FIELD OF THE ART
[0001] The present invention relates to a burner and a combustion equipment and a boiler
including the burner, and particularly relates to a burner capable of performing low
nitrogen oxide (NOx) combustion at high efficiency.
BACKGROUND ART
[0002] FIG. 28 shows an example of a solid fuel (pulverized coal, biomass fuel, etc.) burner
according to a conventional art. FIG. 28A is a side sectional view of the burner,
and FIG. 28B is a front view of the burner as viewed from a furnace (4) side. The
solid fuel burner includes a fuel-containing fluid supply nozzle (12), defining a
fuel-containing fluid flow passage through which a fuel-containing fluid (11), containing
a solid fuel and a conveying primary air, flows toward the furnace (4), and a combustion
air sleeve (15) disposed at an outer periphery of the fuel-containing fluid supply
nozzle (12), and air inside a windbox (3) is supplied as a secondary air (13) and
a tertiary air (14) through a combustion air flow passage defined by the sleeve (15).
A flame stabilizer (17) is disposed at a front end of the fuel-containing fluid supply
nozzle (12), and ignition of the fuel from a vicinity of the burner is enabled by
an effect of a circular vortex formed at a wake of the flame stabilizer (17).
[0003] A front end of the combustion air sleeve (15) is disposed at a position facing a
burner throat (16), a combustion air guide plate (15a), spreading outside the burner,
is disposed at the front end of the sleeve (15), the tertiary air (14) is spread outward
by the combustion air guide plate (15a) to delay mixing of air into a central part
of a flame, and by promotion of combustion under a reducing atmosphere condition of
insufficient air, generation of nitrogen oxides (NOx) in a combustion gas is suppressed.
[0004] FIG. 1C is a sectional view taken in a direction along an ejection flow of the fuel-containing
fluid (11) at the fuel-containing fluid supply nozzle (12) in the burner of the conventional
art, and as shown in FIG. 1D, which is a front view of an outlet part of the fuel-containing
fluid supply nozzle (12) of the burner in FIG. 1C as viewed from the furnace (4) side,
with the burner of the conventional art, a cross section of the outlet part of the
fuel-containing fluid supply nozzle (12) has a shape close to a circular shape. When
the fuel-containing fluid (11) is loaded into the furnace (4), the fuel is ignited
near the outlet of the fuel-containing fluid supply nozzle (12) by heating due to
radiation inside the furnace (4) and actions of the circular vortex at the wake of
the flame stabilizer (17).
[0005] FIG. 29A is a sectional view taken in a direction along the ejection flow of the
fuel-containing fluid (11) at the fuel-containing fluid supply nozzle (12) in the
burner of the conventional art, and an ignition position (33) of the fuel in the fuel-containing
fluid ejected from the fuel-containing fluid supply nozzle (12) into the furnace (4)
is formed as shown in FIG. 29B, which is a front view of the outlet part of the fuel-containing
fluid supply nozzle (12) as viewed from the furnace (4) side. After the fuel is ignited
at a surface of the ejection flow of the fuel containing fluid (11), a flame that
is formed gradually propagates toward a central part of the ejection flow of the fuel-containing
fluid (11). FIG. 30 schematically shows a propagation behavior of the flame inside
the furnace (4) in a cross-sectional direction along the ejection flow of the fuel-containing
fluid (11) at the fuel-containing fluid supply nozzle (12) in the burner of the conventional
art. An ignited region (32) is formed around an unignited region (31) of conical shape.
[0006] The burner of circular cross section, shown in FIGS. 28 to 30, is frequently used
in a so-called opposed firing configuration in which the burners is disposed at each
of a pair of opposing furnace walls. Meanwhile, in so-called tangential firing in
which the fuel is combusted while the fuel-containing fluid is ejected into the furnace
(4) in directions of applying a rotation along a furnace wall surface from outlets
of a plurality of fuel-containing fluid supply nozzles (12), an outlet shape of a
transverse section (section orthogonal to the flow of the fuel-containing fluid) of
each fuel-containing fluid supply nozzle (12) is made a square shape or a rectangular
shape close to a square shape in many cases.
[0007] Burners, with which the outlet shape of the transverse section (section orthogonal
to the flow of the fuel-containing fluid) of the fuel-containing fluid supply nozzle
(12) is made a rectangular shape, an elliptical shape, or a substantially elliptical
shape with major and minor axis parts, are disclosed in the following Patent Documents
1 to 3.
Patent Document 1: Japanese Translation of International Application (Kohyo) No. Sho 59-500981
Patent Document 2: Japanese Published Patent Application No. Hei 8-226615
Patent Document 3: Japanese Published Patent Application No. Hei 11-281009
DISCLOSURE OF THE INVENTION
OBJECT(S) OF THE INVENTION
[0008] In general, a cross section of an outlet part of a fuel-containing fluid supply nozzle
(12) of a burner has a shape close to a circular shape or a square shape, and there
are cases where, as shown in FIG. 30, a flame ignited at an outer side of a fuel-containing
fluid ejection flow in a furnace (4) must propagate a considerable distance to reach
a central part of the fuel-containing fluid ejection flow. A distance in a fuel-containing
fluid (11) ejection flow direction from the fuel-containing fluid supply nozzle (12)
that is required for the ignited flame to propagate to the central part of the fuel
ejection flow, in other words, an unignited distance L1' shown in FIG. 30 is longer
and an unignited region (31) is more expanded the larger a diameter or a peripheral
part of the fuel-containing fluid supply nozzle (12). Although promotion of combustion
in a reducing region in a vicinity of the burner is important for suppressing NOx
generation in a combustion gas, expansion of the unignited region (31) inhibits the
NOx concentration suppression characteristic. Expansion of the unignited region (31)
also means that a combustion time after ignition is short and causes lowering of combustion
efficiency.
[0009] Although increasing a burner capacity (decreasing a number of burners) is an effective
method for reducing cost and improving operability, with the conventional art, when
the burner capacity is increased, a diameter or a length of an outer diameter part
of the fuel-containing fluid supply nozzle (12) becomes long and the unignited region
(31) expands, causing increase of NOx and lowering of the combustion efficiency. This
problem was due to the distance from an ignited region (32) at a fuel-containing fluid
ejection flow surface to the central part of the fuel-containing fluid ejection flow
being large. Also, with the inventions described in Patent Documents 1 to 3 where
the outlet shape of the transverse section (section orthogonal to the flow of the
fuel-containing fluid) of the fuel-containing fluid supply nozzle (12) is made a rectangular
shape, etc. that combines major and minor axis parts, nothing is mentioned in regard
to a countermeasure for the expansion of the unignited region (31) due to increase
of the burner capacity and the resulting increase of NOx and lowering of the combustion
efficiency.
[0010] An object of the present invention is to provide a solid fuel burner that is increased
in capacity over the conventional art and yet is suppressed in expansion of an unignited
region to prevent increase of NOx concentration in a combustion gas and prevent lowering
of combustion efficiency, a combustion equipment and a boiler including the burner.
SUMMARY OF THE INVENTION
[0011] The above object of the present invention is achieved by the following solutions.
[0012] A first aspect of the present invention provides a burner including: a fuel-containing
fluid supply nozzle (12) supplying a fuel-containing fluid (11), containing a solid
fuel and a medium for transfer of the solid fuel, to an outlet part disposed on a
wall surface of a furnace (4) from a connecting part (10a) of a fuel-containing fluid
transfer flow passage (10) that transfers the fluid (11); and one or more air supply
nozzles (15) supplying combustion air and disposed at an outer peripheral part of
the fuel-containing fluid supply nozzle (12); and where, from the connecting part
(10a) of the fluid transfer flow passage (10) toward the outlet part disposed on the
wall surface of the furnace (4), a cross section of the fuel-containing fluid supply
nozzle (12) perpendicular to a flow of the fluid (11) has a rectangular, elliptical,
or substantially elliptical shape with major and minor axis parts and, from the connecting
part (10a) of the fluid transfer flow passage (10) toward the outlet part, a size
of the major axis part of the cross section perpendicular to the flow of the fluid
(11) increases gradually along a direction of the flow of the fluid (11).
[0013] A second aspect of the present invention provides the burner according to the first
aspect where the fuel-containing fluid supply nozzle (12) has a configuration such
that, from the connecting part (10a) of the fluid transfer flow passage (10) toward
the outlet part, the size of the major axis part of the cross section perpendicular
to the flow of the fluid (11) increases gradually along the direction of the flow
of the fluid (11) and a size of the minor axis part is unchanged.
[0014] A third aspect of the present invention provides the burner according to the first
aspect where the fuel-containing fluid supply nozzle (12) has a configuration such
that, from the connecting part (10a) of the fluid transfer flow passage (10) toward
the outlet part, the size of the major axis part of the cross section perpendicular
to the flow of the fluid (11) increases gradually along the direction of the flow
of the fluid (11) and a size of the minor axis part decreases gradually along the
direction of the flow of the fluid (11).
[0015] A fourth aspect of the present invention provides the burner according to any of
the first to third aspects where the fuel-containing fluid supply nozzle (12) has,
in an interior thereof, fuel-containing fluid guide plates (19) plurally partitioning
the flow of the fuel-containing fluid (11).
[0016] A fifth aspect of the present invention provides the burner according to the fourth
aspect where the fuel-containing fluid guide plates (19) are disposed at a plurality
of different inclination angles with respect to a plane passing along a line extending
a central axis in the direction of the flow of the fluid (11) in the fuel-containing
fluid supply nozzle (12) toward the furnace (4) and parallel to a shortest axis of
the minor axis part of the nozzle (12).
[0017] A sixth aspect of the present invention provides the burner according to any of the
first to fifth aspects where the fuel-containing fluid supply nozzle (12) has, in
an interior of the outlet thereof, fuel-containing fluid direction changing guide
plates (21) forcibly changing a direction of ejection flow of the fuel-containing
fluid (11).
[0018] A seventh aspect of the present invention provides the burner according to the sixth
aspect where the fuel-containing fluid direction changing guide plates (21) are disposed
in a plurality of mutually different directions with respect to a plane passing along
the line extending the central axis of the fuel-containing fluid supply nozzle (12)
toward the furnace (4) and parallel to a longest axis of the major axis part of the
nozzle (12).
[0019] An eighth aspect of the present invention provides the burner according to the sixth
aspect where the fuel-containing fluid direction changing guide plates (21) for a
portion of the fuel-containing fluid (11) are disposed parallel to the plane passing
along the line extending the central axis of the fuel-containing fluid supply nozzle
(12) toward the furnace (4) and parallel to the longest axis of the major axis part
of the nozzle (12), and the fuel-containing fluid direction changing guide plates
(21) for another portion of the fuel containing fluid (11) are disposed at an inclination
angle with respect to the plane passing along the line extending the central axis
of the fuel-containing fluid supply nozzle (12) toward the furnace (4) and parallel
to the longest axis of the major axis part of the nozzle (12).
[0020] A ninth aspect of the present invention provides the burner according to the fourth
aspect where the fuel-containing fluid supply nozzle (12) is partitioned into a plurality
of flow passages by the fuel-containing fluid guide plates (19), and central axes
of the respective flow passages are disposed at the wall surface of the furnace (4)
at a plurality of mutually different inclination angles with respect to the plane
passing along the line extending the central axis of the fuel-containing fluid supply
nozzle (12) toward the furnace (4) and parallel to the longest axis of the major axis
part of the nozzle (12) outlet.
[0021] A tenth aspect of the present invention provides the burner according to any of the
first to ninth aspects where fuel-containing fluid partitioning plates (22), capable
of plurally partitioning the outlet part of the fuel-containing fluid supply nozzle
(12), are disposed at the outlet part.
[0022] An eleventh aspect of the present invention provides the burner according to any
of the first to tenth aspects where a flame stabilizer (17) with an L-shaped cross
section is disposed at the outlet part of the fuel-containing fluid supply nozzle
(12).
[0023] A twelfth aspect of the present invention provides the burner according to the eleventh
aspect where a guide plate (17a) outwardly changing an ejection direction of the combustion
air in a periphery of the flame stabilizer (17) is disposed at a front end of the
L-shaped flame stabilizer (17).
[0024] A thirteenth aspect of the present invention provides the burner according to any
of the first to twelfth aspects where a combustion air guide plate (15a), outwardly
spreading the ejection direction of the combustion air at an outer side of the one
or more combustion air supply nozzles (15) disposed at the outer peripheral part of
the nozzle (12) with respect to a fuel ejection direction, is disposed at a front
end of the fuel-containing fluid supply nozzle (12).
[0025] A fourteenth aspect of the present invention provides the burner according to any
one of the first to thirteenth aspects where a condenser (23), narrowing the flow
passage of the fuel-containing fluid (11) once and then expanding the flow passage
again, is disposed in an interior of the fuel-containing fluid supply nozzle (12).
[0026] A fifteenth aspect of the present invention provides the burner according to any
one of the first to fourteenth aspects where a fluid distribution plate (24) distributing
the fuel uniformly inside the fuel-containing fluid supply nozzle (12) is disposed
at an inlet part of the fuel-containing fluid supply nozzle (12).
[0027] A sixteenth aspect of the present invention provides the burner according to any
of the first to fifteenth aspects where a nozzle (41, 44), ejecting a liquid fuel
or a gas fuel that is an auxiliary fuel to a vicinity of the fluid (11) ejected from
the fuel-containing fluid supply nozzle (12), is disposed at the vicinity of the fuel-containing
fluid supply nozzle (12).
[0028] A seventeenth aspect of the present invention provides a combustion equipment where
the burners according to any of the first to sixteenth aspects are disposed in a plurality
of stages in an up/down direction at each of two opposing furnace walls, and a plurality
of burners disposed at each stage are disposed respectively symmetrically in wall
surface regions divided in two at a central part of width in a horizontal direction
of the same furnace wall.
[0029] An eighteenth aspect of the present invention provides a combustion equipment where
the burners according to any of the first to sixteenth aspects are disposed in the
plurality of stages in the up/down direction at each of the two opposing furnace walls,
and burners, which, among the plurality of burners disposed in each stage of the same
furnace wall, are adjacent each other in the horizontal direction, are burners of
the same structure.
[0030] A nineteenth aspect of the present invention provides a boiler including: a furnace
wall formed by spirally winding a set of water wall tubes (25) inclined with respect
to a horizontal direction; and where openings (26) of rectangular, elliptical, or
substantially elliptical shape are disposed in the furnace wall along a longitudinal
direction of the water wall tubes (25) and the burner according to any of the first
to sixteenth aspects is mounted in each opening (26).
[0031] A twentieth aspect of the present invention provides a boiler including: a furnace
wall formed by a set of water wall tubes (25) extending in a vertical direction; and
where openings (26) of rectangular, elliptical, or substantially elliptical shape
are disposed in the furnace wall along a longitudinal direction of the water wall
tubes (25) and the burner according to any of the first to sixteenth aspects is mounted
in each opening (26).
EFFECT(S) OF THE INVENTION
[0032] According to the first aspect of the present invention, expansion of an unignited
region can be suppressed even if a burner capacity is increased, an unignited distance
can be reduced effectively in comparison with the conventional art because the fuel-containing
fluid (11) spreads in the width direction even after the fuel-containing fluid (11)
is loaded into the furnace (4) so that a cross-sectional area of the ejection flow
of the fuel-containing fluid (11) increases and a flow velocity decreases, and also
because the fuel-containing fluid (11) spreads inside the furnace (4), a combustion
space can be utilized effectively and a practical furnace retention time is made long,
thereby providing effects of reducing NOx concentration in a combustion gas and improving
combustion efficiency.
[0033] According to the second aspect of the present invention, the size of the minor axis
part is unchanged and this is effective for simplification of structure. Also, the
flow velocity at an upstream side of the fuel-containing fluid supply nozzle (12)
can be made high and this is effective for preventing backfiring in a case of a readily
ignitable fuel, etc.
[0034] According to the third aspect of the present invention, the increase of the flow
velocity of the fuel-containing fluid (11) from the fuel-containing fluid connecting
part (10a) toward the outlet part of the fuel-containing fluid supply nozzle (12)
can be suppressed to minimize pressure loss and suppress wear of component parts inside
the fuel-containing fluid supply nozzle (12).
[0035] According to the fourth and fifth aspects of the present invention, because the flow
of the fuel-containing fluid (11) is partitioned plurally by the fuel-containing fluid
guide plates (19) in the interior of the fuel-containing fluid supply nozzle (12),
the fuel-containing fluid (11) is supplied uniformly in the direction in which the
fuel-containing fluid supply nozzle (12) expands from the fuel-containing fluid connecting
part (10a) toward the outlet part of the nozzle (12), and the effects of NOx reduction,
improvement in combustion efficiency, suppression of flow velocity increase, minimization
of pressure loss, and suppression of wear of component parts are improved in comparison
with other those of the third aspect of the present invention.
[0036] According to the sixth aspect of the present invention, effects of promoting dispersion
of the fuel-containing fluid ejection flow (20) inside the furnace (4) and promoting
combustion at a wake part of the furnace (4) are provided.
[0037] According to the seventh aspect of the present invention, because the fuel-containing
fluid guide plates (19) are respectively disposed in mutually opposing directions
with respect to the plane passing along the line extending the central axis of the
fuel-containing fluid supply nozzle (12) toward the furnace (4) and parallel to the
longest axis of the major axis part of the nozzle (12), the fuel-containing fluid
(11) can be ejected into the furnace (4) in two or more groups and the fuel-containing
fluid ejection flow (20) can thereby be divided into groups by a simple structure
to provide the effects of promoting the dispersion of the fuel-containing fluid ejection
flow (20) inside the furnace (4) and promoting the combustion at the wake part of
the furnace (4).
[0038] According to the eighth aspect of the present invention, by dividing four fuel-containing
fluid ejection flows (20), formed by the fuel-containing fluid supply nozzle (12)
and the fuel-containing fluid guide plates (19) into two groups (20a, 20b) and thereby
making, for example, fuel-containing fluid ejection flows (20a), adjacent a furnace
side wall, rectilinear flows and making fuel-containing fluid ejection flows (20b),
not adjacent the furnace side wall, be ejected upon applying an inclination with respect
to a horizontal direction, an effect of preventing ash deposition by suppressing flame
inflow to a vicinity of the furnace side wall while maintaining promotion of combustion
at the furnace wake part by dispersion of the fuel is provided.
[0039] According to the ninth aspect of the present invention, because the fuel-containing
fluid (11) can be ejected into the furnace (4) at mutually different angles with respect
to the horizontal direction or the vertical direction from the fuel-containing fluid
supply nozzle (12) and the fuel-containing fluid ejection flow (20) can be varied
in direction without using parts inside the fuel-containing fluid supply nozzle (12)
with which pulverized coal or other solid fuel collides directly, wear of parts can
be suppressed effectively.
[0040] According to the tenth aspect of the present invention, the fuel-containing fluid
ejection flow (20) is partitioned by the fuel-containing fluid partitioning plates
(22) to be increased in surface area, and radiant heat inside the furnace (4) is thereby
increased and a negative pressure region is formed at the wake side of the fluid partitioning
plates (22), thereby making a high temperature gas in a periphery flow into the negative
pressure region to contribute to early ignition of the fuel, promote combustion at
a reducing region in the vicinity of the burner, and effectively contribute to the
reduction of the NOx concentration in the combustion gas and the improvement in the
combustion efficiency.
[0041] According to the eleventh aspect of the present invention, by disposing the flame
stabilizer (17) with the L-shaped cross section at the outlet part of the fuel-containing
fluid supply nozzle (12), a circular vortex is formed at the wake of the flame stabilizer
(17) and draws back the high-temperature combustion gas to a vicinity of the flame
stabilizer (17) to contribute to early ignition of the fuel, promote combustion at
the reducing region in the vicinity of the burner, and effectively contribute to the
reduction of the NOx concentration in the combustion gas and the improvement in the
combustion efficiency in compassion with the eleventh aspect of the invention.
[0042] According to the twelfth aspect of the present invention, by the secondary air guide
plate (17a) at the front end of the flame stabilizer (17) of L-shaped cross section,
the secondary air is spread outward and the circular vortex at the wake of the flame
stabilizer (17) is enlarged, thereby increasing a recirculation amount of the high-temperature
combustion gas to further quicken ignition of the fuel, promote combustion at the
reducing region near the burner, and effectively contribute to the reduction of the
NOx concentration in the combustion gas and the improvement in the combustion efficiency
in comparison with the eleventh aspect of the invention.
[0043] According to the thirteenth aspect of the present invention, by provision of the
combustion air guide plate (15a) that spreads the combustion air ejection direction
at the outer side of the combustion air supply nozzles (15) outward with respect to
the fuel-containing fluid ejection direction, the combustion air is spread outward,
thereby enlarging the reducing region at a central part of the flame and effectively
contributing to the reduction of the NOx concentration in the combustion gas and the
improvement in the combustion efficiency.
[0044] According to the fourteenth aspect of the present invention, the fuel in the vicinity
of the flame stabilizer (17) is condensed by the condenser (23) thereby contributing
to early ignition of the fuel to promote combustion at a reducing region in the vicinity
of the burner and effectively contributing to the reduction of the NOx concentration
in the combustion gas and the improvement in the combustion efficiency.
[0045] According to the fifteenth aspect of the present invention, the fuel concentration
at the inlet part of the fuel-containing fluid supply nozzle (12) is made uniform
by the fluid distribution plate (24) to suppress imbalance of concentration of the
fuel flowing into the respective flow passages partitioned by the fuel-containing
fluid guide plates (19), and this is effective for NOx reduction and improvement in
the combustion efficiency.
[0046] According to the sixteenth aspect of the present invention, because the liquid fuel
or the gas fuel is ejected to the burner outlet, the fuel-containing fluid (11) that
contains the solid fuel can be ignited reliably.
[0047] According to the seventeenth aspect of the present invention, by the burners according
to any of the first to sixteenth aspects being disposed in the plurality of stages
in the up/down direction at each of the opposing furnace walls of the opposed firing
type furnace (4) and by disposing the plurality of burners of each stage respectively
symmetrically at the wall surface regions divided in two at the central part of width
in the horizontal direction of the same furnace wall, the directions of the fluid
ejection flows (20a, 20b) can be made left/right symmetrical at a single furnace wall
surface and good left/right balance of flow and combustion states can be maintained
in the furnace (4).
[0048] According to the eighteenth aspect of the present invention, by the burners according
to any of the first to sixteenth aspects being disposed in the plurality of stages
in the up/down direction at each of the two opposing furnace walls of the opposed
firing type furnace (4) and by making the burners, which, among the plurality of burners
disposed in each stage of the same furnace wall, are adjacent each other in the horizontal
direction, burners of the same structure, collision of the fuel-containing fluid ejection
flows (20a, 20b) can be avoided, especially in a furnace (4) of small capacity, to
suppress localized concentration of fuel and provide the effects of reducing the NOx
concentration in the combustion gas and improving the combustion efficiency.
[0049] According to the nineteenth aspect of the present invention, by aligning a longitudinal
direction of the water wall tubes (25) with a longitudinal direction of the major
axis parts of the openings (26), a number of the spiral water wall tubes (25) necessary
for forming the openings (26) can be made small and an economical boiler can be constructed
with few processed and bent parts in the water wall tubes (25). The number of the
spiral water wall tubes (25) necessary for forming the openings (26) can be minimized
to improve economy. Also, because the fuel-containing fluid (11) spreads in the horizontal
(width) direction of the furnace (4), distribution of the fuel-containing fluid (11)
in the horizontal (width) direction of the furnace (4) is made uniform, the practical
furnace retention time is made longer, and the effects of reducing the NOx concentration
in the combustion gas and improving the combustion efficiency are provided.
[0050] According to the twentieth aspect of the present invention, because the rectangular
openings (26) are installed on the furnace wall along the arrangement of the water
wall tubes (25) in the vertical direction, by aligning the longitudinal direction
of the water wall tubes (25) with the longitudinal direction of the major axis parts
of the openings (26), an economical boiler can be constructed with few processed and
bent parts in the water wall tubes (25).
BRIEF DESCRIPTION OF THE DRAWINGS
[0051]
FIG. 1 shows explanatory diagrams of ignited regions of burner outlets according to
the present invention and a conventional art.
FIG. 2 shows explanatory diagrams of unignited regions of the burner outlets according
to the present invention and the conventional art.
FIG. 3 shows a structural example of a burner according to an embodiment of the present
invention (FIG. 3A is a sectional view taken through a central axis of the burner
in a direction parallel to a longest axis of a major axis part of an outlet part,
FIG. 3B is a sectional view taken on line A-A of FIG. 3A, and FIG. 3C is a front view
of the outlet part of the burner as viewed from the furnace side).
FIG. 4 shows a structural example of a burner according to an embodiment of the present
invention (FIG. 4A is a sectional view taken through a central axis of the burner
in a direction parallel to a longest axis of a major axis part of an outlet part,
FIG. 4B is a sectional view taken on line A-A of FIG. 4A, and FIG. 4C is a front view
of the outlet part of the burner as viewed from the furnace side).
FIG. 5 shows a structural example of a burner according to an embodiment of the present
invention (FIG. 5A is a sectional view taken through a central axis of the burner
in a direction parallel to a longest axis of a major axis part of an outlet part,
FIG. 5B is a sectional view taken on line A-A of FIG. 5A, and FIG. 5C is a front view
of the outlet part of the burner as viewed from the furnace side).
FIG. 6 shows a structural example of a burner according to an embodiment of the present
invention (FIG. 6A is a sectional view taken through a central axis of the burner
in a direction parallel to a longest axis of a major axis part of an outlet part,
FIG. 6B is a sectional view taken on line A-A of FIG. 6A, and FIG. 6C is a front view
of the outlet part of the burner as viewed from the furnace side).
FIG. 7 shows a structural example of a burner according to an embodiment of the present
invention (FIG. 7A is a sectional view taken through a central axis of the burner
in a direction parallel to a longest axis of a major axis part of an outlet part,
FIG. 7B is a sectional view taken on line B-B of FIG. 7A, and FIG. 7C is a sectional
view taken on line A-A of FIG. 7A).
FIG. 8 shows a structural example of a burner according to an embodiment of the present
invention (FIG. 8A is a sectional view taken through a central axis of the burner
in a direction parallel to a longest axis of a major axis part of an outlet part,
FIG. 8B is a sectional view taken on line B-B of FIG. 8A, and FIG. 8C is a sectional
view taken on line A-A of FIG. 8A).
FIG. 9 shows a structural example of a burner according to an embodiment of the present
invention (FIG. 9A is a sectional view taken through a central axis of the burner
in a direction parallel to a longest axis of a major axis part of an outlet part,
FIG. 9B is perspective view of the burner, FIG. 9C is a sectional view taken on line
B-B of FIG. 9A, and FIG. 9D is a sectional view taken on line A-A of FIG. 9A).
FIG. 10 shows a structural example of a burner according to an embodiment of the present
invention (FIG. 10A is a sectional view taken along a line, passing through a central
axis of the burner and extending toward the furnace, in a direction parallel to a
longest axis of a major axis part of an outlet part, FIG. 10B is a sectional view
taken on line A-A of FIG. 10A, and FIG. 10C is a front view of the outlet part of
the burner as viewed from the furnace side).
FIG. 11 is an explanatory diagram of effects of the invention shown in FIG. 10.
FIG. 12 shows a structural example of a burner according to an embodiment of the present
invention shown in FIG. 10 (FIG. 12A is a sectional view taken along a line, passing
through a central axis of the burner and extending toward the furnace, in a direction
parallel to a longest axis of a major axis part of an outlet part, FIG. 12B is a sectional
view taken on line A-A of FIG. 12A, and FIG. 12C is a front view of the outlet part
of the burner as viewed from the furnace side).
FIG. 13 shows a structural example of a burner according to an embodiment of the present
invention (FIG. 13A is a sectional view taken through a central axis of the burner
in a direction parallel to a longest axis of a major axis part of an outlet part,
FIG. 13B is a sectional view taken on line A-A of FIG. 13A, and FIG. 13C is a front
view of the outlet part of the burner as viewed from the furnace side).
FIG. 14 shows a structural example of a burner according to an embodiment of the present
invention (FIG. 14A is a sectional view taken through a central axis of the burner
in a direction parallel to a longest axis of a major axis part of an outlet part,
FIG. 14B is a sectional view taken on line A-A of FIG. 14A, and FIG. 14C is a front
view of the outlet part of the burner as viewed from the furnace side).
FIG. 15 shows a structural example of a burner according to an embodiment of the present
invention (FIG. 15A is a sectional view taken through a central axis of the burner
in a direction parallel to a longest axis of a major axis part of an outlet part,
FIG. 15B is a sectional view taken on line A-A of FIG. 15A, and FIG. 15C is a front
view of the outlet part of the burner as viewed from the furnace side).
FIG. 16 shows a structural example of a burner according to an embodiment of the present
invention (FIG. 16A is a sectional view taken through a central axis of the burner
in a direction parallel to a longest axis of a major axis part of an outlet part,
FIG. 16B is a sectional view taken on line A-A of FIG. 16A, and FIG. 16C is a front
view of the outlet part of the burner as viewed from the furnace side).
FIG. 17 shows a structural example of a burner according to an embodiment of the present
invention (FIG. 17A is a sectional view taken through a central axis of the burner
in a direction parallel to a longest axis of a major axis part of an outlet part,
FIG. 17B is a sectional view taken on line A-A of FIG. 17A, and FIG. 17C is a front
view of the outlet part of the burner as viewed from the furnace (4) side).
FIG. 18 shows a structural example of a burner according to an embodiment of the present
invention (FIG. 18A is a sectional view parallel to a fuel-containing fluid supply
nozzle (12) surface formed through a long edge of an outlet part of the nozzle (12)
(sectional view taken on line B-B of FIG. 18B), FIG. 18B is a sectional view taken
on line A-A of FIG. 18A, and FIG. 18C is a front view of the outlet part of the burner
as viewed from the furnace side).
FIG. 19 shows an example where an oil supply nozzle is installed at a central part
of a fuel-containing fluid supply nozzle.
FIG. 20 shows an example where gas supply nozzles are installed in a periphery of
a flame stabilizer.
FIG. 21 shows a front view (FIG. 21A) and a plan view (FIG. 21B) of a fuel-containing
fluid supply nozzle.
FIG. 22 shows a front view (FIG. 22A) and a plan view (FIG. 22B) of a fuel-containing
fluid supply nozzle of another configuration.
FIG. 23 shows an example where a plurality of the fuel-containing fluid supply nozzles,
shown in FIG. 21, are positioned in three stages in an up/down direction and four
columns in a horizontal direction on a single furnace wall surface.
FIG. 24 shows an example where a plurality of the fuel-containing fluid supply nozzles,
shown in FIGS. 21 and 22, are positioned in three stages in an up/down direction and
four columns in a horizontal direction on a single furnace wall surface.
FIG. 25 shows another embodiment where a plurality of the fuel-containing fluid supply
nozzles, shown in FIG. 21, are positioned in three stages in an up/down direction
and four columns in a horizontal direction on a single furnace wall surface.
FIG. 26 is a plan view of a furnace wall of a boiler in which burners according to
an embodiment of the present invention are disposed.
FIG. 27 is a plan view of a furnace wall of a boiler in which burners according to
an embodiment of the present invention are disposed.
FIG. 28 shows an example of a solid fuel burner according to a conventional art (FIG.
28A is a side sectional view of the burner, and FIG. 28B is a front view of the burner
as viewed from a furnace side).
FIG. 29A is a sectional view taken in a direction along an ejection flow of a fuel-containing
fluid at a fuel-containing fluid supply nozzle in the burner of the conventional art,
and FIG. 29B is a front view of an outlet part of a fuel-containing fluid supply nozzle
as viewed from the furnace side.
FIG. 30 is schematic diagram of a flame propagation behavior inside the furnace in
a cross-sectional direction along the ejection flow of the fuel-containing fluid at
the fuel-containing fluid supply nozzle in the burner of the conventional art.
BEST MODE(S) FOR CARRYING OUT THE INVENTION
[0052] Embodiments of the present invention shall now be described along with the drawings.
[0053] Basic concepts of the present invention shall now be described using FIGS. 1 and
2. In FIG. 1, an ignition position (33) in a furnace (4) using a fuel-containing fluid
supply nozzle (12) of a burner according to an embodiment shown in FIGS. 1A and 1B
is compared with that in a conventional art shown in FIGS. 1C and 1D. FIG. 1A is a
sectional view of the fuel-containing fluid supply nozzle (12) of the burner according
to the present embodiment taken in an ejection flow direction of a fuel-containing
fluid (11), FIG. 1B is a front view of an outlet part of the fuel-containing fluid
supply nozzle (12) of FIG. 1A as viewed from the furnace (4) side, FIG. 1C is a sectional
view of the fuel-containing fluid supply nozzle (12) of the burner according to the
conventional art taken in the ejection flow direction of the fuel-containing fluid,
and FIG. 1D is a front view of the outlet part of the fuel-containing fluid supply
nozzle (12) as viewed from the furnace (4) side.
[0054] As shown in FIG. 1D, in the conventional art, the ring-shaped ignition position (33)
is present in a periphery of the ejection flow of circular cross section of the fuel-containing
fluid (11) that is ejected from the fuel-containing fluid supply nozzle (12) of the
burner. Meanwhile, in the present embodiment, the ignition position (33) is present
in a periphery of the ejection flow of rectangular cross section of the fuel-containing
fluid (11) that is ejected from the fuel-containing fluid supply nozzle (12) of the
burner as shown in FIG. 1B.
[0055] In the present embodiment, by making the shape of the outlet part of the fuel-containing
fluid supply nozzle (12) of the burner a rectangular shape and reducing a length of
a short edge, a length L2 (FIG. 1B) from the ignition position (33) to a central part
of the ejection flow of the fuel-containing fluid (11) inside the furnace (4) in a
direction perpendicular to the ejection flow of rectangular cross section of the fuel-containing
fluid (11) is reduced significantly in comparison with the length L2' (FIG. 1D) from
the ignition position (33) to the central part of the ejection flow of the fuel-containing
fluid (11) in the direction perpendicular to the ejection flow of circular cross section.
[0056] FIG. 2 shows sectional views of the fuel-containing fluid supply nozzle (12) of the
burner showing that a distance (unignited distance) L1 (FIG. 2A) that a flame propagates
from the ignition position (33) to the central part of the fuel ejection flow in an
ejection flow direction of the fuel-containing fluid (11) from the fuel-containing
fluid supply nozzle (12) in the embodiment is reduced in comparison with the unignited
distance L1' (FIG. 2B) in the conventional art. In the present embodiment, in accordance
with the reduction of the distance L2 from the ignition position (33) to the central
part of the ejection flow of the fuel-containing fluid (11) in the direction perpendicular
to the ejection flow of rectangular cross section in comparison with the distance
L2' of the conventional art, the unignited distance L1 is reduced significantly in
comparison with the unignited distance L1' of the conventional art.
[0057] FIG. 3 shows a structural example of a burner according to an embodiment of the present
invention. FIG. 3A is a sectional view taken through a central axis of the burner
in a direction parallel to a longest axis of a major axis part of an outlet part (sectional
view taken on line B-B of FIG. 3B), FIG. 3B is a sectional view taken on line A-A
of FIG. 3A, and FIG. 3C is a front view of the outlet part of the burner as viewed
from the furnace (4) side.
[0058] A cylindrical fuel-containing fluid flow passage (10) is connected via a connecting
part (10a) of circular cross section to the fuel-containing fluid supply nozzle (12)
having a rectangular cross section and has an adequate configuration for forming the
ejection flow of rectangular cross section from the fuel-containing fluid supply nozzle
(12) into the furnace (4). Even after the fuel-containing fluid (11) is loaded into
the furnace (4), the fuel-containing fluid (11) spreads along the ejection flow directions
and a cross-sectional area of the ejection flow of the fuel-containing fluid (11)
expands while a flow velocity decreases, thereby effectively reducing the unignited
distance L1 shown in FIG. 2 further. Also, because the fuel-containing fluid (11)
spreads inside the furnace (4), a combustion space can be utilized effectively and
a practical furnace retention time is made long, thereby contributing effectively
to reduction of NOx concentration in a combustion gas and improvement in combustion
efficiency. A combustion air sleeve (15) of rectangular cross section and a burner
throat (16) of rectangular cross section are disposed in a periphery of the fuel-containing
fluid supply nozzle (12).
[0059] FIG. 4 shows a structural example of a burner according to an embodiment of the present
invention. FIG. 4A is a sectional view taken through a central axis of the burner
in a direction parallel to a longest axis of a major axis part of an outlet part (sectional
view taken on line B-B of FIG. 4B), FIG. 4B is a sectional view taken on line A-A
of FIG. 4A, and FIG. 4C is a front view of the outlet part of the burner as viewed
from the furnace (4) side.
[0060] In the burner shown in FIG. 4, the cross section of the burner in the direction perpendicular
to the ejection flow of the fuel-containing fluid (11) has an elliptical shape, and
configurations of other parts are the same as those of the burner shown in FIG. 3.
[0061] Although as cross-sectional shapes in a vertical direction of the burner (direction
perpendicular to the ejection flow of the fuel-containing fluid (11)), the representative
shapes of rectangular and elliptical were shown in FIGS. 3 and 4, respectively, the
same effects as those mentioned above can be obtained even when a similar shape, such
as a shape with which short sides of a rectangle have an arcuate shape, an expanded
rhombus, etc., is employed.
[0062] FIG. 5 shows a structural example of a burner according to an embodiment of the present
invention. FIG. 5A is a sectional view taken through a central axis of the burner
in a direction parallel to a longest axis of a major axis part of an outlet part (sectional
view taken on line B-B of FIG. 5B), FIG. 5B is a sectional view taken on line A-A
of FIG. 5A, and FIG. 5C is a front view of the outlet part of the burner as viewed
from the furnace (4) side.
[0063] In the burner shown in FIG. 5, whereas a size of the major axis part gradually increases
along the flow direction of the fuel-containing fluid (11) from the fuel-containing
fluid connecting part (10a) of the fuel-containing fluid supply nozzle (12) toward
the outlet part, a size of a minor axis part gradually decreases along the direction
of flow of the fuel-containing fluid (11), and configurations of other parts are the
same as those of the burner shown in FIG. 3.
[0064] A characteristic of the burner structure shown in FIG. 5 is that increase of the
flow velocity of the fuel-containing fluid (11) from the fuel-containing fluid connecting
part (10a) toward the outlet part of the fuel-containing fluid supply nozzle (12)
can be suppressed to minimize pressure loss and suppress wear of component parts inside
the fuel-containing fluid supply nozzle (12).
[0065] FIG. 6 shows a structural example of a burner according to an embodiment of the present
invention. FIG. 6A is a sectional view taken through a central axis of the burner
in a direction parallel to a longest axis of a major axis part of an outlet part (sectional
view taken on line B-B of FIG. 6B), FIG. 6B is a sectional view taken on line A-A
of FIG. 6A, and FIG. 6C is a front view of the outlet part of the burner as viewed
from the furnace (4) side.
[0066] In the burner shown in FIG. 6, fuel-containing fluid guide plates (19) are disposed
so that the fuel-containing fluid (11) flowing inside the fuel-containing fluid supply
nozzle (12) is uniformly supplied in directions in which the fuel-containing fluid
supply nozzle (12) expands along the ejection flow direction, and configurations of
other parts are the same as those of the burner shown in FIG. 5. In the present example,
three fuel-containing fluid guide plates (19) are installed, and to make the fuel-containing
fluid (11) spread uniformly in accordance with the spreading of the fuel-containing
fluid supply nozzle (12), a central guide plate (19) is disposed along the central
axis and guide plates (19) at both sides that sandwich the central guide plate (19)
are disposed at angles α and β with respect to a vertical section passing through
the central axis.
[0067] Because the flow of the fuel-containing fluid (11) flowing inside the fuel-containing
fluid supply nozzle (12) is partitioned plurally by the fuel-containing fluid guide
plates (19), the fuel-containing fluid (11) is spread uniformly according to the spreading
of the fuel-containing fluid supply nozzle (12) from the fuel-containing fluid connecting
part (10a) toward the outlet part of the fuel-containing fluid supply nozzle (12)
and can be combusted without imbalance. Also, by the fuel-containing fluid (11) being
spread uniformly, the effects of suppression of localized increase of flow velocity,
minimization of pressure loss, and suppression of wear of component parts are improved
over those of the configuration shown in FIG. 5.
[0068] FIG. 7 shows a structural example of a burner according to an embodiment of the present
invention. FIG. 7A is a sectional view taken through a central axis of the burner
in a direction parallel to a longest axis of a major axis part of an outlet part,
FIG. 7B is a sectional view taken on line B-B of FIG. 7A, and FIG. 7C is a sectional
view taken on line A-A of FIG. 7A.
[0069] In the burner shown in FIG. 7, the fuel-containing fluid guide plates (19) are disposed
in the same manner as in the burner shown in FIG. 6 so that the fuel-containing fluid
(11) flowing inside the fuel-containing fluid supply nozzle (12) is uniformly supplied
in directions in which the fuel-containing fluid supply nozzle (12) expands along
the flow direction, and in the section taken on line A-A of FIG. 7A, fuel-containing
fluid direction changing guide plates (21a) that change the flow of the fluid (11)
downward with respect to a plane along a line, passing through the central axis of
the fuel-containing fluid supply nozzle (12) and extending toward the furnace (4),
and parallel to the longest axis of the major axis part of the outlet part are installed
at the burner outlet part, and in the section taken on line B-B of FIG. 7A, fuel-containing
fluid direction changing guide plates (21b) that change the flow of the fluid (11)
upward with respect to the abovementioned plane are installed at the burner outlet
part. Four fuel-containing fluid ejection flows 20 (20a, 20b) formed by the fuel-containing
fluid supply nozzle (12) and the fuel-containing fluid guide plates (19) are formed
to downwardly inclining fuel-containing fluid ejection flows (20a) and upwardly inclining
fuel-containing fluid ejection flows (20b) by the above-mentioned fuel-containing
fluid direction changing guide plates (21a, 21b). By the burner configuration shown
in FIG. 7, dispersion of the fuel-containing fluid ejection flow (20) inside the furnace
(4) is promoted to provide an effect of promoting combustion at a wake part of the
furnace (4).
[0070] FIG. 8 shows a structural example of a burner according to an embodiment of the present
invention. FIG. 8A is a sectional view taken through a central axis of the burner
in a direction parallel to a longest axis of a major axis part of an outlet part,
FIG. 8B is a sectional view taken on line B-B of FIG. 8A, and FIG. 8C is a sectional
view taken on line A-A of FIG. 8A.
[0071] In the burner shown in FIG. 8, the fuel-containing fluid guide plates (19) are disposed
in the same manner as in the burner shown in FIG. 7 so that the fuel-containing fluid
(11) flowing inside the fuel-containing fluid supply nozzle (12) is uniformly supplied
in directions in which the fuel-containing fluid supply nozzle (12) expands along
the flow direction, and in the section taken on line A-A of FIG. 8A, fuel-containing
fluid direction changing guide plates (21a) that rectify and make the flow of the
fluid (11) rectilinear with respect to a plane along a line, passing through the central
axis of the fuel-containing fluid supply nozzle (12) and extending toward the furnace
(4), and parallel to the longest axis of the major axis part of the outlet part are
installed at the burner outlet part, and in the section taken on line B-B of FIG.
8A, fuel-containing fluid direction changing guide plates (21b) that change the flow
of the fluid (11) upward with respect to the abovementioned plane are installed at
the burner outlet part. Four fuel-containing fluid ejection flows 20 (20a, 20b) formed
by the fuel-containing fluid supply nozzle (12) and the fuel-containing fluid guide
plates (19), are formed to fuel-containing fluid ejection flows (20a) in a rectilinear
direction and fuel-containing fluid ejection flows (20b) that are upwardly directed
ejection flows by installation of the above-mentioned fuel-containing fluid direction
changing guide plates (21a, 21b).
[0072] In a case where the fuel-containing fluid direction changing guide plates (21a) are
not installed and only the guide plates (21b) that change the direction are installed,
the same fuel-containing fluid ejection flows (20a, 20b) are formed.
[0073] For example, by making fuel-containing fluid ejection flows, close to a water wall
side at a side wall side of the furnace (4), rectilinear flows and making fuel-containing
fluid that are not close to the water wall side at the side wall side of the furnace
(4) flows that are oblique with respect to a central side of the furnace by the burner
configuration shown in FIG. 8, the dispersion of the fuel-containing fluid ejection
flow (20) inside the furnace (4) is promoted to maintain the effect of promoting the
combustion at the wake part of the furnace (4) and provide an effect of suppressing
inflow of a flame to a vicinity of the side wall of the furnace (4) to prevent ash
deposition.
[0074] FIG. 9 shows a structural example of a burner according to an embodiment of the present
invention. FIG. 9A is a sectional view taken through a central axis of the burner
in a direction parallel to a longest axis of a major axis part of an outlet part,
FIG. 9B is perspective view of the burner, FIG. 9C is a sectional view taken on line
B-B of FIG. 9A, and FIG. 9D is a sectional view taken on line A-A of FIG. 9A.
[0075] In the burner shown in FIG. 9, the fuel-containing fluid guide plates (19) are disposed
in the same manner as in the burner shown in FIG. 7 so that the fuel-containing fluid
(11) flowing inside the fuel-containing fluid supply nozzle (12) is uniformly supplied
in directions in which the fuel-containing fluid supply nozzle (12) expands along
the flow direction. A front side of an inlet part of the fuel-containing fluid supply
nozzle (12) has a parallelepiped shape, one side surface (12a) of the fuel-containing
fluid supply nozzle (12) leads to the outlet of the fuel-containing fluid supply nozzle
(12) while being disposed obliquely downward along the flow direction and the other
side surface (12b) leads to the outlet while being disposed obliquely upward along
the flow direction.
[0076] By this configuration, an obliquely downwardly directed fuel-containing fluid ejection
flow (20a) is formed at a portion close to the side surface (12a) of the fuel-containing
fluid supply nozzle (12) as shown in FIG. 9D, and an obliquely upwardly directed fuel-containing
fluid ejection flow (20d) is formed at a portion close to the side surface (12b) of
the fuel-containing fluid supply nozzle (12) as shown in FIG. 9C. From two central
flow passages into which the fuel-containing fluid supply nozzle (12) is partitioned
by the fuel-containing fluid guide plates (19), a fuel-containing fluid ejection flow
(20b) having an ejection flow direction intermediate the fuel-containing fluid ejection
flow (20a) and the central line and a fuel-containing fluid ejection flow (20c) having
an ejection flow direction intermediate the fuel-containing fluid ejection flow (20d)
and the central line are formed.
[0077] Although the effects of the burner configuration of FIG. 9 are equivalent to those
of the burner shown in FIG. 7, because the fuel-containing fluid direction changing
guide plates (21) are not used to change the ejection direction of the fuel-containing
fluid (11), a problem of wear that is of concern with the guide plates (21) does not
occur.
[0078] FIG. 10 shows a structural example of a burner according to an embodiment of the
present invention. FIG. 10A is a sectional view taken through a central axis of the
burner in a direction parallel to a longest axis of a major axis part of an outlet
part (sectional view taken on line B-B of FIG. 10B), FIG. 10B is a sectional view
taken on line A-A of FIG. 10A, and FIG. 10C is a front view of the outlet part of
the burner as viewed from the furnace (4) side.
[0079] Fuel-containing fluid partitioning plates 22, perpendicular to the flow of the fuel-containing
fluid (11) and partially blocking the flow, are disposed at the outlet part of the
fuel-containing fluid supply nozzle (12). The fuel-containing fluid ejection flow
(20) is partitioned into four by the fuel-containing fluid partitioning plates (22)
as shown in FIG. 11. By the partitioning, the fuel-containing fluid ejection flow
(20) increases in surface area, the radiant heating inside the furnace (4) increases,
negative pressure regions (22a) are formed at the wake side of the fuel-containing
fluid partitioning plates (22), and high-temperature gas in the periphery flows into
the negative pressure regions (22a) as indicated by arrows in the figure. Increase
of the radiant heating and inflow of the high-temperature gas into the negative pressure
regions (22a) both contribute to early ignition of the fuel, and combustion in a reducing
region in a vicinity of the burner is promoted to contribute effectively to reduction
of the NOx concentration of the combustion gas and improvement in the combustion efficiency.
[0080] FIG. 12 shows a structural example of a burner according to an embodiment of the
present invention. FIG. 12A is a sectional view taken through a central axis of the
burner in a direction parallel to a longest axis of a major axis part of an outlet
part (sectional view taken on line B-B of FIG. 12B), FIG. 12B is a sectional view
taken on line A-A of FIG. 12A, and FIG. 12C is a front view of the outlet part of
the burner as viewed from the furnace (4) side.
[0081] The fuel-containing fluid partitioning plates (22), perpendicular to the flow of
the fuel-containing fluid (11) and partially blocking the flow, are disposed at the
outlet parts of the fuel-containing fluid guide plates (19) at the outlet part of
the fuel-containing fluid supply nozzle (12). Because the fuel-containing fluid (11)
is supplied uniformly inside the fuel-containing fluid supply nozzle (12) by the fuel-containing
fluid guide plates (19), the reduction of NOx and improvement in the combustion efficiency
are realized more effectively.
[0082] FIG. 13 shows a structural example of a burner according to an embodiment of the
present invention. FIG. 13A is a sectional view taken through a central axis of the
burner in a direction parallel to a longest axis of a major axis part of an outlet
part (sectional view taken on line B-B of FIG. 13B), FIG. 13B is a sectional view
taken on line A-A of FIG. 13A, and FIG. 13C is a front view of the outlet part of
the burner as viewed from the furnace (4) side.
[0083] A flame stabilizer (17) with an L-shaped cross section is installed at the outlet
part of the fuel-containing fluid supply nozzle (12). Because a circular vortex (not
shown) is formed at a wake of the flame stabilizer (17) and draws back the high-temperature
combustion gas to the vicinity of the flame stabilizer (17), the configuration contributes
to early ignition of the fuel and promotes combustion in the reducing region in the
vicinity of the burner to effectively contribute to reduction of the NOx concentration
in the combustion gas and improvement in the combustion efficiency.
[0084] FIG. 14 shows a structural example of a burner according to an embodiment of the
present invention. FIG. 14A is a sectional view taken through a central axis of the
burner in a direction parallel to a longest axis of a major axis part of an outlet
part (sectional view taken on line B-B of FIG. 14B), FIG. 14B is a sectional view
taken on line A-A of FIG. 14A, and FIG. 14C is a front view of the outlet part of
the burner as viewed from the furnace (4) side.
[0085] A secondary air guide plate (17a) that outwardly spreads ejection directions of a
secondary air is installed at a front end of the flame stabilizer (17) of L-shaped
cross section shown in FIG. 14. By the secondary air being spread outward by the guide
plate (17a), the vortex flow (not shown) at the wake of the flame stabilizer (17)
is enlarged, a recirculation amount of the high-temperature gas is increased, ignition
of the fuel is quickened further, and combustion in the reducing region in the vicinity
of the burner is promoted to effectively contribute to reduction of the NOx concentration
in the combustion gas and improvement in the combustion efficiency.
[0086] FIG. 15 shows a structural example of a burner according to an embodiment of the
present invention. FIG. 15A is a sectional view taken through a central axis of the
burner in a direction parallel to a longest axis of a major axis part of an outlet
part (sectional view taken on line B-B of FIG. 15B), FIG. 15B is a sectional view
taken on line A-A of FIG. 15A, and FIG. 15C is a front view of the outlet part of
the burner as viewed from the furnace (4) side.
[0087] In the burner shown in FIG. 15, a tertiary air guide plate (15a) that outwardly spreads
ejection directions of a tertiary air is installed at a front end of a secondary air
sleeve (15) . By the tertiary air being spread outward, a reducing region at a center
part of the flame is enlarged to effectively contribute to reduction of the NOx concentration
in the combustion gas and improvement in the combustion efficiency.
[0088] FIG. 16 shows a structural example of a burner according to an embodiment of the
present invention. FIG. 16A is a sectional view taken through a central axis of the
burner in a direction parallel to a longest axis of a major axis part of an outlet
part (sectional view taken on line B-B of FIG. 16B), FIG. 16B is a sectional view
taken on line A-A of FIG. 16A, and FIG. 16C is a front view of the outlet part of
the burner as viewed from the furnace (4) side.
[0089] In the burner shown in FIG. 16, a fuel-containing fluid condenser (23), combining
a triangular prism gradually increasing in cross-sectional area from an upstream side
and an oppositely directed triangular prism gradually decreasing in cross-sectional
area at a downstream side, is installed inside the fuel-containing fluid supply nozzle
(12). The fuel in the vicinity of the flame stabilizer (17) is condensed by the fuel-containing
fluid condenser (23) and this contributes to early ignition of the fuel, promotes
combustion in the reducing region near the burner, and thereby effectively contributes
to reduction of the NOx concentration in the combustion gas and improvement in the
combustion efficiency.
[0090] FIG. 17 shows a structural example of a burner according to an embodiment of the
present invention. FIG. 17A is a sectional view taken through a central axis of the
burner in a direction parallel to a longest axis of a major axis part of an outlet
part (sectional view taken on line B-B of FIG. 17B), FIG. 17B is a sectional view
taken on line A-A of FIG. 17A, and FIG. 17C is a front view of the outlet part of
the burner as viewed from the furnace (4) side.
[0091] A fuel-containing fluid condenser (23') combining a triangular prism gradually increasing
in cross-sectional area at an upstream side, a quadrangular prism at an intermediate
part, and an oppositely directed triangular prism gradually decreasing in cross-sectional
area at a downstream side, is installed inside the fuel-containing fluid supply nozzle
(12) . In the present configuration, delamination is suppressed by making an angular
variation around the condenser (23') small and a fuel condensing effect is thereby
promoted to heighten the NOx reducing effect and improve the combustion efficiency.
[0092] Although effective configuration examples of the condenser (23, 23') are shown in
FIGS. 16 and 17, the same effects are obtained even when a condenser with a similar
structure, such as a triangular prism, etc., is employed.
[0093] FIG. 18 shows a structural example of a burner according to an embodiment of the
present invention. FIG. 18A is a sectional view parallel to a fuel-containing fluid
supply nozzle (12) surface formed through a long edge of an outlet part of the nozzle
(12) (sectional view taken on line B-B of FIG. 18B), FIG. 18B is a sectional view
taken on line A-A of FIG. 18A, and FIG. 18C is a front view of the outlet part of
the burner as viewed from the furnace (4) side.
[0094] In FIG. 18, a dam-like fluid distribution plate (24) is disposed at an inlet part
of the fuel-containing fluid supply nozzle (12). The fuel-containing fluid (11) collides
once with an upstream side of the dam-like fluid distribution plate (24) and, after
being dispersed uniformly in the direction of a long edge of the fuel-containing fluid
supply nozzle (12), is guided uniformly into the four flow passages partitioned by
the fuel-containing fluid guide plates (19) inside the fuel-containing fluid supply
nozzle (12) and supplied into the furnace (4) while being maintained in a uniform
state.
[0095] FIG. 19 shows an example where an oil supply nozzle (41) is installed at a central
part of the fuel-containing fluid supply nozzle (12). FIG. 19A is a sectional view
taken through a central axis of the burner in a direction parallel to a longest axis
of a major axis part of an outlet part (sectional view taken on line B-B of FIG. 19B),
FIG. 19B is a sectional view taken on line A-A of FIG. 19A, and FIG. 19C is a front
view of the outlet part of the burner as viewed from the furnace (4) side.
[0096] FIG. 20 shows an example where a gas ejection part, connected from a gas introduction
tube (42) to gas supply nozzles (44) via a horizontal tube (43), is installed in a
periphery of the flame stabilizer (17).
[0097] FIG. 20A is a sectional view taken through a central axis of the burner in a direction
parallel to a longest axis of a major axis part of an outlet part (sectional view
taken on line B-B of FIG. 20B), FIG. 20B is a sectional view taken on line A-A of
FIG. 20A, and FIG. 20C is a front view of the outlet part of the burner as viewed
from the furnace (4) side.
[0098] FIG. 21 shows, for a burner structure, a front view as viewed from the furnace (4)
side (FIG. 21A) and a plan view (FIG. 21B) of the fuel-containing fluid supply nozzle
(12), with which the cross-sectional shape perpendicular to the flow of the fuel-containing
fluid (11) flowing inside the fuel-containing fluid supply nozzle (12) of the burner
is rectangular, in a case where the fuel-containing fluid supply nozzle (12) is positioned
with its long edge side directed in an up/down direction.
[0099] As viewed from the furnace (4) front side, the fuel-containing fluid ejection flows
(20a, 20b) from the fuel-containing fluid supply nozzle (12) shown in FIG. 21 are
formed obliquely toward mutually opposite sides in the horizontal direction to the
left and right with respect to a plane perpendicular to the furnace wall surface in
upper and lower directions of the long edge side of the nozzle (12). The forming of
the present fuel-containing fluid ejection flows is achieved by applying the burner
structure of FIG. 7 or FIG. 9.
[0100] FIG. 22 shows, for a burner structure, a front view as viewed from the furnace (4)
side (FIG. 22A) and a plan view (FIG. 22B) of the fuel-containing fluid supply nozzle
(12), with which the cross-sectional shape perpendicular to the flow of the fuel-containing
fluid (11) flowing inside the fuel-containing fluid supply nozzle (12) of the burner
is rectangular, in a case where the fuel-containing fluid supply nozzle (12) is positioned
with its long edge side directed in an up/down direction.
[0101] As viewed from the furnace (4) front side, one fuel-containing fluid ejection flow
(20b) from the fuel-containing fluid supply nozzle (12) shown in FIG. 22 is formed
obliquely to the horizontal direction with respect to a plane perpendicular to the
furnace wall surface in upper and lower directions of the long edge side of the nozzle
(12) and the other fuel-containing fluid ejection flow (20c) is formed perpendicular
to the furnace wall surface. The forming of the present fuel-containing fluid ejection
flows is achieved by applying the burner structure of FIG. 8.
[0102] FIG. 23 shows an example where a plurality of the fuel-containing fluid supply nozzles
(12), shown in FIG. 21, are positioned in three stages in the up/down direction and
four columns in the horizontal direction on a single furnace wall surface. Fuel-containing
fluid supply nozzles (12) forming ejection flows (20a, 20b) in the same directions
as the nozzles (12) shown in FIG. 21 are disposed at a right half of the single furnace
wall, and fuel-containing fluid supply nozzles (12) forming ejection flows (20a, 20b)
at mirror symmetric positions with respect to the fuel-containing fluid supply nozzles
(12) shown in FIG. 21 are disposed at a left half of the furnace wall. By configuring
the directions of the fuel-containing fluid ejection flows (20a, 20b) to be left/right
symmetrical on the single furnace wall surface, a good left/right balance of flow
and combustion states can be maintained in the furnace (4).
[0103] As long as the ejection flows (20a, 20b) from the fuel-containing fluid supply nozzles
(12), disposed distributedly at left and right halves of a single furnace wall, are
formed at mirror symmetrical positions, the directions of the fuel-containing fluid
ejection flows (20a, 20b) from the nozzles (12) do not necessary have to be as illustrated.
[0104] FIG. 24 shows an example where a plurality of the fuel-containing fluid supply nozzles
(12) are positioned in three stages in the up/down direction and four columns in the
horizontal direction on a single furnace wall surface, with the fuel-containing fluid
supply nozzles (12) shown in FIG. 22 being disposed mirror symmetrically at respective
end columns at the left and right sides and the fuel-containing fluid supply nozzles
(12) shown in FIG. 21 being disposed mirror symmetrically at two central columns.
By aligning the burners with the rectilinear fuel-containing fluid ejection flows
(20c) and the oblique fuel-containing fluid ejection flows (20b) along and adjacent
the water walls of the side wall of the furnace (4), and aligning the fuel-containing
fluid ejection flows (20a, 20b), which are inclined obliquely to the respective sides,
along and adjacent the center, the dispersion within the furnace (4) is promoted to
maintain the effect of promoting the combustion at the wake part of the furnace (4)
while providing the effect of suppressing inflow of the flame to the vicinity of the
side wall of the furnace (4) to prevent ash deposition.
[0105] FIG. 25 shows an example where the fuel-containing fluid supply nozzles (12) that
are all the same and form the fuel-containing fluid ejection flows (20a, 20b) shown
in FIG. 21 are disposed as the fuel-containing fluid supply nozzles (12) of all of
the burners on the single furnace wall. The present embodiment provides a configuration
with which collision of the fuel-containing fluid ejection flows (20a, 20b) can be
avoided, especially in a furnace (4) of small capacity, and localized concentration
of fuel is suppressed to effectively reduce the NOx concentration in the combustion
gas and improve the combustion efficiency.
[0106] By selecting appropriately from the burner structures of FIGS. 21 to 25 in accordance
with furnace dimensions, burner configurations, and other conditions, optimal combustion
characteristics can be realized.
[0107] FIG. 26 is a plan view of a furnace wall of a boiler in which burners according to
an embodiment of the present invention are disposed. In FIG. 26, in a boiler having
spiral water wall tubes (25) on the furnace wall, rectangular openings (26) are installed
and the various burners described as the embodiments of the present invention are
mounted along an arrangement of the water wall tubes (25) that is oblique with respect
to the horizontal direction. By disposing the openings (26) along the spiral water
wall tubes (25), a number of the water wall tubes (25) necessary for forming the openings
(26) can be minimized to improve economy.
[0108] As described above, a combustion equipment configured from the respective embodiments
of the present invention has a characteristic of enabling the combustion space to
be utilized effectively because the fuel-containing fluid ejection flows (20) spread
inside the furnace (4), and with the configuration shown in FIG. 26, because the fuel-containing
fluid ejection flows (20a, 20b) spread in the horizontal (width) direction of the
furnace (4), a distribution of the fuel-containing fluid (11) in the horizontal (width)
direction of the furnace (4) is made uniform and the practical furnace retention time
is made even longer, thereby effectively contributing to the reduction of NOx concentration
in the combustion gas and improvement in combustion efficiency.
[0109] FIG. 27 is a plan view of a furnace wall of a boiler in which burners according to
an embodiment of the present invention are disposed. In FIG. 27, in a boiler having
water wall tubes (25) extending in the vertical direction on the furnace wall, rectangular
openings (26) are installed and the various burners described as the embodiments of
the present invention are mounted along the arrangement of the water wall tubes (25).
By disposing the openings (26) along the water wall tubes (25), the number of the
water wall tubes (25) necessary for forming the openings (26) can be minimized to
improve economy.
[0110] In the present configuration, by using the burners shown in FIGS. 7 to 9 so that
the directions of the fuel-containing fluid ejection flows (20a, 20b) are directed
in mutually different directions to promote the dispersion of the fuel-containing
fluid (11) even in the horizontal (width) direction of the furnace (4), the dispersion
of the fuel-containing fluid (11) in the entirety of the furnace is promoted, thereby
effectively contributing to NOx reduction and improvement in combustion efficiency.
[0111] An oil or a gas is generally used as an auxiliary fuel in a burner, and even when
supply nozzles for such fuels are installed at a part of the burners according to
the embodiments of the present invention, the characteristics and effects of the burners
according to the embodiments of the present invention are maintained.
INDUSTRIAL APPLICABILITY
[0112] As a burner structure capable of following a trend toward burners of large capacity
while reducing cost without lowering combustion performance, the present invention
is high in future industrial applicability.
DESCRIPTION OF THE SYMBOLS
[0113] 3 windbox, 4 furnace, 10 fuel-containing fluid flowpassage, 10a fuel-containing fluid
connecting part, 11 fuel-containing fluid, 12 fuel-containing fluid supply nozzle
13 secondary air, 14 tertiary air, 15 combustion air sleeve, 15a tertiary air guide
plate, 16 burner throat, 17 flame stabilizer, 17a secondary air guide plate, 19 fuel-containing
fluid guide plate, 20, 20a, 20b, 20c, 20d fuel-containing fluid ejection flow, 21a,
21b fuel-containing fluid direction changing guide plate, 22 fuel-containing fluid
partitioning plate, 22a negative pressure region, 23, 23' condenser, 24 fluid distribution
plate, 25 water wall tube, 26 opening, 31 unignited region, 32 ignited region, 33
ignition position, 41 oil supply nozzle, 42 gas introduction tube, 43 horizontal tube,
44 gas supply nozzle, L1 unignited distance, L2 distance from ignition position to
central part of fuel-containing fluid ejection flow
1. A burner including: a fuel-containing fluid supply nozzle (12) supplying a fuel-containing
fluid (11), containing a solid fuel and a medium for transfer of the solid fuel, to
an outlet part disposed on a wall surface of a furnace (4) from a connecting part
(10a) of a fuel-containing fluid transfer flow passage (10) that transfers the fluid
(11); and one or more air supply nozzles (15) supplying combustion air and disposed
at an outer peripheral part of the fuel-containing fluid supply nozzle (12); wherein,
from the connecting part (10a) of the fluid transfer flow passage (10) toward the
outlet part disposed on the wall surface of the furnace (4), a cross section of the
fuel-containing fluid supply nozzle (12) perpendicular to a flow of the fluid (11)
has a rectangular, elliptical, or substantially elliptical shape with major and minor
axis parts and, from the connecting part (10a) of the fluid transfer flow passage
(10) toward the outlet part, a size of the major axis part of the cross section perpendicular
to the flow of the fluid (11) increases gradually along a direction of the flow of
the fluid (11).
2. The burner according to Claim 1, wherein
the fuel-containing fluid supply nozzle (12) has a configuration such that, from the
connecting part (10a) of the fluid transfer flow passage (10) toward the outlet part,
the size of the major axis part of the cross section perpendicular to the flow of
the fluid (11) increases gradually along the direction of the flow of the fluid (11)
and a size of the minor axis part is unchanged.
3. The burner according to Claim 1, wherein
the fuel-containing fluid supply nozzle (12) has a configuration such that, from the
connecting part (10a) of the fluid transfer flow passage (10) toward the outlet part,
the size of the major axis part of the cross section perpendicular to the flow of
the fluid (11) increases gradually along the direction of the flow of the fluid (11)
and a size of the minor axis part decreases gradually along the direction of the flow
of the fluid (11).
4. The burner according to any of Claims 1 to 3, wherein
the fuel-containing fluid supply nozzle (12) has, in an interior thereof, fuel-containing
fluid guide plates (19) plurally partitioning the flow of the fuel-containing fluid
(11).
5. The burner according to Claim 4, wherein
the fuel-containing fluid guide plates (19) are disposed at a plurality of different
inclination angles with respect to a plane passing along a line extending a central
axis in the direction of the flow of the fluid (11) in the fuel-containing fluid supply
nozzle (12) toward the furnace (4) and parallel to a shortest axis of the minor axis
part of the nozzle (12).
6. The burner according to any of Claims 1 to 5, wherein
the fuel-containing fluid supply nozzle (12) has, in an interior of the outlet thereof,
fuel-containing fluid direction changing guide plates (21) forcibly changing a direction
of ejection flow of the fuel-containing fluid (11).
7. The burner according to Claim 6, wherein
the fuel-containing fluid direction changing guide plates (21) are disposed in a plurality
of mutually different directions with respect to a plane passing along a line extending
the central axis of the fuel-containing fluid supply nozzle (12) toward the furnace
(4) and parallel to a longest axis of the major axis part of the nozzle (12).
8. The burner according to Claim 6, wherein
the fuel-containing fluid direction changing guide plates (21) for a portion of the
fuel-containing fluid (11) are disposed parallel to a plane passing along a line extending
the central axis of the fuel-containing fluid supply nozzle (12) toward the furnace
(4) and parallel to a longest axis of the major axis part of the nozzle (12), and
the fuel-containing fluid direction changing guide plates (21) for another portion
of the fuel containing fluid (11) are disposed at an inclination angle with respect
to the plane passing along the line extending the central axis of the fuel-containing
fluid supply nozzle (12) toward the furnace (4) and parallel to the longest axis of
the major axis part of the nozzle (12).
9. The burner according to Claim 4, wherein
the fuel-containing fluid supply nozzle (12) is partitioned into a plurality of flow
passages by the fuel-containing fluid guide plates (19), and central axes of the respective
flow passages are disposed at the wall surface of the furnace (4) at a plurality of
mutually different inclination angles with respect to a plane passing along a line
extending the central axis of the fuel-containing fluid supply nozzle (12) toward
the furnace (4) and parallel to a longest axis of the major axis part of the nozzle
(12) outlet.
10. The burner according to any of Claims 1 to 9, wherein
fuel-containing fluid partitioning plates (22), capable of plurally partitioning the
outlet part of the fuel-containing fluid supply nozzle (12), are disposed at the outlet
part.
11. The burner according to any of Claims 1 to 10, wherein
a flame stabilizer (17) with an L-shaped cross section is disposed at the outlet part
of the fuel-containing fluid supply nozzle (12).
12. The burner according to Claim 11, wherein
a guide plate (17a) outwardly changing an ejection direction of the combustion air
in a periphery of the flame stabilizer (17) is disposed at a front end of the L-shaped
flame stabilizer (17).
13. The burner according to any of Claims 1 to 12, wherein
a combustion air guide plate (15a), outwardly spreading an ejection direction of the
combustion air at an outer side of the one or more combustion air supply nozzles (15)
disposed at the outer peripheral part of the nozzle (12) with respect to a fuel ejection
direction, is disposed at a front end of the fuel-containing fluid supply nozzle (12).
14. The burner according to any of Claims 1 to 13, wherein
a condenser (23), narrowing the flow passage of the fuel-containing fluid (11) once
and then expanding the flow passage again, is disposed in an interior of the fuel-containing
fluid supply nozzle (12).
15. The burner according to any of Claims 1 to 14, wherein
a fluid distribution plate (24), distributing the fuel uniformly inside the fuel-containing
fluid supply nozzle (12) is disposed at an inlet part of the fuel-containing fluid
supply nozzle (12).
16. The burner according to any of Claims 1 to 15, wherein
a nozzle (41, 44), ejecting a liquid fuel or a gas fuel that is an auxiliary fuel
to a vicinity of the fluid (11) ejected from the fuel-containing fluid supply nozzle
(12), is disposed at a vicinity of the fuel-containing fluid supply nozzle (12).
17. A combustion equipment wherein
the burners according to any of Claims 1 to 16 are disposed in a plurality of stages
in an up/down direction at each of two opposing furnace walls, and a plurality of
burners disposed at each stage are disposed respectively symmetrically in wall surface
regions divided in two at a central part of width in a horizontal direction of the
same furnace wall.
18. A combustion equipment wherein
the burners according to any of Claims 1 to 16 are disposed in a plurality of stages
in an up/down direction at each of two opposing furnace walls, and burners, which,
among the plurality of burners disposed in each stage of the same furnace wall, are
adjacent each other in a horizontal direction, are burners of the same structure.
19. A boiler including: a furnace wall formed by spirally winding a set of water wall
tubes (25) inclined with respect to a horizontal direction; wherein
openings (26) of rectangular, elliptical, or substantially elliptical shape are disposed
in the furnace wall along a longitudinal direction of the water wall tubes (25) and
the burner according to any of Claims 1 to 16 is mounted in each opening (26).
20. A boiler including: a furnace wall formed by a set of water wall tubes (25) extending
in a vertical direction; wherein
openings (26) of rectangular, elliptical, or substantially elliptical shape are disposed
in the furnace wall along a longitudinal direction of the water wall tubes (25) and
the burner according to any of Claims 1 to 16 is mounted in each opening (26).