FIELD OF THE INVENTION
[0001] The present invention pertains to the field of bottle filling machines. More specifically,
it relates to cleaning equipment for said machines. Said cleaning equipment is configured
in such a manner as to allow the cleaning to be carried out efficiently and at minimum
cost.
BACKGROUND OF THE INVENTION
[0002] The filling machines used to fill bottles with liquids such as wine, water, soft
drinks or oil require regular in-depth cleaning. Said cleaning can be due to the end
of the working day, in which case the machine must be cleaned to avoid residue formation
on the machine while it is stopped, or due to the change of liquid to be used. In
this case cleaning is required to decontaminate the elements that are in contact with
the previous liquid, in such a manner that no residue of this last liquid remains
that could affect the quality of the second liquid used. The parts that are cleaned
in these processes are the vat, where the liquid that will be loaded into the bottles
is stored, the spouts, which are used to adjust the bottleneck and pour the liquid,
and the communication ducts between both elements.
[0003] Traditional cleaning methods are based on the disassembly of the filling machine
to clean each of the spouts, in addition to the different communication ducts thereof.
This option involves considerable time and effort.
[0004] Alternatively, other solutions are known which are based on a mechanical actuation
system that couples a bowl to each spout, which is mounted on the structure of each
spout. These solutions have the problem that the actuation system causes striking
against a fixed stop of the machine structure. This series of blows can cause the
breakdown or deterioration of the machine and the vat raising system.
[0005] Patent of invention
ES 2192453 B1 from the same applicant solves this problem through the incorporation of a bowl for
the automatic cleaning of the spout. Each machine spout will have its corresponding
bowl. Said bowl is articulated by means of a pneumatic cylinder in such a manner that
its actuation produces the coupling of the lower base of the bowl to the corresponding
spout, whereupon the cleaning of the machine can be carried out. The deactivation
of the pneumatic cylinder involves the decoupling of the bowl, thereby allowing the
use of the spout to fill the bottles.
[0006] The device disclosed in the aforementioned patent allows the quick and efficient
cleaning of all machine spouts, thereby minimising the machine's stopping time and
increasing the performance thereof. However, the investment required to incorporate
said device is high, which makes it economically unfeasible in machines that do not
exceed a certain production level, wherein the aforementioned advantages do not justify
the expenditure that must be made.
DESCRIPTION OF THE INVENTION
[0007] The invention relates to cleaning equipment for a bottle filling machine. The bottle
filling machine will comprise the conventional devices of said machines, which include
a vat, a plurality of spouts communicated with said vat, a revolving bench whereon
a vat is disposed, whereon a plurality of holders are mounted. Each holder supports
a bottle that is carried on a filling carousel. Each holder is equipped with vertical
movement, upward/downward, to approach the spouts, become coupled thereto and become
separated therefrom once the bottle has been filled.
[0008] The vat, which may be supported by telescopic columns that allow the vertical movement
thereof, necessary for adapting the position of the spouts to the height of the bottle
or for allowing the coupling of the cleaning containers to the spouts in the cleaning
operation, will be mounted on the revolving bench.
[0009] In accordance with the invention, said cleaning equipment comprises at least one
container holder having a capacity for at least two containers and for carrying out
a rotation movement around a rotation axis perpendicular to the plane formed by the
container holder support. In said rotation movement, the container holder support
may reach two equilibrium positions, a resting position and a cleaning position.
[0010] In the resting position the containers are not coupled to the spouts, while in the
cleaning position the different containers of each container holder support are coupled
to the spouts. Said coupling will be carried out individually, i.e. a container of
the container holder support will be coupled to a spout, and another container will
be coupled to another spout. In a preferred embodiment, the number of containers disposed
in the different container holder supports will the same as the number of machine
spouts, in such a manner that all the containers will have a spout to which they will
be coupled and each spout a container to carry out the cleaning thereof. In the case
that a container holder support has two containers, said containers will be coupled
to two successive spouts; in the same manner, they will be coupled to three containers
in the case that the container holder support has three containers.
[0011] The transition from the resting position to the cleaning position is carried out
by means of an actuation cylinder, for example pneumatic. Said actuation cylinder
will actuate the container holder support from the resting position to the cleaning
position and from the cleaning position to the resting position, making the container
holder support rotate around the rotation axis perpendicular to the plane of the container
holder.
[0012] The fact that several containers destined to cleaning the spouts can be grouped in
the same container holder support lowers the cost of said cleaning devices due, among
other reasons, to the lower number of parts and elements required to clean the same
number of spouts. In the solutions of the state of the art, N spouts would need N
cleaning devices, while in this case the number of devices is reduced to N/2. For
this reason, the cleaning equipment of the invention can be incorporated to machines
having a lower production in which it is not economically feasible to install independent
equipment for each spout.
[0013] Additionally, the container holder support may have a V-shaped configuration, with
a first arm and a second arm joined in a joining zone and with free ends, the first
arm being longer than the second arm. The rotation axis of the container holder support
may be located in the joining zone.
[0014] Due to the fact that a plurality of containers will be included in the same container
holder support, said containers may be intercommunicated, in such a manner that there
is a single communicating spout with the general cleaning system. The cleaning liquid
that is transported by this spout, via the internal ducts of the container holder
support, may spread through all the support containers, avoiding a series of additional
conduits in the case that this concentration of elements in the container holder support
does not exist.
DESCRIPTION OF THE DRAWINGS
[0015] For the purpose of complementing this description and helping to better understand
the characteristics of the invention, a set of drawings has been included as an integral
part of this description, in which the following has been represented in an illustrative
and unlimitative manner:
- Fig. 1
- shows a plan view of a bottling machine in which cleaning equipment has been implemented
according to the present invention, where a dashed line indicates the position of
the container holder support in the resting position and a continuous line indicates
the position of the container holder support in the cleaning position;
- Fig. 2
- shows an elevational view of the container holder support in the resting position,
that shown by the dashed line in Figure 1; and
- Fig. 3
- shows an elevational view of the container holder support in the cleaning position,
that shown by the continuous line in Figure 1.
PREFERRED EMBODIMENT OF THE INVENTION
[0016] In reference to the figures, a preferred form of embodiment of the cleaning equipment
for a bottle filling machine that constitutes the object of this invention is described
below.
[0017] Figure 1 shows a partial view of a bottle filling machine. In said figure we can
see how the different spouts (2) that will fill the bottles are disposed on a revolving
bench (3) of circular configuration. The bottles will be disposed on holders (4) having
a vertical movement. The content for carrying out the filling will come from a vat
(1) disposed on a plane above that of the plane represented in Figure 1, which is
more clearly visible in figures 2 and 3. Said vat (1), as will be mentioned later,
may have a vertical movement that allows it to rise and fall.
[0018] In the interior of the circular configuration we can observe the container holder
supports (5). All of the container holder supports (5) are identical and have two
containers (6) and having a V-shaped configuration, with a first arm (9) and a second
arm (10) joined together in a joining zone (11) and with the ends of the first and
second arm (9, 10) free, wherein a first container (6) and a second container (6)
are disposed. In this embodiment, the first arm (9) is longer than the second arm
(10).
[0019] Figure 1 also shows, in each of the container holder supports (5), a hydraulic actuation
cylinder (8) which allows the transition of the container holder support (5) from
the resting position to the cleaning position.
[0020] In the figure, the container holder supports (5) are shown in their resting position
by a dashed line and in their cleaning position by a continuous line. In the resting
position, the container holder support (5) is removed from the bottle circulation
zone. In the cleaning position, the containers (6), disposed on the container holder
support (5) arm (9, 10) ends will be disposed in a position in which the coupling
of each container (6) to its corresponding spout (2) is possible. For the purpose
of carrying out said coupling, the vat (1) may be raised to allow the containers (6)
to be disposed underneath the corresponding spouts (2), in order to subsequently descend
and couple the spouts (2) to their corresponding containers (6). The two containers
(6) of each container holder support (5) will be coupled to two correlative containers
(2).
[0021] Each container holder support (5) will form part of a cleaning unit assembly (13).
Said cleaning unit (13) will be mounted on a base, not represented in the figures.
A platform (14) will be disposed in a cantilevered manner on said base. The container
holder support (5) will be joined to this platform (14) through its joining zone (11),
allowing rotation around the rotation axis (7) that passes through said joining zone
(11). An end of the hydraulic actuation cylinder (8) will also be joined to the platform
(14). The other end of the hydraulic actuation cylinder (8) will be joined to the
first arm (9) of the container holder support (5). In this manner, the extension of
the hydraulic actuation cylinder (8) will make the container holder support (5) rotate,
causing the transition from the resting position to the cleaning position. In the
opposite direction, the contraction of the hydraulic actuation cylinder (8) will cause
the container holder support (5) to pass from the cleaning position to the resting
position. In both cases, the vat (1) must collaborate by moving upwards or downwards
according to the position to be adopted.
[0022] Figure 2 represents the resting position of the container holder support (5) corresponding
to the dashed line position of Figure 1. This position corresponds to the situation
in which the machine fills the bottles. In this position, the bottles in the holders
(4) adjust their bottlenecks in the spouts (2) so that the bottles receive the liquid
to be bottled via said spouts (2). In this situation, the hydraulic actuating cylinder
(8) is compressed, whereupon the containers (6) of the container holder support (5)
remain outside of the spout (2) influence area. In this position, we can observe how
the lower part of the containers (6) is communicated and one of the containers (6)
is connected to the tube (12) that communicates with the general cleaning system.
Therefore, the cleaning of the two containers (6) will require only one tube (12)
that communicates with the general cleaning system and not two as in currently known
solutions.
[0023] In Figure 3, the hydraulic actuation cylinder (8) has been extended, in such a manner
that the container holder support (5), which revolves around the rotation axis (7)
located in the central zone of said container holder support (5), has placed the containers
(6) underneath their corresponding spouts (2). This situation, corresponding to the
continuous line position of Figure 1, has occurred because the vat (1) has been raised,
thus allowing the containers (6) to be disposed in their cleaning position. Subsequently,
and for the purpose of adjusting the spouts (2) inside the containers (6), the vat
(1) has been lowered, carrying the aforementioned adjustment. The cleaning manoeuvre
can be carried out at this time by any conventional means. As mentioned earlier, the
water or liquid used for cleaning will reach one of the two containers (6) formed
by the cleaning unit (13), and will pass to the next container (6) via an inner duct.
[0024] The connection and communication between the central cleaning collector, the containers,
the spout and the vat itself allows the complete cleaning and sterilisation of all
the machine parts that are in contact with the food product. The spouts, the vat and
the whole product piping process may be cleaned and sterilised simultaneously.
[0025] This is carried out automatically and with programmed circuits and cycles.
[0026] In light of this description and set of figures, a person skilled in the art will
be able to understand that the invention has been described according to a preferred
embodiment thereof, but that multiple variations may be introduced in said preferred
embodiment, without breaking away from the object of the invention as it has been
claimed.
1. Cleaning equipment for a bottle filling machine that comprises a vat (1), a plurality
of spouts (2) connected to said vat (1), a revolving bench (3) whereon a plurality
of holders (4) are mounted, whereon the vat (1) is disposed, characterised in that said cleaning equipment comprises at least one container holder support (5) having
a capacity for at least two containers (6) and for carrying out a rotating movement
around a rotation axis (7) perpendicular to the plane formed by the container holder
support (5), having two equilibrium positions, a resting position and a cleaning position,
said rotating movement being carried out by means of an actuation cylinder (8) that
actuates the container holder support (5) from the resting position to the cleaning
position and from the cleaning position to the resting position.
2. Cleaning equipment, according to claim 1, characterised in that the container holder support (5) has a V-shaped configuration, having a first arm
(9) and a second arm (10) joined in a joining zone (11) and having free ends, the
first arm (9) being longer than the second arm (10).
3. Cleaning equipment, according to claim 1, characterised in that the rotation axis (7) of the container holder support (5) is located in the joining
zone (11).
4. Cleaning equipment, according to any of claims 1 to 3, characterised in that the, at least one, containers (6) of the container holder support (5) are joined
to a single tube (12) that communicates with the general cleaning system.
5. Cleaning equipment, according to any of claims 1 to 4, characterised in that the actuation cylinder (8) is pneumatic.
6. Cleaning equipment, according to any of claims 1 to 5, characterised in that the, at least one, container holder supports (5) are identical.
7. Cleaning equipment, according to claim 6, characterised in that the container holder support (5) includes two containers (6), a first container (6)
disposed at the end of the first arm (9) and a second container disposed at the end
of the second arm (10).