[Technical Field]
[0001] The present invention relates to a heat exchanger used in a refrigerating cycle constituting,
for example, a vehicle air conditioner.
[0002] In the specification and the scope of claims, upper and lower sides and left and
right sides of Fig. 1 and Fig. 2 are respectively referred to as upper and lower sides
and left and right sides, a top side of paper face of Fig. 1 (lower side of Fig. 5)
is referred to as a front side and a side opposed thereto is referred to as a rear
side.
[Background Art]
[0003] In recent years, there has been used a condenser of a refrigerating cycle constituting
a vehicle air conditioner fixed with a liquid receiver at a header with an object
of promoting a performance of being assembled to a vehicle body and saving an installing
space. Further, there has been used a supercooler for further supercooling a liquid
phase refrigerant condensed by a condenser to a temperature lower than a condensing
temperature by about 5 through 15°C and there has been used a heat exchanger integrally
provided with a condensing portion having a function of a condenser and a supercooling
portion having a function of a supercooler to promote a refrigerating function of
a refrigerating cycle.
[0004] There is known a heat exchanger integrated with a condensing portion and a supercooling
portion including a pair of headers arranged to be spaced apart from each other at
an interval therebetween, a plurality of heat exchange tubes which are arranged in
parallel between the two headers and both end portions of which are connected to the
two headers, a fin arranged between the contiguous heat exchange tubes, a liquid receiver
attaching member bonded to either one of the headers, a liquid receiver fixed to the
liquid receiver attaching member and extended in an up and down direction, and a drying
agent arranged at inside of the liquid receiver, in which one of the headers fixed
with the liquid receiver attaching member is partitioned into two header portions
in a length direction of the header by a first partitioning member provided at the
liquid receiver attaching member, other of the headers is similarly partitioned into
two header portions in the length direction of the header by a second partitioning
member, the two partitioning members are disposed at the same position in the length
direction of the header, a condensing portion having a function of a condenser is
provided to a portion on one side of the two partitioning members, a supercooling
portion having a function of a supercooler is provided at a portion on other side
of the two partitioning members, the liquid receiver attaching member is formed with
a first flow path for transporting a refrigerant flowing out from the condensing portion
into the liquid receiver, and a second flow path for transporting the refrigerant
at inside of the liquid receiver to the supercooling portion, and the liquid receiver
is fixed to the liquid receiver attaching member by screwing a mail screw part penetrated
through an outward directed flange formed at the liquid receiver attaching member
from a lower side to a female screw hole formed at a lower end face of the liquid
receiver (refer to, for example, Patent Reference 1).
[0005] Meanwhile, according to the heat exchanger described in Patent Reference 1, there
is a case in which the drying agent at inside of the liquid receiver needs to be interchanged
when a constant period of time has elapsed. However, according to the heat exchanger
described in Patent Reference 1, the liquid receiver is fixed to the liquid receiver
attaching member by screwing to fit the male screw part penetrated to the outward
directed flange formed at the liquid receiver attaching member to the outward directed
flange from the lower side to the female screw hole formed at the lower end face of
the liquid receiver, and therefore, in a state in which the heat exchanger is assembled
to an engine room of an automobile, an operation of detaching the male screw part
becomes difficult, as a result, there poses a problem that an operation of detaching
the liquid receiver from the liquid receiver attaching member and an operation of
interchanging the drying agent become difficult.
[0006] Hence, as a heat exchanger resolving such a problem, there is known a heat exchanger
including a pair of headers arranged to be spaced apart from each other by an interval
therebetween, a plurality of heat exchange tubes which are arranged in parallel between
the two headers and both end portions of which are connected to the two headers, a
fin arranged between the contiguous heat exchange tubes, a liquid receiver attaching
member bonded to either one of the headers, a liquid receiver fixed to the liquid
receiver attaching member and extended in an up and down direction, and a drying agent
arranged at inside of the receiver, in which one of the headers fixed with the liquid
receiver attaching member is partitioned into two header portions in a length direction
of the header by a first partitioning member provided at the liquid receiver attaching
member, other of the headers is similarly partitioned into two header portions in
the length direction of the header by a second partitioning member, the two partitioning
members are disposed at the same position in the length direction of the header, a
condensing portion having a function of a condenser is provided to a portion on one
side of the two partitioning members, a supercooling portion having a function of
a supercooler is similarly provided at a portion on other side of the two partitioning
members, the liquid receiver attaching member is provided with a first flow path for
transporting a refrigerant flowing out from the condensing portion to inside of the
liquid receiver, and a second flow path for transporting the refrigerant at inside
of the liquid receiver to the supercooling portion, by contracting a diameter of a
lower end portion of the liquid receiver in two stages, the liquid receiver is formed
with a large diameter portion occupying a large portion of the liquid receiver, a
middle diameter portion continuous to a lower end of the large diameter portion and
a small diameter portion continuous to a lower end of the middle portion, strainers
in a plate-like shape are respectively fixedly fitted to inside of the lower end portion
of the large diameter portion and inside of a lower end portion of the middle diameter
portion of the liquid receiver, a drying agent is put into a space between the two
strainers, a pipe is fixed to penetrate the two strainers, a cylindrical portion is
formed at an upper face of the liquid receiver attaching member in a shape of being
projected to an upper side and an inner peripheral face of the cylindrical portion
is formed with a screw ridge to constitute a female screw portion, an outer peripheral
face of the middle diameter portion of the liquid receiver is formed with a screw
ridge to constitute a male screw portion, by screwing together the male screw portion
of the liquid receiver and the female screw portion of the liquid receiver attaching
member, the liquid receiver is fixed to the liquid receiver attaching member, inside
of the small diameter portion of the liquid receiver is communicated to the first
flow path of the liquid receiver attaching member, and a lower end portion of the
pipe fixed to the liquid receiver is fitted to inside of the second flow path (refer
to Patent Reference 2).
[0007] According to the heat exchanger described in Patent Reference 2, even in a state
of being assembled to inside of the engine room of the automobile, by turning the
liquid receiver from an upper side, the liquid receiver can be detached from the liquid
receiver attaching member, and therefore, the operation is facilitated. However, the
strainers in the plate-like shape are respectively fixedly fitted to inside of the
lower end portion of the large diameter portion and inside of the lower end portion
of the middle diameter portion of the liquid receiver, the drying agent is put to
the space between the two strainers, and therefore, there poses a problem that the
drying agent cannot be interchanged, a total of the liquid receiver needs to be interchanged
and cost is increased.
[Patent Reference 1]
JP-A-2006-351611
[Patent Reference 2]
JP-A-11-211276
[Disclosure of the Invention]
[Problems that the Invention is to Solve]
[0008] It is an object of the invention to resolve the problem to provide a heat exchanger
capable of simply detaching a liquid receiver from a liquid receiver attaching member
and capable of interchanging a drying agent at low cost.
[Means for Solving the Problems]
[0009] The invention is constituted by following modes in order to achieve the above-described
object.
1) A heat exchanger which is a heat exchanger including a pair of headers arranged
to be spaced apart from each other by an interval therebetween and extended in an
up and down direction, a plurality of heat exchange tubes which are arranged between
the two headers in parallel to be spaced apart from each other by intervals in the
up and down direction and both end portions of which are respectively connected to
the two headers, a fin arranged between the contiguous heat exchange tubes, a liquid
receiver attaching member bonded to either one of the headers, and a liquid receiver
fixed to the liquid receiver attaching member and extended in the up and down direction,
wherein the liquid receiver attaching member is formed with a flow path for communicating
inside of the liquid receiver and inside of the header attached with the liquid receiver,
and the liquid receiver is constituted by a shape of a cylinder an upper end of which
is closed and a lower end of which is opened;
wherein the liquid receiver attaching member and the liquid receiver are provided
with a male screw portion and a female screw portion screwed together, a drying agent
vessel to inside of which a drying agent is put is mounted above the liquid receiver
attaching member and is contained at inside of the liquid receiver, the liquid receiver
is provided with a vessel pressing portion for pressing the drying vessel to the liquid
receiver attaching member, by screwing together the male screw portion and the female
screw portion, the liquid receiver is attachably and detachably fixed to and from
the liquid receiver attaching member, and the drying agent vessel is pressed to the
liquid receiver attaching member by the vessel pressing portion.
2) The heat exchanger described in 1), wherein one of the headers bonded with the
liquid receiver attaching member is partitioned into two header portions in a length
direction of the header by a first partitioning member provided at the liquid receiver
attaching member, similarly, other of the headers are partitioned into two header
portions in the length direction of the header by a second partitioning member, the
two partitioning members are disposed at the same position in the length direction
of the header, a portion on one side of the two partitioning members is provided with
a condensing portion having a function as a condenser, similarly, a portion on other
side of the two partitioning members is provided with a supercooling portion having
a function as a supercooler, and the liquid receiver attaching member includes a flow
path for making a refrigerant flowing out from the condensing portion flow into the
supercooling portion by passing inside of the liquid receiver.
3) The heat exchanger described in 1) of 2), wherein an upper end portion of the liquid
receiver attaching member is provided with a male screw portion having an outer peripheral
face in a cylindrical shape and formed with a screw ridge at the outer peripheral
face, a lower end portion of the liquid receiver is formed with a female screw portion
having an inner peripheral face in a cylindrical shape and formed with a screw ridge
at the inner peripheral face, and a portion of the inner peripheral face of the liquid
receiver upward from the female screw portion is provided with a vessel pressing portion
in a shape of being projected to an inner side.
4) The heat exchanger described in 3), wherein a plurality of the vessel pressing
portions are provided.
5) The heat exchanger described in 3) or 4), wherein a portion of the liquid receiver
upward from the female screw portion is provided with a drying agent vessel containing
portion an inner peripheral face of which is constituted by a cylindrical shape, an
inner peripheral face of a lower end portion of the drying agent vessel containing
portion is provided with the vessel pressing portion, an outer peripheral face of
a peripheral wall of the drying agent vessel is constituted by a cylindrical shape,
a lower end portion on an outer peripheral face of a peripheral wall of the drying
agent vessel is formed with a ring-like groove over an entire periphery thereof, a
portion of the outer peripheral face of the peripheral wall of the drying agent vessel
upward from the ring-like groove is formed with guide grooves for passing the vessel
pressing portions of the liquid receiver to guide from an upper end of the drying
agent vessel to the ring-like groove by a number the same as a number of the vessel
pressing portions, when the liquid receiver is attached to the liquid receiver attaching
member, before screwing together the male screw portion of the liquid receiver attaching
member and the female screw portion of the liquid receiver, the vessel pressing portion
is made to be brought into the ring-like groove by passing the guide groove, a width
in the up and down direction of the ring-like groove of the drying agent vessel is
made to be equal to or smaller than an effective screw portion length of the male
screw portion and the female screw portion, in a state of screwing together the male
screw portion and the female screw portion, the vessel pressing portion is made to
press a lower side face of the ring-like groove of the drying agent vessel to a lower
side.
6) The heat exchanger described in 5), wherein the guide groove of the drying agent
vessel is constituted by a spiral shape.
7) The heat exchanger described in any one of 3) through 6),
wherein the liquid receiver attaching member is formed with a first flow path for
transporting the refrigerant flowing out from the condensing portion to inside of
the liquid receiver, and a second flow path for transporting the refrigerant at inside
of the liquid receiver to the supercooling portion, ends on one side of the two flow
paths are opened respectively to an upper face of the male screw portion, a bottom
wall of the drying agent vessel is formed with an opening communicating with the first
flow path of the liquid receiver attaching member and the opening is covered by a
strainer, a top wall of the drying agent vessel is formed with a plurality of refrigerant
passing holes having a size of not passing the drying agent, the drying agent vessel
is provided with a pipe portion which communicates a portion upward from a top wall
thereof and a portion downward from a bottom wall thereof and a lower end portion
of which is projected downward from the bottom wall, and a portion of the pipe portion
projected downward from the bottom wall of the drying agent vessel is fitted into
an opening of the second flow path of the liquid receiver attaching member on a side
of the male screw portion.
8) The heat exchanger described in 7), wherein the pipe portion of the drying agent
vessel is integrally formed with the top wall.
9) A refrigerating cycle comprising a compressor, the heat exchanger described in
any one of 2) through 8), a pressure reducer and an evaporator.
[Advantage of the Invention]
[0010] According to the heat exchanger described in 1) through 3), the liquid receiver attaching
member and the liquid receiver are provided with the male screw portion and the female
screw portion screwed together, and therefore, even in a state of being assembled
to inside of an engine room of an automobile, by turning the liquid receiver from
above, the liquid receiver can be detached from the liquid receiver attaching member,
and an operation of detaching the liquid receiver is facilitated. Further, the drying
agent vessel to inside of which the drying agent is put is mounted onto the liquid
receiver attaching member, and therefore, by detaching the liquid receiver from the
liquid receiver attaching member, the drying agent vessel can simply be detached from
the liquid receiver attaching member. Therefore, even when the drying agent is interchanged
along with the drying agent vessel, cost becomes inexpensive in comparison with a
case of interchanging the drying agent along with the liquid receiver as in the heat
exchanger described in Patent Reference 2. Further, when the drying agent vessel is
formed with an opening and the opening is closed by an openable and closable or attachable
and detachable lid, only the drying agent can be interchanged and cost becomes further
inexpensive. Further, in a state of fixing the liquid receiver to the liquid receiver
attaching member, the drying agent vessel is pressed to the liquid receiver attaching
member by the vessel pressing portion of the liquid receiver, and therefore, rattle
of the drying agent vessel in running or the like can be prevented.
[0011] According to the heat exchanger of 4), the rattle of the drying agent vessel in running
or the like can effectively be prevented.
[0012] According to the heat exchanger of 5), even when the inner peripheral face of the
liquid receiver is provided with the vessel pressing portion in the state of being
projected to the inner side, a hamper is not brought about in an operation of attaching
and detaching the liquid receiver to and from the liquid receiver attaching member.
Further, the vessel pressing portion is made to press the lower side face of the ring-like
groove to the lower side, and therefore, in the state of fixing the liquid receiver
to the liquid receiver attaching portion, the drying agent vessel can be fixed in
a stable state.
[Brief Description of the Drawings]
[Fig. 1]
[0013] Fig. 1 is a partically omitted view showing an embodiment of a heat exchanger to
which a heat exchanger according to the invention is applied.
[Fig. 2]
[0014] Fig. 2 is a vertical sectional view viewed from a front side enlarging to show a
portion of the heat exchanger of Fig. 1.
[Fig. 3]
[0015] Fig. 3 is a disassembled perspective view omitting a drying agent vessel and a liquid
receiver enlarging to show a portion of the heat exchanger of Fig. 1.
[Fig. 4]
[0016] Fig. 4 is a disassembled perspective view enlarging to show a portion of the heat
exchanger of Fig. 1.
[Fig. 5]
[0017] Fig. 5 is a sectional view taken along a line A-A of Fig. 2.
[Best Mode for Carrying Out the Invention]
[0018] An embodiment of the invention will be explained in reference to the drawings as
follows.
[0019] The embodiment applies a heat exchanger according to the invention to a heat exchanger
integrated with a condensing portion having a function of a condenser and a supercooling
portion having a function of a supercooler.
[0020] Fig. 1 shows a total constitution of a heat exchanger and Fig. 2 through Fig. 5 show
a constitution of an essential portion thereof.
[0021] Further, in the following explanation, a technical term of "aluminum" includes pure
aluminum as well as an aluminum alloy.
[0022] In Fig. 1, a heat exchanger (1) includes a pair of left and right aluminum made headers
(2) (3) arranged to be spaced apart from each other and extended in an up and down
direction, a plurality of aluminum made flat shape heat exchange tubes (4) which are
arranged in parallel to be spaced apart from each other in an up and down direction
between the two headers (2) (3) and both end portions of which are respectively connected
to the two headers (2) (3) by brazing, an aluminum made corrugate fin (5) arranged
between the contiguous heat exchange tubes (4) and brazed to the heat exchange tubes
(4), an aluminum made liquid receiver attaching member (6) fixed to the left header
(2) constituting a liquid receiver fixing header by brazing, an aluminum made liquid
receiver (7) fixed to the liquid receiver attaching member (6) and extended in the
up and down direction, and a drying agent vessel (8) (refer to Fig. 2) which is contained
to a lower end portion at inside of the liquid receiver (7) in a state of being mounted
onto the liquid receiver attaching member (6) and to which a drying agent (d) is put.
[0023] An upper side of the heat exchanger (4) at an upper and a lower side of the heat
exchanger (4) at a lower end are respectively arranged with aluminum made side plates
(9) to be spaced apart from the heat exchange tubes (4) by intervals therebetween,
and the aluminum corrugate fin (5) is arranged also between the side plate (9) and
the heat exchanger (4) and is brazed to the side plate (9) and the heat exchange tube
(4).
[0024] Insides of the two header portions (2) (3) of the heat exchanger (1) are partitioned
to upper and lower sides at positions of lower portions thereof at the same height
to thereby provide a condensing portion (10) having a function of a condenser for
condensing a refrigerant in a gas phase to be converted into a liquid phase, and a
supercooling portion (11) having a function of a supercooler for supercooling the
liquid state refrigerant condensed by the condensing portion (10) to a temperature
lower than a condensing temperature by about 5 through 15°C integrally by being aligned
in the up and down direction in the same vertical face. Inside of the left header
(2) is partitioned to upper and lower sides by a first partitioning member (25) formed
integrally with the liquid receiver attaching member (6) as mentioned later, and inside
of the right header (3) is partitioned to upper and lower sides by an aluminum made
second partitioning member (12) provided at inside of the right header (3). The two
partitioning members (25) (12) are disposed at the same height position. Further,
the two left and right headers (2) (3) are formed by a material having brazing material
layers at two inner and outer faces thereof although not illustrated.
[0025] Here, a portion of the left header (2) upward from the first partitioning member
(25) of the liquid receiver attaching member (6) is referred to as a condensing portion
left header portion (2a), a lower portion of the same is referred to as a supercooling
portion left header portion (2b), a portion of the right header (3) upward from the
second partitioning member (12) is referred to as a condensing portion right header
portion (3a), the lower portion of the same is referred to as a supercooling portion
right header portion (3b), respectively.
[0026] In the condensing portion (10), an aluminum made first partitioning plate (13) is
provided at inside of a middle in a height direction of the condensing portion right
header portion (3a), similarly, an aluminum made second partitioning plate (14) is
provided at inside of a lower portion of the condensing portion left header portion
(2a), and a condensing portion (10) is provided with groups of paths (15) (16) (17)
respectively comprising the heat exchange tubes (4) continuously aligned in the up
and down direction at a portion upward from the first partitioning plate (13), a portion
between the two partitioning plates (13) (14) and a portion downward from the second
partitioning plate (14). Numbers of pieces of the heat exchange tubes (4) constituting
the respective groups of paths (15) (16) (17) are successively reduced from the upper
side. Further, directions of flow of the refrigerant in all of the heat exchange tubes
(4) constituting the respective groups of paths (15) (16) (17) are made to be the
same, and directions of flow of the refrigerant in the heat exchange tubes (4) of
twos of the groups of paths (15) (16) and (16) (17) contiguous to each other differ
from each other. A refrigerant inlet member (18) is brazed to an upper end portion
of the condensing portion right header portion (3a) to communicate to inside of the
condensing portion right header portion (3a). Further, a refrigerant outlet member
(19) is brazed to the supercooling portion right header portion (3b) to communicate
to the supercooling portion right header portion (3b).
[0027] As shown by Fig. 2 through Fig. 5, two front and rear side edge portions of a right
side face of the liquid receiver partitioning member (6) are respectively integrally
formed with projected streaks (21) extended in the up and down direction. Further,
a recessed portion (22) is formed at a lower portion of a portion of the right side
face of the liquid receiver attaching member (6) between the two projected streaks
(21), and an inner peripheral face of the recessed portion (22) is constituted by
a shape of a recessed cylindrical face capable of being brought into close contact
with an outer peripheral face of the left header (2). A portion of the liquid receiver
attaching member (6) upward from the recessed portion (22) constitutes a fitting portion
(24) fitted to inside of the left header (2) by passing a square through hole (23)
formed at the left header (2). An upper end portion of the fitting portion (24) is
integrally formed with the first partitioning member (25) brought into contact with
an inner peripheral face of the left header (2) for partitioning inside of the left
header (2) into the condensing portion left header portion (2a) and the supercooling
portion left header portion (2b). Notches (26) fitted with two front and rear side
portions of the square through hole (23) of a peripheral wall of the left header (2)
are respectively formed between two front and rear side edge portions of the fitting
portion (24) of the liquid receiver attaching member (6) and the two projected streaks
(21). Further, inner side faces in a front and rear direction of the two projected
streaks (21) of the liquid receiver attaching member (6) and an inner peripheral face
of the recessed portion (22) are brazed to the outer peripheral face of the left header
(2) by utilizing the braze material layer formed at the outer peripheral face of the
left header (2), the first partitioning member (25) of the fitting portion (24) is
brazed to the inner peripheral face of the left header (2) by utilizing the braze
material layer formed at the inner peripheral face of the left header (2) to thereby
fix the liquid receiver attaching member (6) to the left header (2).
[0028] A left side portion of an upper end portion of the liquid receiver attaching member
(6) is provided with a male screw portion (27) having an outer peripheral face in
a cylindrical shape and formed with a screw ridge at a lower portion of the outer
peripheral face. A portion upward from the male screw portion (27) which is not formed
with a screw ridge is formed with a ring-like O ring mounting groove (28) over an
entire periphery thereof and an O ring (29) is mounted to inside of the O ring mounting
groove (28).
[0029] The liquid receiver attaching member (6) is formed with a first flow path (31) for
transporting the refrigerant flowing out from the condensing portion (10) to inside
of the liquid receiver (7) and a second flow path (32) for transporting the refrigerant
at inside of the liquid receiver (7) to the supercooling portion (11). One end of
the first flow path (31) is opened to an upper face of the fitting portion (24) and
other end thereof is opened to a right side portion of an upper face of the male screw
portion (27). One end of the second flow path (32) is opened to a bottom portion of
an inner peripheral face of the recessed portion (22) and other end thereof is opened
to a left side portion of the upper face of the male screw portion (27). The one end
opening of the second flow path (32) is communicated to inside of the supercooling
portion left header portion (2b) by passing a circular through hole (33) formed at
a peripheral wall of the left header (2).
[0030] The liquid receiver (7) is a cylindrical member an upper end of which is closed and
a lower end of which is opened, and a lower end portion thereof is formed with a female
screw portion (34) having an inner peripheral face in a cylindrical shape and formed
with a screw ridge at the inner peripheral face. Further, a portion of the liquid
receiver (7) on an upper side of the female screw portion (34) is provided with a
drying agent vessel containing portion (35) having an inner peripheral face in a cylindrical
shape for containing the drying agent vessel (8), and an inner peripheral face of
a lower end portion of the drying agent vessel containing portion (35) is formed with
a plurality, two in this case of vessel pressing portions (36) spaced apart from each
other by equal intervals in a peripheral direction and by a shape of being projected
to an inner side to be disposed at the same height position.
[0031] The drying agent vessel (8) is subjected to injection molding by a synthetic resin
and includes a peripheral wall (8a) in a cylindrical shape, a top wall (8b) integrally
molded with the peripheral wall (8a) for closing an opening of an upper end of the
peripheral wall (8a), a bottom wall (8c) fixed to a lower end portion of the peripheral
wall (8a) for closing an opening of a lower end of the peripheral wall (8a), and a
pipe portion (8d) integrally molded with the peripheral wall (8a) in a state of being
hung down therefrom at a position right above the opening on the side of the male
screw portion (27) in the second flow path (32) of the liquid receiver attaching member
(6) and projected to a lower side of the peripheral wall (8a) by penetrating the bottom
wall (8c) at a lower end portion thereof.
[0032] An outer peripheral face of a lower end portion of the peripheral wall (8a) of the
drying agent vessel (8) is formed with a ring-like groove (37) over an entire periphery
by recessing the peripheral wall (8a) to the inner side. Further, a portion of the
outer peripheral face of the peripheral wall (8a) of the drying agent vessel (8) upward
from the ring-like groove (37) is formed with guide grooves (38) in a spiral shape
for passing the vessel pressing portions (36) of the liquid receiver (7) and guiding
the vessel pressing portions (36) from an upper end of the drying agent vessel (8)
to the ring-like groove (37) by recessing the peripheral wall (8a) to the inner side
by a number the same as that of the vessel pressing portions (36) to constitute equal
intervals in a peripheral direction. Further, naturally, twist angles and leads of
all of the guide grooves (38) are made to be equal. An upper end of the guide groove
(38) is opened to an upper face of the top wall (8b) and a lower end thereof is opened
to an upper side face of the ring-like groove (37). Here, when the liquid receiver
(7) is attached to the liquid receiver attaching member (6), before crewing together
the male screw portion (27) of the liquid receiver attaching member (6) and the female
screw portion (34) of the liquid receiver (7), the vessel pressing portion (36) is
brought into the ring-like groove (37) by passing inside of the guide groove (38).
Further, a width of the ring-like groove (37) of the drying agent vessel (8) in the
up and down direction is made to be equal to or smaller than a length of effective
screw portions of the male screw portion (27) and the female screw portion (34). Further,
in a state of screwing together the male screw portion (27) and the female screw portion
(34), the vessel pressing portion (36) presses the lower side face of the ring-like
groove (37) firmly to the lower side.
[0033] A portion of the top wall (8b) of the drying agent vessel (8) at a surrounding of
the pipe portion (8d) is formed with a plurality of refrigerant passing holes (39)
having a size of not passing the drying agent (d). Further, a portion of a lower face
of the top wall (8b) formed with the refrigerant passing holes (39) is covered by
a filter (41).
[0034] The bottom wall (8c) of the drying agent vessel (8) comprises a synthetic resin made
circular plate fitted into a lower end opening of the peripheral wall (8a) to be fixed
thereby at the surrounding of the pipe portion (8d), and the lower end portion of
the pipe portion (8d) is projected to a lower side by passing a through hole (42)
formed at the bottom wall (8c). An opening (43) communicating with the opening on
the side of the male screw portion (27) of the first flow path (31) is formed at a
position on a right side of the pipe portion (8d) in the bottom wall (8c) and right
above an opening on a side of the male screw portion (27) in the first flow path (31)
of the liquid receiver attaching member (6). The opening (43) of the bottom wall (8c)
is closed by a strainer (44) arranged above the bottom wall (8c). A peripheral edge
portion of the opening (43) of the lower face of the bottom wall (8c) is integrally
formed with a cylindrical flange portion inserted into the opening and on a side of
the male screw portion (27) of the first flow path (31). Here, the circular plate
forming the bottom wall (8c) of the drying agent vessel (8) may be attachable and
detachable to and from the peripheral wall (8a), or may be fixed thereto. In the former
case, in interchanging the drying agent (d) mentioned later, only the drying agent
(d) is interchanged and the drying agent vessel (8) can be used again.
[0035] The pipe portion (8d) is integrally molded with the top wall (8b) at a surrounding
of a through hole (45) formed at the top wall (8b) of the drying agent vessel (8).
The lower end portion of the pipe portion (8d) is inserted into the opening on the
side of the male screw portion (27) of the second flow path (32).
[0036] The liquid receiver (7) and the drying agent vessel (8) are fixed to the liquid receiver
attaching member (6) as follows.
[0037] First, the drying agent vessel (8) is mounted onto the male screw portion (27) of
the liquid receiver attaching member (6) such that a lower end portion of the pipe
portion (8d) is inserted into the opening on a side of the male screw portion (27)
of the second flow path (32) and the opening (43) of the bottom wall (8c) coincides
with an opening on a side of the male screw portion (27) of the first flow path (31).
Successively, the respective vessel pressing portions (36) of the liquid receiver
(7) are put into the upper end openings of the respective guide grooves (38) of the
drying agent vessel (8), thereafter, the liquid receiver (7) is moved down while being
rotated in a twist direction of the guide groove (38), and the vessel pressing portion
(36) is put into the ring-like groove (37) from the lower end opening of the guide
groove (38). At this occasion, the female screw portion (34) and the male screw portion
(27) are not screwed together yet. Thereafter, when the liquid receiver (7) is rotated,
the female screw portion (34) and the male screw portion (27) of the liquid receiver
attaching member (6) are screwed together. Further, the liquid receiver (7) is fixed
to the liquid receiver attaching member (6) by pressing the lower side face of the
ring-like groove (37) of the drying agent vessel (8) to a lower side by the vessel
pressing portion (36) in a state of screwing together the male screw portion (27)
and the female screw portion (34) and the drying agent vessel (8) is fixed to the
liquid receiver attaching member (6).
[0038] In interchanging the drying agent (d), the liquid receiver (7) and the drying agent
vessel (8) are detached from the liquid receiver attaching member (6) by a mode inverse
to that of the above-described attaching case, and the drying agent (d) is interchanged
along with the drying agent vessel (8) to which the drying agent (d) is put, or only
the drying agent (d) is interchanged by detaching the bottom wall (8c).
[0039] The heat exchanger (1) constitutes the refrigerant cycle along with a compressor,
an expansion valve (pressure reducer) and an evaporator and is mounted to a vehicle
as a vehicle air conditioner.
[0040] Further, the gas state refrigerant at high temperature and high pressure compressed
by the compressor flows into the condensing portion right header portion (3a) by passing
the refrigerant inlet member (18), condensed during a time period of flowing at inside
of the condensing portion (10) meanderingly at inside of the condensing portion (10)
by units of the respective groups of paths (15) (16) (17) to flow into the condensing
portion left header portion (2a), and flows into the drying agent vessel (8) by passing
the opening (43) of the bottom wall (8c) of the drying agent vessel (8) from the first
flow path (31) of the liquid receiver attaching member (6). When the refrigerant flows
into the draying agent vessel (8), a foreign matter is removed by the strainer (44).
Further, a water content in the refrigerant flowing into the drying agent vessel (8)
is removed by the drying agent (d). Successively, the refrigerant flows into the liquid
receiver (7) by passing the refrigerant passing holes (39) of the top wall (8b) of
the drying agent vessel (8). When the refrigerant flows into the liquid receiver (7),
a foreign matter is removed by the filter (41). The refrigerant at inside of the liquid
receiver (7) is brought into the pipe portion (8d) by passing the through hole (45)
and flows at inside of the pipe portion (8d), and flows into the supercooling portion
left header portion (2b) by passing the second flow path (32) of the liquid receiver
attaching member (6). The refrigerant flowing into the supercooling portion left header
portion (2b) is supercooled by 5 through 15°C during a time period of flowing to the
right side at inside of the heat exchange tube (4), flows into the supercooling portion
(11) right header portion (3b), thereafter, is transported to the evaporator by way
of the expansion valve by passing the refrigerant outlet member (19).
[0041] Although according to the embodiment, an explanation has been given of a case of
applying the heat exchanger according to the invention to the heat exchanger integrated
with the condensing portion (10) and the supercooling portion (11), naturally, the
heat exchanger according to the invention is applicable also to a single condenser
separated from a supercooler.
[Description of Reference Numerals and Signs]
[0042]
(1): heat exchanger
(2) (3): headers
(2a): condensing portion (10) left header portion
(2b): supercooling portion left header portion
(3a): condensing portion (10) right header portion
(3b): supercooling portion (11) right header portion
(4): heat exchange tube
(5): corrugate fin
(6): liquid receiver attaching member
(7): liquid receiver
(8): drying agent vessel
(8a): peripheral wall
(8b): top wall
(8c): bottom wall
(8d): pipe portion
(10): condensing portion
(11): supercooling portion
(12): second partitioning member
(25): first partitioning member
(27): male screw portion
(31): first flow path
(32): second flow path
(34): female screw portion
(35): drying agent vessel containing portion (36): vessel pressing portion
(37): ring-like groove
(38): guide groove
(39): refrigerant passing hole
(43): opening
(44): strainer
(d): drying agent
1. A heat exchanger which is a heat exchanger including a pair of headers arranged to
be spaced apart from each other by an interval therebetween and extended in an up
and down direction, a plurality of heat exchange tubes which are arranged between
the two headers in parallel to be spaced apart from each other by intervals in the
up and down direction and both end portions of which are respectively connected to
the two headers, a fin arranged between the contiguous heat exchange tubes, a liquid
receiver attaching member bonded to either one of the headers, and a liquid receiver
fixed to the liquid receiver attaching member and extended in the up and down direction,
wherein the liquid receiver attaching member is formed with a flow path for communicating
inside of the liquid receiver and inside of the header attached with the liquid receiver,
and the liquid receiver is constituted by a shape of a cylinder an upper end of which
is closed and a lower end of which is opened;
wherein the liquid receiver attaching member and the liquid receiver are provided
with a male screw portion and a female screw portion screwed together, a drying agent
vessel to inside of which a drying agent is put is mounted above the liquid receiver
attaching member and is contained at inside of the liquid receiver, the liquid receiver
is provided with a vessel pressing portion for pressing the drying vessel to the liquid
receiver attaching member, by screwing together the male screw portion and the female
screw portion, the liquid receiver is attachably and detachably fixed to and from
the liquid receiver attaching member, and the drying agent vessel is pressed to the
liquid receiver attaching member by the vessel pressing portion.
2. The heat exchanger according to Claim 1, wherein one of the headers bonded with the
liquid receiver attaching member is partitioned into two header portions in a length
direction of the header by a first partitioning member provided at the liquid receiver
attaching member, similarly, other of the headers are partitioned into two header
portions in the length direction of the header by a second partitioning member, the
two partitioning members are disposed at the same position in the length direction
of the header, a portion on one side of the two partitioning members is provided with
a condensing portion having a function as a condenser, similarly, a portion on other
side of the two partitioning members is provided with a supercooling portion having
a function as a supercooler, and the liquid receiver attaching member includes a flow
path for making a refrigerant flowing out from the condensing portion flow into the
supercooling portion by passing inside of the liquid receiver.
3. The heat exchanger according to Claim 1 or 2, wherein an upper end portion of the
liquid receiver attaching member is provided with a male screw portion having an outer
peripheral face in a cylindrical shape and formed with a screw ridge at the outer
peripheral face, a lower end portion of the liquid receiver is formed with a female
screw portion having an inner peripheral face in a cylindrical shape and formed with
a screw ridge at the inner peripheral face, and a portion of the inner peripheral
face of the liquid receiver upward from the female screw portion is provided with
a vessel pressing portion in a shape of being projected to an inner side.
4. The heat exchanger according to Claim 3, wherein a plurality of the vessel pressing
portions are provided.
5. The heat exchanger according to Claim 3 or 4, wherein a portion of the liquid receiver
upward from the female screw portion is provided with a drying agent vessel containing
portion an inner peripheral face of which is constituted by a cylindrical shape, an
inner peripheral face of a lower end portion of the drying agent vessel containing
portion is provided with the vessel pressing portion, an outer peripheral face of
a peripheral wall of the drying agent vessel is constituted by a cylindrical shape,
a lower end portion on an outer peripheral face of a peripheral wall of the drying
agent vessel is formed with a ring-like groove over an entire periphery thereof, a
portion of the outer peripheral face of the peripheral wall of the drying agent vessel
upward from the ring-like groove is formed with guide grooves for passing the vessel
pressing portions of the liquid receiver to guide from an upper end of the drying
agent vessel to the ring-like groove by a number the same as a number of the vessel
pressing portions, when the liquid receiver is attached to the liquid receiver attaching
member, before screwing together the male screw portion of the liquid receiver attaching
member and the female screw portion of the liquid receiver, the vessel pressing portion
is made to be brought into the ring-like groove by passing the guide groove, a width
in the up and down direction of the ring-like groove of the drying agent vessel is
made to be equal to or smaller than an effective screw portion length of the male
screw portion and the female screw portion, in a state of screwing together the male
screw portion and the female screw portion, the vessel pressing portion is made to
press a lower side face of the ring-like groove of the drying agent vessel to a lower
side.
6. The heat exchanger according to Claim 5, wherein the guide groove of the drying agent
vessel is constituted by a spiral shape.
7. The heat exchanger according to any one of Claims 3 through 6, wherein the liquid
receiver attaching member is formed with a first flow path for transporting the refrigerant
flowing out from the condensing portion to inside of the liquid receiver, and a second
flow path for transporting the refrigerant at inside of the liquid receiver to the
supercooling portion, ends on one side of the two flow paths are opened respectively
to an upper face of the male screw portion, a bottom wall of the drying agent vessel
is formed with an opening communicating with the first flow path of the liquid receiver
attaching member and the opening is covered by a strainer, a top wall of the drying
agent vessel is formed with a plurality of refrigerant passing holes having a size
of not passing the drying agent, the drying agent vessel is provided with a pipe portion
which communicates a portion upward from a top wall thereof and a portion downward
from a bottom wall thereof and a lower end portion of which is projected downward
from the bottom wall, and a portion of the pipe portion projected downward from the
bottom wall of the drying agent vessel is fitted into an opening of the second flow
path of the liquid receiver attaching member on a side of the male screw portion.
8. The heat exchanger according to Claim 7, wherein the pipe portion of the drying agent
vessel is integrally formed with the top wall.
9. A refrigerating cycle comprising a compressor, the heat exchanger according to any
one of Claims 2 through 8, a pressure reducer and an evaporator.