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(11) | EP 2 062 961 A1 |
| (12) | EUROPEAN PATENT APPLICATION |
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| (54) | The method of gas production from at least partially gasifiable solid material and the device for implementation of this method |
| (57) Into the reaction zone (2), which is located inside the reactor (1), the inlet (3)
of at least partially gasifiable solid material, at least one inlet (4) of the gasification
agent, the outlet (5) of the produced gas and the outlet (6) of the non-gasified residue
are introduced. A part of the reaction zone (2) is the space (7) for forming the fixed
bed (8) of at least partially gasifiable solid material, to which the inlet (3) of
at least partially gasifiable solid material is introduced. The reactor (1) involves
at least one grid (10) which is located between the reaction zone (2) and the outlet
(6) of the non-gasified residue. With advantage, an inlet of gasifiable liquid may
be introduced into the reaction zone (2). An equipment for preheating of at least
partially gasifiable material may be located in the inlet (3) of at least partially
gasifiable solid material. To preheat the gasification agent, the equipment (13) for
preheating the gasification agent may be located in the inlet (4) of the gasification
agent. The equipment for preheating of gasified liquid may be located in the inlet
of gasified liquid. With benefit, the reaction zone (2) is surrounded by the thermal
insulation (15), which is resistant to the temperature of 1600° C.
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Technical Field
[0001] The invention refers to the method of gas production from at least partially gasifiable solid material and the device for the implementation of this method and it solves especially the production of gas intended for the use as a fuel for spark-ignition combustion engine or for turbine for driving of an electric generator, or the production of gas as resource for chemical production.
Description of Prior Art
[0002] It is known that reactors with fixed bed, fluidized bed, or entrained flow reactors, which have the reaction zone, separated from the surrounding atmosphere are used for gasification of fuels and wastes for the purpose of production of an energetically or chemically utilizable gas. In case of gasification of biomass, fossil fuels, sorted municipal solid waste and similar matters, the disadvantage of the gas being produced is its insufficient purity that causes complications during subsequent processing. The gas produced by such technique, has generally a higher content of tar compounds and solid particles, which are unacceptable for gas use in recent equipments.
[0003] Whereas the removal of solid particles from the produced gas does not represent any major technical problem, the removal of condensable components, e.g. tars, represents a technical - economic problems to be solved. In the case the temperature of the produced gas does not reach at least 800°C, it is not possible to use a catalytic destruction of organic impurities and scrubbing must be used for the gas cleaning, which is problematic at an equipment with output up to 500 kW/h, because the ecologic regeneration of scrubbing medium is very expensive and represents an increase of both, the capital and operational expenditures.
[0004] From the CZ patent No. 285142 it is known a generator for gasification of biomass, to the reaction zone of which an inlet of gasification agent is introduced. The generator has a top entry and arising gas leaves the reaction zone together with the non-gasified residue through a grid located at the lower part of the generator. Consequently, the arising gas gets out while passing the inter-space in the wall of the generator and its heat pre-heats biomass that is located in the reaction zone. The disadvantage of this generator is that the gas going out of the generator contents a large amount of condensable impurities, especially tar compounds which, with respect to low temperature of the gas, are not possible to remove immediately by catalytic destruction. Another disadvantage is that, in case of the material being gasified contents fine fractions, the processes run unevenly and some local overheating occurs. This leads partly to decreasing the quality of the produced gas, and partly it may cause a damage of the generator.
Disclosure of Invention
[0005] The mentioned disadvantages are solved by the method of gas production from at least partially gasifiable solid material and the device for implementation of this method, according to this invention.
[0006] The basis of the method is that the first portion of particles of at least partially gasifiable solid material is piled inside the reaction zone into a fixed bed of at least partially gasifiable solid material, whereas the other portions of at least partially gasifiable solid material are continually and/or by pulse procedure introduced under the surface of this fixed bed. In this way, the particles creating the fixed bed of at least partially gasifiable solid material are transported from the inside of this fixed bed towards periphery of it, and at the same time, they are exposed to the influence of gasification agent, which is introduced into the reaction zone. At the same time the gasification agent penetrates at least partially under the surface of the fixed bed of at least partially gasifiable solid material. Particles of at least partially gasifiable solid material which reached the surface of the fixed bed of at least partially gasifiable solid material pass into the fluidized bed due to flow of gases and/or to the outlet of the nongasified residue due to gravity. Particles that remain in fluidized bed are exposed further to the influence of gases that are present in the reaction zone until the conversion of these particles into the produced gas and the non-gasified residue. Non-gasified residue is removed from the reaction zone separately and/or it is carried out by the produced gas. Alternatively, gasified liquid is introduced additionally into the reaction zone. According to another alternative, at least one compound, selected from the group: at least partially gasifiable material, gasification agent, gasified liquid, is preheated before its introduction into the reaction zone.
[0007] The basis of the device, formed by the reactor, into the reaction zone of which the inlet of at least partially gasifiable solid material, at least one inlet of gasification agent, an outlet of the produced gas and an outlet of the non-gasified residue are introduced is that a part of the reaction zone is formed by a space for forming the fixed bed of at least partially gasifiable solid material, into which the inlet of at least partially gasifiable solid material is introduced. Alternatively, the rector involves further at least one grid located between the reaction zone and the outlet of non-gasified residue. According another alternative, at least one inlet of gasified liquid is introduced into the reaction zone. According to other alternatives, an equipment for preheating of at least partially gasifiable material is located in the inlet of at least partially gasifiable material, the equipment for preheating of gasification agent is located in the inlet of the gasification agent, and the equipment for preheating of gasified liquid is located in the inlet of gasified liquid. Alternatively, the reaction zone is surrounded by the thermal insulation that is resistant to the temperature of 1600°C.
[0008] The Advantage of this method according to the invention is, that using of this method enables an ecological transformation of raw material and waste into further utilisable material. The advantage of the device, according to the invention, is the possibility to optimize the process control by accurate dosage of the gasified substance, and the possibility to reach temperature of the produced gas within the range of 600 and 1200°C, which allows an effective catalytic destruction of organic compounds. Another advantage relating to the produced gas is a low content of impurities that could condense when cooled down, e.g. tars, and therefore a subsequent cleaning method of the gas is not expensive.
Description of the Drawings
[0009]
Figure 1 illustrates schematically a vertical section of the device according to the example 1, whereas the figure 2 represents the same according to the example 2.
Examples of Embodiments
Example 1
[0010] According to the example 1, the reaction zone 2 is situated inside the reactor 1. The reaction zone 2 is surrounded by thermal insulation 15 , which is covered by the steel casing 16 from the outside of the reactor 1. At the lower part of the reaction zone 2 the grid 10 with the shape of annulus is located. Vertically oriented screw conveyor 17 passes through the centre of the grid 10 and is driven by a driving mechanism 19 that represents the inlet 3 of at least partially gasifiable solid material from the storage hopper 18 into the reaction zone 2. Lower part of the reaction zone 2 is the space 7 for forming the fixed bed 8 of at least partially gasifiable solid material. In the space 7 for forming the fixed bed 8 of at least partially gasifiable solid material, four inlets 4 of the gasification agent are introduced equidistantly around the circumference of the reactor 1. Inlets 4 of the gasification agent are fitted by the equipment 13 for preheating of the gasification agent. The outlet 5 of the produced gas is located at the upper part of the reaction zone 2.
[0011] In the device according to the example 1, the produced gas is made by gasification of a mixture of wood chips and sorted communal waste. Particles 9 of at least partially gasifiable solid material are placed in the storage hopper 18, from where they are transferred by the screw conveyor 17 to the space 7 for forming the fixed bed 8 of at least partially gasifiable solid material. When starting the process, the space 7 for forming the fixed bed 8 of at least partially gasifiable solid material is filled with particles 9 by the screw conveyor 17 at first, whereupon blowing of the gasification agent consisting of a mixture of air with pure oxygen, preheated to temperature of 500°C, is started into the fixed bed 8 of at least partially gasifiable solid material. Thanks to the increased temperature in the environment, consisting of increased content of oxygen, a spontaneous ignition of particles 9 of at least partially gasifiable solid material occur around the inlets 4 of the gasification agent into the reaction zone 2. Subsequently, the other potions of the particles 9 of at least partially gasifiable solid material are added by the screw conveyor 17 with continuous run to the space 7 for forming the fixed bed 8 of at least partially gasifiable solid material. The new added particles 9 drive gradually the particles 9 transferred sooner into the reaction zone 2 out from the centre of the reaction zone 2 to the periphery of the fixed bed 8 of at least partially gasifiable solid material. From the periphery of this fixed bed these particles 9 pass to the fluidized bed, which is located in the reaction zone 2 above the fixed bed 8 of at least partially gasifiable solid material. After the reaction zone 2 was heated up sufficiently, the gasification agent starts to be enriched by water vapour. Through the reaction of the particles 9 with gases, which are present in the reaction zone 2, the gasification of the particles 9 occours, whereas the smaller particles of the non-gasified residue are carried out from the reaction zone 2 through the outlet 5 of the produced gas, together with the produced gas and the heavier particles of the non-gasified residue fall down through the grid 10 to the outlet 6 of the non-gasified residue. Additionally to nitrogen, the produced gas contains followed significant fraction: Carbon monoxide, carbon dioxide, methane, hydrogen and water vapour. Since virtually all nitrogen presented in the produced gas came from the gasification agent, which is the air, the content of nitrogen is, thanks to the addition of oxygen in the gasification agent, lower than it would be in the case of using only air as the gasification agent.
Example 2
[0012] Inside the reactor 1, according to the example 2, the reaction zone 2 is situated. Reaction zone 2 is surrounded by the thermal insulation 15, which is from the outside of the reactor 1 covered by the steel casing 16. At the lower part of the reaction zone 2 the circular grid 10 is situated. Diagonally oriented screw conveyor 17 is driven by driving mechanism 19 and passes through sidewall of the reactor 1. The screw conveyor 17, represents the inlet 3 of at least partially gasifiable solid material from the storage hopper 18 to the reaction zone 2. The screw conveyor 17 is fitted with the equipment 12 for preheating of at least partially gasifiable solid material. The lower part of the reaction zone 2 represents the space 7 for forming the fixed bed 8 of at least partially gasifiable solid material. Into the space 7 for forming the fixed bed 8 of at least partially gasifiable solid material, four inlets 4 of the gasification agent are introduced. Further, to the space 7 for forming the fixed bed 8 of at least partially gasifiable material, second inlet 20 of gasified liquid is introduced. Second inlet 20 of gasified liquid is fitted with the equipment 14 for preheating of gasified liquid. The first inlet 11 of the gasified liquid is introduced into the reaction zone 2 above the space 7 for forming the fixed bed 8 of at least partially gasifiable solid material. The outlet 5 of the produced gas is located in the upper part of the reaction zone 2.
[0013] In the device, according to the example 2, the produced gas is made by gasification of wood pellets of cylindrical shape, with diameter 0,8 cm and length 3 cm, that have been produced by pressing of wood saw dust remained after cutting of chipboard. Saw dust contain, except wood, also binders, which were used in production of chipboard. Differently from the example 1, only air at ambient temperature, e.g. 20°C, is used as gasification agent, the process is initiated by ignition of the first batch of pellets using a burner, which is not shown in the drawing, the wood pellets are dosed periodically to the reaction zone based on a signal from sensors, measuring the height of the fixed bed 8 of at least partially gasifiable solid material. Thermal balance in the reaction zone 2 is increased by preheating of at least partially gasifiable solid material to temperature 400°C. Furthermore, the production according to the example 2 differs from the production according to the example 1 in that the gasified liquid is additionally, introduced into the reaction zone 2 through two inlets 11, 20 of gasified liquid, which is waste oil from a food production. The part of the waste oil which is introduced in the fluidized bed has the ambient temperature, 20°C in this case, whereas the part of oil which is introduced into the fixed bed 8 of at least partially gasifiable solid material is preheated, prior the entering into the reaction zone 2, to the temperature within the interval from 100 to 200° C. The produced gas contains the same gases as the gas produced according to the example 1, however the content of nitrogen is higher than it was at the gas produced according to the example 1.
Industrial Applicability
1. The method of gas production from at least partially gasifiable solid material, using
the effect of gasification agent, characterised in that the first portion of particles of at least partially gasifiable solid material is
piled inside the reaction zone into a fixed bed of at least partially gasifiable solid
material, whereas the other portions of at least partially gasifiable solid material
are continually and/or by pulse procedure introduced under the surface of this fixed
bed, thereby the particles creating the fixed bed of at least partially gasifiable
solid material are transferred from the inside of this fixed bed of at least partially
gasifiable solid material towards its periphery, and at the same time, the particles
of at least partially gasifiable solid material are exposed to the influence of the
gasification agent, which is introduced into the reaction zone, in the proces the
gasification agent penetrates at least partially under the surface of the fixed bed
of at least partially gasifiable solid material and furthermore, the particles of
at least partially gasifiable solid material which reached to the surface of this
fixed bed pass into the fluidized bed, due to the flow of gases and/or pass into the
outlet of the non-gasified residue due to gravity, whereas the particles in the fluidized
bed are exposed further to the influence of gases that are present in the reaction
zone until the conversion of these particles into the produced gas and the non-gasified
residue, which is removed from the reaction zone separately and/or is carried out
by the produced gas.
2. The method according to the claim 1 characterised in that gasified liquid is introduced additionally into the reaction zone.
3. The method according to the claim 1 or 2 characterised in that at least one compound selected from the group: at least partially gasifiable material,
gasification agent, gasified liquid, is preheated before its introduction into the
reaction zone.
4. The device for the gas production formed by the reactor (1), into the reaction zone
(2) of which the inlet (3) of at least partially gasifiable solid material, at least
one inlet (4) of gasification agent, the outlet (5) of the produced gas, the outlet
(6) of the non-gasified residue are introduced, characterised in that a part of reaction zone (2) is formed by the space (7) for forming the fixed bed
(8) of at least partially gasifiable solid material, into which the inlet (3) of at
least partially gasifiable solid material is introduced.
5. The device according to the claim 4 characterised in that the reactor (1) involves further at least one grid (10) which is located between
the reaction zone (2) and the outlet (6) of the non-gasified residue.
6. The device according to the claim 4 characterised in that at least one inlet (11) of gasifiable liquid is introduced additionally into the
reaction zone (2).
7. The device according to the claim 4 characterised in that the equipment (12) for preheating of at least partially gasifiable solid material
is located in the inlet (3) of at least partially gasifiable solid material.
8. The device according to the claim 4 characterised in that an equipment (13) for preheating of gasification agent is located in the inlet (4)
of the gasification agent.
9. The device according to the claim 4 characterised in that a equipment (14) for preheating of gasified liquid is located in the inlet (11) of
gasified liquid.
10. The device according to the claim 4 characterised in that the reaction zone (2) is surrounded by the thermal insulation (15) that is resistant
to the temperature of 1600° C.
REFERENCES CITED IN THE DESCRIPTION
This list of references cited by the applicant is for the reader's convenience only. It does not form part of the European patent document. Even though great care has been taken in compiling the references, errors or omissions cannot be excluded and the EPO disclaims all liability in this regard.
Patent documents cited in the description