[0001] The present patent concerns tools for restoration and treatment of wall supports
and in particular concerns tools and instruments for the removal of lime plaster.
[0002] Lime plastering is a technique used to whitewash existing wall paintings by applying
a layer of lime plaster a few millimetres thick. Lime plastering is performed, and
was often performed in the past, mainly to cover existing wall paintings in a particular
style no longer in vogue.
[0003] Consequently the lime plaster is usually removed to uncover paintings and frescoes
of particular value.
[0004] The lime plaster can be removed mechanically or by using solvents. The use of solvents
for removing the lime plaster involves a lengthy operating procedure, the use of costly
solvents, protective means for eliminating the vapours of the solvents used.
[0005] The solvents used, suitable for the removal of lime plaster, can modify or negatively
affect the pictorial layer to be uncovered, thus defeating the object of said operation.
[0006] Currently lime plaster is removed mechanically using scalpels, i.e. it is manually
dislodged by means of scalpels or small fine-bladed knives.
[0007] Said mechanical method using scalpels for removing the lime plaster requires considerable
manual skills to remove the surface layer without damaging the pictorial layer or
the layer supporting the pictorial film.
[0008] Said mechanical method using scalpels for removing the lime plaster is very time-consuming
as the lime plaster is removed in small portions or small fragments.
[0009] Mechanical removal of the lime plaster by means of scalpels produces small cracks
due to the scalpel blade, causes disintegration of micro areas around said cracks
and increase in the surface micro porosity with respect to the original pictorial
layer which favours the deposit of dirt and micro organisms.
[0010] To remedy all the above-mentioned drawbacks a new manual tool has been developed
and produced for the removal of lime plaster from mural and stone supports.
[0011] One object of the new manual tool for the removal of lime plaster is to permit mechanical
removal of the lime plaster at a higher speed than with other known mechanical methods.
[0012] A further object of the new manual tool for the removal of lime plaster is to permit
removal of the lime plaster without damaging the pictorial layer below.
[0013] A further object of the new manual tool for the removal of lime plaster is not to
modify the texture and micro porosity of the surface of the pictorial layer.
[0014] These and further objects, direct and complementary, are achieved by the new manual
tool for the removal of lime plaster from mural and stone supports comprising a multi-perforated
support on which an active element is fixed formed of a plurality of blades slanting
in different directions.
[0015] The tool can comprise, as an active element, an element with a large number of protrusions
evenly distributed and with the same depth such as to permit initial roughing of the
lime plaster to be removed.
[0016] On the multi-perforated support, on the side opposite said active element, a handle
is fixed suitable both for gripping and use of the tool.
[0017] At the corners or in any case in perimetral positions, depth adjusters are applied
consisting of sensor pads adjustable in a direction square to the plane of the blades
and connected to warning lights and/or buzzers mounted on the support.
[0018] The new tool is used by passing it over the surface of the lime plaster to be removed.
[0019] The plurality of blades of the active element removes a layer of lime plaster.
[0020] At least two lateral paths corresponding to the positions of the sensor pads are
firstly made in the lime plaster until the pictorial surface is exposed. The lime
plaster is cleaned by passing the new tool over it with the sensor pads running above
said paths. When the sensor pads reach the pictorial surface they activate the indicator
lights and/or buzzers to warn the operator who then interrupts the completed cleaning
operation.
[0021] The dust and particles removed from the blades of the active element pass through
the holes of the multi-perforated support.
[0022] The multi-perforated support of the tool can be produced in different forms, for
example a continuous flat support, two convex angular walls or two concave angular
walls.
[0023] In the case of a continuous flat support, the active element is applied on one of
its largest surfaces, while the handle is applied on the opposite surface.
[0024] In the case of a support formed by two convex walls, the active element is applied
on the convex outer sides of the support, while the handle is fixed on the concave
side between said two walls. The tool configured in this way is optimal for the removal
of lime plaster in corners between the walls of a room or a similar environment.
[0025] In the case of a support formed by two concave walls, the active element is applied
on the concave inner sides of the support, while the handle is fixed on the convex
outer side between said two walls. The tool configured in this way is optimal for
the removal of lime plaster from edges between the walls of two adjacent rooms or
environments, for example from the edges of a door, a window or similar.
[0026] The multi-perforated support and active element can have other forms in order to
adapt to the specific requirements of the surfaces to be treated.
[0027] The tool constituted as above is passed over the surface of the lime plaster to be
removed with the blades of the active element in direct contact with the surface of
the lime plaster. Each time the tool runs over the surface of the lime plaster, the
blades of the active element remove a surface layer of the lime plaster. Said particles
of lime plaster removed are eliminated from the active element and the wall via the
holes of the multi-perforated support.
[0028] The characteristics of the new tool will be better clarified by the following description
with reference to the drawings, attached by way of non-limiting example.
[0029] Figure 1 illustrates an example of a tool (V), used for removal of the lime plaster.
[0030] The tool (V) comprises a support (1) on one side of which an active element is applied
(6).
[0031] In this example the support (1) consists of a metal plate of generically rectangular
shape, while the active element (6) consists of a series of parallel blades (6) slanting
both with respect to the surface of the support (1) and with respect to the lateral
edge of the support (1). On the side of the metal plate constituting the support (1)
opposite the active element (6) there is a handle (4) and supports for the sensor
pads (5b).
[0032] When said sensor pads (5b) are rotated, the circular foot (5b3) is moved parallel
to the active element (2).
[0033] A light indicator and/or buzzer is combined with each sensor pad (5b).
[0034] Figures 2a, 2b and 2c show an axonometric view, a lateral section (S-S) and a rear
view respectively of a new tool (U), in this example a tool (U) for roughing the surface
of the lime plaster.
[0035] The tool (U) comprises a multi-perforated support (1) on one side of which an active
element (2) is applied.
[0036] In this example the multi-perforated support (1) consists of a metal plate provided
with holes (1f) of generically rectangular shape, while the active element (2) consists
of a wire mesh made of stretched sheet metal.
[0037] In particular the metal plate constituting the multi-perforated support (1) has corners
(1a) cut obliquely and edges (1b) folded square to the surface of the metal plate
(1).
[0038] On the surface of the metal plate of the multi-perforated support (1), opposite said
folded edges (1 b), the active element is applied, i.e. the wire mesh made of stretched
sheet metal, so that the perimeter portions of said active element (2) envelop the
folded edges (1 b) of the metal plate of the multi-perforated support (1).
[0039] Fixing elements (3) provided on said folded edges (1 b) retain and secure the edges
of the active element (2) making it integral with the multi-perforated support (1).
[0040] On the side of the metal plate constituting the multi-perforated support (1), opposite
the active element (2) there is a handle (4) and supports (5a) for the sensor pads
(5b).
[0041] Said supports (5a) are positioned preferably in the corners, and in any case in a
perimetral position, of the metal plate constituting the multi-perforated support
(1). The sensor pads (5b) consist, in this example, of threaded pins (5b1) which tighten
in said supports (5a) provided with a knob (5b2), on the side of the handle (4), and
a circular foot (5b3), on the side of the active element (2). When said sensor pads
(5b) are rotated, the circular foot (5b3) is moved parallel to the active element
(2).
[0042] The light indicators and/or buzzers are included in each support (5a) of the sensor
pad (5b).
[0043] Figure 3 illustrates an example of a tool (U) suitable for corners between two walls.
[0044] Figure 4 illustrates an example of a tool (U) suitable for edges around windows and
doors or similar.
[0045] Therefore with reference to the preceding description and the accompanying drawings,
the following claims are made.
1. Tool (V, U) for the removal of lime plaster from mural and stone supports characterised in that it comprises a support (1) provided on one side with a handle or grip (4), having
on the opposite side an active element (2, 6) suitable for the removal of a surface
thickness of lime plaster.
2. Manual tool (V) according to claim 1, characterised in that said active element (6) comprises a plurality of parallel blades slanting with respect
to the surface of the support (1) and with respect to the edges of said support (1).
3. Manual tool (U) according to claim 1, characterised in that said active element (2) consists of a wire mesh made of stretched sheet metal.
4. Manual tool (V, U) according to the preceding claims, characterised in that said support (1) has one or more sensor pads (5b) which can move in a direction square
to the median operating plane of said active element (2, 6).
5. Manual tool (V, U) according to the preceding claim, characterised in that said sensor pads (5b) are connected to light indicators and/or buzzers present on
the support (1).
6. Manual tool according to claims 4 and 5, characterised in that said sensor pads (5b) are arranged in a perimetral position on said support (1).
7. Manual tool (V, U) according to the preceding claims, characterised in that said support (1) is provided with a plurality of holes (1f).
8. Manual tool according to the preceding claims, characterised in that said support (1) is a substantially flat element and wherein said active element
(2, 6) is a substantially flat element (2, 6).
9. Manual tool according to claims 1, 2, 3, 4, 5, 6, 7, characterised in that said support (1) is an element formed by two angular walls, and wherein said active
element (2, 6) is applied on the non-facing outer surfaces of said two angular walls,
i.e. on the convex side, and wherein the handle (4) is applied to said support (1)
between the facing inner surfaces of said angular walls.
10. Manual tool according to claims 1, 2, 3, 4, 5, 6, 7, characterised in that said support (1) is an element formed by two angular walls, wherein said active element
(2, 6) is applied on the facing inner surfaces of said two angular walls, i.e. on
the concave side, and wherein the handle (4) is applied on said support (1) between
the non-facing outer surfaces of said angular walls.