TECHNICAL FIELD
[0001] The present invention relates to an electromagnetic brake control apparatus that
controls an excitation state of a brake coil in an electromagnetic braking apparatus
such as an elevator braking apparatus, for example.
BACKGROUND ART
[0002] In conventional electromagnetic braking apparatuses, attempts have been made to reduce
collision noise that arises when an armature collides with an electromagnetic field
during brake release using an excitation current command means that increases a brake
coil excitation current command gradually until a preset value is reached (see Patent
Literature 1, for example),
[Patent Literature 1]
DISCLOSURE OF THE INVENTION
PROBLEM TO BE SOLVED BY THE INVENTION
[0004] However, in conventional electromagnetic braking apparatuses such as that described
above, since the brake coil excitation current is merely increased gradually, release
action time becomes quite long if electromagnets are used that have a large time constant.
Since irregularities in gaps between the electromagnets and the armature, irregularities
in spring forces from braking springs, irregularities in electromagnetic characteristics,
and age-related changes therein, etc., have also not been taken into consideration,
it has not been possible to achieve stable reductions in collision noise.
[0005] The present invention aims to solve the above problems and an object of the present
invention is to provide an electromagnetic brake control apparatus that can reduce
collision noise stably during brake release while suppressing lengthening of brake
release action time, and can perform a brake release action more reliably.
MEANS FOR SOLVING THE PROBLEM
[0006] In order to achieve the above object, according to one aspect of the present invention,
there is provided an electromagnetic brake control apparatus that includes a control
apparatus main body that releases an electromagnetic braking apparatus by exciting
a brake coil to attract an armature to the brake coil, the electromagnetic brake control
apparatus being
characterized in that: the control apparatus main body can detect commencement of a release action of the
armature by attraction by the brake coil and can ascertain a speed of the armature
during the release action, and changes an attractive force that arises in the brake
coil while making the speed of the armature track a preset target speed when commencement
of the release action is detected.
EFFECTS OF THE INVENTION
[0007] In an electromagnetic brake control apparatus of this kind, because commencement
of the release action of the armature due to attraction by the brake coil is detectable,
and the speed of the armature during the release action is ascertainable, and the
attractive force that arises in the brake coil can be reduced while tracking the speed
of the armature to a preset target speed when commencement of the release action is
detected, collision noise can be reduced stably during brake release in any electromagnetic
braking apparatus while suppressing lengthening of brake release action time. By making
the speed of the armature track the target speed, the brake release action can also
be performed more reliably.
BRIEF DESCRIPTION OF THE DRAWINGS
[0008]
Figure 1 is a schematic structural diagram that shows an elevator apparatus according
to Embodiment 1 of the present invention;
Figure 2 is a block diagram that shows a configuration of a control apparatus main
body from Figure 1;
Figure 3 is a flowchart that shows action of the control apparatus main body from
Figure 1 during brake release;
Figure 4 is a block diagram that shows a control apparatus main body of an elevator
apparatus according to Embodiment 2 of the present invention; and
Figure 5 is a flowchart that shows action of the control apparatus main body from
Figure 4 during brake release.
BEST MODE FOR CARRYING OUT THE INVENTION
[0009] Preferred embodiments of the present invention will now be explained with reference
to the drawings.
Embodiment 1
[0010] Figure 1 is a schematic structural diagram that shows an elevator apparatus according
to Embodiment 1 of the present invention. In the figure, a car 1 and a counterweight
2 are suspended inside a hoistway by a main rope 3, and are raised and lowered inside
the hoistway by a driving force from a hoisting machine 4.
[0011] A hoisting machine 4 has: a drive sheave 5 onto which a main rope 3 is wound; a motor
6 that rotates the drive sheave 5; a brake drum 7 that functions as a brake rotating
body that is rotated together with the drive sheave 5 together with motion of the
car 1; and an electromagnetic braking apparatus 8 that brakes rotation of the first
drive sheave 5.
[0012] The electromagnetic braking apparatus 8 has: a brake shoe 9 that can be placed in
contact with and separated from the brake drum 7; an armature 10 that is connected
to the brake shoe 9; a braking spring 11 that presses the brake shoe 9 against the
brake drum 7; an electromagnet 12 that is disposed so as to face the armature 10 and
that generates electromagnetic attraction that acts against the braking spring 11
and separates the brake shoe 9 from the brake drum 7; and a release detecting switch
13 that detects if the armature 10 has been displaced to a fully released position.
A brake coil 14 is disposed on the electromagnet 12.
[0013] An excitation state of the brake coil 14 is controlled by a control apparatus main
body 15. A detection signal from an electric current detector 16 for detecting an
electric current value (an actual current value) that is passed to the brake coil
14 is input into the control apparatus main body 15.
[0014] Figure 2 is a block diagram that shows a configuration of the control apparatus main
body 15 from Figure 1. In the figure, a current command generating portion 17 generates
a current command for flowing a current to the brake coil 14 as an initial command
in response to a brake release command. The current command from the current command
generating portion 17 and the detection signal from the electric current detector
16 are input into a current control portion 18. The current control portion 18 generates
a voltage command for applying a voltage to the brake coil 14 such that the actual
current value in the brake coil 14 matches the value of the current command.
[0015] The voltage command from the current control portion 18 is input into the brake coil
14 by means of a limiter 19. The value of the voltage command from the current control
portion 18 is differentiated by a differentiating portion 20, and is input into a
release action detecting portion 21. In addition, the voltage command from the current
control portion 18 and the detection signal from the electric current detector 16
are input into an armature speed calculating portion 22.
[0016] The release action detecting portion 21 detects commencement of a release action
(displacement) of the armature 10 by comparing output from the differentiating portion
20 with a preset threshold value. Specifically, the release action detecting portion
21 detects the release action of the armature 10 based on time variations in the value
of the voltage command.
[0017] When the release action of the armature 10 is detected, that information is input
into the armature speed calculating portion 22, a command value adjusting portion
23, and a control time detecting portion 24 from the release action detecting portion
21.
[0018] The armature speed calculating portion 22 calculates a value for speed of the armature
10 after the release action based on information from each of the release action detecting
portion 21, the current control portion 18, and the electric current detector 16 and
sends it to a speed compensating portion 25. Specifically, the armature speed calculating
portion 22 calculates the value of the speed of the armature 10 based on both the
value of the voltage command and the actual current value of the brake coil 14 when
commencement of the release action is detected by the release action detecting portion
21.
[0019] The speed compensating portion 25 sends a signal to the command value adjusting portion
23 that corresponds to a difference between output from the armature speed calculating
portion 22 and a preset target speed. The target speed is set so as to reduce the
speed immediately before the armature 10 contacts the electromagnet 12.
[0020] Based on information from both the release action detecting portion 21 and the speed
compensating portion 25, the command value adjusting portion 23 changes the value
of the current command (the initial command) that the current command generating portion
17 has generated and sends it to the current control portion 18. Specifically, the
command value adjusting portion 23 changes the value of the current command (the initial
command) such that output from the speed compensating portion 25 is reduced when commencement
of the release action is detected by the release action detecting portion 21. In other
words, when commencement of the release action is detected, the command value adjusting
portion 23 changes the attractive force that is generated in the brake coil 14 while
making the speed of the armature 10 track the target speed. In this example, when
commencement of the release action is detected, the attractive force that is generated
in the brake coil 14 is reduced more than before commencement of the release action.
[0021] The control time detecting portion 24 counts time from the commencement of the release
action of the armature 10 (control time). A timer 26 also counts time from when excitation
of the brake coil 14 is commenced in response to a brake release command.
[0022] The control apparatus main body 15 stops adjustment of the current command by the
command value adjusting portion 23 and generates a pre-reduction attractive force
in the brake coil 14 when a preset time T
end elapses from the commencement of excitation of the brake coil 14. The control apparatus
main body 15 also stops adjustment of the current command by the command value adjusting
portion 23 and generates a pre-reduction attractive force in the brake coil 14 when
a preset time T
cend elapses from commencement of the release action of the armature 10.
[0023] The control apparatus main body 15 is disposed on an elevator control apparatus that
controls running of the car 1. The elevator control apparatus includes a control board
(not shown) that has: a data processing portion (CPU); a storage portion (ROM, RAM,
hard disk, etc.); and a signal input-output portion. The functions of the control
apparatus main body 15 are implemented by this control board. For that purpose, programs
for implementing the above functions are stored in the storage portion of the control
board.
[0024] Next, action will be explained. Figure 3 is a flowchart that shows action of the
control apparatus main body 15 from Figure 1 during brake release. When doors of the
car 1 are closed and preparation for the commencement of raising or lowering is completed,
a brake release command is input into the control apparatus main body 15. An initial
command I
0 is thereby sent from the current command generating portion 17 to the command value
adjusting portion 23 as a current command. Then, when the initial command I
0 is input into the command value adjusting portion 23, the value of the initial command
I
0 is output without modification from the command value adjusting portion 23 as a value
I
p of the current command (Step S1). The timer 26 is reset simultaneously, and counting
of time T from the commencement of excitation is commenced (Step S2).
[0025] Next, a voltage command is generated by the current control portion 18 such that
the actual current value I of the brake coil 14 matches the value I
p of the current command (Step S3). Here, if we let proportional gain be K
p, and integrated gain be K
i, then the value u of the voltage command can be obtained from the following expression,
for example:
[0026] 
[0027] Here, for circuit protection, the voltage command that is input into the brake coil
14 is limited to less than an upper limit U
max in the limiter 19 (0 < u < u
max).
When the voltage command is input into the brake coil 14, the actual current I to
the coil is increased at a certain time constant, and the value u of the voltage command
is gradually reduced in accordance with Expression (1).
[0028] Then, when the actual current to the coil is increased and the attractive force that
is generated in the brake coil 14 subsequently overcomes the spring force from the
braking spring 11, the release action of the armature 10 is commenced. At this point,
an inductive electromotive force is generated in a direction that impedes flux change
(in this case, in a direction in which the voltage command increases). Consequently,
during commencement of the release action of the armature 10, the differentiated value
that is output from the differentiating portion 20 shifts from negative to positive.
[0029] The differentiated value that is found by the differentiating portion 20 is compared
with a preset threshold value a (> 0) by the release action detecting portion 21 (Step
S4). When the differentiated value exceeds the threshold value a, a release action
commencement detection signal is output by the release action detecting portion 21.
The control time detecting portion 24 is thereby reset, and counting of time T
c from the commencement of the release action of the armature 10 is commenced (Step
S5). Moreover, at that point, time T from the commencement of excitation is T + δT.
[0030] When the armature speed calculating portion 22 receives the release action commencement
detection signal, speed V
est of the armature 10 is calculated by the armature speed calculating portion 22 based
on the value u of the voltage command and the actual current value I of the brake
coil 14 (Step S6). Here, if we let an inductance model value be L, a coil resistance
value be R, and a correction factor be K
n, then the speed V
est of the armature 10 can be obtained from the following expression, for example:
[0031] 
[0032] The output from the armature speed calculating portion 22 is sent to the speed compensating
portion 25. A corrected current δ
i, which is a signal that corresponds to a difference between the speed V
est of the armature 10 and a preset target speed value V
0, is thereby output by the speed compensating portion 25 (Step S7). Here, if we let
a feedback coefficient be K
i, then the corrected current δ
i can be obtained from the following expression, for example:
[0033] 
[0034] When the command value adjusting portion 23 subsequently receives the corrected current
δ
i, the value I
p of the current command is revised from the initial command value I
0 by the command value adjusting portion 23 so as to be smaller than the corrected
current δ
i (Step S8). Here, the value I
p of the current command after revision can be obtained from the following expression,
for example:
[0035] 
[0036] When the value I
p of the current command is revised, the value u of the voltage command is revised
in response to the value I
p of the current command by the current control portion 18 (Step S9). The electric
current value is thereby reduced in such a way that the speed V
est of the armature 10 tracks the preset target speed V
0 after commencement of the release action of the armature 10. Consequently, impact
force and collision noise are reduced when the armature 10 collides with the electromagnet
12. In contrast to that, the time until commencement of the release action is minimized
by flowing current at a performance limit of the power source and the brake coil 14
until the armature 10 commences the release action. Moreover, for circuit protection,
the voltage command that is input into the brake coil 14 is also limited here to less
than an upper limit U
max in the limiter 19 (0 < U < U
max).
[0037] After the value u of the voltage command has been revised in response to the reduction
in the value I
p of the current command, time T from the commencement of excitation is monitored to
see whether it has reached T
end (Step S10), and time T
c from the commencement of the release action is monitored to see whether it has reached
T
cend (Step S11). If either of the conditions T > T
end or T
c > T
cend is satisfied, then the value I
p of the current command is returned to the initial command value I
0 regardless of the state of the release action (Step S12).
[0038] The release detecting switch 13 is subsequently monitored to see whether it is switched
on. When the release detecting switch 13 is switched on, it is deemed that the armature
10 has displaced to the released position and the release action has been completed,
and the value I
p of the current command is switched to a holding current command value.
[0039] In an electromagnetic brake control apparatus of this kind, because commencement
of the release action of the armature 10 due to attraction by the brake coil 14 is
detectable, and the speed of the armature 10 during the release action is ascertainable,
and the attractive force that arises in the brake coil 14 can be changed while tracking
the speed of the armature 10 to a preset target speed when commencement of the release
action is detected, collision noise can be reduced stably during brake release in
any electromagnetic braking apparatus while suppressing lengthening of brake release
action time. By making the speed of the armature 10 track the target speed, the brake
release action can also be performed more reliably.
[0040] Because the control apparatus main body 15 has: an armature speed calculating portion
22 that calculates the speed of the armature 10 based on both the actual current value
of the brake coil 14 and the value of the voltage command from the current control
portion 18; and a speed compensating portion 25 that generates a corrected current
that corresponds to a difference between the speed of the armature 10 and the preset
target speed, the speed of the armature 10 can be ascertained easily. The speed of
the armature 10 can also be made to track the target speed easily by controlling the
value of the voltage command so as to reduce the corrected current.
[0041] Because the control apparatus main body 15 also has: a current command generating
portion 17 that generates a current command in response to a brake release command;
a current control portion 18 that generates a voltage command in such a way that the
actual current value of the brake coil 14 matches the value of the current command;
and a release action detecting portion 21 that detects the release action of the armature
10 based on changes in the value of the voltage command, commencement of the release
action of the armature 10 can be detected more reliably and easily.
[0042] Because the value of the voltage command from the current control portion 18 is differentiated
by the differentiating portion 20, and commencement of the release action is detected
in the release action detecting portion 21 by comparing output from the differentiating
portion 20 with a preset threshold value, commencement of the release action can be
detected more reliably and easily. Moreover, detection of the release action of the
armature 10 may also be performed by a sensor that can continuously detect action
(displacement) of the armature 10.
[0043] Because the control apparatus main body 15 generates a pre-reduction attractive force
in the brake coil 14 when a preset time T
end elapses from the commencement of excitation of the brake coil 14, the brake release
action can be performed even more reliably even if an abnormality arises in the control
that reduces the attractive force, enabling reliability to be improved further.
[0044] Because the control apparatus main body 15 generates a pre-reduction attractive force
in the brake coil 14 when a preset time T
cend elapses from the commencement of the release action of the armature 10, the release
action can thereby also be performed even more reliably, enabling reliability to be
improved further.
Embodiment 2
[0045] Next, Figure 4 is a block diagram that shows a control apparatus main body of an
elevator apparatus according to Embodiment 2 of the present invention. In Embodiment
1, the attractive force in the brake coil 14 was controlled by generating a current
command, but in Embodiment 2, an attractive force in a brake coil 14 is controlled
by generating a voltage command.
[0046] In the figure, a voltage command generating portion 31 generates a voltage command
for applying a voltage to the brake coil 14 as an initial command in response to a
brake release command. The voltage command is input into the brake coil 14 by means
of a command value adjusting portion 36 and a limiter 19. A coil actual current value
that is detected by an electric current detector 16 is differentiated by a differentiating
portion 32 and input into a release action detecting portion 33. The voltage command
from the command value adjusting portion 36 and the coil actual current value from
the electric current detector 16 are input into an armature speed calculating portion
34.
[0047] The release action detecting portion 33 detects commencement of a release action
of the armature 10 by comparing output from the differentiating portion 32 with a
preset threshold value. Specifically, the release action detecting portion 33 detects
the release action of the armature 10 based on time variations in the coil actual
current value.
[0048] When the release action of the armature 10 is detected, that information is input
into the armature speed calculating portion 34, the command value adjusting portion
36, and a control time detecting portion 24 from the release action detecting portion
33.
[0049] The armature speed calculating portion 34 calculates a value for speed of the armature
10 after the release action based on information from each of the release action detecting
portion 33, the command value adjusting portion 36, and the electric current detector
16 and sends it to a speed compensating portion 35. Specifically, the armature speed
calculating portion 34 calculates the value of the speed of the armature 10 based
on both the value of the voltage command and the actual current value of the brake
coil 14 when commencement of the release action is detected by the release action
detecting portion 33. The speed compensating portion 35 sends a signal to the command
value adjusting portion 36 that corresponds to a difference between output from the
armature speed calculating portion 34 and a preset target speed.
[0050] Based on information from both the release action detecting portion 33 and the speed
compensating portion 35, the command value adjusting portion 36 changes the value
of the voltage command (the initial command) that the voltage command generating portion
31 has generated and sends it to the limiter 19. Specifically, the command value adjusting
portion 36 changes the value of the voltage command (the initial command) such that
output from the speed compensating portion 35 is reduced when commencement of the
release action is detected by the release action detecting portion 33. In other words,
when commencement of the release action is detected, the command value adjusting portion
36 changes the attractive force that is generated in the brake coil 14 while making
the speed of the armature 10 track the target speed. In this example, when commencement
of the release action is detected, the attractive force that is generated in the brake
coil 14 is reduced more than before commencement of the release action.
[0051] The control time detecting portion 24 counts time from the commencement of the release
action of the armature 10 (control time). A timer 26 also counts time from when excitation
of the brake coil 14 is commenced in response to a brake release command.
[0052] The control apparatus main body 15 stops adjustment of the voltage command by the
command value adjusting portion 36 and generates a pre-reduction attractive force
in the brake coil 14 when a preset time T
end elapses from the commencement of excitation of the brake coil 14. The control apparatus
main body 15 also stops adjustment of the voltage command by the command value adjusting
portion 36 and generates a pre-reduction attractive force in the brake coil 14 when
a preset time T
cend elapses from commencement of the release action of the armature 10.
Moreover, the overall configuration of the elevator apparatus is similar to that of
Embodiment 1 (Figure 1).
[0053] Next, action will be explained. Figure 5 is a flowchart that shows action of the
control apparatus main body 15 from Figure 4 during brake release. When doors of the
car 1 are closed and preparation for the commencement of raising or lowering is completed,
a brake release command is input into the control apparatus main body 15. An initial
command u
0 is thereby sent from the voltage command generating portion 31 to the command value
adjusting portion 36 as a voltage command. Then, when the initial command u
0 is input into the command value adjusting portion 36, the value of the initial command
u
0 is output without modification from the command value adjusting portion 36 as a value
u of the voltage command (Step S31). The timer 26 is reset simultaneously, and counting
of time T from the commencement of excitation is commenced (Step S32).
[0054] For circuit protection, the voltage command that is input into the brake coil 14
is limited to less than an upper limit u
max in the limiter 19 (0 < u < u
max) (Step S33). When the voltage command is input into the brake coil 14, the actual
current I to the coil is increased at a certain time constant.
[0055] Then, when the attractive force that is generated in the brake coil 14 subsequently
overcomes the spring force from the braking spring 11, the release action of the armature
10 is commenced. At this point, an inductive electromotive force is generated in a
direction that impedes flux change (in this case, in a direction in which the current
value decreases). Consequently, during commencement of the release action of the armature
10, the differentiated value that is output from the differentiating portion 32 shifts
from positive to negative.
[0056] The differentiated value that is found by the differentiating portion 32 is compared
with a preset threshold value a (< 0) by the release action detecting portion 33 (Step
S34). When the differentiated value becomes less than the threshold value a, a release
action commencement detection signal is output by the release action detecting portion
33. The control time detecting portion 24 is thereby reset, and counting of time T
c from the commencement of the release action of the armature 10 is commenced (Step
S35).
[0057] When the armature speed calculating portion 34 receives the release action commencement
detection signal, speed V
est of the armature 10 is calculated by the armature speed calculating portion 34 based
on the value u of the voltage command and the actual current value I of the brake
coil 14 (Step S36). Here, if we let an inductance model value be L, a coil resistance
value be R, and a correction factor be K
n, then the speed V
est of the armature 10 can be obtained from the following expression, for example:
[0058] 
[0059] The output from the armature speed calculating portion 34 is sent to the speed compensating
portion 35. A corrected voltage δ
u, which is a signal that corresponds to a difference between the speed V
est of the armature 10 and a preset target speed value V
0, is thereby output by the speed compensating portion 35 (Step S37). Here, if we let
a feedback coefficient be K
I, then the corrected voltage δ
u can be obtained from the following expression, for example:
[0060] 
[0061] When the command value adjusting portion 36 subsequently receives the corrected voltage
δ
u, the value u of the voltage command is revised from the initial command value U
0 by the command value adjusting portion 23 so as to be smaller than the corrected
voltage δ
u (Step S38). Here, the value u of the voltage command after revision can be obtained
from the following expression, for example:
[0062] 
[0063] In other words, because the electric current value is reduced in such a way that
the speed V
est of the armature 10 tracks the preset target speed V
0 after commencement of the release action of the armature 10, impact force and collision
noise are reduced when the armature 10 collides with the electromagnet 12. In contrast
to that, the time until commencement of the release action is minimized by applying
a voltage at a performance limit of the power source and the brake coil 14 until the
armature 10 commences the release action. Moreover, for circuit protection, the voltage
command that is input into the brake coil 14 is also limited here to less than an
upper limit U
max in the limiter 19 (0 < U < U
max) (Step S39).
[0064] After the value u of the voltage command has been revised, time T from the commencement
of excitation is monitored to see whether it has reached T
end (Step S40), and time T
c from the commencement of the release action is monitored to see whether it has reached
T
cend (Step S41). If either of the conditions T > T
end or T
c > T
cend is satisfied, then the value u of the voltage command is returned to the initial
command value u
0 regardless of the state of the release action (Step S42).
[0065] The release detecting switch 13 is subsequently monitored to see whether it is switched
on. When the release detecting switch 13 is switched on, it is deemed that the armature
10 has displaced to the released position and the release action has been completed,
and the value u of the voltage command is switched to a holding voltage command value.
[0066] In an electromagnetic brake control apparatus of this kind, because commencement
of the release action of the armature 10 due to attraction by the brake coil 14 is
detectable, and the speed of the armature 10 during the release action is ascertainable,
and the attractive force that arises in the brake coil 14 can be reduced while tracking
the speed of the armature 10 to a preset target speed when commencement of the release
action is detected, collision noise can be reduced stably during brake release in
any electromagnetic braking apparatus while suppressing lengthening of brake release
action time. By making the speed of the armature 10 track the target speed, the brake
release action can also be performed more reliably.
[0067] Because the control apparatus main body 15 has: an armature speed calculating portion
34 that calculates the speed of the armature 10 based on both the actual current value
of the brake coil 14 and the value of the voltage command from the command value adjusting
portion 36; and a speed compensating portion 35 that generates a corrected voltage
that corresponds to a difference between the speed of the armature 10 and the target
speed, the speed of the armature 10 can be ascertained easily even using voltage control.
The speed of the armature 10 can also be made to track the target speed easily by
controlling the value of the voltage command so as to reduce the corrected voltage.
[0068] Because the control apparatus main body 15 also has: a voltage command generating
portion 31 that generates a voltage command in response to a brake release command;
and a release action detecting portion 33 that detects the release action of the armature
10 based on changes in the actual current value of the brake coil 14, commencement
of the release action of the armature 10 can be detected more reliably and easily
even using voltage control.
[0069] Because the value of the voltage command from the command value adjusting portion
36 is differentiated by the differentiating portion 32, and commencement of the release
action is detected in the release action detecting portion 33 by comparing output
from the differentiating portion 32 with a preset threshold value, commencement of
the release action can be detected more reliably and easily.
[0070] Moreover, in each of the above embodiments, an electromagnetic brake control apparatus
on an elevator apparatus has been explained, but the present invention can also be
applied to electromagnetic brake control apparatuses that are disposed on other machinery.
In Figure 1, a type of electromagnetic braking apparatus is shown in which a brake
shoe 9 presses against an outer circumferential surface of a brake drum 7, but may
also be a type in which a brake shoe presses against an inner circumferential surface
of a brake drum.
In addition, the brake rotating body may also be a brake disk. In other words, the
present invention may also be applied to disc brakes.
The brake rotating body may also be integrated with a drive sheave.