Medication collecting system

Description

FIELD OF THE INVENTION

[0001] The present invention relates to a medication collecting system in which a medication dispensing station comprising the medication dispensing apparatus is disposed along a conveyor line and by which medication discharged from the medication dispensing station is placed onto a tray conveyed along the conveyor line and then collected.

BACKGROUND OF THE INVENTION

[0002] It is an idea disseminated in 1960s in Japan that medication is packaged in dosages and delivered to patients, and this idea has been put into practical use mainly as packaging machines for powdered medicines. Tablet machines were developed in 1970s, and ampoule dispensing machines were developed in 1990s. These machines have been used in different ways according to their respective proper applications.

[0003] USP 5,604,692 discloses an apparatus in which a plurality of preparation stations classified according to the type of medication are arranged along a conveyor line and in which medicaments prepared at the individual preparation stations are collected to a checking station by the conveyor line. This apparatus prepares medicaments for days described in the prescription and delivers the medicaments to the patient.

[0004] In recent years, there has been developed an idea that medicaments prescribed to one patient are all collected regardless of the type of medicament and provided to the patient. This idea has been put into patent application to U.S.A. in continuation-in-part application No. 09/021864, the assignee of which is the same as one of the assignees of the present application.

[0005] In America, medicaments for one-day doses to be administered to inpatients are picked up to a packaged box in the dispensary, and the box is stored in a movable medication storage cabinet, for example, MEDSTATION marketed by Pyxis Co. With the medication storage cabinet provided in the nurse station, when the medicament administration time comes, medicaments are taken out from the medication storage cabinet and administered to patients. Upon completion of the medicament administration for one-day doses, the medication storage cabinet is returned to the dispensary, and instead, the medication storage cabinet in which medicaments for the next day have been stored is moved to the nurse station. By adopting such a system, clear histories of administration to the patients can be obtained, allowing accounting, medicament inventory management and the like to be carried out collectively.

[0006] However, medicaments, particularly tablets, for one-day doses are packaged in the form of a continuous package belt which comprises a medication package portion in which one dose of tablet is packed, a print portion in which patient information, medicament information, dosage information and the like are printed, and an empty package portion which is inserted between different patients. This would necessitate troublesome work such as separating off medication packages for each patient or for each dose, or cutting off empty packages. In particular, in the case of, for example, medicaments to be ordered in operation rooms, CPUs, emergency departments, it is desired that such work as the separation of medication packages and the cutoff of empty packages be achieved promptly for subsequent delivery of the medicaments.

SUMMARY OF THE INVENTION

[0007] The present invention having been accomplished in view of these and other problems, an object of the invention is to provide a medication collecting system which is capable of automatically and promptly achieving the separation of medication packages in the medication package belt and the cutoff of empty packages.

[0008] In order to achieve the above object, the present invention provides a medication collecting system as defined in the claims.

BRIEF DESCRIPTION OF THE DRAWINGS

[0009] The following description of an embodiment of the present invention is carried out with reference to the accompanying drawings, in which:

Fig. 1 is a schematic view of a medication collecting system according to the embodiment of the invention;

Fig. 2A is a front view of an initial state showing the tray discharging structure of the tray feed station, and Fig. 2B is a front view showing a state that the lowermost tray is taken out;

Fig. 3 is a partly broken perspective view showing the tablet dispensing station of Fig. 1;

Fig. 4 is a front view showing the cutter part of Fig. 3;

Fig. 5 is a perspective view showing the direction changing part of Fig. 3;

Fig. 6 is a front sectional view showing the conveyor of Fig. 3;

Fig. 7 is a perspective view showing the package-belt bundling section of Fig. 1;

Fig. 8 is a perspective view showing the distributing member of Fig. 7;

Fig. 9 is a side sectional view of Fig. 8;

Fig. 10 is a partly broken perspective view showing the array ampoule dispensing station of Fig. 1;

Fig. 11A is a front sectional view showing the ampoule cassette of Fig. 10, Fig. 11B is a partial sectional view showing an ampoule discharging state by a stopper provided in a lowermost portion of the ampoule cassette, and Fig. 11C is a partial sectional view showing an ampoule-holding state by the stopper;

Fig. 12 is a partly broken perspective view showing the random ampoule dispensing station;

Fig. 13A is a front sectional view showing the ampoule container of Fig. 12, and Fig. 13B is a top sectional view showing the ampoule container of Fig. 12;

Fig. 14 is a sectional view showing the lifter part of Fig. 12;

Fig. 15A is a sectional view showing the lifter container of the lifter part of Fig. 14 with its bottom plates released from the closed state, and Fig. 15B is a sectional view showing a state that the lifter container has been lifted from the state of Fig. 15A;

Fig. 16 is a schematic perspective view showing the label issuing station of Fig. 1;

Fig. 17 is a sectional view showing the tray recovering station of Fig. 1;

Figs. 18A and 18B are front views showing examples of the package belt in which medicaments are packed;

Figs. 19A and 19B are flow charts showing the tablet replenishing work in the tablet dispensing station;

Figs. 20A and 21A are flow charts showing the ampoule replenishing work in the array ampoule dispensing station or random ampoule dispensing station; and

Fig. 21 is a schematic sectional view of the automatic packing station that can be provided instead of the tray recovering station of Fig. 17.

DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENT

[0010] Fig. 1 shows a medication collecting system according to the present embodiment.

[0011] In this medication collecting system, a tablet dispensing station 4, an array ampoule dispensing station 5, a random ampoule dispensing station 6 and a label issuing station 7 are disposed one after another on the way of a conveyor line 3 that connects a tray feed station 1 and a tray recovering station 2 to each other.

<Tray Feed Station>

[0012] The tray feed station 1, in which a plurality of trays 9 are stored in a stacked state within a cylindrical housing 8 having a rectangular cross section as shown in Fig. 2A, is enabled to feed out the trays 9 one by one. The housing 8 has, on its opposite sides, support feed claws 10 which are pivoted by an unshown motor or the like, respectively. The support feed claws 10 support peripheries of the lowermost tray 9 by their lower claw portions 10a and, by pivoting, place the lowermost tray 9 onto a feed-out plate 11 located below the lowermost tray 9. During this process, the support feed claws 10 support peripheries of the next tray 9 by their upper claw portions 10b as shown in Fig. 2B, thereby making it possible to take out only the lowermost tray 9. In addition, the support feed claws 10, after taking out the lowermost tray 9, return to the original position and support the next tray 9 by their lower claw portions 10a. The feed-out plate 11, which is guided by a lower opposite face of the housing 8, can be moved up and down by a motor or the like. This feed-out plate 11 has a plurality of rotation-drivable rollers 12 provided in parallel. In the lower operating position, the feed-out plate 11 is enabled to transversely convey the tray 9 placed through a lower opening of the housing 8 and feed out the tray 9 to the conveyor line 3.

<Tablet Dispensing Station>

[0013] The tablet dispensing station 4, which is purposed to pack tablets 23 into a strip-shaped package belt 13 in doses, comprises a tablet feed section 14, a printing and packaging section 15 and a package-belt bundling section 16 (Fig. 1) as shown in Fig. 3.

[0014] The tablet feed section 14 comprises a cylindrical drum 18 equipped with tablet guide parts 17 being doubled inside and outside and extending up and down, a plurality of motor bases 19 disposed vertically and circumferentially on outer periphery of each tablet guide part 17, and a plurality of tablet cassettes 20 removably attached to the motor bases, respectively. Each tablet guide part 17 is divided circumferentially for each column of the vertically arrayed motor bases 19 and tablet cassettes 20, by which a tablet guide passage 21 extending vertically is formed. Below the cylindrical drum 18, are disposed hoppers 22a, 22b, which make it possible to collect tablets 23 dropping via the tablet guide passages 21 to one place.

[0015] In the tablet cassettes 20, different types of tablets 23 are stored, respectively, and tablets 23 amounting to one-day doses are discharged in units of one dose based on prescription information. The discharged tablets 23 are counted by sensors (not shown) provided on the motor bases 19, and fed to the printing and packaging section 15 via the hoppers 22 through the tablet guide passages 21. The number of tablets left in a tablet cassette 20 can be counted based on the number of initial storage number and the count number by the sensor, allowing a decision as to whether or not the tablets are lacking.

[0016] The printing and packaging section 15 comprises a roll 24 on which the package belt is wound, a printing part 25 for performing specified print on the surface of the package belt 13, a sealing part 26 for sealing the package belt 13 in doses, and a cutter part 27 for cutting the package belt 13 into specified lengths.

[0017] The cutter part 27, as shown in Fig. 4, comprises a circular cutter 29 provided so as to be movable up and down along a guide shaft 28, and a pivotable cutter guide 30 which has a guide recess for guiding the peripheral cutting edge of the cutter 29 and which is pivotable about a pivot 30a provided at an upper end. A rod 32 of a solenoid 31 is coupled to a lower end portion of the cutter guide 30 so that the cutter guide 30 can be put into adjacency to the package belt 13, facilitating the cutting by the cutter 29.

[0018] The package-belt bundling section 16 is purposed to bundle and bind the package belt 13 cut by the cutter 29. To this package-belt bundling section 16, the package belt 13 is fed via a direction changing part 33 and a conveyor 34.

[0019] The direction changing part 33, as shown in Fig. 5, is purposed to turn the cut package belt 13 approximately 90 degrees (from generally vertical to generally horizontal) while conveying the package belt 13 in the direction of arrow. This direction changing part 33 comprises a guide member 35 for guiding the package belt 13, a guide plate 36 for guiding the lower edge of the package belt 13 to the guide member 35, and a wire 37 for gradually holding the upper edge of the package belt 13 to make the package belt 13 tilted sideways.

[0020] The conveyor 34, as shown in Fig. 6, is enabled to convey the package belt 13 obliquely upward by a horizontal conveyor belt 38 and a sloped conveyor belt 39. A tension sheet 40 is disposed above part of the horizontal conveyor belt 38 and the sloped conveyor belt 39. This tension sheet 40 is formed of a flexible material having small frictional resistance. A sponge roller 41 is disposed up-and-down swingably on the entrance side of an insertion passage defined by the belt 38 and the tension sheet 40. The belt 38 being set to a conveyance speed higher than that in the direction changing part 33, even if an unreasonable tensile force should act upon the package belt 13, an unshown limit switch is turned off by the sponge roller 41 swinging, so that the driving of the belt 38 is stopped. Meanwhile, on the exit side of the insertion passage, a presser member 42 biased by a spring is provided, biasing the tension sheet 40 toward the belt 39. As a result, the package belt 13 is pressed against the belt 38 with the frictional resistance increased, so that the package belt 13 can be prevented from clogging on the exit side. In addition, reference numeral 43 denotes a delivery belt for deliver to the package-belt bundling section 16.

[0021] The package-belt bundling section 16, as shown in Figs. 7 and 8, comprises an inverting member 44, a lifter 45, a feed-in member 46, a bundling machine 47 and a distributing member 48.

[0022] The inverting member 44 is supported so as to be reciprocatively pivotable over a range of approximately 180 degrees about a support shaft 44a. This inverting member 44 comprises a pull-in conveyor 49 for pulling in the package belt 13 from the delivery belt 43. A stopper 50 for positioning the conveyed-in package belt 13 is protrusively provided at an end portion of the pull-in conveyor 49. A sensor (not shown) is provided in proximity to the stopper 50 so that the presence or absence of the package belt 13 can be detected.

[0023] The lifter 45 is plate-shaped and has a side wall 45a extending along both side edge portions, and a recess 45b extending longitudinally in a central portion. The lifter 45 is reciprocatively moved between a lower position where the package belt 13 inverted by the inverting member 44 can be loaded, and an upper position where the package belt 13 can be conveyed to the bundling machine 47 by the feed-in member 46.

[0024] The feed-in member 46 has a brush 52 provided at an end of a feed-in arm 51 that reciprocatively moves along the side portion 45a of the lifter 45 located in the upper position.

[0025] The bundling machine 47 comprises a looped rectangular frame body 53, and a roller 55 on which bundling tape 54 is wound, where central part of the stacked package belt 13 can be bundled with the tape 54 unwound from the roller 55. A chute 56 is provided in proximity to the bundling machine 47. This chute 56 has a tip end directed obliquely upward, and a presser 46a of the feed-in member 46 presses a lever 56a, by which the chute 56 is pivoted and directed obliquely downward.

[0026] The distributing member 48, as shown in Fig. 8, has an opening 58 formed in a sloped plate 57 directed obliquely downward, and this opening 58 is opened and closed by a distributing plate 59. A lower end edge of the sloped plate 57 extends to the conveyor line 3, allowing the bundled package belt 13 to be accommodated in the tray 9. Also, a first link 60 is pivotably coupled at its one end portion to the distributing plate 59 as shown in Fig. 9. A second link 62 provided on the rotating shaft of a motor 61 is pivotably coupled to the other end portion of the first link 60. The motor 61 is so designed as to stop every 180 degree rotation. As a result of this, the distributing plate 59 is pivotable between one position where the distributing plate 59 is aligned with the sloped plate 57 with the lower edge slightly out of the top surface, and another position where the distributing plate 59 is positioned generally vertical. Also, a dust box 63 is disposed below the opening 58 of the sloped plate 57, so as to collect unnecessary portions (empty packages) of the package belt 13.

<Array Ampoule Dispensing Station>

[0027] The array ampoule dispensing station 5, as shown in Fig. 10, comprises an ampoule storage section 64, an ampoule conveying section 65 and an ampoule dispensing section 66, and is used mainly to dispense ampoules 67 each having a large capacity as much as 10 to 30 ml (for more details, see Japanese Patent Laid-Open Publication HEI 7-267370).

[0028] In the ampoule storage section 64, a plurality of drawer cradles 68 are provided in array. In each drawer cradle 68, a plurality of ampoule cassettes 69 are provided in array. Each ampoule cassette 69, as shown in Fig. 11A, is shaped into a box having an openable/closable door 70 provided on one side face, and in its inside, the ampoules 67 are stored in a laterally-postured and arrayed state. Also, as shown in Figs. 11B and 11C, the lower face of the ampoule cassette 69 is opened, where a stopper 71 is provided at the opening so as to prevent the ampoules 67 from falling off. When the ampoule cassette 69 is set up, only the lowermost-positioned ampoule 67 can be discharged out downward by the stopper 71 withdrawing. Further, handles 72 each protruding in a generally L shape are formed above and below on one side face of the ampoule cassette 69 perpendicular to the door 70. A handling portion 72a is formed in the lower handle 72, so that an engaging claw 72b provided at the lower end surface of the ampoule cassette 69 can be operated to emerge and vanish. By this engaging claw, the ampoule cassette 69 can be attached to the drawer cradle 68. The drawer cradle 68 is equipped with discharge rotors 73, and the ampoules 67 within the ampoule cassette 69 can be discharged one by one by the discharge rotor 73 pivoting between the states of Figs. 11B and 11A. In addition, an insertion hole (not shown) intended for a sensor is bored in the lower-end side surface of the ampoule cassette 69, making it possible to detect that the remaining quantity of stock of the ampoules 67 has decreased or is lacking.

[0029] The ampoule conveying section 65 comprises a first conveyor belt 74 disposed below the drawer cradle 68, a stock storage 75 provided at the conveyance end of the first conveyor belt 74, and a second conveyor belt 76 disposed below the stock storage 75 generally perpendicular to the first conveyor belt 74.

[0030] The ampoule dispensing section 66 comprises a stock container 77 for storing conveyed ampoules 67, and an up-down member 78 for discharging the stored-in ampoules 67 to the tray 9 on the conveyor line 3 while suppressing any impact force acting on the ampoules 67.

<Random Ampoule Dispensing Station>

[0031] The random ampoule dispensing station 6, as shown in Fig. 12, comprises a drum-shaped rotary storage rack 79, and a lifter part 80 which goes up and down in the center of the rotary storage rack 79, and is used to dispense mainly small-capacity ampoules 81 (Fig. 13) with the capacity less than 10 ml (for more details, see Japanese Patent Applications HEI 10-149489, HEI 10-99001, HEI 9-142473, HEI 9-212102, etc.).

[0032] In the rotary storage rack 79, a plurality of ampoule containers 82 are disposed vertically and circumferentially in so that an up-and-down space for the lifter part 80 can be obtained on the central side. Each ampoule container 82, as shown in Figs. 13A and 13B, comprises an ampoule storage chamber 83 and an ampoule array-and-conveyance section 84.

[0033] A bottom wall 85 of the ampoule storage chamber 83 is pivotable about a pivot 85a, and will be inclined by rotation of a rotating arm 86 so that the ampoules 81 can be collected to the ampoule array-and-conveyance section 84 side. Also, in the ampoule array-and-conveyance section 84, a belt 88 is stretched between pulleys 87 so that the ampoules 81 placed on the belt 88 can be conveyed by one pulley 87 being rotated by the drive of a motor 87a. The ampoule array-and-conveyance section 84 can be moved up and down by the drive of a motor, between a lower position where the ampoules 81 within the ampoule storage chamber 83 can be loaded on, and an upper position where the ampoules 81 can be discharged to the lifter part 80 via a chute 83a. In addition, the ampoule storage chamber 83 and the ampoule array-and-conveyance section 84 are partitioned from each other by a shutter 83b, and opened and closed with a pinion 83d and a rack 83e.

[0034] In the lifter part 80, as shown in Figs. 12 and 14, a lifter container 90 is moved up and down along three rails 89 provided vertically in a center-side space of the rotary storage rack 79 (for more details, see Japanese Patent Application HEI 9-71530) The lifter container 90 is funnel-shaped and has spiral guide blades 91 formed therein. The lifter container 90 is rotated by an unshown motor and leads a fed ampoule 67 to a central opening 92 under the guide by the guide blades 91. The opening 92 is opened and closed by an opening/closing valve 94 that is moved up and down with an opening/closing arm 93.

[0035] Below the lifter container 90, is provided a delivery stock storage 95. In this delivery stock storage 95, as shown in Fig. 15A, bottom plates 96 are provided into two divisions, right and left, each of which is pivotable about a pivot 96a to open a bottom-face opening 97. The bottom plates 96, as shown in Fig. 14, receive the ampoules 67 from the lifter container 90, and keep the bottom-face opening 97 closed by links 98 until the bottom plates 96 are located above and near the tray 9. Then, when the bottom plates 96 are located above and near the tray 9, the bottom plates 96 are released from the closed state by the links 98, as shown in Fig. 15A. As a result, when the lifter container 90 is moved up relative to the tray 9, the bottom plates 96 pivot while keeping their free end portions in contact with the top face of the tray 9, gradually opening the bottom-face opening 97 as shown in Fig. 15B. Accordingly, the ampoules 67 discharged in the lifter container 90 are smoothly stored into the tray 9 without undergoing any impact force.

<Label Issuing Station>

[0036] The label issuing station 7 has a plurality of printers 99a, 99b arranged vertically as shown in Fig. 16, and the uppermost three printers 99a are fed with prescription paper 101 from stock storages 100, respectively. This prescription paper 101 is used for a pharmacist to verify in later process whether or not the dispensed medication is correct. Also, the printers 99b juxtaposed at lower two places are each fed with a label 103 wound around a roll 102. This label 103 is affixed to the ampoules 67, storage containers or the like, and used to indicate their contents.

<Tray Recovering Station>

[0037] In the tray recovering station 2, as shown in Fig. 17, a support base 106 is provided on rails 105 placed above and below in a support main frame 104 so that the support base 106 is reciprocatively movable along an X-axis direction parallel to the conveyor line 3. The support base 106 is equipped with guide rails 107 extending vertically so as to be movable up and down by a belt chain 108 along a vertical Y-axis direction of an up-down base 108a equipped with a cylinder 109. Also, a rod 109a of the cylinder 109 is equipped with a gripping arm 110, which goes back and forth along a Z-axis direction perpendicular to the conveyor line 3. The gripping arm 110 has at its front end a claw portion 110a formed for gripping a peripheral portion of the tray 9 (see also Japanese Patent Laid-Open Publication HEI 9-51922 etc.).

<System Operation>

[0038] Next, operation of the medication collecting system constructed as described above is explained.

[0039] When patient prescription information is read, a tray 9 is fed out from the tray feed station 1 to the conveyor line 3. The tray 9 fed out to the conveyor line 3 is first conveyed to the tablet dispensing station 4. If information indicating prescription of tablets 23 is not contained in the prescription information, the tray 9 passes through the tablet dispensing station 4 without stopping. If such information is contained, the tray 9 is stopped below the sloped plate 57 of the distributing member 48.

[0040] For the prescription of the tablets 23, at the tablet dispensing station 4, one-day dose of medicaments are fed from the relevant tablet cassette 20 in steps of one dose one after another according to the dosage time, and then packed into medication packages formed in the package belt 13.

[0041] As for the form of package, if one-day dosage includes a plurality of times, for example, morning, noon and evening, then medication packages 13a of the tablets 23 are continuously packaged as shown in Fig. 18A, or empty packages are formed between the medication packages 13a of the tablets 23 and contents of the tablets 23, dosage and the like are printed on these empty packages are printed to make printed portions 13b as shown in Fig. 18B. In the former case, as shown in Fig. 18A, the package belt is cut off by the cutter 29 with one-day doses taken as a unit. Thus, the need for bundling by the bundling machine 47 is eliminated. In the latter case, as shown in Fig. 18B, the package belt is cut off by the cutter 29 with one dose taken as a unit. In addition, with a different patient, two empty packages 13c are additionally formed between a printed portion 13b for patient A and a medication package portion 13a for the next patient B, thus enabling a continuous processing. Further, the empty packages 13c are separated from the other portions by the cutter 29.

[0042] Subsequently, the cut package belt 13 is conveyed to the inverting member 44 via the direction changing part 33 and the conveyor 34, so as to be transferred to the lifter 45. For the package belt 13 or the empty packages 13c in the unit of one-day doses, the lifter 45 goes up without waiting for stacking by the transfer from the inverting member 44; for the package belt 13 in the unit of one dose, the lifter 45 will not go up until one-day doses has been completely stacked by the transfer from the inverting member 44. Then, the cut package belt 13 is moved sideways by the feed-in member 46, where in the case of the package belt 13 or empty packages 13c in the unit of one-day doses, the cut package belt 13 is passed through as it is without being bundled by the bundling machine 47; in the case of the stacked package belt 13, the cut package belt 13 is once stopped at the bundling machine 47, where the cut package belt 13 is bundled and then fed to the tray 9 via the distributing member 48. In addition, in the distributing member 48, for processing's sake, when empty packages 13c are conveyed up, the empty packages 13c are discarded to the dust box 63 via the opening 58 by rotating the distributing plate 59.

[0043] Subsequently, the tray 9 is conveyed to the array ampoule dispensing station 5, and further to the random ampoule dispensing station 6. In this case also, based on the prescription information, the tray 9 is passed through as it is, or when ampoules 67 are fed, the tray 9 is stopped at a relevant unit.

[0044] After that, the tray 9 is conveyed to the label issuing station 7. In the label issuing station 7, the prescription paper 101 on which prescription information as to all the medicaments within the conveyed-up tray 9 has been printed, as well as a label 103 to be affixed to the surface to show the contents of the stored ampoules 67 are fed into the tray 9.

[0045] Now that desired medicaments have been fed to the tray 9 in this way, this tray 9 is conveyed to the tray recovering station 2, where the medicaments are transferred onto shelves of a sorting cart (e.g., medication storage cabinet marketed by Pyxis Co.) C by the arm 110. In addition, this sorting cart C is movably set in the nurse station, and put into use for distribution to the patients in hospital when administration time has come.

<Medication Replenishment Operation>

[0046] Whereas the dispensing of medication is carried out as described above, the medication collecting system is enabled to detect the state of any lacks of the tablets 23, the ampoules 67, 81, and to perform appropriate replenishment by checking these medicaments.

[0047] For this purpose, the tablet dispensing station 4 and the ampoule dispensing stations 5, 6 are equipped, although not shown, with a touch panel to be controlled by a controller, a wireless barcode reader with a recharging cradle therefor, and a scale.

[0048] In the tablet dispensing station 4, the tablet cassettes 20 are exchanged according to the flow charts of Figs. 19A and 19B. That is, when specified tablets 23 have come out of stock so that an empty tablet cassette 20 is detected (step Sol), the cylindrical drum 18 is rotated so that the empty tablet cassette 20 is moved to an interchangeable position, where its cassette number is notified, followed by a standby state (step S2). Also, a relevant medication profile is loaded from the database, and the current inventory count and expiration dates/lot numbers are displayed on the touch panel (step S3). Then, the operator obtains a wireless barcode scanner (step S4), reads the barcode of this tablet cassette 20, verifying tablets 23 to be replenished (step S5). In this process, if the selected tablet cassette 20 is other than one containing the correct tablets 23, the operator is informed of an error by the touch panel.

[0049] Subsequently, the operator places the empty tablet cassette 20 on the scale, where if the operator presses the "Tare" button on the touch panel (step S6), then the scale is initialized, prompting the operator to operate the bulk bottle for verification (step S7). If the verified bulk bottle is erroneous, the result is displayed on the touch panel, by which the operator is reported of it. If the verification result is correct, then the operator is prompted to pour in a desired quantity of medication into the scale. Then, if the operator has poured oral medication into the tablet cassette 20 on the scale (step S8), the scale counts the total medications poured into the tablet cassette 20 (step S9). In this case, if too much medication is poured in, a warning is presented on the touch panel.

[0050] Next, the operator operates a button on the touch panel, where if an end of the counting process is confirmed (step S10), then the final quantity is stored in the database (step S11). Subsequently, the operator is prompted to enter the manufacturer's lot number and expiration date according to the indication on the bulk bottle (step S12). Also, an alphanumeric keypad is displayed on the touch panel for the operator to key in values (step S13). If the operator has keyed in the manufacturer's lot number and expiration date and confirmed by touching an appropriate button on the touch panel (step S14), then the database is updated so that the lot number and expiration date are rewritten to the new ones (step S15).

[0051] After that, in order to verify a correct return place for the replaced tablet cassette 20, the operator is prompted to scan the barcode of cassette location (step S16), and this is displayed on the touch panel. The operator sets a new tablet cassette 20 according to this instruction, where the operator scans the barcode of the cassette location provided just above the motor base 19 with no tablet cassette 20 set. If a barcode of a wrong position is scanned, this fact is displayed on the touch panel so that the operator is notified of it (step S17). With these steps of work completed, the operator sets the tablet cassette 20 to the motor base 19 in the corresponding position, and returns the wireless scanner to the original position (step S18).

[0052] It is noted that, also for the ampoule cassettes 69 and the ampoule containers 82, the processes described above are carried out similarly according to the flow charts shown in Figs. 20A and 20B.

<Consumables Management Operation>

[0053] Also, in this medication collecting system, even consumption state of consumable articles (printing ink, package belt and the like) in the units can be detected.

[0054] For example, remaining quantity of the package belt 13 which is used in the tablet dispensing station 4 is calculated based on an initial length and a length required per package. Similarly, remaining quantity of the band set to the bundling machine 47 which is used in the tablet dispensing station 4 is calculated based on an initial length and a band feed quantity. Further, remaining quantity of the prescription paper 101 which is used in the label issuing station 7 is calculated by subtracting the number of printed sheets from the initial setting number of sheets each time a printing process is performed. Remaining quantity of thermal transfer ink ribbon which is used in the label issuing station 7 is calculated based on an initial length and a consumption length (the consumption length for six-line printing is 3.5 mm).

[0055] Each time the consumption state of each consumable article is detected in this way, consumable article data is updated, where it is decided whether or not the article needs to be replaced. If it is decided that the article needs to be replaced, then an instruction that, for example, "Package paper will soon be out. Do you want to replenish?", and "YES/NO" keys are displayed on the display as a replenishment operating screen. If the "YES" key is chosen, then replacement procedure for the relevant consumable article is displayed. Then, the article is replaced according to this procedure, and if the replacement is completed, a question, "Has replacement been completed?", and "YES/NO" keys are automatically displayed. If the "YES" key is chosen, the replenishment operating screen is ended and consumable article data is updated, followed by a return to the normal screen.

<Automatic Bagging Station>

[0056] Whereas the tray recovering station 2 is provided in the above-described embodiment, an automatic bagging station shown in Fig. 21 may be adopted instead (for more details, see Japanese Patent Applications HEI 10-203749, HEI 10-75813, etc.).

[0057] In this automatic bagging station, a sheet 112 wound around a roll 111 is formed into a bag shape by a sealing part 113 and cut into bags by a cutter 114, and the bags are printed on the surfaces by a printer 115 and then conveyed to a medication feed part 116. In the medication feed part 116, with the bags opened, medicaments within the tray 9 are all put into the bags, and after sealing, the bags are accommodated in a large-size tray 117 provided below the medication feed part 116. The large-size tray 117 is conveyed sideways by a conveyor 118.

Claims

1. A medication collecting system comprising a tray feed station (1) and a tray recovering station (2),
characterized in that
the tray feed station (1) is configured for accumulating a plurality of empty trays and feeding it to a conveyor line (3);
the medication collecting system comprises a dispensing station (4) disposed along the conveyor line (3) and configured to dispense medication stored therein in patient-specific package belt sections, in accordance with patient-specific prescription information to at least one of the trays, and comprising cutting means (27) for cutting a package belt into said patient-specific package-belt sections; and
the tray recovering station (2) is adapted for recovering the tray containing the discharged package-belt and for sorting the trays.

2. The medication collecting system of claim 1, wherein the tray recovering station (2) comprises a support base (106) having guide rails (107) extending vertically so as to be movable up and down by a belt chain (108) along a vertical Y-axis direction of an up-down base (108a) equipped with a cylinder (109).

3. The medication collecting system of claim 1, wherein the mechanism comprises a robotic arm.

4. The medication collecting system of claim 1, wherein the dispensing station (4) further comprises a packaging mechanism for packaging the medication in a belt of packaging material.

5. The medication collecting system of claim 4, wherein the dispensing station (4) is configured to discharge the medication so as to include at least one discrete section comprising at least one full daily dosage unit of a type of medication to be taken by a predetermined patient.

6. The medication collecting system of claim 5, wherein each discrete package belt section cut by the cutter (114) includes information printed thereon corresponding to medication packaged therein.

7. The medication collecting system of claim 4, wherein the dispensing station (4) further comprises:

a stacking mechanism (44) for stacking at least two of the discrete sections; and

a bundling mechanism (47) for bundling stacked discrete sections.

8. The medication collecting system of claim 2, wherein the dispensing station (4) is an oral solid medication dispensing station (4); and the medication collecting system further comprising a liquid medication dispensing station (4) for dispensing ampoules (67) in patient-specific dosage-units into at least one of the at least two containers.

9. The medication collecting system of claim 1, wherein the dispensing station (4) further comprises:

a plurality of storage containers configured to store at least one type of a plurality of different types of medication;

a manipulator operable to cause medication to move from the storage containers to a medication guide;

a plurality of rollers to guide a source of package belt material, wherein the rollers are arranged to position the package belt material to receive medication from the medication guide;

a sealer (26, 113) adapted to seal the package belt material to form a separate package in a package belt (13) for each medication dosage unit received by the package belt material;

a stacking mechanism (44) positioned to stack two or more of the discrete sections; and

a guide surface extending between the stacking mechanism (44) and a first receptacle to direct the discrete sections to the first receptacle;

wherein the cutting means comprises a cutter (114) positioned adjacent to the package belt (13) and adapted to cut the package belt (13) into discrete sections.

10. The medication collecting system of claim 9, wherein the dispensing station (4) further comprises:

a printer (99a, 99b) adjacent to the package belt (13) and adapted to print prescription information on the package belt (13).

11. The medication collecting system of claim 10, wherein the guide surface includes an opening in communication with a second receptacle.

12. The medication collecting system of claim 11, wherein the dispensing station (4) further comprises:

a member mounted along the guide surface proximate to the opening, the member movable to a first position closing the opening and directing at least one of the discrete sections to the first receptacle, and a second position allowing discrete sections to pass through the opening to the second receptacle.

13. The medication collecting system of claim 9, wherein the cutter (114) separates the package belt (13) into at least two discrete sections, each section associated with a predetermined patient.

14. The medication collecting system of claim 13, wherein the cutter (114) separates the package belt (13) into at least one discrete section comprising at least one full daily dosage unit of a type of medication to be taken by the predetermined patient.

15. The medication collecting system of claim 13, wherein the cutter (114) separates the package belt (13) into at least one discrete section comprising at least one dosage unit of a type of medication, the dosage unit corresponding to medication to be taken by the predetermined patient at specific time of day.

16. The medication collecting system of claim 9, wherein the dispensing station (4) further comprises a bundling mechanism (47) positioned intermediate to the stacking mechanism (44) and the guide surface, the bundling mechanism (47) adapted to place a band around stacked discrete sections.

Ansprüche

1. Medikamentensammelsystem mit einer Schalenzuführstation (1) und einer Schalenaufnahmestation (2),
dadurch gekennzeichnet, dass
die Schalenzuführstation (1) zum Ansammeln mehrerer leerer Schalen und zum Zuführen derselben zu einer Förderbahn (3) ausgebildet ist;
wobei das Medikamentensammelsystem eine Ausgabestation (4) aufweist, welche entlang der Förderbahn (3) angeordnet ist und zum Ausgeben von in dieser in patientenspezifischen Packungsbandstationen gelagerten Medikamenten entsprechend patientenspezifischen Verschreibungsinformationen in mindestens eine der Schalen ausgebildet ist, und mit einer Schneideinrichtung (27) zum zerschneiden eines Packungsbandes in die patientenspezifischen Packungsbandabschnitte; und
die Schalenaufnahmestation (2) geeignet ist, die das ausgegebene Packungsband enthaltende Schale wiederaufzunehmen und die Schalen zu sortieren.

2. Medikamentensammelsystem nach Anspruch 1, bei welchem die Schalenaufnahmestation (2) eine Stützbasis (106) mit sich vertikal erstreckenden Führungsschienen (107) aufweist, so dass diese mittels einer Bandkette (108) in vertikaler y-Achsrichtung einer mit einem Zylinder (109) versehenen auf- und abwärts verfahrbaren Basis (108a) auf und ab bewegbar ist.

3. Medikamentensammelsystem nach Anspruch 1, bei welchem der Mechanismus einen Roboterarm aufweist.

4. Medikamentensammelsystem nach Anspruch 1, bei welchem die Ausgabestation (4) ferner einen Verpackungsmechanismus zum Verpacken der Medikamente in ein Verpackungsmaterialband aufweist.

5. Medikamentensammelsystem nach Anspruch 4, bei welchem die Ausgabestation (4) ausgebildet ist, das Medikament derart auszugeben, dass es mindestens einen diskreten Abschnitt mit mindestens einer vollen Tagesdosiseinheit einer Art von Medikament enthält, die von einem vorbestimmten Patienten einzunehmen ist.

6. Medikamentensammelsystem nach Anspruch 5, bei welchem jeder von der Schneidvorrichtung (114) abgeschnittene diskrete Packungsbandabschnitt aufgedruckte Informationen entsprechend dem darin verpackten Medikament aufweist.

7. Medikamentensammelsystem nach Anspruch 4, bei welchem die Ausgabestation (4) ferner aufweist:

einen Stapelmechanismus (44) zum Stapeln mindestens zweier der diskreten Abschnitte; und

einen Bündelungsmechanismus (47) zum Bündeln gestapelter diskreter Abschnitte.

8. Medikamentensammelsystem nach Anspruch 2, bei welchem die Ausgabestation (4) eine Ausgabestation (4) für feste, oral einzunehmende Medikamente ist, und das Medikamentensammelsystem ferner eine Ausgabestation (4) für flüssige Medikamente aufweist, welche Ampullen (67) in patentenspezifischen Dosiseinheiten in mindestens einen der beiden Behälter ausgibt.

9. Medikamentensammelsystem nach Anspruch 1, bei welchem die Ausgabestation (4) ferner aufweist:

mehrere Lagerbehälter, die zum Lagern mindestens einer Art von mehreren Arten von Medikamenten ausgebildet ist;

einen Manipulator, der betätigbar ist, um das Bewegen von Medikamenten aus den Lagerbehältern zu einer Medikamentenführung zu bewirken;

mehrere Rollen zum Führen einer Quelle von Verpackungsbandmaterial, wobei die Rollen derart angeordnet sind, dass sie das Verpackungsbandmaterial zum Aufnehmen von Medikamenten von der Medikamentenführung positionieren;

eine Siegeleinrichtung (26, 113) zum Versiegeln des Verpackungsbandmaterials, um in einem Packungsband (13) für jede von dem Verpackungsbandmaterial aufgenommene Medikamentendosiseinheit eine separate Packung zu bilden;

einen zum Stapeln von zwei oder mehr diskreten Abschnitten positionierten Stapelmechanismus (44); und

eine sich zwischen dem Stapelmechanismus (44) und einem ersten Behälter erstreckende Führungsfläche zum Leiten der diskreten Abschnitte zu dem ersten Behälter;

wobei die Schneideinrichtung eine Schneidvorrichtung (114) aufweist, die nahe dem Packungsband (13) angeordnet ist und zum Schneiden des Packungsbandes (13) in diskrete Abschnitte geeignet ist.

10. Medikamentensammelsystem nach Anspruch 9, bei welchem die Ausgabestation (4) ferner aufweist:

einen nahe dem Packungsband (13) angeordneten Drucker (99a, 99b), der zum Drucken von Verschreibungsinformationen auf das Packungsband (13) geeignet ist.

11. Medikamentensammelsystem nach Anspruch 10, bei welchem die Führungsfläche eine Öffnung aufweist, welche mit einem zweiten Behälter in Verbindung steht.

12. Medikamentensammelsystem nach Anspruch 11, bei welchem die Ausgabestation (4) ferner aufweist:

ein entlang der Führungsfläche nahe der Öffnung angebrachtes Element, wobei das Element in eine erste Position, in der es die Öffnung schließt und mindestens einen der diskreten Abschnitte zu dem ersten Behälter leitet, und einer zweiten Position bewegbar ist, in welcher diskrete Abschnitte die Öffnung in Richtung des zweiten Behälters passieren können.

13. Medikamentensammelsystem nach Anspruch 9, bei welchem die Schneidvorrichtung (114) das Packungsband (13) in mindestens zwei diskrete Abschnitte trennt, wobei jeder Abschnitt einem vorbestimmten Patienten zugeordnet ist.

14. Medikamentensammelsystem nach Anspruch 13, bei welchem die Schneidvorrichtung (114) das Packungsband (13) in mindestens einen diskreten Abschnitt trennt, welcher mindestens eine volle Tagesdosiseinheit einer Art von Medikament enthält, die von dem vorbestimmten Patienten einzunehmen ist.

15. Medikamentensammelsystem nach Anspruch 13, bei welchem die Schneidvorrichtung (114) das Packungsband (13) in mindestens einen diskreten Abschnitt trennt, welcher mindestens eine volle Tagesdosiseinheit einer Art von Medikament enthält, wobei die Dosiseinheit dem von dem vorbestimmten Patienten zu einer bestimmten Tageszeit einzunehmenden Medikament entspricht.

16. Medikamentensammelsystem nach Anspruch 9, bei welchem die Ausgabestation (4) ferner einen zwischen dem Stapelmechanismus (44) und der Führungsfläche angeordneten Bündelungsmechanismus (47) aufweist, wobei der Bündelungsmechanismus (47) geeignet ist, ein Band um gestapelte diskrete Abschnitte anzubringen.

Revendications

1. Système de collecte de médicaments comprenant une station d'alimentation en bacs (1) et une station de récupération de bacs (2),
caractérisé en ce que
la station d'alimentation en bacs (1) est configurée pour accumuler plusieurs bacs vides et pour les transporter à une ligne de transport (3);
ledit système de collecte de médicaments comprend une station distributrice (4) disposée sur la ligne de transport (3) et configurée pour distribuer, dans au moins un des bacs, des médicaments tenus dans ladite station en sections de bande de paquets spécifiques à des patients respectifs, correspondant à informations de prescription spécifiques à des patients respectifs, et comprenant un moyen de coupure (27) pour découper une bande de paquets en lesdites sections de bande de paquets spécifiques à des patients respectifs; et
ladite station de récupération (2) est apte à récupérer le bac contenant ladite bande de paquets distribuée et à trier les bacs.

2. Système de collecte de médicaments selon la revendication 1, dans lequel la station de récupération de bacs (2) comprend une base de support (106) avec des rails de guidage (107) s'étendant verticalement de sorte qu'elle est apte à être déplacée en haut et en bas par une bande á chaine (108) dans la direction verticale suivant l'axe y d'une base (108a) déplaçable en haut et en bas et muni d'un cylindre (109).

3. Système de collecte de médicaments selon la revendication 1, dans lequel ledit mécanisme comprend un bras robotique.

4. Système de collecte de médicaments selon la revendication 1, dans lequel la station distributrice (4) en outre comprend un mécanisme d'emballage pour emballer les médicaments dans une bande de matériau d'emballage.

5. Système de collecte de médicaments selon la revendication 4, dans lequel la station distributrice (4) est configurée pour distribuer les médicaments de façon à comprendre au moins une section discrète contenant au moins une unité de dose journalière complète d'un type de médicament à être ingérée par un patient prédéterminé.

6. Système de collecte de médicaments selon la revendication 5, dans lequel chaque section de bande de paquets discrète découpée par le dispositif de coupure (114) comprend des informations imprimées qui correspondent aux médicaments emballés.

7. Système de collecte de médicaments selon la revendication 4, dans lequel la station distributrice (4) comprend en outre:

un mécanisme d'empilage (44) pour empiler au moins deux des sections discrètes; et

un mécanisme de bottelage (47) pour botteler des sections discrètes empilées.

8. Système de collecte de médicaments selon la revendication 2, dans lequel ladite station distributrice (4) est une station distributrice (4) de médicaments solides oraux, et ledit système de collecte de médicaments comprend en outre une station distributrice (4) de médicaments liquides pour distribuer des ampoules (67) en doses spécifiques à des patients dans au moins un des au moins deux récipients.

9. Système de collecte de médicaments selon la revendication 1, dans lequel ladite station distributrice (4) comprend en outre:

plusieurs récipients de stockage configurés pour stocker au moins un type parmi plusieurs types différents de médicaments;

un manipulateur fonctionnant pour causer le déplacement de médicaments des récipients de stockage jusqu'à un guide de médicaments;

plusieurs rouleaux pour guider une source de matériau de bande de paquets, lesdits rouleaux étant disposés pour positionner ledit matériau de bande de paquets de sorte à recevoir des médicaments du guide de médicaments;

un dispositif de scellement (26, 113) apte à sceller ledit matériau de bande de paquets pour former, dans une bande de paquets (13), un paquet séparé pour chaque unité de dose de médication reçue par ledit matériau de bande de paquets;

un mécanisme d'empilage (44) positionné pour empiler deux ou plusieurs sections discrètes; et

une surface de guidage s'étendant entre ledit mécanisme d'empilage (44) et un premier récipient pour diriger lesdites sections discrètes vers ledit premier récipient;

ledit moyen de coupure comprenant un dispositif de coupure (114) avoisinant ladite bande de paquets (13) et apte à découper ladite bande de paquets (13) en sections discrètes.

10. Système de collecte de médicaments selon la revendication 9, dans lequel la station distributrice (4) comprend en outre:

une imprimante (99a, 99b) avoisinant ladite bande de paquets (13) et apte à imprimer des informations de prescription sur ladite bande de paquets (13).

11. Système de collecte de médicaments selon la revendication 10, dans lequel la surface de guidage comprend une ouverture en communication avec un deuxième récipient.

12. Système de collecte de médicaments selon la revendication 11, dans lequel ladite station distributrice (4) comprend en outre:

un élément monté le long de la surface de guidage proximal à l'ouverture, ledit élément étant déplaçable vers une première position, dans laquelle il ferme l'ouverture et dirige au moins une des sections discrètes vers ledit premier récipient, et une deuxième position, dans laquelle sections discrètes peuvent traverser l'ouverture pour arriver dans le deuxième récipient.

13. Système de collecte de médicaments selon la revendication 9, dans lequel ledit dispositif de coupure (114) découpe ladite bande de paquets (13) en au moins deux sections discrètes, chaque section étant associée avec un patient prédéterminé.

14. Système de collecte de médicaments selon la revendication 13, dans lequel ledit dispositif de coupure (114) découpe ladite bande de paquets (13) en au moins une section discrète contenant au moins une unité de dose journalière complète d'un type de médicament à être ingéré par un patient prédéterminé.

15. Système de collecte de médicaments selon la revendication 13, dans lequel ledit dispositif de coupure (114) découpe ladite bande de paquets (13) en au moins une section discrète contenant au moins une unité de dose d'un type de médicament, ladite unité de dose correspondant à un médicament à être ingéré par ledit patient prédéterminé à une heure de jour spécifique.

16. Système de collecte de médicaments selon la revendication 9, dans lequel ladite station distributrice (4) comprend en outre un mécanisme de bottelage (47) positionné entre ledit mécanisme d'empilage (44) et ladite surface de guidage, ledit mécanisme de bottelage (47) étant apte à placer une bande autour de sections discrètes empilées.

Drawing