A method for making pieces of ice and an ice dispensing device

Abstract

 A method and a device for making pieces of ice, whereby water in a container (1) is frozen into ice. A helically threaded shaft (7) extends through the container (1), so that the ice (10) surrounds the shaft (7) and is engaged by the helical thread (18) of the shaft (7). The threaded shaft (7) is rotated with respect to the ice (10), so that the ice (10) is moved toward a cutting member (9) carried by the threaded shaft (7). Thereby, the ice (10) is shaved by the cutting member (9).

Description

FIELD OF THE INVENTION

[0001] The invention is related to a method for making pieces of ice, whereby water in a container is frozen into ice, whereby a helically threaded shaft extends through the container, so that ice surrounds the shaft and is engaged by the helical thread of the shaft, whereby the threaded shaft and/or the ice is rotated with respect to each other, so that the ice is moved in axial direction with respect to the shaft.

BACKGROUND OF THE INVENTION

[0002] Such method is disclosed in US-A-3984996. This publication describes an ice dispensing device, whereby a lump of ice is present in a tube like container having a square cross section. A threaded shaft extends in axial direction through the ice and the ice is moved through the container in said axial direction by rotating the threaded shaft. At the end of the tube like container is an ice cutting member, cutting uniform pieces of ice from the forward moving lump of ice (column of ice).

[0003] The pieces of ice can be put in a drink in order to cool the drink. The quantity of the dispensed ice is limited to one of the uniform pieces of ice or a certain number of such pieces of ice. It is not possible to add a desired quantity deviating from that to the drink. Furthermore, it may be desired to cool down the drink in a short time, and therefore the outer surface of the pieces of ice has to be relative large with respect to the content of the dispensed pieces of ice.

[0004] A disadvantage of the device disclosed in US-A-3984996 is that only pieces of ice having the same predetermined content can be produced, so that it is not possible to dispense any desired quantity of ice, for example a very small quantity. Furthermore, the dispensed pieces of ice are blocks, having a relative large content with respect to their outer surface, so that the pieces of ice will melt in a relative large period of time.

[0005] In particular, the ice dispensing device according to the invention is a domestic apparatus for delivering pieces of ice for many applications. The dispensed ice can be used for preparing food or for cooling objects or for adding ice to drinks.

SUMMARY OF THE INVENTION

[0006] An object of the invention is a method and a device for making and dispensing pieces of ice, whereby a threaded shaft moves through a lump of ice by rotation with respect to the ice in order to move the ice toward an ice cutting member, whereby any quantity of ice can be dispensed, including very small quantities.

[0007] Another object of the invention is a method and a device for making and dispensing pieces of ice, whereby a threaded shaft moves through a lump of ice by rotation with respect to the ice in order to move the ice toward an ice cutting member, whereby the dispensed pieces of ice has a large outer surface with respect to their content.

[0008] To accomplish one or both these objects, the threaded shaft carries the cutting member being located at the surface of the ice, so that the ice and the cutting member moves toward each other by rotating the threaded shaft with respect to the ice, whereby the ice is shaved by the cutting member. Thereby relative thin pieces of ice (slices of ice) are removed from the lump of ice, having a relative large outer surface with respect to their content. Furthermore, the quantity of shaved ice is proportional to the angle of rotation of the threaded shaft, and therefore the dispensed ice can be dispensed exactly in any desired quantity, including in a very small quantity.

[0009] The cutting member can be permanently fixed to the threaded shaft, but the cutting member can also be removably fixed to the shaft. The helical thread of the shaft can be a single helical thread, but it can also be a double helical thread, or there can be more threads, in other to increase the pitch of the thread, i.e. the distance of moving of the ice with respect to the shaft by each revolution of the shaft.

[0010] In a preferred embodiment, the threaded shaft is mounted in the container with a side wall having an inner surface extending parallel to the axis of the threaded shaft, whereby the threaded shaft is rotated with respect to the container after the water is frozen into ice, so that the ice moves in the container in axial direction of the shaft, whereby the ice is prevented from rotating in the container by a non circular shape of the inner surface of the wall of the container in a cross section of said inner wall perpendicular to the axial direction. The cross sectional shape of the inner surface of the side wall of the container may be square or may have any other non circular shape, but preferably it has a substantial circular shape and comprises one or more ridges, or ribs, in axial direction.

[0011] In a preferred embodiment, the container comprising the threaded shaft is, after it is filled with water, placed in a freezer, for example a domestic freezer, so that the water in the container freezes into ice, after which the container is attached to a structure having an electric motor, which electric motor drives rotationally the threaded shaft, whereby the shaved ice is guided to ice delivery means of the device. In particular, an electric motor is applied whereby the angle of rotation of the output shaft can be controlled. The ice dispensing device does not need to comprise cooling means, being an advantage, in particular for a domestic apparatus. The container can be insulated with heat insulating material and the device may comprise a relative small cooling device such as a Peltier element in order to keep the ice frozen. In another preferred embodiment, the ice dispensing device does not comprise powered cooling means, whereby the container is placed back in the freezer after use, so that the ice in the container is kept frozen.

[0012] Preferably, the container comprises a bottom and is attached substantially up side down to the structure with the electric motor, whereby the cutting member is located at the lower side of the container. When the container is filled with water and placed in the freezer in upright position, the cutting member can be removed and the container can be closed with a cover. Preferably, the cutting member covers the major part of the upper side of the container and is provided with an opening, so that water can flow through the opening into the container. Thereby, the container can be placed in the freezer without an additional removable cover, and the cutting member can be permanently fixed to the threaded shaft.

[0013] The invention is also related to an ice dispensing device for delivering pieces of ice, comprising a cutting member and a container for containing ice, whereby a rotating threaded shaft extends in axial direction through the space inside the container, and whereby the container has a surrounding side wall having an inner surface extending substantial parallel with the axial direction of the container, which inner surface has a non circular cross section perpendicular to said axial direction, whereby the threaded shaft carries the cutting member for shaving ice from the surface of the ice around the threaded shaft. Preferably, the inner surface of the side wall of the container is exactly parallel to the axial direction, but in another preferred embodiment, the inner surface of the side wall of the container diverges a little in the direction of the cutting member, preferably less than 0.1cm over its axial length. Thereby, the movability of the ice toward the cutting member can be improved.

[0014] The cutting member may be shaped as a knife having a substantial radial cutting edge extending from the threaded shaft to the side wall of the container. Thereby, the cutting edge of the knife rests against the surface of the ice, and may be positioned under an angle with respect to said surface. Furthermore, the cutting member may have more than one cutting edge at different locations of the cutting member. However, in a preferred embodiment, the cutting member is a substantial disk-like element having a substantial straight cutting edge extending in substantial radial direction with respect to the threaded shaft, whereby the surface of the cutting member facing the ice is helically shaped corresponding to the helical shape of the thread of the shaft. The expression disk like means substantial flat and round. Thereby, the cutting member covers a substantial portion of opening of the container, and may have an opening for filling the container with water.

[0015] The cross sectional shape of the inner wall of the container may have any shape, but in a preferred embodiment, the inner surface of the side wall of the container is substantial cylindrical and comprises one or more inwardly extending ridges in axial direction, so that the ice inside the container is prevented from rotating by the axial extending ridges or ribs.

[0016] The ice dispensing device may comprise the described container and a handle that is, or can be, connected to the threaded shaft in order to rotate that shaft by hand. Thereby, the whole ice dispensing device can be placed in a freezer for freezing the water into ice and/or to keep its temperature low, whereby the handle for rotating the threaded shaft can be removed from the device, or can be permanently fixed to the threaded shaft.

[0017] In a preferred embodiment, the device comprises an electric motor for driving the threaded shaft, whereby the container including the threaded shaft with the cutting member is removable from the part of the device comprising the electric motor, so that it can be filled with water and can be place in a freezer separated from the remainder part of the ice dispensing device. Thereby, the drive shaft of the electric motor is disconnectedly coupled with the threaded shaft in the container.

[0018] In a preferred embodiment, the container has a bottom wall at its lower side opposite to its upper side where the cutting member is located, whereby the threaded shaft is rotatably fixed in said lower wall, and whereby the container, after water in it is frozen, can be placed up side down in the ice dispensing device. Up side down includes an inclined position of the container, i.e. that the axial direction of the container deviates from the vertical direction.

[0019] Preferably, the bottom wall is provided with a valve in order to supply air in the container when the ice moves away from the bottom of the container by means of the rotating threaded shaft. Thereby, the movability of the ice in the container is improved.

[0020] In a preferred embodiment, the material of the threaded shaft is flexible, so that the portion of the shaft near its driven end can rotate with respect to a portion further away from said driven end when the shaft is driven. Thereby, the rotational drive force is relative low when the ice sticks to the material of the threaded shaft. The flexible material of the shaft can be plastic, for example polypropylene.

BRIEF DESCRIPTION OF THE DRAWINGS

[0021] The invention will now be further elucidated by means of a description of an embodiment of a domestic ice dispensing device, whereby a rotating threaded shaft extends in axial direction through the space inside a container, whereby the threaded shaft carries a cutting member for shaving ice from the surface of the ice around the threaded shaft, whereby reference is made to the drawing comprising diagrammatical figures, whereby:

Fig. 1 is a sectional view of the container of the described embodiment;

Fig. 2 is the top view of the container represented in figure 1;

Fig. 3 is the bottom view of the container represented in figure 1;

Fig. 4 is a sectional view of the container in up side down position;

Fig. 5 shows the cutting member in more detail;

Fig. 6 is a sectional view of the described embodiment; and

Fig. 7 is the top view of the device represented in figure 6.

[0022] The figures are very schematic representations, only showing parts that contribute to the elucidation of the described embodiment of the invention.

DETAILED DESCRIPTION OF SOME EMBODIMENTS OF THE INVENTION

[0023] Figure 1 shows a container 1 for example made of molded plastic material such as polypropylene, and includes a bottom wall 2. The side wall 3 of the container 1 has a cylindrical inner surface 4. The side wall 3 comprise three ridges 5 extending in axial direction in the container 1. The bottom wall 2 comprises a valve, having a valve body 6 that can freely move in axial direction (vertical direction in figure 1). In figure 1, the valve 6 is represented in closed position. Inside the container 1 is a threaded shaft 7 extending in axial direction and supported in a central blind bore in the bottom wall 2. The threaded shaft 7 with the cutting member 9 can be removed from the container 2, in order to fill the container with water. Furthermore, the separated parts can easily be cleaned.

[0024] The threaded shaft 7 comprises at its upper end in figure 1 a hexagonal coupling member 8 in order to be engaged by drive means for rotating the threaded shaft 7. The threaded shaft 7 carries a cutting member 9 near its upper end in figure 1. The cutting member 9 will be described in more detail hereinafter and is represented in figure 5 in more detail. The container 1 as shown in figure 1 can be filled with water and placed in a freezer so that the water is frozen into ice. After the water is frozen, the column or lump of ice 10 in the container 1 can be moved in axial direction by rotating the threaded shaft 7. The helical thread of shaft 7 may have any appropriate shape.

[0025] Figure 2 shows the upper side of the container 1 as represented in figure 1, and the lower side of its representation in figure 4. The sectional view of figure 1 is indicated with the arrows I in figure 2. The cutting member 9 is substantially flat and disk like, and its surface directed to the inner space of the container 1 is helical around the threaded shaft 7 corresponding to the helical thread of the shaft 7. The cutting member 9 has a straight cutting edge 12 extending in radial direction with respect to the threaded shaft 7. By rotating the threaded shaft 7, the ice 10 is moved toward the cutting member 9 (downward in figure 4), while the cutting edge 12 shaves pieces of ice from the surface of the ice 10. Figure 3 shows the lower side of the container 1 as represented in figure 1, and the upper side of its representation in figure 4. The sectional view of figure 1 is indicated with the arrows I in figure 3.

[0026] Figure 4 shows the container in up side down position containing a column of ice 10 that is moved downward away from the bottom 2 by rotating the shaft 7. Thereby, the valve 6 is open (shifted downward in figure 2), so that air can flow to the space 11 between the bottom wall 2 and the ice 10. By rotating the threaded shaft 7, the ice is pressed against the cutting member 9, which cutting member 9 shaves pieces or slices of ice from the lower surface of the ice 10.

[0027] The cylindrical side wall 3 of the container 1 is provided with a collar 13 at its upper end. The collar 13 can be engaged by corresponding fixation means of the ice dispensing device, whereby parts of the fixation means can pass through the three recesses 14 of the collar 13. In front of the cutting edge 12 is an opening 15 having a substantial triangular shape. Through this opening 15 the container 1 can be filled with water when the container 1 is in the upright position, as is shown in figure 1.

[0028] Figure 5 shows the cutting member 9, as it is represented in figure 1, in more detail. The threaded shaft 7 and the hexagonal coupling member 8 are represented in a side view, while the cutting member 9 is represented in a sectional view. The cutting member 9 extends in substantial radial direction of the threaded shaft 7. The upper side 16 and the lower side 17 of the cutting member 9 are curved helically, corresponding to the helical shape of the thread 18 of the threaded shaft 7. The cutting edge 12 borders the lower side 17 of the cutting member 9 and can be shaped by an angle of 90° or can be shaped as a sharp angle of the material of the cutting member 9.

[0029] In the described embodiment, the cutting member 9 is attached to the threaded shaft 7 by a welding operation, by clamping, or by means of glue. However, any fixation means is possible, whereby the cutting member 9 can be permanently fixed to the threaded shaft 7, or whereby the cutting member 9 is removable from the threaded shaft 7. In the described embodiment, the shaft 7 is provided with a single helical thread, but it can also be a double helical thread, or there can be more threads in order to increase the pitch of the thread. The displacement of the lump of ice 10 in the container 1 per revolution of the threaded shaft 7 is proportional to the pith of the thread of the shaft 7.

[0030] Figure 6 shows the ice dispensing device in a sectional view as is indicated with the arrows VI in figure 7. Figure 7 is the top view of the device represented in figure 6. The device comprises the part 20 and the container 1, which container 1 is represented in figures 1 and 4. The container 1 is attached up side down (as represented in figure 4) on the part 20, whereby the collar 13 of the container 1 is engaged by three engagement members 21 at the higher edge of part 20. The container 1 can be separated from the part 20 by rotating the container 1, so that the recesses 14 in the collar 13 correspond with the engagement members 21. Means for preventing the container 1 from rotating during the ice dispensing operation are present, but not represented in the figures.

[0031] The parts of the container 1 are indicated with the same reference numerals as used in the figures 1-5. The part 20 comprises an electric motor 22 having a drive shaft 23 carrying a coupling member 24 at its end. The coupling member 24 engages the corresponding hexagonal coupling member 8 (see figure 4) of the threaded shaft 7, so that the electric motor 22 drives through its drive shaft 23 the threaded shaft 7. Thereby, the lump of ice 10 is shaved by the rotating cutting member 9 and falls down on the inclined surface 25 of the lower wall 26 of the ice receiving chamber 27. The drive shaft 23 of the electric motor 22 passes through an opening in said lower wall 26. The shaved pieces of ice slide over the inclined surface 25 to the ice dispensing opening 28 of the device. A glass with a drink can be put under the ice dispensing opening 28 in order to add ice to the drink.

[0032] The described embodiment of the domestic ice dispensing device is only an example of a device according to the invention; many other embodiments are possible.

Claims

1. A method for making pieces of ice, whereby water in a container is frozen into ice, whereby a helically threaded shaft (7) extends through the container (1), so that ice (10) surrounds the shaft (7) and is engaged by the helical thread of the shaft (7), whereby the threaded shaft (7) and/or the ice (10) is rotated with respect to each other, so that the ice is moved in axial direction with respect to the shaft (7) toward a cutting member (9), characterized in that the threaded shaft (7) carries the cutting member (9) being located at the surface of the ice (10), so that the ice (10) and the cutting member (9) moves toward each other by rotating the threaded shaft (7) with respect to the ice (10), whereby the ice (10) is shaved by the cutting member (9).

2. A method as claimed in claim 1, characterized in that the threaded shaft (7) is mounted in the container (1) with a side wall (3) having an inner surface (4) extending parallel to the axis of the threaded shaft (7), whereby the threaded shaft (7) is rotated with respect to the container (1) after the water is frozen into ice (10), so that the ice (10) moves in the container (1) in axial direction of the shaft (7), whereby the ice (10) is prevented from rotating in the container (1) by a non circular shape of the inner surface (4) of the wall (3) of the container (1) in a cross section of said inner wall (3) perpendicular to the axial direction.

3. A method as claimed in any one of the preceding claims, characterized in that the container (1) comprising the threaded shaft (7) is, after it is filled with water, placed in a freezer so that the water in the container (1) freezes into ice (10), after which the container (1) is attached to a structure (20) having an electric motor (22), which electric motor (22) drives rotationally the threaded shaft (7), whereby the shaved ice is guided to ice delivery means (28) of the device.

4. A method as claimed in claim 3, characterized in that the container (1) comprises a bottom (2) and is attached substantially up side down to said structure (20) with the electric motor (22), whereby the cutting member (9) is located at the lower side of the container (1).

5. An ice dispensing device for delivering pieces of ice, comprising a cutting member (9) and a container (1) for containing ice (10), whereby a rotating threaded shaft (7) extends in axial direction through the space inside the container (1), and whereby the container (1) has a surrounding side wall (3) having an inner surface (4) extending substantial parallel with the axial direction of the container (1), which inner surface (4) has a non circular cross section perpendicular to said axial direction, characterized in that the threaded shaft (7) carries the cutting member (9) for shaving ice from the surface of the ice (10) around the threaded shaft (7).

6. An ice dispensing device as claimed claim 5, characterized in that the inner surface (4) of the side wall (3) of the container (1) diverges a little in the direction of the cutting member (9), preferably less than 0.1cm over its axial length.

7. An ice dispensing device as claimed in claim 5 or 6, characterized in that the cutting member (9) is a substantial disk-like element having a substantial straight cutting edge (12) extending in substantial radial direction with respect to the threaded shaft (7), whereby the surface (17) of the cutting member (9) facing the ice (10) is helically shaped corresponding to the helical shape of the thread (18) of the shaft (7).

8. An ice dispensing device as claimed in any one of claims 5-7, characterized in that the inner surface (4) of the side wall (3) of the container (1) is substantial cylindrical and comprises one or more inwardly extending ridges (5) in axial direction.

9. An ice dispensing device as claimed in any one of claims 5-8, comprising an electric motor (22) for driving the threaded shaft (7), characterized in that the container (1) including the threaded shaft (7) with the cutting member (9) is removable from the part (20) of the device comprising the electric motor (22).

10. An ice dispensing device as claimed in any one of claims 5-9, characterized in that the container (1) has a bottom wall (2) at its lower side opposite to its upper side where the cutting member (9) is located, whereby the threaded shaft (7) is rotatably fixed in said lower wall (2), and whereby the container (1), after water in it is frozen, can be placed up side down in the ice dispensing device.

11. An ice dispensing device as claimed in claim 10, characterized in that the bottom wall (2) is provided with a valve (6) in order to supply air in the container (1).

12. An ice dispensing device as claimed in any one of claims 5-11, characterized in that the material of the threaded shaft (7) is flexible, so that the portion of the shaft (7) near its driven end can rotate with respect to a portion further away from said driven end.

Drawing