BACKGROUND OF THE INVENTION
1. Field of the Invention
[0001] The present invention relates to an ink storage container.
2. Description of the Related Art
[0002] Examples of the ink storage container include ink tanks for writing instruments and
ink cartridges (tanks) for ink-jet printers. Such ink tanks have a mechanism for introducing
outside air to the tanks according to the amount of ink consumed for writing and printing
characters and images so that the consumption of the ink is not adversely affected
by a change in pressure inside the tanks. Examples of such a mechanism include a mechanism
including a simple hole formed as an inlet of outside air and a mechanism including
a ventilation passage with a valve mechanism for providing ventilation as necessary.
[0003] However, with the mechanism including a simple hole formed as an inlet of outside
air, the ink may leak through the hole. Moreover, in writing instruments and also
in ink-jet printers, their ink-ejecting means such as nibs or printer heads receive
water head pressure caused by the weight of ink (the pressure corresponds to force
per horizontal unit area that is exerted on the bottom surface of a liquid column
extending from the bottom surface to the liquid level). Therefore, with the mechanism
including a simple hole formed as an inlet of outside air and with a mechanism including
a membrane that allows gas to pass therethrough but does not allow liquid to pass
therethrough, the water head pressure can cause the ink to flow out from the ejection
hole since the pressure inside the ink tanks or the ink cartridges is the same as
the atmospheric pressure. Hence, an ink absorbing body such as sponge must be disposed
in at least a part of an ink storage unit above the ink ejection hole to retain the
ink.
[0004] However, when the ink absorbing body such as sponge is used to retain the ink, the
amount of ink stored in the ink storage unit is less than the amount of ink stored
in an ink storage unit that has the same volume as the above ink storage unit and
does not include the ink absorbing body, and the number of printable characters is
reduced accordingly.
[0005] Therefore, users need to replace the ink storage container frequently. In commercial
products, the ink capacity of a black ink storage container is generally greater than
those for other colors, and the large ink capacity is achieved by simply increasing
the size of the storage container. However, this results in an increase in the size
of printers. As described above, the conventional ink storage containers cause various
inefficiencies. In view of this, various improvement techniques have been proposed
based on the idea of using a small valve element.
[0006] For example, an ink storage container has been proposed in which a ventilation passage
with a valve mechanism for providing ventilation as necessary is formed in an upper
lid portion of the storage container so as to be substantially embedded therein. In
this ink storage container, the reduction in the amount of stored ink, which occurs
in the ink storage container having the ink absorbing body disposed thereinside, can
be prevented, and the outflow of the ink can also be prevented.
[0007] A conventional technique for providing the ventilation passage with a valve mechanism
for providing ventilation is described in, for example, Japanese Patent Application
Laid-Open No.
2001-277777. The technique described in Japanese Patent Application Laid-Open No.
2001-277777 is related to an ink cartridge. Specifically, an interconnected porous body serving
as a valve element is disposed in a concave-shaped valve-attaching portion formed
in a lid-attaching portion, and a lid having a ventilation hole is placed on the porous
body. A protruding portion having a slit-like opening is provided below a hole portion.
The lid is welded and secured to the lid-attaching portion by ultrasonic welding,
whereby the valve element is enclosed in the valve-attaching portion.
[0008] In the structure described above, an elastic material is basically used to form an
interconnected porous body, and the interconnected porous body is compressed to substantially
close the interconnected pores, whereby the valve element including a plurality of
ventilation pores with valve covers is formed. In this manner, the ejection of the
ink can be appropriately controlled, irrespective of whether the change in pressure
is small or large.
[0009] Japanese Patent Application Laid-Open No.
Hei 8-187874 discloses an ink tank including a one-way valve and a ventilation membrane disposed
below the one-way valve. The ventilation membrane is air-permeable, and the surface
thereof facing the ink has been subjected to liquid repellent treatment to inhibit
or prevent the ink from passing therethrough. With such a ventilation membrane, the
ink is prevented from flowing upward therethrough and adhering to the one-way valve.
[0010] In the valve element used in the ink storage container disclosed in Japanese Patent
Application Laid-Open No.
2001-277777, the slit-like opening is formed in the side wall of the protruding portion. In this
manner, the ink is prevented from adhering to the valve element. However, the valve
element is always in communication with the ink side. Therefore, although the protruding
portion is provided, the ink can come in contact with or adhere to the valve element
when the ink storage container is reciprocally moved during printing or is tilted
at a certain angle when carried. When the ink comes into contact with or adheres to
the valve element, the interconnected ventilation pores are clogged with the ink,
and therefore the ventilation properties deteriorate. As described above, the ink
can come into contact with the valve element, and this causes a difficulty in appropriately
controlling the ejection of the ink over a range of from a small pressure change to
a large pressure change. In such a case, the ventilation cannot be appropriately controlled.
For example, when the ink storage container is used as a cartridge of an ink-jet printer,
the above difficulty can cause faint printing due to ink depletion or ink shortage
or can cause ink leakage from the head or excessive ejection of the ink.
[0011] Moreover, when the lid is ultrasonically welded to the lid-attaching portion, the
valve element is adversely affected by the heat and is thereby hardened. Therefore,
the valve element itself undergoes thermal stress caused by the thermal deformation
and can be deformed. The valve element must have an air flow control function that
is provided by elastic deformation of the very fine interconnected pores caused by
the pressure difference between the inside and outside of the ink storage container.
However, in the above case, the air flow control function intrinsic to the valve element
can deteriorate. Moreover, although the valve element itself does not allow the ink
to pass therethrough, the ink may leak from the circumference of the valve element
when the valve element is not properly held.
[0012] The valve element disclosed in Japanese Patent Application Laid-Open No.
2001-277777 is basically a very good valve element. Specifically, the valve element is small
in size and can control pressure bidirectionally. In addition, unlike plate-like valves
and rubber-made bell-like valves, the valve element does not suffer deterioration
in its function due to adhesion of dust. However, the only drawback is that the effective
area varies due to adhesion of liquid. Therefore, Japanese Patent Application Laid-Open
No.
2001-277777 provides some measures. For example, when a valve element is used which is formed
of a liquid repellent material, or when a valve element is used which is not formed
of a liquid repellent material but has been subjected to liquid repellent treatment
to impart liquid repellency thereto, the ventilation interconnected pores of the valve
element can be prevented from being clogged with the ink. However, this is difficult
to achieve for the following reasons. Specifically, when a liquid repellent material
such as a fluorine-based material is used to produce the valve element, it is difficult
to produce an interconnected porous body and a compressed porous body having good
elasticity. Moreover, when a liquid repellent valve element is produced from a non-liquid
repellent material by subjecting a preformed valve element to liquid repellent treatment,
it is difficult to form a liquid repellent film that exhibits good adherence even
when environmental conditions such as temperature and pressure are changed, when shocks
and vibrations are applied, and as the film ages. Specifically, it is difficult to
produce an interconnected porous body and a compressed porous body with a liquid repellent
film that resists peeling.
[0013] The present inventors have conducted tests on ink storage containers including: a
valve element subjected to liquid repellent treatment; and a protruding portion having
a slit-like opening formed in the side wall thereof. Specifically, the ink storage
containers have been produced according to the description in Japanese Patent Application
Laid-Open No.
2001-277777. The test results (not being publicly known at the time of filing the subject application)
have shown that a small amount of liquid first adheres to a very shallow part of the
valve element, the adhering liquid infiltrates into the valve element as the valve
element is repeatedly opened and closed, and finally the liquid disturbs the opening
and closing operations of the valve element to cause a reduction and instability inperformance.
In the state in which a small amount of liquid adheres to a very shallow part of the
valve element, if the temperature inside the ink storage container increases, the
internal pressure increases. The increased internal pressure also causes the liquid
to infiltrate into the valve element. Moreover, during intermittent use at long intervals,
the degree of infiltration of the liquid into the valve element increases, and finally
the opening and closing operations of the valve element is disturbed. The liquid repellent
treatment applied to the valve element and the infiltration prevention mechanism such
as the protruding portion have conventionally been considered to be adequate measures
and can actually suppress the infiltration of liquid into the valve element to some
extent. However, the test results have shown that these measures are insufficient
to completely prevent the infiltration of liquid into the valve element that undergoes
long-term changes in environmental conditions such as temperature and pressure changes
and to maintain the function of the valve element for a long period of time. According
to the tests, the inventors have recognized that it is not sufficient to employ the
idea of "suppressing the infiltration of liquid into the valve element" as described
in Japanese Patent Application Laid-Open No.
2001-277777 and that it is required to employ a novel idea of "completely preventing the infiltration
of liquid into the valve element."
SUMMARY OF THE INVENTION
[0014] The present invention has been made to solve the above problems, and the utilization
efficiency of the ink storage space of an ink storage container is maximized. Accordingly,
it is a main object of the invention to provide an ink storage container in which
the ink is reliably prevented from adhering to or coming into contact with a valve
element. In this ink storage container, the valve element is incorporated in the ink
storage container so as not to be influenced by heat during the assembling process
of the valve element, to prevent the ventilation control function (air flow control
function) of the valve element from deteriorating. Accordingly, the controllability
of ventilation through the valve element can be maintained and improved, and furthermore,
the ejection of the ink can be suitably and reliably controlled over a range of from
a small pressure change to a large pressure change.
[0015] The present invention solves the foregoing problems as follows.
[0016] One aspect of the present invention for achieving the foregoing object is an ink
storage container as disclosed in claim 1.
[0017] In the present invention, the air exchange function of the valve element and the
liquid repellent function of the liquid repellent membrane are provided separately
and independently. Therefore, both the functions can be maintained over a long period
of time in a synergistic manner. Specifically, the liquid repellent function of the
liquid repellent membrane prevents the adhesion of the ink or the like to the valve
element, so that the air exchange function of the valve element can be maintained.
The air exchange function of the valve element according to a change in the internal
pressure can suppress an abrupt change in the internal pressure. Therefore, deformation
and damage of the liquid repellent membrane caused by air passing therethrough can
be suppressed, and the liquid repellent function can thereby be maintained. Moreover,
if the valve element itself is coated with a liquid repellent agent, the air exchange
function of the valve element may become unstable, and the function of the valve element
may vary with time. In addition, the liquid repellent function of the liquid repellent
agent may deteriorate due to the elastic deformation of the valve element. Therefore,
in the present invention, the valve element and the liquid repellent membrane are
provided separately and independently. In this manner, the qualities of these elements
can be stably maintained at a high level over a long period of time.
[0018] In the ink storage container configured as described above, the valve element may
be elastically deformable.
[0019] In this case, the valve element detects a change in internal pressure based on the
amount of elastic deformation thereof, and the amount of air to be exchanged can thereby
be spontaneously controlled.
[0020] In the ink storage container configured as described above, a gap for allowing elastic
deformation of the valve element may be formed on each side of the valve element in
a flow direction of air.
[0021] The gap allows the valve element to be elastically deformed without external contact.
In this case, the liquid repellent membrane is, of course, spaced away from the valve
element. When the internal pressure of the ink storage unit is higher than the external
pressure, the valve element is elastically deformed toward the outside of the ink
storage unit. When the internal pressure of the ink storage unit is lower than the
external pressure, the valve element is elastically deformed toward the inside of
the ink storage unit. As a result, the valve element can correctly detect the change
in the internal pressure, so that the exchange of air can be appropriately controlled.
[0022] In the ink storage container configured as described above, the air flow control
unit may further include an annular holding member that holds the valve element such
that a portion near a circumference of the valve element is held thereby.
[0023] For example, if part of the valve element is locally held, the valve element is prevented
from being elastically deformed in a natural manner. Therefore, difficulty arises
in correctly detecting a change in the internal pressure. In the present invention,
the entire circumferential portion of the valve element is held by the annular holing
member in a well-balanced manner, so that the valve element is allowed to be elastically
deformed in an appropriate manner according to the change in the internal pressure.
[0024] In the ink storage container configured as described above, the valve element may
be a sheet member having a thickness of 0.5 mm or more and 5.0 mm or less.
[0025] When the thickness of the valve element is 0.5 mm or more, the stiffness of the held
portion of the valve element made of an interconnected porous material is high, and
the amount of air flowing therethrough (leaking therefrom) can be reduced. The function
of exchanging air according to a pressure change is obtained by utilizing the thickness
of the valve element. When the thickness is 0.5 mm or more, the valve element having
a suitable air exchange function can be easily produced. In particular, the exchange
of air can be controlled at very low pressures. Meanwhile, when the thickness is 5.
0 mm or less, the flow passage of air is prevented from being excessively complicated,
and a suitable passage length can be obtained, so that the rate of response of air
exchange is increased. Therefore, the ink can be supplied quickly, and faint printing
can be reduced.
[0026] In the ink storage container configured as described above, the valve element may
have an outer dimension of 4 mm or more and 20 mm or less.
[0027] When the outer dimension is 4 mm or more, the area of the air exchange portion at
the center of the valve element can be large enough to reduce the influence of the
constrained circumferential held portion, so that the valve element is allowed to
be elastically deformed in an appropriate manner according to a change in pressure.
In this manner, the responsivity of air exchange to a very small pressure change in
the ink storage container is improved. When the outer dimension is 20 mm or less,
the area of the air exchange portion at the center of the valve element can be prevented
from being excessively increased. In this manner, the air exchange region of the valve
element is prevented from being deflected and deformed as a whole due to a very small
pressure change in the ink storage container. Therefore, the valve element is elastically
deformed in an appropriate manner according to a very small pressure change, so that
the responsivity of air exchange can be improved. In addition, the valve element can
be installed in a small space in an upper lid.
[0028] In the ink storage container configured as described above, the liquid repellent
membrane may be formed of a fluorocarbon resin or a fluorocarbon rubber.
[0029] In the ink storage container configured as described above, the liquid repellent
membrane may have a plurality of fine pores of a diameter of 0.01 µm or more and 5
µm or less, and the liquid repellent membrane may have a critical surface tension
of 25 dyn/cm or less.
[0030] When the pore diameter is 5 µm or less, the ink is prevented from entering into the
pores even when dropping and vibration impacts are applied, so that the air exchange
function can be obtained stably. When the pore diameter is 0.01 µm or more, the responsivity
of air exchange is improved, and the ink is smoothly supplied, so that faint printing
can be reduced.
[0031] In the ink storage container configured as described above, the air flow control
unit may further include an annular pressing ring having flat surfaces on upper and
lower sides thereof and having a through hole in a central portion thereof, and the
liquid repellent membrane, the pressing ring, and the valve element may be held in
a pressed manner.
[0032] In the above configuration, the air flow control unit includes the liquid repellent
membrane, the pressing ring, and the valve element, and these three components are
stacked in layers. In this manner, the liquid repellent membrane is flattened since
it comes into contact with the pressing ring having a predetermined flatness, so that
the ink is prevented from leaking. Moreover, since the circumferential portion of
the valve element is annularly held by the pressing ring, the air exchange function
can be stably obtained. Specifically, by simply interposing the pressing ring between
the valve element and liquid repellent membrane, the hermeticity of the liquid repellent
membrane is prevented from being affected by the irregularity of the valve element.
In addition, the valve element can be held while the gap for elastic deformation is
provided in a simple manner.
[0033] Moreover, by holing the liquid repellent membrane, the pressing ring, and the valve
element in a pressed manner, uniform surface pressure is applied to each of the contact
surfaces between the upper and lower surfaces of the liquid repellent membrane and
their contacting members. In particular, since the elastic valve element presses the
pressing ring against the liquid repellent membrane, the dimension errors of the components
and storage space can be absorbed, and a very good contact condition can be maintained
between the liquid repellent membrane and the pressing ring.
[0034] Preferably, the pressing ring is formed of metal. This is because, when metal is
used, the smoothness of the upper and lower surfaces of the pressing ring can be improved.
[0035] In the ink storage container configured as described above, the air flow control
unit may further include an annular lower-side support ring that has a communication
hole formed in a central portion thereof and abuts against a lower surface side of
the valve element, and an area of the communication hole of the lower-side support
ring may be less than an area of an communication region on an upper side of the valve
element.
[0036] In the above configuration, the area of the communication hole, which is a communication
region on the inner side of the valve element, is smaller than the area of the communication
region of the outer side of the valve element. Therefore, the valve element is not
easily deformed elastically toward the ink side (the inner side of the container)
but is easily deformed elastically toward the side opposite to the ink side (the outer
side of the container). Since the extent of the elastic deformation is asymmetric
as described above, the flow of air from the inner side to the outer side of the container
can be facilitated, and the flow of air from the outer side to the inner side of the
container can be suppressed, so that a reduction in the pressure inside the ink storage
unit can be further facilitated.
[0037] In the ink storage container configured as described above, the pressing ring may
be disposed so as to abut against the ink side of the valve element, and an area of
the through hole of the pressing ring may be smaller than an area of a communication
region on a side opposite to the ink side of the valve element.
[0038] In the above configuration, as in the lower-side support ring, the pressing ring
that improves the hermeticity of the liquid repellent membrane is effectively used
to allow the valve element to be deformed asymmetrically in the inward-outward direction,
so that the air flow control unit can be made compact.
[0039] In the ink storage container configured as described above, an object-accommodating
portion may be provided on an upper surface portion of the ink storage unit, and a
liquid repellent membrane-placing portion for placing the liquid repellent membrane
may be formed in the object-accommodating portion. In addition, a ventilation hole
may be formed in a bottom portion of the object-accommodating portion, and the air
flow control unit is mounted in the object-accommodating portion.
[0040] In the above configuration, the air flow control unit is compactly accommodated on
the upper surface of the ink storage unit, so that the amount of ink stored in the
ink storage unit can be greatly increased.
[0041] In the ink storage container configured as described above, the liquid repellent
membrane-placing portion may have an annular smooth surface that comes into intimate
contact with the liquid repellent membrane.
[0042] In the above configuration, since the liquid repellent membrane-placing portion also
has a smooth surface, a very intimate contact is obtained between each of the upper
and lower surfaces of the liquid repellent membrane and the corresponding contacting
member. Therefore, even when the ink adheres to the liquid repellent membrane, each
contact surface resists the infiltration of the ink. In particular, since the liquid
repellent membrane has low wettability, a good sealing function can be obtained when
the liquid repellent membrane is brought into intimate contact with the smooth surfaces,
and the infiltration of the ink can thereby be prevented. In other words, when this
liquid repellent membrane is used, the central portion thereof provides air permeability
and liquid repellency, and the circumferential portion thereof provides the sealing
function. Teflon (registered trademark) is preferably used as the material for the
liquid repellent membrane. Since the Teflon membrane also has flexibility, its contact
condition with the smooth surfaces is improved, and therefore both high sealing characteristics
and high liquid repellency can be obtained.
[0043] In the ink storage container configured as described above, the liquid repellent
membrane-placing portion may be formed as an annular dent and may be formed of an
olefin-based resin.
[0044] In the above configuration, since the olefin-based resin also has low wettability,
the ink is prevented from infiltrating into the smooth surface of the liquid repellent
membrane-placing portion. Moreover, since the liquid repellent membrane-placing portion
formed as the annular dent receives the liquid repellent membrane without positional
displacement, the assembling work of the air flow control unit can be performed efficiently.
[0045] The ink storage container configured as described above further includes a cap that
is mounted on an upper side of the object-accommodating portion.
[0046] In the above configuration, after the air flow control unit is installed in the object-accommodating
portion, the object-accommodating portion is covered with the cap. In this manner,
the air flow control unit can be prevented from falling off. Moreover, the assembling
work of the air flow control unit can be greatly facilitated.
[0047] In the ink storage container configured as described above, the cap may include:
a plurality of ventilation holes formed in a ceiling portion thereof; and a valve
element-placing portion for supporting the valve element, the valve element-placing
portion being formed on a lower side of the ceiling portion and formed as an annular
dent.
[0048] In the above configuration, the valve element is supported by the valve element-placing
portion, and the air flow control unit can be smoothly installed and accommodated
between the cap and the bottom portion of the object-accommodating portion. Therefore,
the assembling work of the air flow control unit can be performed efficiently. Moreover,
the plurality of ventilation holes are formed in the ceiling portion of the cap. Therefore,
if the ink accidentally adheres to one of the ventilation holes provided in the valve
element-placing portion of the ceiling portion of the cap through the hand of a user
at the time of replacing the ink storage container attached to the carriage of a printer,
or if droplets of water adhere to one of the ventilation holes, the rest of the ventilation
holes ensure the ventilation between the inside and outside. Moreover, the air flow
control function of the air flow control unit can be maintained at a high level. Since
the valve element-placing portion is formed as an annular dent, the valve element
is received by the valve element-placing portion without positional displacement,
so that the installation accuracy can be improved.
[0049] In the ink storage container configured as described above, the cap may include a
tubular circumferential portion axially extending from a circumferential portion of
the ceiling portion. When the cap is attached to the object-accommodating portion,
a lower end of the tubular circumferential portion may abut against the bottom portion
of the object-accommodating portion and may become a stopper.
[0050] In the above configuration, the lower end of the circumferential portion of the cap
is formed so as to abut against the bottom portion. Therefore, if the pressing force
of the cap is excessively large when the air flow control unit is mounted by pressing
the cap into the object-accommodating portion, the lower end functions as the stopper.
The valve element is thereby prevented from being excessively compressed by the cap
and from being stretched and is prevented from being elastically deformed into an
irregular shape. Therefore, the air flow control function of the valve element can
be prevented from being impaired.
[0051] In the ink storage container configured as described above, a thin-wall annular elastic
hinge may be provided on an inner base portion of the tubular circumferential portion
of the cap. In addition, an engaging portion may be formed on an outer surface of
the circumferential portion of the cap, and an engaged portion that is engaged with
the engaging portion may be formed on an inner circumferential wall of the object-accommodating
portion.
[0052] In the above configuration, the elastic hinge formed on the inner side of the ceiling
portion facilitates deflection of the circumferential portion with the inner base
portion serving as a fixed point. Therefore, when the cap is pressed and fitted into
the object-accommodating portion, the cap can be smoothly pressed thereinto without
causing the pressing force to be exerted on the valve element through the cap. In
addition, since the amount of deformation of the valve element-placing portion (being
the ceiling portion) that holds the valve element can be reduced, the valve element
is prevented from being elastically deformed into an irregular shape. In other words,
the elastic deformation of the valve element can be reduced as much as possible. Therefore,
the valve element can be attached without any deterioration of its intrinsic air flow
control function, and unnecessary ink leakage can be prevented.
[0053] Moreover, the engaging portion on the cap side is fitted to the engaged portion on
the inner circumferential wall on the object-accommodating portion side. Therefore,
the cap is prevented from coming off the object-accommodating portion in the axial
direction and from rotating. Therefore, the cap is tightly fitted into the object-accommodating
portion and is stably held without exerting external force on the air flow control
unit composed of the valve element, the pressing ring, and the liquid repellent membrane.
This can prevent the air flow control function of the valve element from being impaired.
[0054] In the ink storage container configured as described above, the engaging portion
and the engaged portion may form a plurality of fit portions disposed in an axial
direction of the circumferential portion. One of the plurality of fit portions may
prevent the cap from coming off the object-accommodating portion in the axial direction,
and the rest of the plurality of fit portions may prevent the cap from rotating in
a circumferential direction of the tubular circumferential portion.
[0055] In the above configuration, one of the plurality of fit portions formed by the engaging
portion and the engaged portion functions to prevent the cap from coming off the object-accommodating
portion in the axial direction, and the rest of the plurality of fit portions functions
to prevent the cap from rotating in the circumferential direction. Therefore, the
air flow control unit can be held more stably.
[0056] In the ink storage container configured as described above, a conically tapered surface
tapered upwardly may be formed on an inner circumference of the ventilation hole formed
in the bottom portion of the object-accommodating portion.
[0057] In the above configuration, even when the ink adheres to the lower surface of the
liquid repellent membrane or the tapered surface, the ink easily flows along the tapered
surface and drops into the container. Therefore, the amount of ink adhering to the
liquid repellent membrane can be always suppressed to a low level.
[0058] In the ink storage container configured as described above, at least the conically
tapered surface may be subjected to liquid repellent treatment.
[0059] In the above configuration, the amount of ink remaining on the tapered surface can
be further reduced, and the amount of ink adhering to the liquid repellent membrane
can be reduced.
[0060] In the ink storage container configured as described above, a buffering portion having
a disk-like shape may be formed below the ventilation hole formed in the bottomportion,
the buffering portion restricting the motion of the ink toward the ventilation hole.
The buffering portion may have a conical surface on a ventilation hole side thereof,
a center of the conical surface protruding toward the ventilation hole.
[0061] In the above configuration, the buffering portion reduces the amount of ink directly
flowing into the air flow control unit. Moreover, when the ink adhering to the lower
surface of the Teflon membrane drops on the buffering portion, the ink drop easily
flows along the conical surface and returns to the container, and the ink is prevented
from remaining on the conical surface.
[0062] Preferably, the object-accommodating portion of the ink storage container is a recessed
portion formed in the upper surface portion of the ink storage unit. In this case,
the air flow control unit can be assembled by sequentially dropping its components
from the upper surface portion side of the ink storage unit. Therefore, the assembling
work of the air flow control unit can be performed efficiently.
[0063] In the ink storage container configured as described above, a distance between an
upper surface of the valve element and a lower surface of the liquid repellent membrane
may be 1.5 mm or more and 20 mm or less.
[0064] In the above configuration, the air flow control unit is small in size, so that the
internal space of the ink storage unit can be increased.
[0065] In the ink storage container configured as described above, the valve element may
be a compressed body formed by compressing an interconnected porous elastic material.
[0066] In the ink storage container configured as described above, a minimum dimension of
a communication region of the valve element that is in communication with the ink
side may be at least two times of a thickness of the valve element.
[0067] In this case, the valve element can be elastically deformed in the direction of air
flow in a flexible manner, so that air can be exchanged in quick response to a small
change in internal pressure. Specifically, the valve element is slightly stretched
due to the small change in internal pressure, and this causes the porous material
in the valve element to be expanded, whereby an air exchange passage is formed to
provide ventilation.
[0068] In the ink storage container configured as described above, the minimum dimension
of the communication region of the valve element that is in communication with the
ink side may be at most 15 times of the thickness of the valve element.
[0069] In this case, the valve element can be elastically deformed in the direction of air
flow in a more flexible manner, so that the responsivity to a change in internal pressured
can be improved.
[0070] The ink storage container configured as described above may further include an ink
utilization valve that is disposed inside the ink storage unit, the ink utilization
valve being in communication with the air flow control unit. The ink utilization valve
may include an ink absorbing body that absorbs the ink, to thereby allow air to prevent
from passing therethrough under normal conditions and allow air to pass therethrough
according to a change in pressure inside the ink storage unit. The ink utilization
valve is configured such that resistance to flow of air passing through the ink absorbing
body increases as the ink absorbing body absorbs the ink.
[0071] In this manner, the air flow control function of the air flow control unit and the
air flow resistance control function of the ink utilization valve are synergistically
combined, and the negative pressure inside the ink storage container can thereby be
increased significantly and can be stably maintained. Therefore, unnecessary leakage
of the ink can be effectively prevented, and the consumption of the ink can be efficiently
improved. Specifically, the ink in the ink storage container is absorbed by the ink
absorbing body by capillarity, whereby the ink absorbing body increases its resistance
to air flow into the ink storage container. For example, the negative pressure can
be increased to about -140 mmH
2O, whereby a good pressure balance can be attained. Therefore, the ejection amount
of the ink can be controlled to an optimal value, and printing can be performed while
the amount of ink consumption is effectively reduced.
[0072] The ink storage container configured as described above may further include a retaining
portion that is disposed in the ink storage unit or the air flow control unit and
is partially or fully immersed in the ink in the ink storage unit, and the ink absorbing
body may be mounted in the retaining portion.
[0073] In the ink storage container configured as described above, the ink utilization valve
may further include a liquid repellent membrane body that is disposed above the ink
absorbing body, the liquid repellent membrane body having air permeability and having
been subj ected to liquid repellent treatment.
[0074] In the above configuration, even when the ink absorbing body absorbs a large amount
of the ink and is saturated with the ink, the liquid repellent membrane body prevents
the ink absorbed by the ink absorbing body from reaching a level above the liquid
repellent membrane body. Therefore, the ink does not reach the valve element disposed
above the ink utilization valve, so that the function of the air flow control unit
is reliably prevented from deteriorating or being reduced. Moreover, even when the
ink absorbing body is saturated with the ink, the valve element of the air flow control
unit allows the negative pressure in the container to be maintained at a predetermined
level.
[0075] In the ink storage container configured as described above, an air layer intervenes
between the air flow control unit and the ink utilization valve.
[0076] In the above configuration, the air layer is allowed to intervene between the air
flow control unit and the ink utilization valve. Therefore, even when the ink leaks
from the ink utilization valve, the ink is stored by means of the air layer and is
therefore prevented from reaching the air flow control unit.
[0077] In the ink storage container configured as described above, the ink storage unit
may further include a bank portion protruding from a bottom surface of the ink storage
unit, and the ink utilization valve comprises the ink absorbing body which can absorb
the ink remaining in a region on the bottom surface that is partitioned by the bank
portion.
[0078] In the ink storage container configured as described above, the ink storage unitmay
further include an ink retaining recessed portion recessed from a bottom surface of
the ink storage unit, and the ink utilization valve comprises the ink absorbing body
which can absorb the ink remaining in the ink retaining recessed portion.
[0079] In the above configuration, even when the amount of the ink is reduced, the ink absorbed
state of the ink utilization valve can be maintained to the end.
[0080] The ink storage container configured as described above may serve as an ink cartridge
of an ink-jet printer.
[0081] In this case, the ink cartridge of the ink-jet printer can be produced at low cost.
[0082] In the ink storage container configured as described above, the internal pressure,
when the ink is discharged to an ink-jet printer, may be - 20 mmH
2O to - 350 mmH
2O.
[0083] In the above configuration, the inside of a cartridge of the ink-jet printer can
be held at a suitable negative pressure during printing.
[0084] According to the present invention, the inner space of the ink storage container
can be effectively used. Forexample, the entire internal volume of the ink storage
container can be used for ink storage purpose without placing an ink absorbing material
or other members in the ink storage container. Therefore, the ink cartridge needs
to be replaced less frequently than conventional commercial products. Similarly, a
smaller ink storage container can be used for printing a predetermined number of sheets.
[0085] Moreover, according to the present invention, the liquid repellent membrane having
liquid repellency is provided separately from the valve element, so that the valve
element can be completely shielded from the ink. Therefore, the air exchange function
can be stably maintained over a long period of time.
[0086] In the present invention, the ink is prevented from interfering with the ventilation
control of the valve element. Therefore, the air flow control function can be stably
maintained, and the ejection of the ink can be suitably controlled over a range of
from a small pressure change to a large pressure change. In addition, the ink storage
container can be produced at low cost.
BRIEF DESCRIPTION OF THE DRAWINGS
[0087] The above and other objects, features and advantages of the present invention will
become apparent from the following description and appended claims, taken in conjunction
with the accompanying drawings.
Fig. 1 is a schematic cross-sectional view of an ink storage container according to
a first embodiment of the present invention;
Fig. 2 is a schematic cross-sectional view of an air flow control unit, and the vicinity
thereof, of the ink storage container;
Fig. 2A is a schematic view of a component of the air flow control unit;
Fig. 2B is a schematic view of another component of the air flow control unit;
Fig. 2C is a schematic view of another component of the air flow control unit;
Fig. 2D is a schematic view of another component of the air flow control unit;
Fig. 2E is a schematic view of another component of the air flow control unit;
Fig. 2F is a schematic view of another component of the air flow control unit;
Fig. 3 is a schematic cross-sectional view of an ink ejection unit, and the vicinity
thereof, of the ink storage container;
Fig. 3A is a schematic cross-sectional view of the ink ejection unit, and the vicinity
thereof, of the ink storage container;
Fig. 4 is a schematic cross-sectional view of an ink ejection unit, and the vicinity
thereof, in a modified embodiment of the first embodiment;
Fig. 4A is a schematic cross-sectional view of the ink ejection unit, and the vicinity
thereof, in the modified embodiment;
Fig. 5 is a vertical cross-sectional view of an ink storage container of a second
embodiment of the present invention;
Fig. 6 is an enlarged cross-sectional view of portion A in Fig. 5;
Fig. 7 is an enlarged cross-sectional view similar to Fig. 6, in which the air flow
control unit shown in Fig. 6 is not shown;
Fig. 8 is an exploded view of the cap and the air flow control unit in the second
embodiment;
Fig. 9 is an enlarged exploded cross-sectional view of a main part in portion D in
Fig. 7;
Fig. 10 is an enlarged cross-sectional view of the main part in portion D in Fig.
7;
Fig. 11 is an enlarged cross-sectional view of a main part in portion B in Fig. 5;
Fig. 12 is an enlarged cross-sectional view of a main part in portion C in Fig. 5;
Fig. 13 is a cross-sectional view of an air flow control unit, and the vicinity thereof,
in a modified embodiment of the second embodiment;
Fig. 14 is a cross-sectional view of an air flow control unit, and the vicinity thereof,
in another modified embodiment of the second embodiment;
Fig. 15 is an enlarged cross-sectional view of a part of an ink storage container
according to a third embodiment of the present invention;
Fig. 16 is a graph showing the relationship between the pressure difference between
the inside and outside to the ink storage container and the amount of air exchange;
Fig. 17 is a cross-sectional view of amodified embodiment of the third embodiment;
Fig. 18 is a schematic cross-sectional view of an ink storage container of a fourth
embodiment of the present invention;
Fig. 19 is a schematic cross-sectional view of an air flow control unit, and the vicinity
thereof, of the ink storage container;
Fig. 20 is a graph showing the relation between the negative pressure inside the ink
storage unit and the elapsed time;
Fig. 21 is an enlarged cross-sectional view of a part of an ink storage container
of a fifth embodiment of the present invention;
Fig. 22 is a vertical cross-sectional view of an ink storage container of a sixth
embodiment of the present invention;
Fig. 23 is a vertical cross-sectional view of an ink storage container of a modified
embodiment of the sixth embodiment;
Fig. 24 is a partial cross-sectional view of an air flow control unit, and the vicinity
thereof, in a modified embodiment of the present invention;
Fig. 25 is a partial cross-sectional view of an air flow control unit, and the vicinity
thereof, in another modified embodiment of the present invention;
Fig. 26 is a partial cross-sectional view of an air flow control unit, and the vicinity
thereof, in still another modified embodiment of the present invention; and
Fig. 27 is a graph showing a negative pressure state inside the ink storage container
of each of the first and third embodiments.
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
[0088] Hereinbelow, ink storage containers according to preferred embodiments of the present
invention will be described with reference to the drawings. In each of the embodiments,
the ink storage container is exemplified as an ink cartridge of an ink-jet printer.
(Ink storage container)
[0089] Fig. 1 is a schematic cross-sectional view of an ink storage container 100 of a first
embodiment which is used as an ink cartridge of an ink-jet printer. The ink storage
container 100 of the first embodiment is configured to include: an ink storage unit
10 that has a casing portion including an upper surface portion 12 and a bottom surface
16 and stores ink in its inner space 11; an air flow control unit 20 that is disposed
in the upper surface portion 12 and controls the air flow from the outside to the
inside of the ink storage unit 10 through a ventilation hole 14; and an ink ejection
unit 30 that is disposed in the bottom surface 16 and controls the ejection of the
ink stored in the inner space 11 of the ink storage unit 10 from an ink ejection hole
18.
[0090] In the first embodiment, the air flow control unit 20 and the ink ejection unit 30
are disposed on opposite sides of the ink storage container 100 with the ink storage
unit 10 interposed therebetween, but the arrangement of the air flow control unit
20 and the ink ejection unit 30 is not limited thereto. Moreover, in the first embodiment,
since the ink storage container 100 is used as an ink cartridge of an ink-j et printer,
the ink ejection unit 30 must be provided. When the container 100 is used for different
applications, the ink ejection unit 30 may not be necessary. In Fig. 1, the air flow
control unit 20 includes a portion protruding above the upper surface of the ink storage
unit 10. However, the air flow control unit 20 may be embedded in the upper surface
portion 12 of the ink storage unit 10 to a greater extent or may be fully embedded
in the upper surface portion 12. In such a case, the portion protruding above the
upper surface portion 12 of the ink storage unit 10 can be eliminated, and this is
preferable for space saving.
(Ink storage unit)
[0091] The ink storage unit 10 having the inner space 11 includes the ventilation hole 14
provided in the upper surface portion 12 serving as a part of the casing and the ink
ejection hole 18 provided in the bottom surface 16 and is a container enclosed by
the casing except for the ventilation hole 14 and the ink ejection hole 18. The air
flow control unit 20 for controlling the air flow through the ventilation hole 14
is disposed in the ventilation hole 14, and the ink ejection unit 30 for controlling
the ejection amount of the ink is provided in the ink ejection hole 18.
[0092] In the first embodiment, the ink is stored in an empty space since it is preferable
not to use an ink storage material that can cause a reduction in the amount of stored
ink. However, the invention is not limited thereto, and the ink storage unit 10 may
be partially or fully filled with an ink storage material.
(Air flow control unit)
[0093] Fig. 2 is a schematic cross-sectional view of the air flow control unit 20 and the
vicinity thereof. Figs. 2A to 2F are schematic top views of the members (described
later) constituting the air flow control unit 20 and schematic cross-sectional views
taken along dotted lines in the top views.
[0094] The air flow control unit 20 includes a valve 22 and an ink proof membrane 24 provided
between the valve 22 and the ink storage unit 10 for preventing the ink from reaching
the valve 22. The valve 22 is formed of an elastic material including a plurality
of interconnected fine pores, and the amount of air passing through the fine pores
is changed according to the pressure difference between the ink storage unit 10 and
the outside. The valve 22 thereby has a function of controlling the amount of air
flow from the outside to the ink storage unit 10. In the first embodiment, the air
flow control unit 20 further includes a flat plate (pressing ring) 26 having a holed
portion and serving as an air layer forming member, the flat plate 26 being disposed
between the ink proof membrane 24 and the valve 22 so as to be sandwiched therebetween.
The air flow control unit 20 further includes a water proof membrane 28 for preventing
water from reaching the valve 22, the water proof membrane 28 being disposed between
the outside and the valve 22 and being a flat plate having a holed portion. In the
first embodiment, the water proof membrane 28 and the flat plate 26 function as securing
members that press and secure the valve 22. The water proof membrane 28 and the flat
plate 26 are pressed by an upper lid (cap) 21 and a base portion 23 (an end portion
25 of the ventilation hole). The upper lid 21 is fastened to the base portion 23 and
the upper surface portion 12 of the ink storage unit by bolts passing through bolt
holes 27. When the upper lid 21 is fastened by the bolts, the pressing force from
the upper lid 21 and the reaction thereof from the end portion 25 causes the valve
22 to be uniformly pressed by the water proof membrane 28 and the flat plate 26.
[0095] As described above, the valve 22 is formed of an elastic material including the plurality
of interconnected fine pores, and the amount of air passing through the fine pores
is changed according to the pressure difference between the ink storage unit 10 and
the outside. The valve 22 thereby has the function of controlling the amount of air
flow from the outside to the ink storage unit 10. No particular limitation is imposed
on the material and structure of the valve 22, and the valve disclosed in the previous
Japanese Patent Application Laid-Open No.
2001-277777 or a commercially available valve may be used as the valve having the above function.
The valve 22 is a flat plate having a substantially circular shape. The thickness
of the valve 22 is set to 0.5 mm or more and 5.0 mm or less. When the thickness of
the valve 22 is 0.5 mm or less, the stiffness of the circumferential held portion
of the valve 22 is high, so that the amount of air flowing therethrough (leaking therefrom)
can be reduced. The function of exchanging air according to a pressure change is obtained
by utilizing the thickness of the valve 22. When the thickness is 0.5 mm or more,
the valve 22 having a suitable air exchange function can be easily produced. In particular,
the exchange of air can be controlled at very low pressures. Meanwhile, when the thickness
is 5.0 mm or less, the flow passage of air in the valve 22 is prevented from being
excessively complicated, and a suitable passage length can be obtained, so that the
rate of response of the air exchange is increased. Therefore, the ink can be supplied
quickly, and faint printing can be reduced. The outer dimension of the valve 22 (the
diameter of the disk) is set to 4 mm or more and 20 mm or less. When the outer dimension
is 4 mm or more, the area of the air exchange portion at the center of the valve 22
can be large enough to reduce the influence of the constrained circumferential held
portion, so that the valve 22 is allowed tobe elastically deformed in an appropriate
manner according to a change in pressure. In this manner, the responsivity of air
exchange to a very small pressure change in the ink storage unit 10 is improved. When
the outer dimension is 20 mm or less, the area of the air exchange portion at the
center of the valve 22 can be prevented from being excessively increased. In this
manner, the air exchange region of the valve 22 is prevented from being deflected
and deformed as a whole due to a very small pressure change in the ink storage unit
10. Therefore, the valve 22 is elastically deformed in an appropriate manner according
to a very small pressure change, so that the responsivity of air exchange can be improved.
In addition, the valve 22 can be installed in a small space in an upper lid.
[0096] In the first embodiment, the valve 22 is a compressed body that does not exhibit
air permeability when compressed. Specifically, the compressed body is a compressed
porous body produced by compressing an interconnected porous body formed of an elastic
material until its air permeability is lost. In this manner, a good air flow control
function can be attained. Such a compressed porous body has thereinside a large number
of irregularly shaped spaces that are defined by the squeezed and folded elastic material
forming the interconnected porous body and does not exhibit air permeability when
compressed. However, the irregularly shaped spaces formed inside the compressed porous
body are in communication with each other. Therefore, when a pressure difference is
generated between the inside and outside of the ink storage unit 10, the valve 22
is stretched. When the generated pressure difference is equal to or greater than a
predetermined level, air is introduced from the outside to the inside of the compressed
porous body. The introduced air forces open ventilation holes connecting the spaces
interconnected in the compressed porous body and deforms the valve. Accordingly, the
air moves to the opposite side of the compressed porous body, or the ink storage unit
10 side, whereby air permeability is created. The amount of ventilation (the amount
of airflow) is determined how much air is allowed to pass through the spaces interconnected
in the compressed porous body. When the pressure difference is large, the valve 22
is stretched to a great extent. Therefore, the flow of air through the spaces interconnected
in the compressed porous body is facilitated, and the amount of ventilation increases.
When the pressure difference is equal to or greater than the predetermined pressure
difference level but is small, the valve 22 is stretched to a lesser extent. In this
case, the amount of air passing through the spaces interconnected in the compressed
porous body is reduced, and therefore the amount of ventilation is reduced. When the
pressure difference is reduced by ventilation through the valve 22, the valve 22 is
contracted, and therefore the amount of ventilation is reduced. When the pressure
difference is further reduced to less than the predetermined pressure difference level,
the valve 22 is again compressed, and the air permeability of the valve 22 is lost.
As described above, since the amount of ventilation is changed according the pressure
difference, the pressure inside the ink storage unit 10 can be rapidly and appropriately
adjusted and is held constant. In order to sufficiently exert the elastic deformation
function, the minimum outer dimension W of the communication region of the valve 22
that is in communication with the ink side is set to at least two times of the thickness
T of the valve 22. Specifically, the minimum outer dimension W is set to at most 15
times of the thickness T. In this manner, the valve 22 can be elastically deformed
in the direction of air flow in a flexible manner, so that air can be exchanged in
quick response to a small change in internal pressure. For example, when the internal
pressure is slightly reduced, the valve 22 is slightly stretched inwardly. This causes
the porous material in the valve 22 to be expanded, whereby an air exchange passage
is formed to provide inward ventilation.
[0097] The level of the pressure difference between the ink storage unit 10 and the outside
(the atmosphere) that provides the air permeability of the valve 22 can be determined
by appropriately selecting the interconnected pores and the degree of compression.
It is preferable to compress the interconnected porous body such that the valve 22
dose not exhibit air permeability when the pressure difference is, for example, 20
mmH
2O or less and exhibits air permeability when the pressure difference is, for example,
20 mmH
2O or greater. Preferably, the air exchange function is provided such that the internal
pressure when the ink is discharged from the ink storage container 100 to an ink-jet
printer is set to - 20 mmH
2O to - 350 mmH
2O. This is because the inside of a cartridge of the ink-jet printer can be held at
a suitable negative pressure during printing.
[0098] Any elastic material having a plurality of fine pores and allowing air to pass through
the fine pores when stretched can be appropriately used as the elastic material forming
the valve 22. Examples of such an elastic material include polypropylene, various
rubbers, and various elastomers. Examples of the interconnected porous body include:
interconnected porous bodies formed by mixing an inert gas, a decomposable foaming
agent, and/or a volatile organic liquid with a rubber and/or plastic material and
foaming the mixture to form interconnected pores; and interconnected porous bodies
formed by producing a plate-like body of a kneaded product of inorganic powder such
as calcium carbonate and a rubber-plastic raw material and dissolving and removing
the inorganic powder to form interconnected pores. Examples of the rubber and/or plastic
material include elastic materials such as natural rubbers, styrene-butadiene rubbers,
acrylonitrile-butadiene rubbers, chloroprene rubbers, neoprene rubbers, polyvinyl
chlorides, polyethylenes, polypropylenes, acrylonitrile butadienes, polystyrenes,
polyamides, polyurethanes, silicone resins, epoxy resins, phenolic resins, urea resins,
and fluorocarbon resins. Of these, ether-based polyurethane resins are particularly
preferred in terms of the durability against liquid, the ease of forming the interconnected
porous body, and the productivity.
[0099] As described above, the elastic material forming the valve 22 is stretched when a
pressure difference is present between the inside and outside the ink storage container.
The pressure difference decreases as ventilation proceeds, and the ventilation no
longer occurs when the original state is recovered. It is preferable that the original
compressed state in which the valve 22 does not exhibit air permeability be always
recovered even after the above procedure is repeated. In order to achieve this, it
is preferable that the compressed body be excellent in compression set properties.
In addition, the Young's modulus of the valve 22 is preferably 1 MPa or more and 5,000
MPa or less, and the hardness of the valve 22 measured using an ASKER F type hardness
meter is preferably 30 or more and less than 100.
[0100] When the valve 22 is formed from a material in which the number of pores per unit
length (cm) before compression is 4 or more and 1,000 or less, the internal pressure
can be easily controlled. Moreover, when a disk-shaped sample having a thickness of
8 mm is formed from a compressed material that has been subjected to compression under
heating or while heat is applied through high frequency heating, the hardness of the
disk-shaped sample measured using an ASKER C type hardness meter is preferably 20
or more and less than 100. Preferably, the compression is performed such that the
compressibility ratio (the thickness ratio of the compressed material to the material
before compression) is 5% or more and 40% or less. In this manner, reliable sealing
can be easily obtained when the pressure difference is less than the predetermined
level.
[0101] The valve 22 is disposed and secured in the air flow control unit 20 by placing the
valve 22 on the flat plate 26 and placing the holed flat plate-like water proof membrane
28 on the valve 22. With the securing method described above, the valve 22 can be
easily disposed. In the first embodiment, the valve 22 is uniformly pressed since
a large area thereof is pressed by the flat water proof membrane 28 as well as by
the flat plate 26. Therefore, the valve 22 is prevented from being excessively stretched,
so that the amount of ventilation can be prevented from increasing excessively.
[0102] In the first embodiment, a liquid repellent material having air permeability is preferably
used for forming the ink proof membrane 24, but the present invention is not limited
thereto. Any water proof material and any membrane that can prevent the ink from coming
into contact with the valve 22 can be used. In addition, a material having a large
critical surface tension can be used. The ink proof membrane 24 may not have air permeability
when the membrane does not cover the entire portion of the ventilation hole 14 and
at least a part of the ventilation hole 14 is open.
[0103] Any liquid repellent material having air permeability can be used as the liquid repellent
material used in the first embodiment. In particular, a liquid repellent material
having a critical surface tension of 25 dyn/cm or less is preferably used. Examples
of such a liquid repellent material include resin membranes and inorganic membranes.
Fluorocarbon resins and fluorocarbon rubbers can be preferably used, and polytetrafluoroethylene
is more preferable.
[0104] The ink proof membrane 24 has a plurality of interconnected fine pores for providing
air permeability, and the diameter of the plurality of fine pores is preferably 5
µm or less and 0.01 µm or more, and more preferably 0.1 µm or less. When the pore
diameter is 5 µm or less, the ink is prevented from entering into the pores even when
dropping and vibration impacts are applied, so that the air exchange function can
be obtained stably. When the pore diameter is 0.01 µm or more, the responsivity of
air exchange is improved, and the ink is smoothly supplied, so that faint printing
can be reduced.
[0105] The ink proof membrane 24 is disposed and secured in the air flow control unit 20
by placing the ink proof membrane 24 on the base portion 23 so as to cover the ventilation
hole 14 and placing the flat plate 26 on the ink proof membrane 24. With the above
securing method, environmental conditions such as temperature and pressure are not
changed, and shocks and vibrations are applied. Moreover, since the ink proof membrane
24 is simply placed on the base portion 23 and is not required to be bonded with an
adhesive, the securing method is simple and easy.
[0106] The flat plate 26 has a substantially circular disk shape, and the holed portion
is a substantially cylindrical through hole. Therefore, the flat plate 26 is a doughnut-like
flat plate. An air layer 29 is formed between the ink proof membrane 24 and the valve
22 through the flat plate 26. Even when the ink stored in the ink storage unit 10
passes through the ink proof membrane 24, the air layer 29 preferably prevents the
ink from reaching the valve 22. In the first embodiment, the doughnut-like flat plate
is used as the flat plate 26, but the invention is not limited thereto. Any structure
capable of forming the air layer 29 can be used as the flat plate 26. Specifically,
any structure capable of forming an air layer between the ink proof membrane 24 and
the valve 22 can be used irrespective of the shape and position thereof. In the first
embodiment, the holed disk-like flat plate is used as described above since such a
flat plate can preferably press the valve 22 uniformly.
[0107] No particular limitation is imposed on the material for the water proof membrane
28, and any water repellent material that can provide air permeability can be used.
Of course, liquid repellent materials such as fluorocarbon resins can be used. In
the first embodiment, the water proofing properties are improved by using the holed
disk-like flat plate (O-ring) to form the air layer, but the invention is not limited
thereto. The water proof membrane 28 is placed above the flat plate 26 and is pressed
and secured with the upper lid 21.
[0108] As described above, in the first embodiment, the air flow control unit 20 is secured
using the simple securing method. Specifically, the ink proof membrane 24, the flat
plate 26, the valve 22, the water proof membrane 28, and the upper lid 21 are placed
in that order on the end portion 25 of the ventilation hole 14 in the base portion
23. Then, the upper lid 21 is fastened with the bolts passing through the bolt holes
27, whereby the assembly including the ink proof membrane 24, the flat plate 26, the
valve 22, and the water proof membrane 28 is secured.
[0109] With the simple structure described above, the distance between the upper surface
of the valve 22 of the air flow control unit 20 (the surface on the side opposite
to the ink side) and the lower surface of the water proof membrane 28 (the surface
on the ink side) is set to 1.5 mm or more and 20 mm or less. As a result, the air
flow control unit 20 is small in size, so that the internal space of the ink storage
unit 10 can be increased. Moreover, an ink absorbing material or other members are
not required to be placed in the ink storage unit 10, so that the entire internal
volume of the ink storage unit 10 can be used for ink storage purpose.
[0110] In the first embodiment, the ink proof membrane 24 and also the air layer 29 provided
by the flat plate 26 prevent the ink from reaching the valve 22, and therefore the
air flow can be controlled with improved accuracy. Thewaterproof membrane 28 prevents
water contained in the outside air from reaching the valve 22, and therefore the air
flow can be controlled with improved accuracy. Moreover, since a large area of the
valve 22 is uniformly pressed from both sides by the flat plates, the amount of stretch
of the valve 22 can be controlled with improved accuracy, and therefore the air flow
can be controlled with improved accuracy.
(Ink ejection unit)
[0111] Fig. 3 is a schematic cross-sectional view of the ink ejection unit 30 and the vicinity
thereof.
[0112] The ink ejection unit 30 is disposed in the ink ejection hole 18 of the ink storage
unit 10 and includes: a pressure-contacting body 32 that is brought into a pressure-contacting
state when the ink is supplied to an ink-jet printer; and a moving valve 34 that is
joined and integrated with the pressure-contacting body 32. Protruding portions 19a,
19b, and 19c are provided in the ink ejection hole 18 so as to protrude from the bottom
surface 16 toward the center of the ink ejection hole 18. The integrated body of the
pressure-contacting body 32 and the moving valve 34 is configured such that a lower
end 36 of the moving valve 34 is placed on the protruding portion 19c when the ink
is not supplied.
[0113] The moving valve 34 is a water proof member that is made of, for example, a metal
and prevents the ink from leaking from the ink ejection hole 18 through the pressure-contacting
body 32. The moving valve 34 has through holes 38 that are provided in areas in contact
with the pressure-contacting body 32 and are located between the protruding portions
19a and 19b when the ink is not supplied. When the ink is not supplied, an upper surface
portion 39 of the moving valve 34 and the protruding portion 19a prevent the ink in
the ink storage unit 10 from leaking from the ink ejection hole 18.
[0114] As shown in Fig. 3A, when the ink storage container 100 is installed in an ink-jet
printer and the ink is supplied, the integrated body of the pressure-contacting body
32 and the moving valve 34 is pushed up inside the ink storage unit 10 by a corresponding
contacting member 40 of the ink-jet printer. Then, at least portions of the through
holes 38 are located above the protruding portion 19a, and the ink flows into the
pressure-contacting body 32 through the portions of the through holes 38 that are
located above the protruding portion 19a, as shown by the arrows. Therefore, the ink
is supplied to corresponding contacting member 40 of the ink-jet printer from the
pressure-contacting body 32.
[0115] When the ink storage container 100 is removed from the ink-jet printer, the integrated
body of the pressure-contacting body 32 and the moving valve 34 returns to the original
state in which the lower end 36 is placed on the protruding portion 19c, whereby the
ink is again prevented from leaking. The leakage of the ink from the edge of the ink
ejection hole 18 is prevented by the three protruding portions, i.e., not only by
the protruding portion 19a but also by the protruding portions 19b and 19c. The protruding
portions 19a and 19b may not be provided. In this case, the side surface of the moving
valve 34 may be brought into intimate contact with the side wall of the ink ejection
hole 18, whereby the leakage of the ink is prevented.
[0116] Although an ink absorbing material is not used, the leakage of the ink from the ink
ejection hole 18 can be prevented by providing the ink ejection unit 30 described
above. In addition, when the ink is supplied, the ink can be rapidly supplied to the
ink-jet printer through the through holes 38 and the pressure-contacting body 32.
[0117] Fig. 4 is a schematic cross-sectional view of an ink ejection unit 30, and the vicinity
thereof, of a modified embodiment.
[0118] This ink ejection unit 30 is provided in the ink ejection hole 18 of the ink storage
unit 10 and includes the moving valve 34 that moves when the ink is supplied to an
ink-jet printer. In this modified embodiment, only the protruding portion 19c is provided
in the ink ejection hole 18 so as to protrude from the bottom surface 16 toward the
center of the ink ejection hole 18.
[0119] The moving valve 34 includes a lower valve 33 and the upper surface portion 39, and
the lower valve 33 and the upper surface portion 39 are connected to each other by
springs 35 used as elastic members. When the ink is not supplied, the lower valve
33 prevents the ink from leaking.
[0120] The moving valve 34 has the through holes 38 in its side wall. As shown in Fig. 4A,
when the ink storage container 100 is installed in an ink-j et printer and the ink
is supplied, the springs 35 are compressed by a corresponding contacting member 40
of the ink-jet printer, and the lower valve 33 of the moving valve 34 is moved upward
and is located above the protruding portion 19c. Then, the ink flows through the generated
gaps as shown by the arrows and is supplied to the corresponding contacting member
40 of the ink-jet printer.
[0121] When the ink storage container 100 is removed from the ink-jet printer, the springs
35 extend, and the lower valve 33 returns to the level substantially the same as the
level of the protruding portion 19c, whereby the ink is again prevented from leaking.
[0122] In the above modified embodiment, although the ink absorbing material and the pressure-contacting
body are not used, the leakage of the ink from the ink ejection hole 18 can be prevented
by providing the ink ejection unit 30. In addition, when the ink is supplied, the
ink can be rapidly supplied to the ink-jet printer through the through holes 38.
[0123] A second embodiment of the present invention will now be described with reference
to Figs. 5 to 12. Components the same as or equivalent to those of the first embodiment
are designated by the same reference numerals used in the first embodiment. As shown
in the vertical cross-sectional view of Fig. 5, an ink storage container 100 includes:
a main body 10a formed of a suitable synthetic resin; and an upper surface portion
10b that is fitted to the main body 10a so as to cover the main body 10a, and the
main body 10a and the upper surface portion 10b are connected to each other at portion
B. The shape of the ink storage container 100 is a rectangular parallelepiped having
a width in the depth direction smaller than the height. Two chambers 11a and 11b separated
by a partition wall 10d having a through hole 10c in its lower portion are provided
in the inner space 11 of the ink storage container 100. An air flow control unit 20
described later is provided in portion A, and an ink ejection unit 30 is provided
in portion C.
[0124] The portion A in Fig. 5 is a portion in which the air flow control unit 20 is provided,
and the structure of a recess 10e in which the air flow control unit 20 is mounted
is described in Figs. 6 and 7. The recess 10e having a circular cross-sectional shape
is formed in the upper surface portion 10b and is covered with a cap 50. A ventilation
hole 14 in communication with the inner space 11 of the container is drilled in the
central portion of a bottom portion 10f of the recess 10e, and a buffering portion
10h is provided below the ventilation hole 14 through a slit portion 10g. The upper
surface of the buffering portion 10h is a conical surface with the center protruding
toward the ventilation hole 14, so that the ink is prevented from being accumulated
in the buffering portion 10h. Moreover, a Teflon membrane-placing portion 10i and
a lower edge-receiving portion 10j are provided in the bottom portion 10f. The Teflon
membrane-placing portion 10i is an annular dented portion (annular step portion) that
receives a Teflon membrane 24, which is a component of the air flow control unit 20,
and determines the position of the Teflon membrane 24. The lower edge-receiving portion
10j is an annular groove provided concentrically with the outer circumference of the
Teflon membrane-placing portion 10i and is configured to receive the lower edge of
a circumferential portion 50a of the cap 50. When the cap 50 is mounted in the recess
10e, the lower edge of the circumferential portion 50a temporarily abuts against the
lower edge-receiving portion 10j and therefore functions as a stopper. Therefore,
the valve element 22 and the Teflon membrane 24 are prevented from receiving an excessive
load at the time of assembling, and a reduction in the function of the air flow control
unit 20 can be suppressed. After completion of the assembling, the cap 50 is urged
upward by the restoring force of the air flow control unit 20, and therefore a small
gap is formed between the lower edge of the circumferential portion 50a of the cap
50 and the lower edge-receiving portion 10j. In the manner described above, the air
flow control unit 20 is held in the inner space of the recess 10e that is formed by
placing the cap 50. Hereinbelow, the structure around the air flow control unit 20
is specifically described.
[0125] As shown in Figs. 6 to 8, the air flow control unit 20 includes: the disk-like Teflon
membrane 24 (corresponding to the ink proof membrane in the first embodiment) placed
on the Teflon membrane-placing portion 10i; an annular (washer-like) pressing ring
26 (corresponding to the flat plate in the first embodiment) placed on the upper surface
of the Teflon membrane 24; and the valve element 22 (corresponding to the valve in
the first embodiment) placed on the upper surface of the pressing ring 26. The disk-like
Teflon membrane 24 has air permeability and has been subjected to liquid repellent
treatment. The pressing ring 26 has flat upper and lower surfaces and has a through
hole 26a in the central portion thereof, and the through hole 26a corresponds to the
ventilation hole 14. The valve element 22 is formed of an elastically-deformable interconnected
porous material. The valve element 22 does not allow air to pass therethrough under
normal conditions but allows air to be exchanged between the outside and the inner
space 11 according to a change in the internal pressure of the inner space 11. The
above components 24, 26, and 22 are stacked in that order from the bottom, whereby
the air flow control unit 20 is formed.
[0126] The above valve element 22 has substantially the same structure as that of the valve
22 in the first embodiment. Specifically, the valve element 22 is produced as a disk-like
compressed porous body formed of, for example, polyurethane. Under normal conditions,
i.e., when no pressure difference is present between the outside and the inner space
11, the air permeability is lost, and air does not pass through the valve element
22. However, when the pressure difference is equal to or greater than a predetermined
level, the valve element 22 is elastically deformed to a small extent and is stretched,
and the fine pores are forced open, so that the air permeability is provided. Therefore,
air flows from a high-pressure side to a low pressure side, whereby the function of
controlling the air flow is obtained.
[0127] In contrast to the flat plate 26 in the first embodiment, the pressing ring 26 is
formed of a metal. In this manner, the degree of flatness of the upper and lower surfaces
of the pressing ring 26 is improved. Therefore, uniform surface pressure is applied
to the valve element 22 and the Teflon membrane 24, and the contact condition between
the contact surfaces thereof is improved, whereby the ink is prevented from leaking.
[0128] In contrast to the ink proof membrane 24 in the first embodiment, the Teflon membrane
24 is formed from a sheet-like body of Teflon, and the liquid repellency of the membrane
prevents the ink from adhering thereto as much as possible.
[0129] The Teflon membrane-placing portion 10i is formed of an olefin-based resin and is
formed as a smooth surface having improved smoothness. In this manner, when the Teflon
membrane 24 is placed on the placing portion 10i, the contact condition between the
Teflon membrane 24 and the placing portion 10i is improved, so that the ink is prevented
from infiltrating into the gap between the contact surfaces as much as possible. Moreover,
an annular protruding portion 10k is formed around the Teflon membrane-placing portion
10i to separate the Teflon membrane-placing portion 10i from the lower edge-receiving
portion 10j. In this manner, the Teflon membrane 24 is prevented from being displaced
in the horizontal direction, and the protruding portion 10k functions as a guide for
facilitating the placement of the circumferential portion of the cap 50 described
later (see Fig. 7). Since the olefin-based material has low wettability, its liquid
repellent effect is high. Therefore, when the placing portion 10i is in intimate contact
with the Teflon membrane 24, the ink is prevented from infiltrating into the gap therebetween.
Examples of the olefin-based resin include polypropylene and polyethylene. In the
present embodiment, polypropylene is used.
[0130] The structure of the cap 50 will now be described. As shown in Figs. 6 to 8, the
cap 50 is formed of a resin material having suitable stiffness and includes a circular
ceiling portion 50a and a tubular circumferential portion 50b that axially extends
from the circumference of the ceiling portion 50a. The ceiling portion 50a has a flat
valve element-placing portion 50c on a side facing the Teflon membrane-placing portion
10i, and three ventilation holes 50d are provided in the valve element-placing portion
50c. The number of the ventilation holes 50d is not limited to three, and the number
of the ventilation holes 50d may be different from one and three.
[0131] An elastic hinge portion P having a small thickness is provided in the inside corner
between the ceiling portion 50a and the circumferential portion 50b, i.e., the lower
circumferential portion of the ceiling portion 50a (the inner base portion of the
circumferential portion 50b) . The hinge portion P is located immediately outside
a circular protruding portion 50e forming the valve element-placing portion 50c. In
this manner, the circumferential portion 50b is easily deformed elastically with the
hinge portion P serving as a fixed point. The lower end of the circumferential portion
50b is formed so as to be capable of abutting against the lower edge-receiving portion
10j . The inserted depth of the cap 50 is limited to a certain level since the lower
edge of the circumferential portion 50b abuts against the lower edge-receiving portion
10j, whereby the air flow control unit 20 is prevented from being compressed excessively.
[0132] Next, a description is given of the structural relation between the cap 50 and the
recess 10e in portion D in Fig. 7. As shown in Figs. 9 and 10, which are enlarged
cross-sectional views of the portion D, an engaging portion is formed on the outer
surface of the circumferential portion 50b of the cap 50. The engaging portion includes:
a first engaging portion 50f having a protruding ledge-like shape (wedge-like cross-section
or sawtooth like cross-section); and a second engaging portion 50g having a smoothly
protruding convex shape and located axially below the first engaging portion 50f.
The first engaging portion 50f has an inclined surface 50f1, so that the first engaging
portion 50f, as well as the second engaging portion 50g, facilitates the insertion
of the cap 50. An engaged portion that is engaged with the above engaging portion
is formed on the inner circumferential wall of the recess 10e. This engaged portion
includes a first engaged portion 101 and a second engaged portion 10m each extending
in the circumferential direction. In this manner, a fit portion engaging the first
engaging portion 50f and the second engaging portion 50g is formed.
[0133] When the cap 50 is pressed into the recess 10e to cover the recess 10e, the circumferential
portion 50b enters the recess 10e while distorted around the elastic hinge portion
P. As shown in the cross-hatched portions in Fig. 10, the circumferential portion
50b is fitted to the recess 10e with the first engaging portion 50f engaged in the
first engaged portion 101 and with the second engaging portion 50g engaged in the
second engaged portion 10m. Since a wedge effect is produced by the fit between the
first engaging portion 50f and the first engaged portion 101, the cap 50 is prevented
from coming off in the radial direction. In addition, since a large contact area is
provided by the fit between the second engaging portion 50g and the second engaged
portion 10m, the cap 50 is prevented from rotating in the circumferential direction.
[0134] Returning to Figs. 6 and 7, the Teflon membrane 24 is placed on the Teflon membrane-placing
portion 10i; the pressing ring 26 is placed on the Teflon membrane 24; and the valve
element 22 is placed on the pressing ring 26. Therefore, the air flow control unit
20 having the three stacked layers is disposed in the recess 10e. Subsequently, the
valve element-placing portion 50c is brought into contact with the upper surface of
the valve element 22, and the cap 50 is pressed into the recess 10e to cover the recess
10e. In this manner, the air flow control unit 20 is held in the recess 10e while
being pressurized.
[0135] In the above case, the first engaging portion engages the first engaged portion,
and the second engaging portion engages the second engaged portion, whereby the engagement
portion, or the fit portion, is formed. However, of course, the fit portion may be
composed of one engaging portion and one engaged portion engageable therewith so long
as the fit portion has a function of substantially preventing the disconnection and
rotation of the cap 50. Moreover, in the above case, the first engaging portion 50f
is formed above the second engaging portion 50g. However, of course, the first engaging
portion 50f can be formed below the second engaging portion 50g. In addition, in the
above case, the engaging portion is formed in the circumferential portion 50b, and
the engaged portion is formed in the recess 10e. The engaging portionmay be formed
in the recess 10e, and the engaged portion is formed in the circumferential portion
50b.
[0136] As shown in the portion B in Fig. 5, the upper surface portion 10b in which the air
flow control unit 20 is installed is fitted and secured to the main body 10a. Specifically,
as shown in Fig. 11 (an enlarged view of the portion B), the upper surface portion
10b is secured to the main body 10a by fitting a bulged portion 10b1 formed in the
upper surface portion 10b and a bulged portion 10a1 formed in the main body 10a to
respective mating portions. As shown by the cross-hatched portion, a protruding portion
10b2 formed over the entire circumference of the upper surface portion 10b is engaged
in an inclined portion formed over the entire circumference of the main body 10a,
whereby a seal for preventing the ink from leaking is formed.
[0137] Next, the ink ejection unit 30 is described with reference to Figs. 5 and 12. Note
that the pressure-contacting body 32 is not shown in Fig. 12. The ink ejection unit
30 in the present embodiment is configured to have substantially the same function
as that of the ink ejection unit 30 in the first embodiment. Specifically, an ejection
hole 18 having a circular horizontal cross-section is formed in the bottom surface
16 so as to protrude therefrom, and a moving valve 34 capable of moving vertically
is contained in the ejection hole 18. The moving valve 34 includes a lower valve portion
34a having a smaller diameter and an upper valve portion 34b having a larger diameter,
and the pressure-contacting body 32 is contained in the lower valve portion 34a so
as to be integrated with the lower valve portion 34a as shown by the hatched portion
in Fig. 12. The pressure-contacting body 32 is formed of a known material that allows
the ink to pass therethrough. A guiding portion 16a having a slit is erected on the
bottom surface 16 so as to be located outside the upper valve portion 34b. In this
manner, the moving valve 34 integrated with the pressure-contacting body 32 is guided
by the ejection hole 18 and the guiding portion 16a so as to be movable in the vertical
direction.
[0138] A protruding portion 18a is provided on the inner circumference of the ejection hole
18 and comes in pressure contact with the moving valve 34. The moving valve 34 has
an inclined surface 34d formed on the outer surface of an intermediate wall 34c thereof,
i.e., along the circumferential boundary between the lower valve portion 34a and the
upper valve portion 34b, and the inclined surface 34d abuts against a seal portion
18b of the ejection hole 18. A through hole 38 is provided in the lower valve portion
34a, so that the inner space 11 and the pressure-contacting body 32 are brought into
communication with each other when the moving valve 34 is raised.
[0139] A coil spring 60 is provided between the upper surface portion 10b and the intermediate
wall 34c of the moving valve 34. The coil spring 60 is disposed in a compressed state
and always urges the moving valve 34 downwardly.
[0140] When the ink storage container 100 is not being attached to the carriage of an ink-jet
printer (not shown), the moving valve 34 is pressed downward in the axial direction
by the spring force of the coil spring 60, and the inclined surface 34d is brought
into contact with the seal portion 18b, whereby the ink stored in the inner space
11 is prevented from leaking to the outside.
[0141] When the ink storage container 100 is being attached to the carriage of the ink-jet
printer, the moving valve 34 is pressed upward against the spring force of the coil
spring 60 by a corresponding contacting portion (not shown) of the carriage through
the pressure-contacting body 32. Therefore, the moving valve 34 integrated with the
pressure-contacting body 32 is moved upward while guided by the guiding portion 16a
and the protruding portion 18a, so that the through holes 38 and the inner space 11
are brought into communication with each other. In this manner, the ink in the ink
storage container 100 is supplied to the ink-jet printer through the pressure-contacting
body 32.
[0142] In the technology described in the previous Japanese Patent Application Laid-Open
No.
2001-277777, a cap is secured to a recessed portion by ultrasonic welding, and a valve corresponding
to the air flow control unit in the second embodiment is contained in the recessed
portion and is thereby secured therein. In the second embodiment, in contrast to the
above technology, the air flow control unit 20 can be contained in the recess 10e
by using a simple structure, i.e., by simply placing the cap 50. Therefore, the valve
element 22 is prevented from deterioration due to thermal load. In other words, the
air f low control function that must be provided in the air flow control unit 20 is
prevented from being impaired.
[0143] In the second embodiment, the Teflon membrane 24 is disposed below the pressing ring
26, and the valve element 22 is thereby prevented from being directly exposed to the
ink in the ventilation hole 14. Therefore, advantageously, the adhesion of the ink
to the valve element 22 can be effectively prevented.
[0144] Moreover, in the second embodiment, the cap 50 is pressed into the recess 10e while
the circumferential portion 50b is deformed with the hinge portion P serving as a
fixed point. Therefore, the cap 50 can be secured in position without applying unnecessary
external force to the valve element 22. In addition, since the cap is mechanically
secured, the valve element 22 does not receive a thermal load caused by ultrasonic
welding or the like. Therefore, the valve element 22 can be secured without any loss
of the air flow control function of the valve element 22, and advantageously the ink
storage container 100 can be produced at low cost.
[0145] After being secured with the cap 50, the air flow control unit 20 is pressed between
the cap 50 and the bottom portion 10f. Therefore, even when the external shape of
the valve element 22 is distorted, the pressure applied to the Teflon membrane 24
is made uniform through the pressing ring 26, so that a very good contact condition
can be obtained and maintained. Advantageously, the ink can be efficiently prevented
from infiltrating into the contact surface between the Teflon membrane 24 and the
bottom portion 10f and into the contact surface between the Teflon membrane 24 and
the pressing ring 26.
[0146] In the second embodiment, even if the infiltration of the ink occurs through the
contact surface between the Teflon membrane 24 and the pressing ring 26, the air layer
(gap layer) 29 formed by the through hole 26a of the pressing ring 26 advantageously
prevents adhesion of the ink to the lower surface of the valve element 22. Therefore,
the clogging of the very fine pores caused by the adhesion of the ink to the valve
element 22 can be prevented, and therefore the air flow control function of the air
flow control unit 20 that is provided by the valve element 22 can be maintained.
[0147] Moreover, since the pressing ring 26 is formed of a metal, the upper and lower surfaces
thereof have improved smoothness. In addition, since the smooth surface is also formed
on the Teflon membrane-placing portion 10i, the contact condition of each of the upper
and lower contact surfaces of the Teflon membrane with the corresponding contacting
member is improved. Therefore, advantageously, the infiltration of the ink through
the gap between the Teflon membrane 24 and the Teflon membrane-placing portion 10i
can be prevented.
[0148] In the second embodiment, the Teflon membrane-placing portion 10i and the valve element-placing
portion 50c are disposed so as to face each other, and each of the placing potions
is formed as an annular dent. Therefore, the air flow control unit 20 (the Teflon
membrane, pressuring ring, and valve element) can be incorporated into the recess
10e without positional displacement, and this leads to the practical effect that the
assembling work can be easily performed.
[0149] Since the lower end portion of the circumferential portion 50b of the cap 50 is formed
so as to be capable of abutting against the lower edge-receiving portion 10j, the
lower end portion functions as a stopper. Therefore, even when the cap 50 is excessively
pressed into the recess 10e, the stopper function prevents the valve element 22 from
being excessively compressed or from undergoing tensile deformation, and the air flow
control function of the valve element 22 can be prevented from being impaired.
[0150] In the second embodiment, three ventilation holes 50d are provided in the valve element-placing
portion 50c. Therefore, if the ink accidentally adheres to the ceiling portion 50a
through the hand of a user and one of the ventilation holes 50d is clogged with the
ink, the rest of the ventilation holes 50d advantageously ensure the air permeability.
[0151] Moreover, in the second embodiment, the fit between the first engaging portion 50f
and the first engaged portion 101 prevents the cap 50 from coming off in the axial
direction, and the fit between the second engaging portion 50g and the second engaged
portion 10m prevents the cap 50 from rotating in the circumferential direction. In
this manner, the cap 50 ensures that the valve element 22 is contained in the recess
10e without positional displacement. Therefore, the initial pressurized installation
state of the valve element 22 can be stably maintained, and a reduction in the air
flow control function can thereby be prevented.
[0152] While the present invention has been described based on the first and second embodiments,
the invention is not limited thereto, and modifications and changes made without departing
from the gist of the invention fall within the scope of the invention.
[0153] Fig. 13 shows a modified embodiment. For example, a conically tapered surface 14a
tapered upwardly may be formed in the ventilation hole 14, as shown in Fig. 13. In
this case, the tapered surface 14a may have a suitable number of grooves formed along
the circumferential or generatrix direction thereof. Moreover, it is preferable to
subject at least the tapered surface 14a to liquid repellent treatment. In such a
case, the ink adhering to the lower surface of the Teflon membrane 24 and the tapered
surface 14a can be effectively dropped.
[0154] In the second embodiment and the modified embodiment thereof, the recess 10e is formed
so as to be recessed from the upper surface portion 10b. Fig. 14 shows another modified
embodiment. As shown in Fig. 14, the air flow control unit 20 may be contained in
a protruding portion 70 protruding upward from the upper surface portion 10b. Moreover,
in the second embodiment, the buffering portion 10h is provided near the ventilation
hole 14, but the invention is not limited thereto. Of course, the buffering portion
10h may not be provided.
[0155] Next, a description is given of a third embodiment of the present invention with
reference to Fig. 15. Components the same as or equivalent to those of the second
embodiment are designated by the same reference numerals used in the second embodiment,
and components different from those of the second embodiments are mainly described.
[0156] The air flow control unit 20 includes: a disk-like Teflon membrane 24; an annular
(washer-like) pressing ring 26 placed on the upper surface of the Teflon membrane
24; and a valve element 22 placed on the upper surface of the pressing ring 26. The
disk-like Teflon membrane 24 has air permeability and has been subjected to liquid
repellent treatment. The pressing ring 26 has flat upper and lower surfaces and has
a through hole 26a in the central portion thereof. The above components 24, 26, and
22 are stacked in that order from the bottom, whereby the air flow control unit 20
is formed.
[0157] In the third embodiment, the pressing ring 26 is disposed so as to abut against the
ink side (lower side) of the valve element 22, and the area of the through hole 26a
of the pressing ring 26 is set smaller than the area of the communication region of
the valve element 22 that is in communication with the side opposite to the ink side
(on the upper side), i.e., three ventilation holes 50d formed in the cap 50.
[0158] In the above configuration, the area of the ventilation holes 26d, which is the communication
region on the lower side of the valve element 22 is smaller than the area of the communication
region on the upper side of the valve element 22. Therefore, the valve element 22
is not easily deformed elastically toward the ink side (the inner side of the container)
but is easily deformed toward the side opposite to the ink side (the outer side of
the container). Since the extent of the elastic deformation is asymmetric as described
above, the flow of air from the inner side to the outer side of the container (the
outflow of air) can be facilitated, and the flow of air from the outer side to the
inner side of the container (the inflow of air) can be suppressed, as shown in Fig.
16, so that the pressure inside the ink storage unit can be further reduced.
[0159] In this embodiment, the pressing ring 26 is effectively used. Specifically, the size
of the through holes 26d is reduced, whereby the amount of air exchange is made asymmetric
with respect to the pressure difference between the inside and outside. However, the
present invention is not limited to this configuration. For example, as shown in Fig.
17, an annular lower-side support ring 90 may be inserted between the valve element
22 and the pressing ring 26, and an upper-side support ring 92 may be inserted between
the valve element 22 and the cap 50. When a communication hole 90a of the lower-side
support ring 90 is formed so as to have an area smaller than the area of a communication
hole 92a of the upper-side support ring 92, the valve element 22 can have vertically
asymmetric elastically deformable areas. Also in this manner, the inside of the ink
storage unit can be held at lower pressures.
[0160] Next, a fourth embodiment of the present invention is described with reference to
Figs. 18 to 20. Components the same as or equivalent to those of the first embodiment
are designated by the same reference numerals used in the first embodiment, and components
different from those of the first and second embodiments are mainly described.
[0161] Fig. 18 is a schematic cross-sectional view illustrating the general structure of
an ink storage container 100 of the fourth embodiment, which is an ink cartridge of
an ink-jet printer. An air flow control unit 20A for controlling the air flow between
the inside and outside of the ink storage unit 10 is provided in an upper surface
portion 12 of the ink storage container 100. Moreover, an ink utilization valve 20B
in communication with the air flow control unit 20A is disposed below the air flow
control unit 20A.
[0162] As shown in Fig. 19, the inkutilization valve 20B includes an ink absorbing body
20B2 that does not allow air to pass therethrough under normal conditions but allows
air to be exchanged between the outside and the ink storage unit 10 according to a
change in the internal pressure of the ink storage unit 10. Therefore, the ink utilization
valve 20B is brought into communication with the air flow control unit 20A and has
a function of controlling the amount of air flow by increasing the resistance to air
flow into the ink storage unit 10 according to the amount of the absorbed ink stored
in the ink storage unit 10. More specifically, the ink utilization valve 20B includes:
a retaining portion 20B1 suspended downwardly from the inner side of the upper surface
portion 12; the ink absorbing body 20B2 disposed in the retaining portion 20B1; and
a liquid repellent membrane 20B3 placed above the ink absorbing body 20B2. The retaining
portion 20B1 is in communication with the air flow control unit 20A. More specifically,
the retaining portion 20B1 is in communication with the air flow control unit 20A
while a portion directly below the ventilation hole 14 is maintained in a hermetically
sealed state.
[0163] The retaining portion 20B1 is, for example, a cylindrical body having a closed upper
end and an open lower end, has a predetermined vertical length, and is immersed in
ink M.
[0164] The ink absorbing body 20B2 is formed of a material, such as urethane or felt, having
a function of absorbing the ink M. Specifically, a porous body containing a large
number of fine pores is formed by compressing such a material. These fine pores are
in communication with each other, and the function of absorbing the ink M is obtained
by utilizing the capillarity of the ink M. Air passes through the ink absorbing body
20B2, and air bubbles flow into the ink storage unit 10 from the lower end of the
retaining portion 20B1. The ink absorbing body 20B2 accordingly absorbs the ink M
and is impregnated with the ink M. The ink absorbing body 20B2 is formed such that
the resistance to air flow from the air flow control unit 20A, i.e., the air flow
resistance, increases according to an increases in the amount of absorbed ink.
[0165] The liquid repellent membrane 20B3 is a flat circular sheet formed of PTFE that is
substantially the same material as that for the ink proof membrane 24 used in the
air flow control unit 20A. Specifically, the liquid repellent membrane 20B3 is a membrane
for preventing the contact of the ink, and any material having air permeability can
be used therefor. In order to obtain good air permeability, the liquid repellent membrane
20B3 has a plurality of interconnected pores. The liquid repellent membrane 20B3 prevents
an excessive increase of the ink level when the ink absorbing body 20B2 is saturated
with the absorbed ink.
[0166] An air layer S1 intervenes between the liquid repellent membrane 20B3 and the air
flow control unit 20A.
[0167] When the ink storage container 100 is being attached for use to the carriage of a
printer, the air flow control unit 20A and the ink utilization valve 20B generate
a negative pressure of about -40 mmH
2O in the air layer S1, and a negative pressure of about -140 mmH
2O is generated in space S2 (see Fig. 19), whereby the air flow can be controlled.
[0168] As described above, in the fourth embodiment, when the ejection hole 18 is attached
to the supply hole of an ink-jet printer to start the use of the ink storage container
100, the internal pressure of the air layer S1 reaches about -40 mmH
2O and the internal pressure of the space S2 reaches about -140 mmH
2O after a predetermined time elapses. Therefore, a good pressure balance with the
external pressure can be obtained.
[0169] In the fourth embodiment, when the ink storage container 100 is attached for use
to an ink-jet printer, a predetermined amount of the ink M is ejected from the ejection
hole 18. The level of the ink M decreases accordingly, and outside air flows into
the ink storage unit 10 through the air flow control unit 20A and the ink utilization
valve 20B. Specifically, the air passes through the air flow control unit 20A and
flows into the ink storage unit 10 by way of the ink absorbing body 20B2. Therefore,
as shown in Fig. 20, after an initial time period T elapses, the negative pressure
inside the space S2 of the ink storage unit 10 is stabilized. In other words, the
internal pressure of the air layer S1 is about -40 mmH
2O and the internal pressure of the space S2 is about -140 mmH
2O, so that a good pressure balance with outside air is obtained.
[0170] In the fourth embodiment, the ink absorbing body 20B2 in the ink utilization valve
20B is additionally provided as negative pressure control means, i.e., means for proving
the function of controlling the air flow by increasing the air flow resistance, so
that the negative pressure inside the ink storage unit 10 can be increased. Therefore,
the ink can be prevented from excessively ejected from the ink ejection hole 18, and
therefore the consumption of the ink can be effectively reduced.
[0171] In addition, in the fourth embodiment, the liquid repellent membrane 20B3 is disposed
above the ink absorbing body 20B2. Therefore, an excessive increase in the ink level
can be effectively prevented when the ink absorbing body 20B2 is saturated with the
absorbed ink.
[0172] Next, a fifth embodiment of the present invention is described with reference to
Fig. 21. In the present embodiment, components the same as or equivalent to those
of the fourth embodiment, except for important components in the present embodiment,
are designated by the same reference numerals used in the fourth embodiment, and the
description thereof will be omitted.
[0173] An ink utilization valve 20B of an ink storage container 100 in the present embodiment
has substantially the same structure as that of the fourth embodiment. However, a
different connection structure is used. Specifically, as shown in Fig. 21, the ink
utilization valve 20B is disposed below the air flow control unit 20A so as to be
in communication therewith and has a function of controlling the amount of air flow
by increasing the resistance to air flow into the ink storage unit 10 according to
the amount of the absorbed ink stored in the ink storage unit 10.
[0174] More specifically, a connection tube 14A for forming the ventilation hole 14 is formed
below the air flow control unit 20A so as to extend from the lower portion of the
air flow control unit 20A. The lower end of the connection tube 14A is inclined at
a predetermined angle with respect to the horizontal. A tubular retaining portion
20B1 is coaxially connected to the connection tube 14A. In this manner, the ink utilization
valve 20B is brought in communication with the air flow control unit 20A. More specifically,
the ink utilization valve 20B is brought in communication with the air flow control
unit 20A while a portion directly below the ventilation hole 14 is maintained in a
hermetically sealed state. The lower end of the retaining portion 20B1 is immersed
in the ink M.
[0175] An annular step portion 20B4 that can abut against the connection tube 14A is formed
on the inner wall of the retaining portion 20B1. The step portion 20B4 is also inclined
with respect to the horizontal. The step portion 20B4 has an annular shape because
air must be allowed to pass through the inner portion of the annular shape. A liquid
repellent membrane 20B3 is sandwiched between the connection tube 14A and the step
portion 20B4. In this manner, the liquid repellent membrane 20B3 is properly secured.
[0176] The ink utilization valve 20B includes: the retaining portion 20B1 having the step
portion 20B4 thereinside; the ink absorbing body 20B2 disposed in the retaining portion
20B1; and the liquid repellent membrane 20B3 placed above the ink absorbing body 20B2.
[0177] The ink absorbing body 20B2 is formed of a material, such as urethane or felt, having
a function of absorbing the ink M. Specifically, a porous body containing a large
number of fine pores is formed by compressing such a material. These fine pores are
in communication with each other, and the function of absorbing the ink M is obtained
by utilizing the capillarity of the ink M. Air passes through the ink absorbing body
20B2, and air bubbles flow into the ink storage unit 10 from the lower end of the
retaining portion 20B1. The ink absorbing body 20B2 accordingly absorbs the ink M
and is impregnated with the ink M. The ink absorbing body 20B2 is formed such that
the resistance to air flow from the air flow control unit 20A, i.e., the air flow
resistance, increases according to an increases in the amount of absorbed ink. The
ink absorbing body 20B2 is not limited to the material mentioned above. Various materials
can be used such as: fiber strands formed by bundling fibers, such as polyester fibers,
acrylic fibers, nylon fibers, and polypropylene fibers, along their lengthwise direction;
sintered bodies of polyethylene and the like; felt materials formed of natural fibers
such as wool and rayon and of synthetic fibers such as polyester and polypropylene;
and polyurethane foam (an interconnected foamed body of urethane).
[0178] The liquid repellent membrane 20B3 is formed of PTFE, which is substantially the
same material as that for the ink proof membrane 24 used in the air flow control unit
20A, and is a flat circular sheet similar to the ink proof membrane 24 shown in Fig.
6. Specifically, the liquid repellent membrane 20B3 is a membrane for preventing the
contact of the ink, and any material having air permeability can be used for the liquid
repellent membrane 20B3. In order to obtain good air permeability, the liquid repellent
membrane 20B3 hasapluralityof interconnected pores. The liquid repellent membrane
20B3 can prevent the ink from reaching a level on the air flow control unit 20A side
when the ink absorbing body 20B2 is saturated with the absorbed ink. The liquid repellent
membrane 20B3 is inclined. Therefore, even when ink droplets adhere to the liquid
repellent membrane 20B3, the ink droplets move in one direction along the inclined
surface, and therefore the deterioration of the air permeability of the liquid repellent
membrane 20B3 can be prevented. Moreover, an air layer S1 is provided between the
liquid repellent membrane 20B3 and the air flow control unit 20A and between the liquid
repellent membrane 20B3 and the ink absorbing body 20B2 . Therefore, the deterioration
of air permeability caused by an increase in the ink level can be further reduced.
[0179] Next, a sixth embodiment of the present invention is described with reference to
Fig. 22. In the present embodiment, components the same as or equivalent to those
of the fifth embodiment, except for important components in the present embodiment,
are designated by the same reference numerals used in the fifth embodiment, and the
description thereof will be omitted.
[0180] An ink storage container 100 include a main body 10a formed of a suitable synthetic
resin and an upper surface portion 10b fitted to the main body 10a to cover the main
body 10a. The main body 10a and the upper surface portion 10b are connected through
portion B. The shape of the ink storage container 100 is a rectangular parallelepiped
having a width in the depth direction smaller than the height. Two chambers 11a and
11b separated by a partition wall 10d having a through hole 10c formed in its lower
portion are provided in the inner space 11 of the ink storage container 100. An air
flow control assembly 20 including an air flow control unit 20A and an ink utilization
valve 20B described later is provided in portion A. An ink ejection unit 30 is provided
in the bottom of the main body 10a.
[0181] The ink ejection unit 30 of this embodiment has an ejection hole 18 having a circular
cross-section in the bottom surface 16 thereof, and a moving valve 34 movable in the
vertical direction is contained in the ejection hole 18. A coil spring 60 is contained
in the ejection hole 18 and urges the moving valve 34 downwardly (in an ejection direction).
[0182] An annular seal portion 18b formed of a rubber is secured to the lower end of the
ejection hole 18. The moving valve 34 urged downward abuts against the seal portion
18b, so that the ink inside the ejection hole 18 is prevented from leaking when the
ink storage container 100 is not in use. When the ink storage container 100 is set
in the carriage of an ink-jet printer (not shown), the moving valve 34 is pressed
upward against the urging force of the coil spring 60, and the ink is supplied to
the ink-jet printer under a predetermined negative pressure.
[0183] Moreover, a bank potion 18a is formed on the bottom surface 16 of the ink ejection
unit 30 so as to protruding inwardly from the bottom surface 16. The bank potion 18a
is provided for ensuring a minimum level h in the container by retaining the ink in
the container even when the ink in the ink ejection unit 30 has been exhausted. By
ensuring the minimum level h, the negative pressure function of the ink utilization
valve 20B described later can be maintained to the end.
[0184] The ink utilization valve 20B has substantially the same structure as that of the
fifth embodiment but is different in length. Specifically, the ink utilization valve
20B is disposed below the air flow control unit 20A and is in communication therewith,
but the lower end of the ink utilization valve 20B extends below the minimum level
h. In other words, the lower end of the ink utilization valve 20B is lower than the
upper end of the bank potion 18a.
[0185] Therefore, even when the amount of ink in the ink ejection hole 18 is reduced, the
lower ends of the retaining portion 20B1 and the ink absorbing body 20B2 remain immersed
in the ink, so that the negative pressure in the container can be maintained at a
high level until the ink is completely ejected.
[0186] In the sixth embodiment, the minimum level h is maintained by forming the inwardly
protruding bank potion 18a on the bottom surface 16, but the invention is not limited
thereto. For example, as shown in Fig. 23, an ink retaining recess 16a recessed outwardly
(downwardly) from the bottom surface 16 may be formed. The ink retaining recess 16a
is formed below the ink utilization valve 20B and may have a size capable of containing
the lower end of the ink utilization valve 20B. In this case, the length of the ink
utilization valve 20B is set such that the lower end thereof is contained in the ink
retaining recess 16a. In this manner, the ink is retained in the ink retaining recess
16a even when the amount of the ink in the ink ejection unit 30 is reduced, so that
the minimum level h can be partially maintained. Since the ink absorbing body 20B2
is immersed in the ink in the ink retaining recess 16a to the end, the negative pressure
in the container can be maintained at a high level. Moreover, since the amount of
the ink remaining to the end is less than that in the embodiment shown in Fig. 22,
the ink can be effectively used.
[0187] While the present invention has been described based on the first to sixth embodiments,
the invention is not limited thereto, and modifications and changes made without departing
from the gist of the invention fall within the scope of the invention.
[0188] For example, in the second to sixth embodiments, the recess 10e is formed so as to
be recessed from the upper surface portion 10b. However, as shown in a modified embodiment
in Fig. 24, a protruding portion 70 protruding upward from the upper surface portion
10b may be formed integrally with the upper surface portion 10b, and the air flow
control unit 20A may be contained in the protruding portion 70. Moreover, as shown
in Figs. 25 and 26, a protruding portion 70 formed separately from the upper surface
portion 10b may be secured to the upper surface portion 10b with bolts 72, and the
air flow control unit 20Amay be disposed in the protruding portion 70. In this case,
a seal member 71 may be provided in the abutment portion between the upper surface
portion 10b and the protruding portion 70. In this manner, the hermeticity of the
ink storage unit 10 can be maintained.
[0189] In each of the third to fifth embodiments, the retaining portion 20B1 of the ink
utilization valve 20B is mounted on the upper surface portion 12 or 10b of the ink
storage unit 10. However, of course, the retaining portion 20B1 may be mounted on
the protruding portion 70 or on the base portion 23, which is the component of the
air flow control unit 20A, as shown in Figs. 24 to 26.
[0190] In each of the embodiments, the air flow control unit 20 or 20A and the ink ejection
unit 30 are disposed at diagonal positions in the ink storage container 100, but the
invention is not limited thereto. The air flow control unit 20 and the ink ejection
unit 30 can be disposed at any suitable positions.
[0191] In each of the embodiments, since the ink storage container 100 is used as an ink
cartridge of an ink-j et printer, the ink ejection unit 30 must be provided. However,
if the ink storage container 100 is used for other application, the ink ejection unit
30 may not be provided.
[0192] In the first embodiment, the air flow control unit 20 is provided so as to protrude
from the upper surface of the ink storage unit 10. However, the air flow control unit
20 may be partially embedded in the upper surface portion 12 of the ink storage unit
10 or may be fully embedded in the upper surface portion 12 so that a flat surface
with no protruding portion is formed on the upper surface portion 12 of the ink storage
unit 10.
(Experimental Examples)
[0193] The ink storage containers described in the first and third embodiments were provided.
In the ink storage container of the third embodiment, the diameter of the ink absorbing
body 20B2 was set to 5 mm, and the vertical length was set to 30 mm. Ink ejection
experiments were performed using an ink-jet printer, and the results obtained are
shown in Fig. 24. The results for the ink storage container of the first embodiment
are shown by line A, and the results for the ink storage container of the third embodiment
are shown by line B. The vertical axis of the graph represents the negative pressure
(mmH
2O) in the container, and the horizontal axis represents the time course (minutes)
of the ink ejection experiment.
[0194] For the ink storage container of the first embodiment that is provided only with
the air flow control unit, the negative pressure reached -20 to -40 mmH
2O as shown by line A. Moreover, the level of the negative pressure is relatively stable.
Therefore, it is clear that the ink-jet printer is satisfactorily usable in this stable
state.
[0195] For the ink storage container of the third embodiment, a high negative pressure state
was obtained shortly after the ejection of ink was started, and the negative pressure
level reached about -280 mmH
2O, as shown by line B. This negative pressure level was almost stable from the initial
stage of the ink ejection until the ink was exhausted.
[0196] The present invention is applicable to ink storage containers and particularly to
ink cartridges for ink-jet printers.
[0197] An ink storage container having a simply configured ink exchange function is provided,
whereby the amount of stored ink is increased. An air flow control unit for controlling
the flow of air between the inside and outside is disposed in an ink storage unit
for storing ink. The air flow control unit includes: a valve element that is formed
of an interconnected porous material and allows air to be exchanged between the inside
and outside of the ink storage unit according to positive and negative changes in
the internal pressure of the ink storage unit; and a liquid repellent membrane that
has air permeability and liquid repellency and is disposed on an ink side of the valve
element.
1. An ink storage container (100) comprising an ink storage unit (10) that stores an
ink, the ink storage unit (10) including an air flow control unit (20) that controls
an amount of air flow between inside and outside of the ink storage unit, wherein
the air flow control unit includes:
a valve element (22) that is elastically deformable and that is formed of an interconnected
porous material and allows air to be exchanged between the inside and outside of the
ink storage unit (10) according to positive and negative changes in internal pressure
of the ink storage unit; and
a liquid repellent membrane (24) having air permeability and liquid repellency, the
liquid repellent membrane being spaced away from the valve element (22) and being
disposed on an ink side of the valve element (22).
2. The ink storage container according to claim 1, wherein a gap for allowing elastic
deformation of the valve element (22) is formed on each side of the valve element
in a flow direction of air.
3. The ink storage container according to any of claims 1 or 2, wherein the air flow
control unit (20) further includes an annular holding member (26; 19c) that holds
the valve element such that a portion near a circumference of the valve element (22)
is held thereby.
4. The ink storage container according to any of claims 1 to 3, wherein the valve element
(22) is a sheet member having a thickness of 0.5 mm or more and 5.0 mm or less.
5. The ink storage container according to any of claims 1 to 4, wherein the valve element
(22) has an outer dimension of 4 mm or more and 20 mm or less.
6. The ink storage container according to any of claims 1 to 5, wherein the liquid repellent
membrane (24) is formed of a fluorocarbon resin or a fluorocarbon rubber.
7. The ink storage container according to any of claims 1 to 6, wherein the liquid repellent
membrane (24) has a plurality of fine pores of a diameter of 0.01 µm or more and 5
µm or less, and the liquid repellent membrane has a critical surface tension of 25
dyn/cm or less.
8. The ink storage container according to any of claims 1 to 7, wherein the air flow
control unit (20) further includes an annular lower-side support ring (90) that has
a communication hole (90a) formed in a central portion thereof and abuts against an
ink side of the valve element, and an area of the communication hole of the lower-side
support ring (90) is less than an area of an communication region on a side opposite
to the ink side of the valve element.
9. The ink storage container according to any of claims 1 to 8, wherein the air flow
control unit further includes an annular pressing ring (26) having flat surfaces on
upper and lower sides thereof and having a through hole (26a) in a central portion
thereof, and the liquid repellent membrane (24), the pressing ring (26), and the valve
element (22) are held in a pressed manner.
10. The ink storage container according to any of claims 1 to 9, wherein the pressing
ring is disposed so as to abut against the ink side of the valve element, and an area
of the through hole of the pressing ring is smaller than an area of a communication
region on a side opposite to the ink side of the valve element.
11. The ink storage container according to any of claims 1 to 10, wherein:
an object-accommodating portion (10f) is provided on an upper surface portion of the
ink storage unit;
a liquid repellent membrane-placing portion (10i) for placing the liquid repellent
membrane (24) is formed in the object-accommodating portion;
a ventilation hole (14) is formed in a bottom portion of the object-accommodating
portion (10f); and
the air flow control unit (20) is mounted in the object-accommodating portion.
12. The ink storage container according to claim 11, wherein the liquid repellent membrane-placing
portion (10i) has an annular smooth surface that comes into intimate contact with
the liquid repellent membrane (24).
13. The ink storage container according to claim 11 or 12, wherein the liquid repellent
membrane-placing portion is formed as an annular dent and is formed of an olefin-based
resin.
14. The ink storage container according to any of claims 11 to 13, further comprising
a cap (50) that is mounted on an upper side of the object-accommodating portion.
15. The ink storage container according to claim 14, wherein the cap (50) includes: a
plurality of ventilation holes (50d) formed in a ceiling portion thereof; and a valve
element-placing portion (50c) for supporting the valve element (22), the valve element-placing
portion being formed on a lower side of the ceiling portion (50a) and formed as an
annular dent.
16. The ink storage container according to claim 14 or 15, wherein: the cap (50) includes
a tubular circumferential portion (50b) axially extending from a circumferential portion
of the ceiling portion (50a); and
when the cap is attached to the object-accommodating portion, a lower end of the tubular
circumferential portion abuts against the bottom portion of the object-accommodating
portion and becomes a stopper.
17. The ink storage container according to claim 16, wherein:
a thin-wall annular elastic hinge (P) is provided on an inner base portion of the
tubular circumferential portion (50b) of the cap (50);
an engaging portion (50f) is formed on an outer surface of the circumferential portion
of the cap; and
an engaged portion (101) that is engaged with the engaging portion is formed on an
inner circumferential wall of the object-accommodating portion.
18. The ink storage container according to claim 17, wherein: the engaging portion (50f)
and the engaged portion (101) form a plurality of fit portions disposed in an axial
direction of the circumferential portion; and
one of the plurality of fit portions prevents the cap from coming off the object-accommodating
portion in the axial direction, and the rest of the plurality of fit portions prevent
the cap from rotating in a circumferential direction of the tubular circumferential
portion.
19. The ink storage container according to any of claims 11 to 18, wherein a conically
tapered surface (14a) tapered upwardly is formed on an inner circumference of the
ventilation hole (14) formed in the bottom portion of the object-accommodating portion.
20. The ink storage container according to claim 19, wherein at least the conically tapered
surface (14a) is subjected to liquid repellent treatment.
21. The ink storage container according to any of claims 11 to 20, wherein: a buffering
portion (10h) having a disk-like shape is formed below the ventilation hole (14) formed
in the bottom portion, the buffering portion restricting the motion of the ink toward
the ventilation hole; and
the buffering portion has a conical surface on a ventilation hole side thereof, a
center of the conical surface protruding toward the ventilation hole.
22. The ink storage container according to any of claims 1 to 21, wherein a distance between
an upper surface of the valve element (22) and a lower surface of the liquid repellent
membrane (24) is 1.5 mm or more and 20 mm or less.
23. The ink storage container according to any of claims 1 to 22, wherein the valve element
is a compressed body formed by compressing an interconnected porous elastic material.
24. The ink storage container according to any of claims 1 to 23, wherein a minimum dimension
of a communication region of the valve element that is in communication with the ink
side is at least two times of a thickness of the valve element.
25. The ink storage container according to claim 24, wherein the minimum dimension of
the communication region of the valve element that is in communication with the ink
side is at most 15 times of the thickness of the valve element.
26. The ink storage container according to any one of claims 1 to 25, further comprising
an ink utilization valve (20B) that is disposed inside the ink storage unit (10),
the ink utilization valve being in communication with the air flow control unit (20A),
and wherein:
the ink utilization valve includes an ink absorbing body (20B2) that absorbs the ink,
to thereby allow air to prevent from passing therethrough under normal conditions
and allow air to pass therethrough according to a change in pressure inside the ink
storage unit; and
the ink utilization valve is configured such that resistance to flow of air passing
through the ink absorbing body increases as the ink absorbing body absorbs the ink.
27. The ink storage container according to claim 26, further comprising a retaining portion
(20B1) that is disposed in the ink storage unit or the air flow control unit and is
partially or fully immersed in the ink in the ink storage unit, and wherein the ink
absorbing body is mounted in the retaining portion.
28. The ink storage container according to claim 26 or 27, wherein the ink utilization
valve further includes a liquid repellent membrane body that is disposed above the
ink absorbing body, the liquid repellent membrane body (20B3) having air permeability
and having been subjected to liquid repellent treatment.
29. The ink storage container according to claim 26, 27, or 28, wherein an air layer intervenes
between the air flow control unit (20A) and the ink utilization valve (20B).
30. The ink storage container according to any one of claims 26 to 29, wherein:
the ink storage unit further includes a bank portion protruding from a bottom surface
of the ink storage unit; and
the ink utilization valve (20B) comprises the ink absorbing body (20B2) which can
absorb the ink remaining in a region on the bottom surface that is partitioned by
the bank portion.
31. The ink storage container according to any one of claims 26 to 30, wherein
the ink storage unit includes an ink retaining recessed portion recessed from a bottom
surface of the ink storage unit; and
the ink utilization valve (20B) comprises the ink absorbing body (20B2) which can
absorb the ink remaining in the ink retaining recessed portion.
32. The ink storage container according to any one of claims 1 to 31, serving as an ink
cartridge of an ink-jet printer.
33. The ink storage container according to claim 32, wherein the internal pressure, when
the ink is discharged to an ink-jet printer, is - 20 mm H2O to - 350 mm H2O.
1. Tintenspeicherbehälter (100) mit einer Tintenspeichereinheit (10), die eine Tinte
speichert, wobei die Tintenspeichereinheit (10) eine Luftströmungssteuereinheit (20)
aufweist, die einen Betrag einer Luftströmung zwischen einer Innenseite und einer
Außenseite der Tintenspeichereinheit steuert, wobei
die Luftströmungssteuereinheit Folgendes aufweist:
ein Ventilelement (22), das elastisch deformierbar ist und das aus einem zwischengeschalteten
porösen Material ausgebildet ist und Luft ermöglicht, zwischen der Innenseite und
der Außenseite der Tintenspeichereinheit (10) gemäß positiven und negativen Änderungen
in einem inneren Druck der Tintenspeichereinheit ausgetauscht zu werden; und
eine Flüssigkeit abweisende Membran (24) mit einer Luftpermeabilität und einer Flüssigkeit
abweisenden Eigenschaft, wobei die Flüssigkeit abweisende Membran von dem Ventilelement
(22) entfernt ist und an einer Tintenseite des Ventilelements (22) angeordnet ist.
2. Tintenspeicherbehälter nach Anspruch 1, wobei ein Spalt zum Ermöglichen einer elastischen
Deformation des Ventilelements (22) an jeder Seite des Ventilelements in einer Luftströmungsrichtung
ausgebildet ist.
3. Tintenspeicherbehälter nach einem der Ansprüche 1 oder 2, wobei die Luftströmungssteuereinheit
(20) ferner ein ringförmiges Haltebauteil (26; 19c) aufweist, das das Ventilelement
derart hält, dass ein Abschnitt nahe einem Umfang des Ventilelements (22) dadurch gehalten ist.
4. Tintenspeicherbehälter nach einem der Ansprüche 1 bis 3, wobei das Ventilelement (22)
ein Blattbauteil ist, das eine Dicke von 0,5mm oder mehr und 5mm oder weniger aufweist.
5. Tintenspeicherbehälter nach einem der Ansprüche 1 bis 4, wobei das Ventilelement (22)
eine Außenabmessung von 4mm oder mehr und 20mm oder weniger aufweist.
6. Tintenspeicherbehälter nach einem der Ansprüche 1 bis 5, wobei die Flüssigkeit abweisende
Membran (24) aus einem Flourkohlenstoffharz oder einem Flourkohlenstoffgummi ausgebildet
ist.
7. Tintenspeicherbehälter nach einem der Ansprüche 1 bis 6, wobei die Flüssigkeit abweisende
Membran (24) eine Vielzahl von feinen Poren eines Durchmessers von 0,01µm oder mehr
und 5µm oder weniger aufweist und die Flüssigkeit abweisende Membran eine kritische
Oberflächenspannung von 25dyn/cm oder weniger aufweist.
8. Tintenspeicherbehälter nach einem der Ansprüche 1 bis 7, wobei die Luftströmungssteuereinheit
(20) ferner einen ringförmigen unterseitigen Stützring (90) aufweist, der ein Verbindungsloch
(90a) aufweist, das in einem Mittenabschnitt von diesem ausgebildet ist und gegen
eine Tintenseite des Ventilelements angrenzt, und eine Fläche des Verbindungslochs
des unterseitigen Stützrings (90) kleiner als eine Fläche eines Verbindungsbereichs
auf einer Seite entgegengesetzt zu der Tintenseite des Ventilelements ist.
9. Tintenspeicherbehälter nach einem der Ansprüche 1 bis 8, wobei die Luftströmungssteuereinheit
ferner einen ringförmigen Pressring (26) aufweist, der flache Flächen an einer oberen
und einer unteren Seite von diesem aufweist und ein Durchgangsloch (26a) in einem
Mittenabschnitt von diesem aufweist, und die Flüssigkeit abweisende Membran (26),
der Pressring (26) und das Ventilelement (22) in einer gedrückten Art und Weise gehalten
sind.
10. Tintenspeicherbehälter nach einem der Ansprüche 1 bis 9, wobei der Pressring angeordnet
ist, um gegen die Tintenseite des Ventilelements anzugrenzen, und eine Fläche des
Durchgangslochs des Pressrings kleiner als eine Fläche eines Verbindungsbereichs auf
einer Seite entgegengesetzt zu der Tintenseite des Ventilelements ist.
11. Tintenspeicherbehälter nach einem der Ansprüche 1 bis 10, wobei:
ein Objektunterbringungsabschnitt (10f) an einem oberen Flächenabschnitt der Tintenspeichereinheit
vorgesehen ist;
ein Platzierungsabschnitt (10i) der Flüssigkeit abweisenden Membran zum Platzieren
der Flüssigkeit abweisenden Membran (24) in dem Objektunterbringungsabschnitt ausgebildet
ist;
ein Lüftungsloch (14) in einem Bodenabschnitt des Objektunterbringungsabschnitts (10f)
ausgebildet ist; und
die Luftströmungsteuereinheit (20) in dem Objektunterbringungsabschnitt befestigt
ist.
12. Tintenspeicherbehälter nach Anspruch 11, wobei der Platzierungsabschnitt (10i) der
Flüssigkeit abweisenden Membran eine ringförmige glatte Fläche aufweist, die in engen
Kontakt mit der Flüssigkeit abweisenden Membran (24) kommt.
13. Tintenspeicherbehälter nach Anspruch 11 oder 12, wobei der Platzierungsabschnitt der
Flüssigkeit abweisenden Membran als eine ringförmige Vertiefung ausgebildet ist und
aus einem Olefin basiertem Harz ausgebildet ist.
14. Tintenspeicherbehälter nach einem der Ansprüche 11 bis 13, ferner mit einer Kappe
(50), die an einer oberen Seite des Objektunterbringungsabschnitts befestigt ist.
15. Tintenspeicherbehälter nach Anspruch 14, wobei die Kappe (50) Folgendes aufweist:
eine Vielzahl von Lüftungslöchern (50d), die in einem Deckenabschnitt von dieser ausgebildet
sind; und einen Ventilelementplatzierungsabschnitt (50c) zum Stützen des Ventilelements
(22), wobei der Ventilelementsplatzierungsabschnitt an einer unteren Seite des Deckenabschnitts
(50a) ausgebildet ist und als eine ringförmige Vertiefung ausgebildet ist.
16. Tintenspeicherbehälter nach Anspruch 14 oder 15, wobei die Kappe (50) einen röhrenförmigen
Umfangsabschnitt (50b) aufweist, der sich von einem Umfangsabschnitt des Deckenabschnitts
(50a) aus axial erstreckt; und
wenn die Kappe an dem Objektunterbringungsabschnitt befestigt ist, ein unteres Ende
des röhrenförmigen Umfangsabschnitts gegen den Bodenabschnitt des Objektunterbringungsabschnitts
angrenzt und ein Anschlag wird.
17. Tintenspeicherbehälter nach Anspruch 16, wobei:
ein dünnwandiges ringförmiges elastisches Gelenkband (P) an einem inneren Basisabschnitt
des röhrenförmigen Umfangsabschnitts (50b) der Kappe (50) vorgesehen ist;
ein Eingriffsabschnitt (50f) an einer äußeren Fläche des Umfangsabschnitts der Kappe
ausgebildet ist; und
ein in Eingriff stehender Abschnitt (101), der mit dem Eingriffsabschnitt in Eingriff
steht, an einer inneren Umfangswand des Objektunterbringungsabschnitts ausgebildet
ist.
18. Tintenspeicherbehälter nach Anspruch 17, wobei der Eingriffsabschnitt (50f) und der
in Eingriff stehende Abschnitt (101) eine Vielzahl von Passabschnitten ausbilden,
die in einer axialen Richtung des Umfangsabschnitts angeordnet sind; und
einer von der Vielzahl von Passabschnitten die Kappe davon abhält, sich von dem Objektunterbringungsabschnitt
in der axialen Richtung zu lösen, und der Rest der Vielzahl von Passabschnitten die
Kappe daran hindert, sich in einer Umfangsrichtung des röhrenförmigen Umfangsabschnitts
zu drehen.
19. Tintenspeicherbehälter nach einem der Ansprüche 11 bis 18, wobei eine konisch verjüngte
Fläche (14a), die sich aufwärts verjüngt, an einem Innenumfang des Lüftungslochs (14)
ausgebildet ist, welches in dem Bodenabschnitt des Objektunterbringungsabschnitts
ausgebildet ist.
20. Tintenspeicherbehälter nach Anspruch 19, wobei wenigstens die konisch verjüngte Fläche
(14a) einer Flüssigkeitsabweisungsbehandlung unterzogen ist.
21. Tintenspeicherbehälter nach einem der Ansprüche 11 bis 20, wobei ein Pufferabschnitt
(10h) mit einer scheibenförmigen Form unterhalb des Lüftungslochs (14) ausgebildet
ist, welches in dem Bodenabschnitt ausgebildet ist, wobei der Pufferabschnitt die
Bewegung der Tinte zu dem Lüftungsloch hin beschränkt; und
der Pufferabschnitt eine konische Fläche an einer Lüftungslochseite von diesem aufweist,
wobei eine Mitte der konischen Fläche zu dem Lüftungsloch hin vorragt.
22. Tintenspeicherbehälter nach einem der Ansprüche 1 bis 21, wobei ein Abstand zwischen
der oberen Fläche des Ventilelements (22) und einer unteren Fläche der Flüssigkeit
abweisenden Membran (24) 1,5mm oder mehr und 20mm oder weniger beträgt.
23. Tintenspeicherbehälter nach einem der Ansprüche 1 bis 22, wobei das Ventilelement
ein komprimierter Körper ist, der durch ein Komprimieren eines zwischengeschalteten
porösen elastischen Materials ausgebildet ist.
24. Tintenspeicherbehälter nach einem der Ansprüche 1 bis 23, wobei eine Minimalabmessung
eines Verbindungsbereichs des Ventilelements, das in Verbindung mit der Tintenseite
steht, wenigstens zwei Mal eine Dicke des Ventilelements ist.
25. Tintenspeicherbehälter nach Anspruch 24, wobei die Minimalabmessung des Verbindungsbereichs
des Ventilelements, das in Verbindung mit der Tintenseite steht, höchstens fünfzehn
Mal die Dicke des Ventilelements beträgt.
26. Tintenspeicherbehälter nach einem der Ansprüche 1 bis 25, ferner mit einem Tintenverwendungsventil
(20B), das in der Tintenspeichereinheit (10) angeordnet ist, wobei das Tintenverwendungsventil
in Verbindung mit der Luftströmungsteuereinheit (20a) steht und wobei:
das Tintenverwendungsventil einen Tinte absorbierenden Körper (20B2), der die Tinte
absorbiert, aufweist, um dadurch Luft zu ermöglichen, daran gehindert zu sein, unter normalen Bedingungen dort hindurch
zu treten, und um Luft zu ermöglichen, gemäß einer Änderung in einem Druck innerhalb
der Tintenspeichereinheit dort hindurch zu treten; und
das Tintenverwendungsventil derart gestaltet ist, dass ein Widerstand einer durch
den Tinte absorbierenden Körper hindurch tretenden Luftströmung ansteigt, wenn der
Tinte absorbierende Körper die Tinte absorbiert.
27. Tintenspeicherbehälter nach Anspruch 26, ferner mit einem Halteabschnitt (20B1), der
in der Tintenspeichereinheit oder der Luftströmungssteuereinheit angeordnet ist und
teilweise oder gänzlich in die Tinte in der Tintenspeichereinheit eingetaucht ist,
und wobei der Tinte absorbierende Körper in dem Halteabschnitt befestigt ist.
28. Tintenspeicherbehälter nach Anspruch 26 oder 27, wobei das Tintenverwendungsventil
ferner einen Flüssigkeit abweisenden Membrankörper aufweist, der über dem Tinte abweisenden
Körper angeordnet ist, wobei der Flüssigkeit abweisende Membrankörper (20B3) eine
Luftpermeabilität aufweist und einer Flüssigkeitsabweisungsbehandlung unterzogen wurde.
29. Tintenspeicherbehälter nach Anspruch 26, 27, oder 28, wobei eine Luftschicht zwischen
die Luftströmungssteuereinheit (20A) und das Tintenverwendungsventil (20B) tritt.
30. Tintenspeicherbehälter nach einem der Ansprüche 26 bis 29, wobei:
die Tintenspeichereinheit ferner einen Bankabschnitt aufweist, der von einer Bodenfläche
der Tintenspeichereinheit vorragt; und
das Tintenverwendungsventil (20B) den Tinte absorbierenden Körper (20B2) aufweist,
der die Tinte absorbieren kann, die in einem Bereich an der Bodenfläche verbleibt,
welche durch den Bankabschnitt unterteilt ist.
31. Tintenspeicherbehälter nach einem der Ansprüche 26 bis 30, wobei
die Tintenspeichereinheit einen Tinte zurückhaltenden vertieften Abschnitt aufweist,
der von einer Bodenfläche der Tintenspeichereinheit aus vertieft ist; und
das Tintenverwendungsventil (20B) den Tinte absorbierenden Körper (20B2) aufweist,
der die Tinte absorbieren kann, die in dem Tinte zurückhaltenden vertieften Abschnitt
verbleibt.
32. Tintenspeicherbehälter nach einem der Ansprüche 1 bis 31, der als eine Tintenkartusche
eines Tintenstrahldruckers dient.
33. Tintenspeicherbehälter nach Anspruch 32, wobei der Innendruck, wenn die Tinte an den
Tintenstrahldrucker abgegeben ist, -20mm H2O bis -350mm H2O beträgt.
1. Réservoir de stockage d'encre (100) comprenant une unité de stockage d'encre (10)
qui stocke de l'encre, l'unité de stockage d'encre (10) comportant une unité de régulation
de débit d'air (20) qui régule une quantité de débit d'air entre l'intérieur et l'extérieur
de l'unité de stockage d'encre, où
l'unité de régulation de débit d'air comporte :
un élément de soupape (22) qui est élastiquement déformable et qui est formé d'un
matériau poreux interconnecté et permet à l'air d'être échangé entre l'intérieur et
l'extérieur de l'unité de stockage d'encre (10) selon des changements positif et négatif
dans une pression interne de l'unité de stockage d'encre ; et
une membrane imperméable aux liquides (24) ayant une perméabilité à l'air et une imperméabilité
aux liquides, la membrane imperméable aux liquides étant écartée de l'élément de soupape
(22) et étant disposée sur un côté d'encre de l'élément de soupape (22).
2. Réservoir de stockage d'encre selon la revendication 1, dans lequel un espace pour
permettre une déformation élastique de l'élément de soupape (22) est formé sur chaque
côté de l'élément de soupape dans une direction d'écoulement d'air.
3. Réservoir de stockage d'encre selon l'une quelconque des revendications 1 ou 2, dans
lequel l'unité de régulation de débit d'air (20) comporte en plus un élément annulaire
de maintien (26 ; 19c) qui maintient l'élément de soupape de sorte qu'une partie près
d'une circonférence de l'élément de soupape (22) soit de ce fait maintenue.
4. Réservoir de stockage d'encre selon l'une des revendications 1 à 3, dans lequel l'élément
de soupape (22) est un élément de feuille ayant une épaisseur de 0,5 mm ou plus et
5,0 mm ou moins.
5. Réservoir de stockage d'encre selon l'une des revendications 1 à 4, dans lequel l'élément
de soupape (22) a une dimension externe de 4 mm ou plus et 20 mm ou moins.
6. Réservoir de stockage d'encre selon l'une des revendications 1 à 5, dans lequel la
membrane imperméable aux liquides (24) est formée d'une résine fluocarbonée ou d'un
caoutchouc fluocarboné.
7. Réservoir de stockage d'encre selon l'une des revendications 1 à 6, dans lequel la
membrane imperméable aux liquides (24) a une pluralité de pores fins d'un diamètre
de 0,01 µm ou plus et 5 µm ou moins, et la membrane imperméable aux liquides a une
tension de surface critique de 25 dyn/cm ou moins.
8. Réservoir de stockage d'encre selon l'une des revendications 1 à 7, dans lequel l'unité
de régulation de débit d'air (20) comporte en plus une bague-support annulaire côté
inférieur (90) qui a un trou de communication (90a) formé dans sa partie centrale
et en butée contre un côté d'encre de l'élément de soupape, et une zone du trou de
communication de la bague-support côté inférieur (90) est inférieure à une zone d'une
région de communication sur un côté opposé au côté d'encre de l'élément de soupape.
9. Réservoir de stockage d'encre selon l'une des revendications 1 à 8, dans lequel l'unité
de régulation de débit d'air comporte en plus une bague de pression annulaire (26)
ayant des surfaces plates sur leurs côtés supérieur et inférieur et ayant un trou
traversant (26a) dans sa partie centrale, et la membrane imperméable aux liquides
(24), la bague de pression (26), et l'élément de soupape (22) sont maintenus en pression.
10. Réservoir de stockage d'encre selon l'une des revendications 1 à 9, dans lequel la
bague de pression est disposé de sorte à être en butée contre le côté d'encre de l'élément
de soupape, et une zone du trou traversant de la bague de pression est inférieure
à une zone d'une région de communication sur un côté opposé au côté d'encre de l'élément
de soupape.
11. Réservoir de stockage d'encre selon l'une des revendications 1 à 10, dans lequel :
une partie d'accueil d'objet (10f) est pourvue d'une partie de surface supérieure
de l'unité de stockage d'encre ;
une partie de placement de membrane imperméable aux liquides (10i) pour placer la
membrane imperméable aux liquides (24) est formée dans la partie d'accueil d'objet
;
un trou de ventilation (14) est formé dans une partie de fond de la partie d'accueil
d'objet (10f) ; et
l'unité de régulation de débit d'air (20) est montée dans la partie d'accueil d'objet.
12. Réservoir de stockage d'encre selon la revendication 11, dans lequel la partie de
placement de membrane imperméable aux liquides (10i) a une surface annulaire lisse
qui entre en contact étroit avec la membrane imperméable aux liquides (24).
13. Réservoir de stockage d'encre selon la revendication 11 ou 12, dans lequel la partie
de placement de membrane imperméable aux liquides est formée comme une dent annulaire
et est formée d'une résine à base d'oléfine.
14. Réservoir de stockage d'encre selon l'une des revendications 11 à 13, comprenant en
plus une coiffe (50) qui est monté sur un côté supérieur de la partie d'accueil d'objet.
15. Réservoir de stockage d'encre selon la revendication 14, dans lequel la coiffe (50)
comporte : une pluralité de trous de ventilation (50d) formés dans leur partie de
plafond ; et une partie de placement d'élément de soupape (50c) pour soutenir l'élément
de soupape (22), la partie de placement d'élément de soupape étant formée sur un côté
inférieur de la partie de plafond (50a) et formée sur une dent annulaire.
16. Réservoir de stockage d'encre selon la revendication 14 ou 15, dans lequel : la coiffe
(50) comporte une partie circonférentielle tubulaire (50b) s'étendant axialement d'une
partie circonférentielle de la partie de plafond (50a) ; et
lorsque la coiffe est fixée à la partie d'accueil d'objet, une extrémité inférieure
de la partie circonférentielle tubulaire se met en butée contre la partie de fond
de la partie d'accueil d'objet et devient un élément d'arrêt.
17. Réservoir de stockage d'encre selon la revendication 16, dans lequel :
la charnière élastique annulaire à paroi mince (P) est pourvue sur une partie de base
interne de la partie circonférentielle tubulaire (50b) de la coiffe (50) ;
une partie d'engagement (50f) est formée sur une surface externe de la partie circonférentielle
de la coiffe; et
une partie engagée (101) qui est engagée avec la partie d'engagement est formée sur
une paroi circonférentielle interne de la partie d'accueil d'objet.
18. Réservoir de stockage d'encre selon la revendication 17, dans lequel la partie d'engagement
(50f) et la partie engagée (101) forment une pluralité de parties d'ajustement disposées
dans une direction axiale de la partie circonférentielle ; et
l'une de la pluralité de parties d'ajustement empêche la coiffe de sortir de la partie
d'accueil d'objet dans la direction axiale, et le reste de la pluralité de parties
d'ajustement empêche la coiffe de tourner dans une direction circonférentielle de
la partie circonférentielle tubulaire.
19. Réservoir de stockage d'encre selon l'une des revendications 11 à 18, dans lequel
une surface conique (14a) qui est conique vers le haut est formée sur une circonférence
interne du trou de ventilation (14) formée dans la partie de fond de la partie d'accueil
d'objet.
20. Réservoir de stockage d'encre selon la revendication 19, dans lequel au moins la surface
conique (14a) est soumise à un traitement imperméable aux liquides.
21. Réservoir de stockage d'encre selon l'une des revendications 11 à 20, dans lequel
: une partie tampon (10h) en forme de disque est formée en-dessous du trou de ventilation
(14) formé dans la partie de fond, la partie tampon limitant le mouvement de l'encre
vers le trou de ventilation ; et
la partie tampon a une surface conique sur son côté de trou de ventilation, un centre
de la surface conique en faisant saillie vers le trou de ventilation.
22. Réservoir de stockage d'encre selon l'une des revendications 1 à 21, dans lequel une
distance entre une surface supérieure de l'élément de soupape (22) et une surface
inférieure de la membrane imperméable aux liquides (24) est de 1,5 mm ou plus et 20
mm ou moins.
23. Réservoir de stockage d'encre selon l'une des revendications 1 à 22, dans lequel l'élément
de soupape est un corps comprimé formé en comprimant un matériau élastique poreux.
24. Réservoir de stockage d'encre selon l'une des revendications 1 à 23, dans lequel une
dimension minimale d'une région de communication de l'élément de soupape qui est en
communication avec le côté d'encre est au moins deux fois l'épaisseur de l'élément
de soupape.
25. Réservoir de stockage d'encre selon la revendication 24, dans lequel la dimension
minimale de la région de communication de l'élément de soupape qui est en communication
avec le côté d'encre est au moins 15 fois l'épaisseur de l'élément de soupape.
26. Réservoir de stockage d'encre selon l'une des revendications 1 à 25, comprenant en
plus une soupape d'utilisation d'encre (20B) qui est disposée à l'intérieur de l'unité
de stockage d'encre (10), la soupape d'utilisation d'encre étant en communication
avec l'unité de régulation de débit d'air (20A), et où :
la soupape d'utilisation d'encre comporte un corps d'absorption d'encre (20B2) qui
absorbe de l'encre, pour permettre ainsi à l'air de ne pas passer en travers sous
des conditions normales et de permettre à l'air de passer en travers selon un changement
de pression à l'intérieur de l'unité de stockage d'encre ; et
la soupape d'utilisation d'encre est configurée de sorte qu'une résistance à l'écoulement
d'air passant à travers le corps d'absorption d'encre augmente à mesure que le corps
d'absorption d'encre absorbe l'encre.
27. Réservoir de stockage d'encre selon la revendication 26, comprenant en plus une partie
de retenue (20B1) qui est disposée dans l'unité de stockage d'encre ou l'unité de
régulation de débit d'air et est partiellement ou entièrement immergée dans l'encre
dans l'unité de stockage d'encre, et où le corps d'absorption d'encre est monté dans
la partie de retenue.
28. Réservoir de stockage d'encre selon la revendication 26 ou 27, dans lequel la soupape
d'utilisation d'encre comporte en plus un corps à membrane résistant aux liquides
qui est disposé au-dessus du corps d'absorption d'encre, le corps à membrane résistant
aux liquides (20B3) ayant une perméabilité d'air et ayant été soumis à un traitement
imperméable aux liquides.
29. Réservoir de stockage d'encre selon la revendication 26, 27 ou 28, dans lequel une
couche d'air intervient entre l'unité de régulation de débit d'air (20A) et la soupape
d'utilisation d'encre (20B).
30. Réservoir de stockage d'encre selon l'une des revendications 26 à 29, dans lequel
:
l'unité de stockage d'encre comporte en plus une partie de banc faisant saillie d'une
surface de fond de l'unité de stockage d'encre ; et
la soupape d'utilisation d'encre (20B) comprend le corps d'absorption d'encre (20B2)
qui peut absorber l'encre restant dans une région sur la surface de fond qui est divisée
par la partie de banc.
31. Réservoir de stockage d'encre selon l'une quelconque des revendications 26 à 30, dans
lequel
l'unité de stockage d'encre comporte une partie en évidement de retenue d'encre qui
est en évidement depuis une surface de fond de l'unité de stockage d'encre ; et
la soupape d'utilisation d'encre (20B) comprend le corps d'absorption d'encre (20B2)
qui peut absorber l'encre restant dans la partie en évidement de retenue d'encre.
32. Réservoir de stockage d'encre selon quelconque l'une quelconque des revendications
1 à 31, servant de cartouche d'encre d'une imprimante à jet d'encre.
33. Réservoir de stockage d'encre selon la revendication 32, dans lequel la pression interne,
lorsque l'encre est déchargée à une imprimante à jet d'encre, est de - 20mm H2O - 350 mm H2O.