inlet head 10 and the corresponding delivering means 7 of the
service fluid 8 and the internal cavity 22 of the arm 20. The latter is obtained either
by manufacturing the portions 27,28 as tubular elements closed at the ends 25,26,
or by manufacturing the portions 27,28 by means of two reciprocally coupled concave
parts (e.g. made of pressed metal sheet).
[0025] In combination with the structure of the arm 20 described heretofore, the nozzles
23 are arranged along the opposite longitudinal portions 27,28 of the arm 20 so that
at least one nozzle 23 of the portion 27 is arranged in a radially symmetric position
with respect to at least a corresponding nozzle 23 of the portion 28, so that these
two nozzles 23 trace in use the same circumference C, therefore adding their flow
rates of service fluid 8 towards the basket 4, meaning that the jets 24 produced therefrom
will insist, in use, on the same area (in this case, defined by a circular crown centred
on axis A) of the basket 4.
[0026] According to a preferred but not limitative embodiment of the invention, the arm
20 is provided with only two different types of nozzles 23, namely with nozzles 23b
adapted to deliver in use a first predetermined flow rate q1 of fluid 8, and with
nozzles 23c adapted to deliver in use a second predetermined flow rate q2 of service
fluid 8, smaller than the flow rate q1 (the relation q1 > q2 thus applies).
[0027] The nozzles 23b and 23c are further arranged according to an asymmetric configuration
with respect to axis A so as to generate in use, with the nozzles 23b and 23c of the
portion 27, jets 24 which may be added (meaning that they insist on the same areas
of the basket 4 in use) or not, to the jets 24 generated by the nozzles 23b and 23c
of the portion 28.
[0028] In particular, the longitudinal portion 27 of the arm 20 carries a nozzle 23c arranged
at a predetermined radial distance from the assembly portion 21 so as this traces
in use a first circumference C1 of radius R1 about the rotation axis A, and a pair
of nozzles 23b arranged in tandem at a radial distance from the assembly portion 21
so that each of them traces in use a second circumference C2 of radius R2 greater
than R1 and a third circumference C3 of radius R3 greater than R2 about the rotation
axis A, respectively.
[0029] The opposite longitudinal portion 28 of the arm 20 instead carries a nozzle 23b arranged
at a radial distance from the assembly portion 21 so that this traces in use a fourth
circumference C4 of radius R4 about the rotation axis A; gradually moving away from
axis A, there is a second nozzle 23c arranged at a radial distance from the assembly
portion 21 so that this second nozzle 23c of the portion 28 traces in use the same
circumference C2 traced by a nozzle 23b of the portion 27; and a third nozzle 23b
arranged at a radial distance from the assembly portion 21 so that it traces in use
the same circumference C3 traced by a nozzle 23b of the portion 27.
[0030] The position of the first nozzle 23b (in the sequence counted from axis A) of the
portion 28 is finally chosen so that the radius R4 of the circumference C4 which it
describes in use about the axis A is greater than the radius R1 of the circumference
C1 traced in use by the first nozzle (again according to a sequence counted from the
axis A) of the portion 27 and smaller than the radius R2 of the circumference C2 traced
in use by both the second nozzle 23b of the portion 27, and the second nozzle 23c
of the portion 28.
[0031] In this manner, the areas of the basket 4 progressively further away from the axis
A defined by circular crowns placed at the circumferences C1-C4 and each having a
radial width depending on the opening angle of the jets 24 generated by the nozzles
23 tracing each circumference each time (therefore, areas of progressively larger
dimensions), are in use sprinkled by progressively increasing flow rates of service
fluid 8, called Q1, Q2, Q3, Q4, the values of which will depend on the position (circumferences
C1-C4) and type (nozzles 23b and 23c) of the nozzles 23 from which each circular crown
is sprinkled in use.
[0032] According to the description and the illustration in figure 3, the aforesaid overall
flow rates will have the following values:
Q1 = q2;
Q2 = q1;
Q3 = q1 + q2
Q4 = q1 + q1
[0033] It is thus apparent that by appropriately choosing the position and sizes of the
nozzles 23, each zone of the basket 4 may be invested in use by a total amount of
water L which remains approximately constant, regardless of the distance from the
rotation axis A which is taken into account.
1. A rinsing and/or washing device (1) for an electric household appliance, in particular
a dishwashing machine (2), comprising at least one arm (20) rotationally mounted about
a generally vertical axis (A) in a washing chamber (3) of the electric household appliance,
e.g. immediately either over or under a container basket (4) of the dishes (5) to
be washed, the arm (20) delimiting a cavity (22) therein connected in use to delivering
means (7) of a pressurized service fluid (8), e.g. a washing and/or rinsing fluid,
of the electric household appliance and being provided with a plurality of spraying
nozzles (23) arranged and oriented, in use, towards the dishes to be washed, reciprocally
spaced in the direction of length of the arm (20) and communicating with the internal
cavity (22) of the latter, so as to determine in use the exiting of the service fluid
from the arm in form of jets (24) directed against said dishes; wherein said arm (20)
is shaped so that its opposite ends (25,26) radially and overhangingly extend from
the rotation axis (A), in a manner diametrically opposite to the rotation axis itself;
characterized in that, in combination, the number, the size and the position of the existing nozzles (23b,23c)
were chosen so that the total flow rate (Q1-Q4) of the service fluid delivered in
use by the nozzles (23b,23c) at each concentric circumference (C1-C4) which the same
nozzles trace about the rotation axis (A) of the arm (20) during a complete rotation
of the same is an increasing function of the radius (R1-R4) of said circumference
(C1-C4).
2. A device (1) according to claim 1, characterized in that the total flow rate (Q1-Q4) of the service fluid delivered in use by the nozzles
(23b,23c) at each concentric circumference (C1-C4) which the same trace about the
rotation axis of the arm (20) during a complete rotation of the same increases in
an essentially linear manner with the radius (R1-R4) of said circumference (C1-C4).
3. A device (1) according to claim 1 or 2, characterized in that said arm (20) has an assembly portion (21) for securing it to said rotation axis
(A) arranged essentially on the middle line of the arm itself, so that opposite longitudinal
portions (27,28) of the arm, provided with said nozzles (23) and ending with said
opposite ends (25,26) of the arm, protrude in use in an essentially symmetric manner
from the assembly portion (21) in radial direction with respect to the rotation axis
(A).
4. A device (1) according to claim 3, characterized in that said nozzles (23b,23c) are arranged along said opposite longitudinal portions (27,28)
of the arm so that at least one nozzle (23) of a first (27) of said opposite longitudinal
portions of the arm is arranged in a radially symmetric position with respect to at
least one nozzle (23) of a second (28) of said longitudinal portions of the arm, so
that said at least one nozzle (23b,23b) of said first longitudinal portion (27) of
the arm traces in use the same circumference (C2,C3) traced in use by at least one
nozzle (23c,23b) of said second longitudinal portion (28) of the arm (20).
5. A device (1) according to claim 3 or 4, characterized in that said arm (20) is provided with first nozzles (23b) adapted to deliver in use a first
predetermined flow rate (q1) of service fluid; and with second nozzles (23c) adapted
to deliver in use a second predetermined flow rate (q2) of service fluid, smaller
than said first flow rate (q1).
6. A device (1) according to claim 5, characterized in that said arm (20) is provided only with said first and second nozzles (23b,23c).
7. A device (1) according to claim 5 or 6, characterized in that a first (27) of said opposite longitudinal portions (27,28) of the arm (20) carries
one said second nozzle (23c) arranged at a predetermined radial distance from the
assembly portion (21) so that this traces in use a first circumference (C1) about
said rotation axis (A), and a pair of first nozzles (23b) arranged in tandem at a
radial distance from the assembly portion (21) so that each of them respectively traces
in use a second (C2) and a third (C3) circumference about said rotation axis (A).
8. A device (1) according to claim 7, characterized in that a second longitudinal portion (28) of the arm (20), opposite to the first, carries:
one said first nozzle (23b) arranged at a radial distance from the assembly portion
(21) so that this traces in use a fourth circumference (C4) about said rotation axis
(A); one said second nozzle (23c) arranged at a radial distance from the assembly
portion (21) so that this traces in use said second circumference (C2) about said
rotation axis; and one said first nozzle (23b) arranged at a radial distance from
the assembly portion (21) so that this traces in use said third circumference (C3)
about said rotation axis (A).
9. A device (1) according to claim 8, characterized in that said fourth circumference (C4) has a radius (R4) greater than that (R1) of said first
circumference (C1) and smaller than the radius (R2) of said second circumference (C2).
10. A device (1) according to any preceding claim, characterized in that said arm (20) is provided with reaction thrust generating means (30; 23) to determine
in use the rotation about said axis (A).
11. An electric household appliance (2), in particular a front-loading dishwashing machine,
comprising a washing chamber (3) accommodating at least one container basket (4) of
the dishes (5) to be washed, and delivering means (7) of a pressurized service fluid
(8), e.g. a washing and/or rinsing fluid, towards an inlet head (10) arranged in the
washing chamber (3) and having a symmetry axis (A) thereof arranged in the washing
chamber in an essentially vertical position, characterized in that it comprises a device (1) according to any claim from 1 to 10, wherein said arm (20)
is idly and fluid-tightly mounted on said inlet head (10) with a central assembly
portion (21) thereof, preferably immediately either over or under said basket (4).