Background of the Invention.
1. Technical Field.
[0001] The invention relates to the field of air seals, and more particularly to an air
seal and retention system between an equipment housing and a removable module to deliver
cooling air across or through electrical components mounted with the removable module.
2. Background Art.
[0002] High power dissipating electronic assemblies require cooling air to be directed through
a compact heat exchanger. This usually consists of a pair of printed circuit boards
which may be bonded, or more likely fastened together by means of a frame positioned
between the two modules. It is necessary to provide a reliable seal at each end of
these modules to prevent leakage of any cooling air between the electronics rack and
the removable module. Such leakage can have drastic effect on the system's thermal
performance and overall reliability.
[0003] It is desirable to have an air seal between an electronics rack and the removable
electronics module that also provides a means to ensure low deflections during vibration
through use of a fixed boundary condition. It is also desirable to have a sealing
system which is resistant to jamming and misalignment and conducive to maintenance
and repair. It is further preferred to have a sliding air seal which is cost effective
and resistant to corrosive environmental conditions.
[0004] Known systems for air cooling of removable electronic units use an elastomeric seal
which is vulcanized into a channel shaped guide. This has proven to be a difficult
method to manufacture the seal. The present invention vulcanizes the resilient seal
to a flat, tapered surface which reduces cost, tooling, and manufacturing complexity.
[0005] Known systems for air cooling of removable electronic units also use silicone as
the material for the seals which are damaged by exposure to solvents and petro-chemical
agents. The new invention uses a double layer of fluorosilicone material or other
environmentally resistant material having two durometer values with one on top of
the other, and enclosing the slotted opening that is coated with a low friction material
on the upper elastomeric material to facilitate low sliding friction when an electronics
module having a tapered surface is slid over and compresses the seal.
[0006] The known systems for air cooling of removable electronic units utilize difficult
to manufacture airseals that are difficult to field replace and are not resistant
to chemical environments. The seal of the present invention also has a novel retention
method that uses a tab on the bottom (m) and only requires one fastener at the top
allowing the seal to be easily field replaceable.
[0007] Historically, all airborne radar systems have used classic multiple stage vibration
isolation systems to minimize undesirable motion to meet phase noise performance requirements,
e.g.,3 stages for AWACS, APG-68, and B1-B. It has been shown that excessive motion
during vibration has been determined to be the root cause of phase noise problems
in legacy radar systems.
[0008] Advances in electronic component technology has resulted in stiffer, higher frequency
module structures. (Stiffer means less displacement for a given input.) The development
of a wedgelock for use on RF modules was launched in the early 1980's. Wedgelock technology
has been part of the solution to high vibration environments and has been used successfully
to restrain RF modules on all programs commencing with the APG-68 and B1-B radar systems.
[0009] Such sealing methods for printed circuit modules cooled by a flow of air include,
for example,
U.S. Patent Number 4,375,290, issued March 1, 1983 to Alfred A. Zucchi et al. Other examples for background purposes are
U.S. Patent Numbers. 2,843,806,
3,956,673,
4,006,388, and
4277815.
[0010] US 2006/0133033 A discloses an apparatus for housing and cooling circuit card assemblies employed in
communication and other systems including a chassis having opposed end walls which
are formed with a series of spaced inlet card guides and correspondingly spaced outlet
card guides, respectively. A straight-pass heat exchanger is directly mounted to each
circuit card assembly via thermally conductive material, and opposed ends of the heat
exchanger are mounted by a wedge lock to respective inlet and outlet card guides.
The heat exchanger employs unique and angled interface geometry that creates a gasketless
airtight joint with complimentary inlet and outlet card guide geometry through which
cooling air passes.
[0011] While the above cited references introduce and disclose a number of noteworthy advances
and technological improvements within the art, none completely fulfills the specific
objectives achieved by this invention. This is achieved by the subject matter of the
independent claims.
Disclosure of Invention.
[0012] An electronics housing system adapted for electronic devices includes a main chassis
unit and at least one removable module mountable with the base unit for supporting
electronic circuitry components electrically or electro-optically coupled with the
base unit. The removable module assembly has a main body that includes two opposing
mounting edges and an electrical connection edge along the bottom. Both of the vertical
mounting edges of the removable mounting assembly or wall of the electronics rack
have a slotted opening. One side acts to supply the cooling air flow into an interior
cavity of the removable module assembly. The opposing side of the rack has an opening
to receive the exhaust of the cooling air from the removable module.
[0013] The main chassis unit has a pair of separated and opposing module mounting assemblies
or walls of the electronics rack adapted to receive and secure a removable module
between the latter opposing module mounting assemblies or walls. Each wall of the
electronics rack supporting the electronics module contains an air deliver plenum.
One plenum is a pressurized supply for the cooling air and the opposite side wall
of the chassis collects and expends the exhaust cooling air. The electronics rack
further includes a removable seal plate member having a base plate for securing to
the electronics rack and an affixed elastomeric and resilient seal member surrounding
an opening formed through the base plate and extending from a surface of the base
plate. The seal member then forms a sealing air dam or duct about the cooling air
entry and exhaust slots communicated through the cooling air inlet slots of the electronics
rack.
[0014] The module mounting assembly or wall of the electronics rack or main chassis housing
also includes a pair of guide rails extending from the module mounting assembly or
wall forming a U-shaped channel between the pair of guide rails for receiving one
of the mounting edges of the removable module assembly.
[0015] The guide system of the present invention has two surfaces extending beyond the sealing
surface of the electronics module providing protection for that sealing surface from
objects that could damage the surface. These extensions provide a physical stop that
prevents large objects from striking the sealing surface. In addition, the guides
are extended so that they are a constant distance from the electronics module thus
reducing the "rocking" that jammed the prior known sealing methods for printed circuit
modules cooled by a flow of air.
[0016] The present invention reduces the frequency of failed installation of the module
into the rack with the improved guide system. The present invention further improves
the life expectancy of the module connector with the addition of a wedgelock to provide
a fixed boundary condition at the module-rack interface. The air seal occupies less
volume thus allowing for smaller rack designs. The fluorosilicone seal as described
is also resistant to a broader range of petrochemicals and solvents.
[0017] These and other objects, advantages and preferred features of this invention will
be apparent from the following description taken with reference to the accompanying
drawings, wherein is shown the preferred embodiments of the invention.
Brief Description of Drawings.
[0018] A more particular description of the invention briefly summarized above is available
from the exemplary embodiments illustrated in the drawing and discussed in further
detail below. Through this reference, it can be seen how the above cited features,
as well as others that will become apparent, are obtained and can be understood in
detail. The drawings nevertheless illustrate only typical, preferred embodiments of
the invention and are not to be considered limiting of its scope as the invention
may admit to other equally effective embodiments.
Figure 1 is a perspective view of the interior of the main chassis unit of the housing
assembly with no removable modules installed.
Figure 2 is a left frontal elevational view of a removable module.
Figure 3 is a left side elevational view of the removable module of Fig. 2.
Figure 4 is a perspective view of the interior of the main chassis with one removable
module being positioned.
Figure 5 is a cross-sectional view of a removable module installed into an electronic
chassis.
Figure 6 is a perspective view of the seal plate member of the present invention.
Figure 7 is a right frontal elevational view of a removable module having a wedgelock
type of latching mechanism.
Figure 8 is a cross-sectional view taken along line 8-8 in Figure 6.
Mode(s) for Camping Out the Invention.
[0019] So that the manner in which the above recited features, advantages and objects of
the present invention are attained can be understood in detail, more particular description
of the invention, briefly summarized above, may be had by reference to the embodiment
thereof that is illustrated in the appended drawings. In all the drawings, identical
numbers represent the same elements.
[0020] An electronics housing system
S adapted for electronic devices
D, such as radios, radars, transmitters, and the like, includes a main chassis unit
or electronics rack
[0021] M and at least one compatible and controllably removable module assembly
10 mountable with the base unit or electronic rack
M for supporting electronic circuitry components, such as a printed circuit board
78, electrically or electro-optically coupled with the base unit
M with cooperating connectors
80 and
82.
[0022] The removable module assembly
10 has a main body
12 that generally includes two opposing, vertical mounting edges
14, 16 and a connection edge
18. At least one of the mounting edges
14,16 of the removable mounting assembly
10 has an opening
20 to vent by receiving or passing a cooling air flow
F into or from an interior cavity
22 of the main body or housing
12 of the removable module assembly
10. The cooling air flow F is to flow across the electronic circuitry within the removable
module assembly
10 and provide a cooling environment. The air flow
F can exit the interior of the removable module assembly
10 either through a portion of the opening
20 if there is a U-shaped air flow path within the module
10 or else be vented through another opening in an opposite mounting edge
16 or other vents formed in the main body
12 of the module
10.
[0023] The electronic rack or main chassis unit
M has at least one and preferably a pair of separated and opposing module mounting
assemblies or walls
24, 26 adapted to receive and secure a compatible removable module
10 with a single module mounting assembly or wall
24 or between the opposing module mounting assemblies or walls
24, 26. At least one of the pair of the opposing module mounting assemblies or walls
24, 26 of the electronics rack
M includes a plenum means
28 having an opening
30 for communicating the cooling air flow
F to provide a cooling environment for the electronics contained within the removable
module
10.
[0024] The module mounting wall or assembly
24, 26 of the main chassis unit
M further includes a removable seal plate member
32 having a base plate
34 for securing to the module mounting wall or assembly
24, 26 and an affixed elastomeric and resilient seal member
36 surrounding an opening
38 formed through the base plate
34 and extending from a surface
40 of the base plate
34. The seal member or rubber bellows
36 forms a sealing air dam or duct about the cooling air flow
F communicated through the plenum
28 of the module mounting assembly
24, 26.
[0025] The module mounting assembly
24,26 also includes a pair of guide rails
42a, 42b extending from the module mounting assembly
24, 26 forming a U-shaped channel
44 between the pair of guide rails
42a, 42b for receiving one of the mounting edges
64, 66 of the removable module assembly
10. The U-shaped channel
44 is preferably sized to be compatible for receiving the corresponding mounting edge
64, 66 of the module
10.
[0026] The sliding air seals
36 must work under a variety of conditions. The air seals
36 must operate in a wide variety of temperatures and exposure to corrosive materials.
They also must resist tearing when the electronics module
10 is installed and not fail under compressive loads. The optionally removable seal
plate member
32 incorporates a metal base plate
34 having a slot opening
38 for the air passage
F down the center and an inclined upper surface
40 with respect to a lower surface
46; a double layer of elastomeric material
48, 50 having two durometer values, layered one on top of the other, that may be either
fully or partially coated with a low friction material
52, such as Teflon® or the like, on at least a portion of the upper elastomeric material
50 to facilitate low friction when an electronics module
10 having a mating tapered surface
70 is slid over and compresses the seal
36. In a preferred embodiment of the slidable seal
36, the elastomeric material
48, 50 is formed having a tapered cross-section as shown in Fig. 8 with the top of the seal
84 in cross section being narrower than the base of the seal
86, and the sides in cross section sloping from the seal top
84 toward the wider seal base
86.
[0027] The rubber bellows or air seal member
36 may be vulcanized to the metal frame or plate member
34.
[0028] The known cooling systems for removable electronic units
10 also use silicone as the material for the seals that can be damaged by exposure to
solvents and petrochemical agents. The present invention addresses this shortcoming
by using new materials, such as a double layer of fluorosilicone material or other
environmentally resistant material having two durometer values, and the removable
design to facilitate ease of manufacture.
[0029] Known systems use a combined seal and module guide which results in a part which
is difficult to manufacture and replace in the field. However, the present invention
places the guide rails on the module and makes the seal much easier to fabricate and
replace (if needed).
[0030] In a preferred embodiment of the seal plate member
32, the seal plate member
34 is preferably removable and includes a mounting tongue or tang
54 at one end
56 and having an opposing end
58 adapted to be secured to the compatible module mounting assembly
24, 26 with a removable fastener
60, such as a screw or other known fastening means cooperating with the module mounting
assembly
24, 26, and the module mounting assembly
24, 26 includes a receptacle
62 adapted to receive the finger
54 of the removable seal plate member
34.
[0031] The known cooling systems for removable electronic units having air flow through
electronics modules
10 do not provide a fixed boundary condition at the rack/module interface. The lack
of this condition may cause excessive motion of the module
10 during vibration. This motion can produce fretting corrosion at the module-to-rack
connector interface as well as electrical noise in sensitive electronics.
[0032] Generally, the vibration in the removable module
10 originates externally to the chassis
M such as when the device
D is mounted within an aircraft. The vibration is transmitted into the chassis
M that then mechanically conveys the vibration into a mounted or connected module
10.
[0033] In addition, the known electronics module designs include a wedge shaped sealing
surface, one that is wider at the top and narrower at the bottom near the connector
interface at the connector edge
18. This taper causes misalignment and jamming of the module
10 in the rack
M during installation. This condition can cause physical damage to the air seal and
module sealing surface.
[0034] The present invention is a combined air seal, guide system, and retention method
for containing cooling air between equipment racks
M and electronics modules
10. The guide system on the electronics module provides alignment between the electronics
rack or chassis
M and the electronic module
10 and provides protection of the sealing surfaces on the electronics module
10. The guide system
G is accomplished by positioning preferably two ribs
64, 66 on the module
10 to flank the air seal
36 which is installed in the electronics rack or main chassis
M.
[0035] The electronics rack or main chassis housing
M also contains guide rails
42a, 42b to align the module
M and provide a clamping surface
68. The module ribs
64, 66 are designed to be a constant distance from the rack
M which reduces the misalignment that is present in the known systems for cooling removable
electronic units
10 that use a tapered surface. The ribs
64, 66 also protrude beyond the module
10 sealing surface
70 thus protecting the surface
70 from objects that could damage the surface
70.
[0036] The retention or latching mechanism
72 for the module
10 within the main chassis
M is accomplished by using a wedgelock or latch mechanism
74. The wedgelock
74 is tightened using the fastener or lever arm
76 at the top of the removable module
10. It thus provides a fixed structural boundary condition at the compatible and corresponding
module-rack interface
24, 26 by clamping the module
10 to the rack or chassis
M. The fixed boundary condition provides a robust design for use in high vibration applications
by preventing motion of the electronics module
10 that could compromise connector interface or the air seal integrity.
[0037] The wedgelock type
74 of latching or locking mechanism
72 minimizes undesirable motion in the removable module
10 caused by vibration. RF modules
10 require stiff structures and fixed boundary interface conditions. For plug-in modules
10, wedgelocks
74 historically have provided the best option for achieving minimal motion during dynamic
conditions.
[0038] In an alternative embodiment the connection edge
18 and the electro-optical connector or plug
80 can be formed or merged with one of the mounting edges
14,16. I such an arrangement the interconnecting plug 80 may also function as one of the
ribs
64, 66.
[0039] Vibration within an electronic device
D of the type including a main chassis unit or electronics rack
M and at least one compatible and removable module assembly
10 mountable with the main chassis unit
M for supporting electronic circuitry components
78 electro-optically coupled with the main chassis unit
M and the removable module assembly
10 that is being cooled by a cooling air flow
F from the main chassis unit
M about the electronic circuitry
78 can be reduced by mounting of attaching the removable module assembly
10 to at least one module mounting assembly
24 or else preferably between a pair of separated and opposing module mounting assemblies
24, 26 of the main chassis unit
M. Alternatively, the removable module assembly
10 is ruggedized by the present invention to increase the natural frequency of the removable
module
10.
[0040] The removable module assembly
10 has a main body
12 that generally includes two opposing mounting edges
14, 16 and a connection edge
18 as described above. At least one of the mounting edges
14, 16 of the removable mounting assembly
10 includes an opening
20 or other means to vent the cooling air flow
F into an interior cavity
22 of the main body or housing
12 of the removable module assembly
10 from the main chassis unit
M.
[0041] At least one of the preferred pair of the opposing module mounting assemblies
24, 26 includes a plenum means
28 having an opening
30 for communicating the cooling air flow
F into the module
10. The module mounting assembly
24, 26 of the main chassis unit or electronics rack
M further includes a seal plate member 32 that is preferably removable having a base
plate
34 for securing to the module mounting assembly
24 of the main chassis unit
M and an affixed elastomeric and resilient seal member
36 that is surrounding an opening
38 formed through the base plate
34 and extending from a surface
40 of the base plate
38. The seal member
32 forms a sealing air dam about the cooling air flow
F communicated through the plenum
28 of the module mounting assembly
24 of the main chassis unit
M.
[0042] The module mounting assembly
24 of the main chassis unit
M also includes a pair of guide rails
42a, 42b extending from the module mounting assembly
24 of the main chassis unit
M forming a U-shaped channel
44 between the pair of guide rails
42a, 42b for receiving one of the mounting edges
14, 16 of the removable module assembly
10. One of the mounting edges
14, 16 of the removable module assembly
10 is positioned within the compatibly formed U-shaped channel
44. The mounting edge so positioned is then placed or maneuvered into contact with a
top or upper surface
84 of the compressible and resilient seal
32 to form a sealed passageway or channel between the plenum
28 and the opening
20 for the air flow
F to pass through from the electronics rack member
M to the interior
22 of the module
10.
[0043] The removable module assembly
10 further preferably includes latch means
72 for securing the removable module assembly
10 to the module mounting assembly
24 of the main chassis unit or electronics rack
M. The removable module assembly
10 is then secured using the latch means
72 to a corresponding module mounting assembly
24 by locking one of the mounting edges of the removable module assembly
10 within the U-shaped channel
44.
[0044] In such a series of steps, vibration in the removable mounting assembly
10 caused by the cooling air flow
F is reduced.
[0045] Further, reducing motion enhances radar system phase noise performance during airborne
operation
[0046] The foregoing disclosure and description of the invention are illustrative and explanatory
thereof, and various changes in the size, shape and materials, as well as in the details
of the illustrated construction may be made without departing from the invention as
defined in the claims.
1. An electronics housing system (S) adapted for electronic devices (D) of the type including
a main chassis unit and at least one removable module (10) mountable with the main
chassis unit (M) for supporting electronic circuitry components electro-optically
coupled within the main chassis unit, comprising:
- the removable module (10) having a main body (12) including two opposing mounting
edges (14, 16) and a connection edge (18); at least one of the mounting edges of the
removable module (10) including an opening (20) to vent a cooling air flow into an
interior cavity of the main body (12) of the removable module (10) from the main chassis
unit;
- the main chassis unit (M) having a pair of separated and opposing mounting assemblies
(24, 26) adapted to receive and secure a removable module (10) between the opposing
mounting assemblies (24,26); at least one of the pair of the opposing mounting assemblies
(24, 26) including a plenum means (28) having an opening (30) for communicating the
cooling air flow into the removable module (10);
- the at least one of the pair of mounting assemblies (24, 26) of the main chassis
unit further including a seal plate member (32) having a base plate (34) for securing
to the at least one of the pair of mounting assemblies (24, 26) and an affixed elastomeric
and resilient seal member (36) surrounding an opening (38) formed through the base
plate (34) and extending from a surface of the base plate (34), the seal member forming
a sealing air dam about the cooling air flow communicated through the plenum (28)
of the at least one of the pair of mounting assemblies of the main chassis unit;
- the at least one of the pair of mounting assemblies (24, 26) of the main chassis
unit including a pair of guide rails (42a, 42b) extending from the mounting assembly
of the main chassis unit forming a U-shaped channel between the pair of guide rails
for receiving at least one of the mounting edges (14, 16) of the removable module
(10).
the at least one of the mounting edges of the removable module (10) further including
at least one cooperating guide rail to protect a sealing surface from damage and is
adapted to abut against one of the mating guide rails extending from the at least
one of the pair of mounting assemblies (24, 26) of the main chassis unit when the
removable module (10) is mounted within the main chassis unit,
wherein the removable module (10) further includes latch means (72) for clamping the
at least one cooperating guide rail of the removable module (10) to at least one of
the guide rails of the at least one of the pair of mounting assemblies (24, 26) of
the main chassis unit for providing a fixed structural boundary condition between
the removable module (10) and the chassis unit.
2. The system (S) of claim 1 wherein the latch means (72) for securing the removable
module (10) to the at least one of the mounting assemblies (24, 26) of the main chassis
unit includes a wedgelock (74).
3. The system (S) of one of the preceding claims wherein the elastomeric seal member
(36) is formed from dual durometer elastomeric material.
4. The system (S) of claim 3 wherein the elastomeric seal member (36) includes an outer
coating formed from a friction reducing material.
5. The system (S) of one of the preceding claims wherein the elastomeric seal member
(34) is formed having a tapered cross section from a top surface to a wider base.
6. The system (S) of one of the preceding claims wherein the base plate (34) of the seal
plate member is formed having an inclined upper surface with respect to a lower surface.
7. The system (S) of one of the preceding claims wherein the seal plate member is removable
and includes a mounting finger at one end and having an opposing end adapted to be
secured to at least one of the pair of mounting assemblies (24, 26) of the main chassis
unit with a removable fastener, and the at least one of the pair of mounting assemblies
(24, 26) of the main chassis unit includes a receptacle adapted to receive the finger
of the removable seal plate member.
8. A method for reducing vibration within an electronic device of the type including
a main chassis unit (M) and at least one removable module (10) mountable with the
main chassis unit for supporting electronic circuitry components electro-optically
coupled within the main chassis unit and the removable module (10) being cooled by
a cooling air flow from the main chassis unit about the electronic circuitry, the
invention comprising:
- mounting the removable module (10) to at least one mounting assembly (24, 26) of
the main chassis unit (M);
- the removable module (10) having a main body (12) including two opposing mounting
edges (14, 16) and a connection edge (18); at least one of the mounting edges (14,
16) of the removable module (10) including an opening (20) to vent the cooling air
flow into an interior cavity of the main body (12) of the removable module (10) from
the main chassis unit;
- the at least one of the pair of mounting assemblies (24, 26) to which the removable
module (10) is mounted including a plenum means (28) having an opening (30) for communicating
the cooling air flow into the removable module assembly;
- the at least one of the pair of mounting assemblies (24, 26) of the main chassis
unit (M) further including a seal plate member (32) having a base plate (34) for securing
to the at least one of the pair of mounting assemblies (24, 26) of the main chassis
unit and an affixed elastomeric and resilient seal member surrounding an opening (38)
formed through the base plate (34) and extending from a surface of the base plate,
the seal member forming a sealing air dam about the cooling air flow communicated
through the plenum (28) of the at least one of the pair of mounting assemblies (24,
26) of the main chassis unit;
- the at least one of the pair of mounting assemblies (24, 26) of the main chassis
unit (M) including a pair of guide rails (42a, 42b) extending from the at least one
of the pair of mounting assemblies (24, 26) of the main chassis unit forming a U-shaped
channel between the pair of guide rails for receiving one of the mounting edges (14,
16) of the removable module (10); the removable module (10) further including latch
means for securing the removable module (10) to the at least one of the pair of mounting
assemblies (24, 26) of the main chassis unit;
at least one of the mounting edges of the removable module (10) further including
at least one cooperating guide rail (64, 66) to protect a sealing surface from damage
and is adapted to abut against one of the mating guide rails extending from the at
least one of the pair of mounting assemblies (24, 26) of the main chassis unit when
the removable module (10) is mounted within the main chassis unit and to provide protection
of the sealing surfaces on the electronics module (10) by positioning two ribs (64,
66) to flank the air seal (36), the two module ribs designed to be at a constant distance
from the rack (M) and protruding beyond the module (10) sealing surface (70) to protect
said surface (70) from objects that could damage it, and
- positioning one of the mounting edges of the removable module (10) within the U-shaped
channel; and
- securing the removable module (10) with the latch means to the corresponding at
least one of the pair of mounting assemblies (24, 26) by clamping the at least one
cooperating guide rail of the removable module (10) to at least one of the guide rails
of the at least one of the pair of mounting assemblies (24, 26) of the main chassis
unit for providing a fixed structural boundary condition between the removable module
(10) and the chassis unit whereby vibration in the removable module (10) is reduced
9. The method of claim 8 wherein the latch means (72) for securing the removable module
(10) to the at least one of the pair of mounting assemblies (24, 26) of the main chassis
unit includes a wedgelock (74).
10. The method of claim 8 or 9 wherein the removable seal plate member (36) includes a
mounting finger at one end and having an opposing end adapted to be secured to at
least one of the pair of mounting assemblies (24, 26) of the main chassis unit with
a removable fastener, and the at least one of the pair of mounting assemblies of the
main chassis unit includes a receptacle adapted to receive the tang of the removable
seal plate member.
1. Elektronikgehäusesystem (S), das für elektronische Vorrichtungen (D) des Typs geeignet
ist, der eine Hauptchassiseinheit und zumindest ein entfernbares Modul (10) umfasst,
das zum Tragen von mit der Hauptchassiseinheit elektrooptisch gekoppelten elektronischen
Schaltungskomponenten innerhalb der Hauptchassiseinheit (M) montierbar ist, umfassend:
- das entfernbare Modul (10), das einen Hauptkörper (12) aufweist, der zwei gegenüberliegende
Montageränder (14, 16) und einen Verbindungsrand (18) umfasst; wobei zumindest einer
der Montageränder des entfernbaren Moduls (10) eine Öffnung (20) enthält, um einen
Kühlluftstrom in einen inneren Hohlraum des Hauptkörpers (12) des entfernbaren Moduls
(10) von der Hauptchassiseinheit zu belüften bzw. einzuleiten;
- die Hauptchassiseinheit (M), die ein Paar getrennter und gegenüberliegender Montageanordnungen
(24, 26) aufweist, die dafür geeignet sind, ein entfernbares Modul (10) zwischen den
gegenüberliegenden Montageanordnungen (24, 26) aufzunehmen und zu befestigen; wobei
zumindest eine des Paars der gegenüberliegenden Montageanordnungen (24, 26) ein Plenummittel
(28) mit einer Öffnung (30) umfasst, um den Kühlluftstrom in das entfernbare Modul
(10) zu übermitteln bzw. zu übertragen;
- wobei die zumindest eine des Paars Montageanordnungen (24, 26) der Hauptchassiseinheit
ferner ein Dichtungsplattenelement (32) mit einer Basisplatte (34) zum Befestigen
an der zumindest einen des Paars Montageanordnungen (24, 26) und einem angebrachten
elastomeren und elastischen Dichtungselement (36) umfasst, das eine Öffnung (38) umgibt,
die durch die Basisplatte (34) ausgebildet ist, und von einer Oberfläche der Basisplatte
(34) ausgeht, wobei das Dichtungselement einen abdichtenden Luftdamm um den Kühlluftstrom
bildet, der durch das Plenum (28) der zumindest einen des Paars Montageanordnungen
der Hauptchassiseinheit übermittelt bzw. übertragen wird;
- wobei die zumindest eine des Paars Montageanordnungen (24, 26) der Hauptchassiseinheit
ein Paar Führungsschienen (42a, 42b) umfasst, die von der Montageanordnung der Hauptchassiseinheit
ausgehen, einen U-förmigen Kanal zwischen dem Paar Führungsschienen bildend, um zumindest
einen der Montageränder (14, 16) des entfernbaren Moduls (10) aufzunehmen,
wobei der zumindest eine der Montageränder des entfernbaren Moduls (10) ferner zumindest
eine zusammenwirkende Führungsschiene umfasst, um eine abdichtende Oberfläche vor
Beschädigung zu schützen, und dafür geeignet ist, an einer der zusammenpassenden Führungsschienen
anzuliegen, die von der zumindest einen des Paars Montageanordnungen (24, 26) der
Hauptchassiseinheit ausgehen, wenn das entfernbare Modul (10) innerhalb der Hauptchassiseinheit
montiert ist,
wobei das entfernbare Modul (10) ferner ein Verriegelungsmittel (72) umfasst, um die
zumindest eine zusammenwirkende Führungsschiene des entfernbaren Moduls (10) an zumindest
eine der Führungsschienen der zumindest einen des Paars Montageanordnungen (24, 26)
der Hauptchassiseinheit zu klemmen, um eine feste strukturelle Randbedingung zwischen
dem entfernbaren Modul (10) und der Chassiseinheit vorzusehen.
2. System (S) nach Anspruch 1, wobei das Verriegelungsmittel (72) zum Befestigen des
entfernbaren Moduls (10) an der zumindest einen der Montageanordnungen (24, 26) der
Hauptchassiseinheit eine Keilverriegelung bzw. einen Wedgelock (74) umfasst.
3. System (S) nach einem der vorhergehenden Ansprüche, wobei das elastomere Dichtungselement
(36) aus einem elastomeren Dual-Durometermaterial gebildet ist.
4. System (S) nach Anspruch 3, wobei das elastomere Dichtungselement (36) eine äußere
Beschichtung aufweist, die aus einem Reibung reduzierenden Material gebildet ist.
5. System (S) nach einem der vorhergehenden Ansprüche, wobei das elastomere Dichtungselement
(34) mit einem verjüngten Querschnitt von einer Oberseite zu einer breiteren Basis
ausgebildet ist.
6. System (S) nach einem der vorhergehenden Ansprüche, wobei die Basisplatte (34) des
Dichtungsplattenelements mit einer geneigten oberen Oberfläche bezüglich einer unteren
Oberfläche ausgebildet ist.
7. System (S) nach einem der vorhergehenden Ansprüche, wobei das Dichtungsplattenelement
entfernbar ist und einen Montagefinger an einem Ende umfasst und ein gegenüberliegendes
Ende aufweist, das dafür geeignet ist, an zumindest einer des Paars Montageanordnungen
(24, 26) der Hauptchassiseinheit mit einem entfernbaren Befestigungsmittel befestigt
zu werden, und die zumindest eine des Paars Montageanordnungen (24, 26) der Hauptchassiseinheit
eine Aufnahme umfasst, die dafür geeignet ist, den Finger des entfernbaren Dichtungsplattenelements
aufzunehmen.
8. Verfahren zum Reduzieren einer Vibration innerhalb einer elektronischen Vorrichtung
des Typs, der eine Hauptchassiseinheit (M) und zumindest ein entfernbares Modul (10)
umfasst, das zum Tragen von innerhalb der Hauptchassiseinheit elektrooptisch gekoppelten
elektronischen Schaltungskomponenten mit der Hauptchassiseinheit montierbar ist, und
wobei das entfernbare Modul (10) durch einen Kühlluftstrom von der Hauptchassiseinheit
um die elektronische Schaltungsanordnung gekühlt wird, wobei die Erfindung umfasst:
Montieren des entfernbaren Moduls (10) an zumindest einer Montageanordnung (24, 26)
der Hauptchassiseinheit (M);
- wobei das entfernbare Modul (10) einen Hauptkörper (12) aufweist, der zwei gegenüberliegende
Montageränder (14, 16) und einen Verbindungsrand (18) umfasst; wobei zumindest einer
der Montageränder (14, 16) des entfernbaren Moduls (10) eine Öffnung (20) enthält,
um den Kühlluftstrom in einen inneren Hohlraum des Hauptkörpers (12) des entfernbaren
Moduls (10) von der Hauptchassiseinheit zu belüften bzw. einzuleiten;
- wobei die zumindest eine des Paars Montageanordnungen (24, 26), an der das entfernbare
Modul (10) montiert wird, ein Plenummittel (28) mit einer Öffnung (30) zum Übermitteln
bzw. Übertragen des Kühlluftstroms in die entfernbare Modulanordnung umfasst;
- wobei die zumindest eine des Paars Montageanordnungen (24, 26) der Hauptchassiseinheit
(M) ferner ein Dichtungsplattenelement (32) mit einer Basisplatte (34) zum Befestigen
an der zumindest einen des Paars Montageanordnungen (24, 26) der Hauptchassiseinheit
und einem angebrachten elastomeren und elastischen Dichtungselement umfasst, das eine
Öffnung (38) umgibt, die durch die Basisplatte (34) ausgebildet ist, und von einer
Oberfläche der Basisplatte ausgeht, wobei das Dichtungselement einen abdichtenden
Luftdamm um den Kühlluftstrom bildet, der durch das Plenum (28) der zumindest einen
des Paars Montageanordnungen (24, 26) der Hauptchassiseinheit übertragen bzw. übermittelt
wird;
- wobei die zumindest eine des Paars Montageanordnungen (24, 26) der Hauptchassiseinheit
(M) ein Paar Führungsschienen (42a, 42b) umfasst, die von der zumindest einen des
Paars Montageanordnungen (24, 26) der Hauptchassiseinheit ausgehen, einen U-förmigen
Kanal zwischen dem Paar Führungsschienen bildend, um einen der Montageränder (14,
16) des entfernbaren Moduls (10) aufzunehmen; wobei das entfernbare Modul (10) ferner
Verriegelungsmittel zum Befestigen des entfernbaren Moduls (10) an der zumindest einen
des Paars Montageanordnungen (24, 26) der Hauptchassiseinheit umfasst;
wobei zumindest einer der Montageränder des entfernbaren Moduls (10) ferner zumindest
eine zusammenwirkende Führungsschiene (64, 66), umfasst, um eine abdichtende Oberfläche
vor Beschädigung zu schützen, und dafür geeignet ist, an einer der zusammenpassenden
Führungsschienen anzuliegen, die von der zumindest einen des Paars Montageanordnungen
(24, 26) der Hauptchassiseinheit ausgehen, wenn das entfernbare Modul (10) innerhalb
der Hauptchassiseinheit montiert ist, und einen Schutz der abdichtenden Oberflächen
auf dem Elektronikmodul (10) vorzusehen, indem zwei Rippen (64, 66) positioniert sind,
um die Luftdichtung (36) zu flankieren, wobei die beiden Modulrippen so entworfen
sind, dass sie sich bei einer konstanten Distanz vom Rack (M) befinden und über die
abdichtende Oberfläche (70) des Moduls (10) hinaus ragen, um die Oberfläche (70) vor
Objekten zu schützen, die sie beschädigen könnten; und
- Positionieren eines der Montageränder des entfernbaren Moduls (10) innerhalb des
U-förmigen Kanals; und
- Befestigen des entfernbaren Moduls (10) mit dem Verriegelungsmittel an der entsprechenden
zumindest einen des Paars Montageanordnungen (24, 26), indem die zumindest eine zusammenwirkende
Führungsschiene des entfernbaren Moduls (10) an zumindest eine der Führungsschienen
der zumindest einen des Paars Montageanordnungen (24, 26) der Hauptchassiseinheit
geklemmt wird, um eine feste strukturelle Randbedingung zwischen dem entfernbaren
Modul (10) und der Chassiseinheit vorzusehen, wobei eine Vibration im entfernbaren
Modul (10) reduziert wird.
9. Verfahren nach Anspruch 8, wobei das Verriegelungsmittel (72) zum Befestigen des entfernbaren
Moduls (10) an der zumindest einen des Paars Montageanordnungen (24, 26) der Hauptchassiseinheit
eine Keilverriegelung bzw. einen Wedgelock (74) umfasst.
10. Verfahren nach Anspruch 8 oder 9, wobei das entfernbare Dichtungsplattenelement (36)
einen Montagefinger an einem Ende umfasst und ein gegenüberliegendes Ende aufweist,
das dafür geeignet ist, an der zumindest einen des Paars Montageanordnungen (24, 26)
der Hauptchassiseinheit mit einem entfernbaren Befestigungsmittel befestigt zu werden,
und die zumindest eine des Paars Montageanordnungen der Hauptchassiseinheit eine Aufnahme
umfasst, die dafür geeignet ist, den Finger bzw. Zapfen des entfernbaren Dichtungsplattenelements
aufzunehmen.
1. Système de boîtier électronique (S) adapté à des dispositifs électroniques (D) du
type comprenant une unité de châssis principale et au moins un module amovible (10)
apte à être monté sur l'unité de châssis principale (M) pour supporter des composants
de circuit électronique reliés par voie électro-optique dans ladite unité de châssis
principale, comprenant :
- le module amovible (10), qui comporte un corps principal (12) présentant deux bords
de montage opposés (14, 16) et un bord de liaison (18) ; l'un au moins des bords de
montage du module amovible (10) présentant une ouverture (20) pour amener un flux
d'air de refroidissement dans une cavité intérieure du corps principal (12) du module
amovible (10) à partir de l'unité de châssis principale ;
- l'unité de châssis principale (M) comportant deux ensembles de montage (24, 26),
séparés et opposés, aptes à recevoir et à bloquer entre eux un module amovible (10)
; l'un au moins de ces deux ensembles de montage opposés (24, 26) comportant des moyens
de répartition d'air (28) qui présentent une ouverture (30) pour amener le flux d'air
de refroidissement dans le module amovible (10) ;
- le ou les ensembles de montage (24, 26) de l'unité de châssis principale comprenant
également un élément à plaque d'étanchéité (32) qui comporte une plaque de base (34)
à fixer à l'ensemble ou aux ensembles de montage (24, 26), et un élément d'étanchéité
élastomère et résilient fixe (36) qui entoure une ouverture (38) formée dans la plaque
de base (34) et s'étendant à partir d'une surface de cette dernière, l'élément d'étanchéité
formant une barrière d'étanchéité autour du flux d'air de refroidissement qui traverse
l'espace de répartition d'air (28) de l'ensemble ou des ensembles de montage de l'unité
de châssis principale ;
- le ou les ensembles de montage (24, 26) de l'unité de châssis principale comprenant
deux rails de guidage (42a, 42b) qui s'étendent à partir de l'ensemble de montage
de l'unité de châssis principale en formant entre eux un passage en U pour recevoir
l'un au moins des bords de montage (14, 16) du module amovible (10) ;
le ou les bords de montage du module amovible (10) comprenant également au moins un
rail de guidage associé, pour protéger une surface d'étanchéité de dégradations, et
est apte à buter contre l'un des rails de guidage associés qui s'étendent à partir
de l'ensemble ou des ensembles de montage (24, 26) de l'unité de châssis principale
quand le module amovible (10) est monté dans ladite unité de châssis principale,
le module amovible (10) comprenant également des moyens de verrouillage (72) pour
serrer le ou les rails de guidage associés du module amovible (10) sur l'un au moins
des rails de guidage de l'un au moins des deux ensembles de montage (24, 26) de l'unité
de châssis principale, pour former une condition de limite structurelle fixe entre
le module amovible (10) et l'unité de châssis.
2. Système (S) de la revendication 1, dans lequel les moyens de verrouillage (72) pour
fixer le module amovible (10) à l'ensemble ou aux ensembles de montage (24, 26) de
l'unité de châssis principale comprennent un coin de blocage (74).
3. Système (S) des revendications précédentes, dans lequel l'élément d'étanchéité élastomère
(36) est formé à partir d'un matériau élastomère à double duromètre.
4. Système (S) de la revendication 3, dans lequel l'élément d'étanchéité élastomère (36)
comprend un revêtement extérieur formé à partir d'un matériau réduisant le frottement.
5. Système (S) des revendications précédentes, dans lequel l'élément d'étanchéité élastomère
(34) est formé avec une section transversale effilée, d'une surface supérieure jusqu'à
une base plus large.
6. Système (S) des revendications précédentes, dans lequel la plaque de base (34) de
l'élément à plaque d'étanchéité est formée avec une surface supérieure inclinée par
rapport à une surface inférieure.
7. Système (S) des revendications précédentes, dans lequel l'élément à plaque d'étanchéité
est amovible et comprend à une extrémité une saillie de montage, et une extrémité
opposée apte à être fixée à l'un au moins des deux ensembles de montage (24, 26) de
l'unité de châssis principale à l'aide d'une fixation amovible, et le ou les ensembles
de montage (24, 26) de l'unité de châssis principale comprennent un réceptacle apte
à recevoir ladite saillie de l'élément à plaque d'étanchéité amovible.
8. Procédé pour réduire les vibrations dans un dispositif électronique du type comprenant
une unité de châssis principale et au moins un module amovible (10) apte à être monté
sur l'unité de châssis principale (M) pour supporter des composants de circuit électronique
reliés par voie électro-optique dans ladite unité de châssis principale, et le module
amovible (10) étant refroidi par un flux d'air de refroidissement à partir de l'unité
de châssis principale, autour du circuit électronique, l'invention comprenant :
- le montage du module amovible (10) sur au moins un ensemble de montage (24, 26)
de l'unité de châssis principale (M) ;
- le module amovible (10) comportant un corps principal (12) présentant deux bords
de montage opposés (14, 16) et un bord de liaison (18) ; l'un au moins des bords de
montage du module amovible (10) présentant une ouverture (20) pour amener le flux
d'air de refroidissement dans une cavité intérieure du corps principal (12) du module
amovible (10) à partir de l'unité de châssis principale ;
- le ou les ensembles de montage (24, 26) sur lesquels le module amovible (10) est
monté comportant des moyens de répartition d'air (28) qui présentent une ouverture
(30) pour amener le flux d'air de refroidissement dans le module amovible (10) ;
- le ou les ensembles de montage (24, 26) de l'unité de châssis principale (M) comprenant
également un élément à plaque d'étanchéité (32) qui comporte une plaque de base (34)
à fixer à l'ensemble ou aux ensembles de montage (24, 26) de ladite unité de châssis
principale (M), et un élément d'étanchéité élastomère et résilient fixe qui entoure
une ouverture (38) formée dans la plaque de base (34) et s'étendant à partir d'une
surface de cette dernière, l'élément d'étanchéité formant une barrière d'étanchéité
autour du flux d'air de refroidissement qui traverse l'espace de répartition d'air
(28) de l'ensemble ou des ensembles de montage (24, 26) de l'unité de châssis principale
;
- le ou les ensembles de montage (24, 26) de l'unité de châssis principale (M) comprenant
deux rails de guidage (42a, 42b) qui s'étendent à partir de l'ensemble ou des ensembles
de montage (24, 26) de l'unité de châssis principale en formant entre eux un passage
en U pour recevoir l'un des bords de montage (14, 16) du module amovible (10) ; le
module amovible (10) comprenant également des moyens de verrouillage (72) pour fixer
le module amovible (10) à l'ensemble ou aux ensembles de montage (24, 26) de l'unité
de châssis principale ;
l'un au moins des bords de montage du module amovible (10) comprenant également au
moins un rail de guidage associé (64, 66) pour protéger une surface d'étanchéité de
dégradations, et est apte à buter contre l'un des rails de guidage associés qui s'étendent
à partir de l'ensemble ou des ensembles de montage (24, 26) de l'unité de châssis
principale quand le module amovible (10) est monté dans ladite unité de châssis principale,
et pour prévoir une protection des surfaces d'étanchéité sur le module électronique
(10) en plaçant deux rebords (64, 66) de part et d'autre du joint d'étanchéité à l'air
(36), les deux rebords de module étant conçus pour se trouver à une distance constante
du châssis (M), et dépassant de la surface d'étanchéité (70) du module (10) pour protéger
ladite surface (70) d'objets qui pourraient l'abîmer ; et
- le positionnement de l'un des bords de montage du module amovible (10) dans le passage
en U ; et
- la fixation du module amovible (10), à l'aide des moyens de verrouillage, à l'ensemble
correspondant ou aux ensembles de montage (24, 26), en serrant le ou les rails de
guidage associés dudit module amovible (10) sur l'un au moins des rails de guidage
de l'ensemble ou des ensembles de montage (24, 26) de l'unité de châssis principale,
pour former une condition de limite structurelle fixe entre le module amovible (10)
et l'unité de châssis, moyennant quoi les vibrations dans ledit module amovible (10)
sont réduites.
9. Procédé de la revendication 8, dans lequel les moyens de verrouillage (72) pour fixer
le module amovible (10) à l'ensemble ou aux ensembles de montage (24, 26) de l'unité
de châssis principale comprennent un coin de serrage (74).
10. Procédé de la revendication 8 ou 9, dans lequel l'élément à plaque d'étanchéité amovible
(36) comprend à une extrémité une saillie de montage, et une extrémité opposée apte
à être fixée à l'un au moins des deux ensembles de montage (24, 26) de l'unité de
châssis principale à l'aide d'une fixation amovible, et le ou les ensembles de montage
(24, 26) de l'unité de châssis principale comprennent un réceptacle apte à recevoir
ladite saillie de l'élément à plaque d'étanchéité amovible.