Technical Field
[0001] The present invention relates to a high strength steel plate with high manganese
having excellent burring workability, which is used for structural members, bumper
reinforcing materials and impact absorbing materials of automobiles, etc., and more
particularly, to a high strength steel plate with high manganese whose physical properties
such as strength, elongation and hole expansibility are improved by adding C, Mn and
Al to control its microstructure.
Background Art
[0002] Bumper reinforcing materials or indoor impact absorbing materials are directly associated
with the safety of passengers in vehicle collisions, and therefore the ultra high
strength hot rolled steel plates having a tensile strength of 780 MPa or more have
been widely used as the reinforcing/absorbing materials. Also, the reinforcing/ absorbing
materials should have high elongation as well as high tensile strength, and its excellent
hole expansibility is required to improve formability of a flange unit or a part coupling
unit.
[0003] For the purpose of coping with regulation for increasingly serious environmental
pollution problems, high strength steel has been increasingly used in high strength
parts to improve fuel efficiency, and therefore there has been an increasing attempt
to commercialize a high strength steel having a tensile strength of 780 MPa or more.
[0004] Representative examples of the high strength steel used for automobiles include a
multi-phase steel, dual-phase (DP) steel, a transformation induced plasticity (TRIP)
steel and a twin induced plasticity (TWIP) steel.
[0005] In general, a method for manufacturing a plate sheet is divided into a re-heating
process for re-employing segregated components of manufactured slabs, a hot rolling
process for rolling the slabs into plates of a final thickness, and a cooling process
for cooling/winding the hot-rolled plate at room temperature. Here, the slabs taken
out from a heating furnace are rolled in an austenite zone, and austenite is then
transformed into martensite at a lower finish cooling temperature than a martensite
start (Ms) temperature in the cooling process. At this time, the resultant steel is
referred to as a dual-phase steel.
[0006] The dual-phase steel has an increasing strength with the increase in the ratio of
martensite over the entire structure, and also has an increasing ductility with the
increases in the ratio of ferrite. In this case, when the ratio of martensite is increased
to enhance its strength, the ratio of ferrite is relatively decreased, which leads
to the deteriorated ductility. And, the dual-phase steel has a problem that its cooling
rate should be increased to form martensite at low temperature.
[0007] As described in the method, the austenite is formed in the rolling process, and the
ferrite, the martensite, some of the bainite and a mixed martensite/austenite phase
are formed at room temperature by controlling the cooling rate, the finish cooling
temperature and so on in the cooling process. The resultant steel that improves strength
and ductility of the transformation induced plasticity steel is a multi-phase steel.
[0008] The multi-phase steel does not have a yield ratio characteristic caused by the martensite
transformation, and therefore the multi-phase steel has been widely used in a variety
of application fields since it has excellent weldability due to the use of a relatively
low amount of added alloy elements, and also has high yield strength although its
formability is rather unfavorable because of the high yield strength.
[0009] Also, after the austenite, the austenite or the ferrite dual phase is formed in the
rolling process, and then heat-treated in the bainite transformation temperature range
by controlling the cooling rate and the finish cooling temperature in the cooling
process, the transformation induced plasticity steel may be manufactured when the
condensed austenite remains metastable at room temperature in addition to the bainite
transformation. Amongst the currently commercially available steels, the transformation
induced plasticity steel has the most excellent strength and elongation balance (strength*elongation).
[0010] Considering the steels that are under the commercial use stage, the twin induced
plasticity steel has the most excellent strength*elongation balance. The twin induced
plasticity steel is a steel whose strain hardening property is improved, thereby suppress
necking and improve elongation, by adjusting components such as manganese, carbon
and aluminum to obtain a stable austenite single phase and using dislocation and twin
systems as the transformation apparatus during the phase transformation.
[0011] However, when the martensite is subject to the strain hardening process, boundaries
of soft matrix phases and hard martensite phases are sufficient to form vacancies
during the phase transformation or processing process, and therefore its strength
vs. elongation is excellent but its hole expansibility is poor.
[0012] The transformation induced plasticity steel has a low burring workability since vacancies
are also formed in boundaries of transformation induced martensite and soft matrix
phase during the phase transformation. The twin induced plasticity steel has the same
or similar level of hole expansibility, compared to the ultra high strength steel
(dual-phase steel, transformation induced plasticity steel, etc.) of the same strength,
which is considered to be associated with the high strain hardening rate caused by
the twin.
Disclosure of the Invention
Technical Problem
[0014] An aspect of the present invention provides a high strength steel plate with high
manganese having an elongation of 50 % or more, a TSxEI balance of 50,000 MPax% or
more, and a hole expansibility of 40 % or more by adjusting contents of C, Mn and
Al and controlling its microstructures.
Technical Solution
[0015] The technical solution provided by the invention is indicated in claim 1.
Advantageous Effects
[0016] An aspect of the present invention can provide a high strength steel plate capable
of being used to facilitate formation of automobile parts since it has excellent physical
properties such as elongation and hole expansibility as well as strength.
Brief Description of the Drawings
[0017]
FIG. 1 is a graph illustrating a correlation of grain size and tensile strength*elongation
of test samples prepared according to one exemplary embodiment of the present invention.
FIG. 2 is a graph illustrating a correlation of grain size and hole expansibility
of test samples prepared according to one exemplary embodiment of the present invention.
FIG. 3 is a graph illustrating heat treatment times with the increasing temperature
as to obtain the same effects under the conditions of 1100 °C and 2 minutes.
Best Mode for Carrying Out the Invention
[0018] Hereinafter, exemplary embodiments of the present invention will be described in
detail with reference to the accompanying drawings.
[0019] The present inventors have ardent attempts to develop an ultra high strength steel
having excellent hole expansibility, as well as excellent strength and elongation.
A stable austenite structure was manufactured by adding a large amount of C and Mn
so as to give excellent elongation, and a necking phenomenon was inhibited by forming
a twin during the phase transformation. Also, the local elongation was increased by
adding Al to control a proportion of the twin. As a result, the hole expansibility
of the inventive high strength steel plate is increased by 15 %, compared to the aluminum-free
steels, thereby ensuring about 30%hole expansibility.
[0020] However, the high strength steel plate needs to have higher hole expansibility to
apply to automobile parts, that is, the higher the hole expansibility is, the more
desirable it is. However, the high strength steel plate is considered to require up
to about 40 % hole expansibility. Accordingly, the present invention has been proposed
on the basis of the fact that it is possible to ensure high hole expansibility as
well as strength and elongation by adjusting the contents of C, Mn and Al, and making
their grain sizes coarse by heat treatment.
[0021] Hereinafter, contents of the components in the high strength steel plate according
to the present invention will be described in detail.
[0022] A content of carbon (C) is preferably in a range from 0.2 to 1.0 %.
[0023] The carbon (C) is one of the most important components in steels, which is closely
associated with all physical and chemical properties such as toughness, corrosion
resistance as well as strength, etc., and has the greatest effect on the physical
properties of the steel. Stability of austenite may be lowered and the proportion
of the dual phase may be decreased when the content of the carbon (C) is less than
0.2 %, whereas processability may be suddenly deteriorated due to the low weldability
and the sudden increase in the proportion of the dual phase when the content of the
carbon (C) exceeds 1.0 %. Therefore, it is preferred to limit the content of the carbon
(C) to a range from 0.2 to 1.0 %.
[0024] A content of manganese (Mn) is preferably in a range from 10 to 25 %.
[0025] The manganese (Mn) is an austenite stabilizer that increases strength of steel by
enhancing hardenability of the steel. At least 10 % of manganese should be present
in the steel to obtain a stable austenite structure. Here, seriously increased loads
on the steel-making process and deteriorated weldability may be caused, and inclusions
may also be formed when the content of the manganese (Mn) exceeds 25 %. Accordingly,
it is preferred to limit the content of the manganese (Mn) to a range from 10 to 25
%.
[0026] A content of aluminum (Al) is preferably in a range from 0.3 to 3.0 %.
[0027] The aluminum (Al) is a ferrite dual stabilizer that contributes to improving strength
of steel and is generally added as a deoxidizing agent. Meanwhile, the aluminum continues
to generate twins during the phase transformation by increasing a stacking fault energy.
Effects on the stacking fault energy may be low if the content of the aluminum (Al)
is less than 0.3 %, whereas a nozzle clogging phenomenon or mixed inclusions may be
increasingly caused during the steel-making and casting processes when the content
of the aluminum (Al) exceeds 3.0 %. It is preferred to limit the content of the aluminum
(Al) to a range from 0.3 to 3.0 %.
[0028] A content of sulfur (S) is preferably in a range of 0.05 % or less.
[0029] When the content of sulfur (S) exceeds 0.05 %, coarse MnS is formed on a hot-rolled
plate, which leads to the deteriorated processability and toughness. Therefore, the
sulfur (S) is preferably added in an amount as low as possible.
[0030] A content of phosphorus (P) is preferably in a range of 0.05 % or less.
[0031] When the content of phosphorus (P) exceeds 0.05 %, coarse MnS is formed on a hot-rolled
plate, which leads to the deteriorated processability and toughness. Therefore, the
phosphorus (P) is preferably added in an amount as low as possible.
[0032] The composition prepared according to the present invention includes the balance
of Fe and the other inevitable impurities in addition to the above-mentioned components.
[0033] The steel plate according to the present invention satisfies requirements for a grain
size of 18 µm or more so as to ensure excellent burring workability.
[0034] Quality of the high manganese steel with an austenite single phase structure is determined
by the austenite grain size, as well as the stability and stacking fault energy of
the austenite. The stability of the austenite increases with the increasing contents
of manganese, nickel and carbon, resulting in the excellently improved quality of
the high manganese steel. And, the stacking fault energy increases with an increasing
content of aluminum, thereby generating twins over the transformed steel and increasing
elongation of the steel.
[0035] The grain size of the ultra high strength steel with high manganese has close relation
to hole expansibility. In general, a plate prepared according to the hot and cool
rolling processes has an average grain size of 8 µm. Here, the average grain size
of the plate is rather increased by changing the hot rolling temperature or the annealing
temperature, but it is difficult to prepare a steel having an average grain size of
10 µm or more.
[0036] According to the present invention, various methods may be used to ensure an average
grain size of 18 µm or more, for example, to control a grain size through the heat
treatment, etc. The cooling process after the heat treatment may be carried out in
a furnace cooling or air cooling manner since the grain size control is related to
the high maintenance temperature and time in consideration of activation energy, and
the cooling at a rate of 1 °C/sec or more may make it possible to control a phase
structure.
[0037] Also, the grain size may be a grain size of the austenite single phase as a heat
treated structure.
Mode for the Invention
[0038] Hereinafter, exemplary embodiments of the present invention will be described in
detail with reference to the accompanying drawings.
Examples
[0039] An ingot having components as listed in the following Table 1 was heated at 1,200
°C for 1 hour, hot-rolled at 900 °C, and then cooled to 680 °C with water. After the
cooling of the ingot, test samples prepared under the conditions of heat treatment
temperatures as listed in the following Table 2 were measured for strength, elongation
and hole expansibility. The results are listed in the following Tables 2 and 3.
[0040] The heat treatment time to the heat treatment temperature was calculated using an
activation energy required for recrystallization and the following equation. Considering
that activation energy of the high manganese steel is 276,210 cal/mole, the heat treatment
time was as shown in FIG. 3 when the heat treatment time was calculated under the
same heat treatment condition as at 1100 °C and 2 minutes. Also, the cooling after
the heat treatment was carried out in a furnace cooling or air cooling manner.
[0041] The grain growth rate is calculated according to the following equation. Here, "d"
represents a grain size after the heat treatment, "d represents a grain size before
the heat treatment, "n" and "K" represents a constant of materials for the grain growth
during the heat treatment, "Q" represents an activation energy, "R" represents a physical
constant (a mantissa constant), and "T" represents a temperature.
Table 1
| C |
Mn |
Al |
S |
P |
| 0.6 % by weight |
18 % by weight |
1.5 % by weight |
0.05 % by weight or less |
0.05 % by weight or less |
Table 2
| |
Heat Treatment Condition |
Yield Strength(MPa) |
Tensile Strength(MPa) |
Total Elongation(%) |
Difference between Total Elongation and Uniform Elongation (%) |
Uniform Elongation(%) |
| Temp. |
Time |
| Comparative Example 1 |
800 |
2 |
434.78 |
824.56 |
61.24 |
3.70 |
57.54 |
| Comparative Example 2 |
900 |
2 |
411.01 |
819.92 |
64.87 |
6.69 |
58.17 |
| Inventive Example 3 |
1000 |
2 |
376.47 |
790.16 |
69.06 |
7.32 |
61.74 |
| Inventive Example 4 |
1100 |
2 |
343.43 |
753.72 |
73.36 |
7.50 |
65.86 |
| Inventive Example 5 |
1200 |
2 |
323.00 |
728.87 |
74.39 |
7.56 |
66.84 |
| Inventive Example 6 |
1100 |
1 |
351.66 |
771.71 |
73.1 |
6.52 |
66.62 |
| Inventive Example 7 |
1100 |
3 |
344.43 |
755.59 |
74.4 |
11.39 |
62.97 |
Table 3
| |
Stretch Flanging Property (%) |
YR(%) |
TS x El(MPa x %) |
AGS(d)(µm) |
D-1/2(µm) |
| Comparative Example 1 |
27.60 |
52.73 |
50496 |
10.0 |
0.316 |
| Comparative Example 2 |
35.50 |
50.13 |
53186 |
11.0 |
0.302 |
| Inventive Example 3 |
42.60 |
47.64 |
54568 |
18.0 |
0.236 |
| Inventive Example 4 |
45.80 |
45.56 |
55289 |
26.0 |
0.196 |
| Inventive Example 5 |
47.6 |
44.31 |
54221 |
33.0 |
0.174 |
| Inventive Example 6 |
43.00 |
45.57 |
56443 |
23.0 |
0.209 |
[0042] As listed in the Table 2 and 3, in the case of the Inventive Examples 1 to 7 that
meet the heat treatment conditions, it was revealed that the high strength steel plates
according to the present invention have excellent burring workability, for example
stretch flangeability of 42.6 % or more, by ensuring an average austenite grain size
(AGS) of 18 µm or more. It is preferred to increase hole expansibility by increasing
grain size since the hole expansibility increases with an increasing difference between
the total elongation and the uniform elongation. Also, the high strength steel plates
according to the present invention exhibited excellent mechanical properties, for
example a TS×EI balance of 50,000 MPax% or more, and an elongation of 50 % or more.
[0043] However, in the case of the Comparative examples 1 and 2 that do not meet the heat
treatment conditions, it was seen that the high strength steel plates exhibit an average
austenite grain size (AGS) of 10 to 11 µm, and, thus, a deteriorated stretch flangeability.