[0001] The present invention refers to a lampholder comprising a thermal switch adapted
to protect the appliance in which it is installed from excessive temperature increases.
[0002] A lampholder produced according to the invention has been designed particularly for
electrical appliances, and in particular for refrigerators where a prolonged lighting
of the lamp inside the refrigerator, due to a malfunction of the switch normally controlled
by the refrigerator door or to a prolonged opening of said door causes (or could cause)
an unwanted increase in the temperature inside the refrigerator.
[0003] Recent changes to the standards require a test to be carried out with the light on
and the refrigerator door closed: during said test the temperature inside the refrigerator
exceeds the values that can be measured during the normal operation and could exceed
the values permitted by the plastic materials employed inside said refrigerator, which
risk being damaged.
[0004] For this reason, it has become necessary to insert in the supply circuit of the lamp
a thermal switch which cuts off the power supply to the lamp when the temperature
inside the refrigerator exceeds a pre-set value and which restores the power supply
to the lamp as soon as said temperature returns to normal.
[0005] There exist on the market different types of thermal switches of various sizes and
action types, which are normally connected to the lampholder contacts by soldering,
by crimping, by abutment on terminals or on rapid connectors, and so on.
[0006] The aforementioned connection methods make it practically impossible to reduce the
manufacturing costs of the lampholder by automating the assembly thereof and, in particular,
by automating the assembly of the thermal switch inside the lampholder.
[0007] The large number of types of lampholder used by each electrical appliance manufacturer
(in particular by the refrigerator manufacturers), the high cost and the long times
necessary to modify them in order to adapt them to meet with the new standards and
the difficulties in managing two or more similar versions have given rise to the need
for a lampholder which, besides incorporating the thermal switch, maintains the overall
dimensions more or less unchanged if compared with the models already in use.
[0008] Object of the present invention is to produce a lampholder for an electrical appliance,
in particular for a refrigerator, that includes a thermal switch (or other functionally
equivalent thermal protection means) incorporated in the lampholder and which is free
from the limits and the drawbacks previously mentioned; this object is achieved by
means of a lampholder which has the characterising features indicated in the independent
claim 1.
[0009] Further characteristics of the invention will be apparent from the dependent claims.
[0010] The invention will now be described with reference to a purely exemplifying and therefore
non-limiting embodiment thereof, illustrated in the appended figures, wherein:
- Figure 1 shows diagrammatically a side view of a lampholder;
- Figure 2 shows diagrammatically a front view of a lampholder made according to the
invention, sectioned along the plane A-A of Figure 1;
- Figure 3 shows diagrammatically a perspective view of the lampholder sectioned as
in Figure 2;
- Figure 4 shows diagrammatically a perspective view of the lampholder sectioned as
in Figure 2 and without the thermal switch and the metal contact members;
- Figure 5 shows diagrammatically a perspective view of a thermal switch;
- Figure 6 shows diagrammatically a front view of the lampholder, sectioned as in Figure
2, during the insertion of the thermal switch and of the side contact member;
- Figure 7 shows diagrammatically a perspective view of the lampholder, sectioned as
in Figure 2, with the thermal switch in place;
- Figure 8 shows diagrammatically a perspective view of the lampholder, sectioned as
in Figure 2, with the thermal switch and the side contact member in place.
[0011] In the appended figures, corresponding elements will be identified by the same reference
numerals.
[0012] The present invention refers to a lampholder consisting of a casing, preferably made
in a single piece, which comprises at least an inner cavity adapted to accommodate
a lamp socket, electrical contacts on which the terminals of the electrical supply
cables abut and thermal protection means (preferably a thermal switch) inserted in
the connection between one of said electrical contacts and one of the terminals of
the lamp socket.
[0013] The thermal switch is preferably mounted removably in a seat made in the side wall
of the inner cavity of the lampholder and has on its surface facing said inner cavity
a first push-on contact against which the aforementioned electrical contact rests
and a second push-on contact connected to a terminal of the lamp socket, preferably
by means of a side contact member.
[0014] Figure 1 shows diagrammatically a side view of a lampholder 1 made according to the
invention, consisting of a casing, preferably made in a single piece, inside which
are situated, as will be described with reference to the subsequent figures, the thermal
switch and the metal contact members.
[0015] Figure 2 shows diagrammatically a front view of the lampholder 1, sectioned along
the plane A-A of Figure 1, which consists of a casing which comprises at least an
inner cavity 2 bearing a thread to receive a lamp socket (omitted in the appended
figures to simplify the graphic representation), the electrical contacts (3, 4) on
which the terminals of the electrical supply cables of the lamp (omitted in the appended
figures to simplify the graphic representation) abut and a thermal switch 5 inserted
in the connection between one of the electrical contacts (3, 4) and one of the terminals
of the lamp socket.
[0016] The inner cavity 2 adapted to receive the lamp socket, the circuit which makes up
the thermal switch 5 and the electrical contacts 3 and 4 on which the terminals of
the electrical supply cables of the lamp abut will not be described in detail herein
because they are per se known.
[0017] The thermal switch 5 is mounted, preferably removably, in a seat 6, made in the side
wall of the inner cavity 2 and not visible in Figure 2 because it is occupied by the
thermal switch 5.
[0018] This removable assembly allows the thermal switch 5 to be replaced (for example because
it is broken or to meet specific requirements) without having to replace the entire
lampholder.
[0019] As can be seen better in the perspective view of Figure 5, the thermal switch 5 has
on its surface facing the inner cavity 2 of the lampholder 1 a first push-on contact
7, against which rests the electrical contact 3 on which one of the supply conductors
of the lamp abuts, and a second push-on contact 8 against which rests a side contact
member 9, seen better in Figures 3 and 8, which protrudes into the inner cavity 2
of the lampholder 1 to connect the thermal switch 5 to a terminal of the lamp socket.
[0020] In the embodiment illustrated in Figures 2, 3 and 8, the side contact member 9 is
adapted to connect the second surface push-on contact 8 of the thermal switch 5 with
the threaded side area of the lamp socket but, without departing from the scope of
the invention, the side contact member 9 can connect the second surface push-on contact
8 of the thermal switch 5 with the flat area situated at the end of the lamp socket.
[0021] Again without departing from the scope of the invention, the side contact member
9 can be omitted and the second surface push-on contact 8 protrudes into the inner
cavity 2 of the lampholder 1 to connect the thermal switch 5 to the threaded side
area of the lamp socket or to the flat area situated at the end of the lamp socket.
[0022] Again without departing from the scope of the invention, the thermal switch 5 can
be replaced by another functionally equivalent thermal protection means, not described
because it is per se known, adapted to be mounted in the seat 6 formed in the side
wall of the inner cavity 2 of the lampholder 1 and having the surface push-on contacts
7 and 8.
[0023] Figure 3 shows diagrammatically a perspective view of the lampholder 1 sectioned
as in Figure 2; visible in Figure 3 is the casing inside which are housed the inner
cavity 2, the electrical contacts 3 and 4, the thermal switch 5, the surface push-on
contact 7 of the thermal switch 5 and the side contact member 9.
[0024] Figure 4 shows diagrammatically a perspective view of the lampholder 1 sectioned
as in Figure 2 and without the thermal switch 5 and the metal contact members (3,
4, 9); visible in Figure 4 is the casing inside which are housed the inner cavity
2, the seats designed to accommodate the contacts 3 and 4 and the seat 6, formed in
the side wall of the inner cavity 2, designed to accommodate the thermal switch 5.
[0025] Figure 5 shows diagrammatically a perspective view of a thermal switch 5; attention
is drawn in Figure 5 to the push-on contacts 7 and 8 present on the surface of the
thermal switch 5.
[0026] Figure 6 shows diagrammatically a front view of a lampholder 1, sectioned as in Figure
2, during the insertion of the thermal switch 5 into the seat 6 and of the side contact
member 9 into the inner cavity 2.
[0027] In Figure 6 the contact 3 is also visible, whereas the contact 4 has been omitted.
[0028] Figure 7 shows diagrammatically a perspective view of the lampholder 1 sectioned
as in Figure 2; visible in Figure 7 are the thermal switch 5 positioned in the seat
6 and the surface push-on contacts 7 and 8 of the thermal switch 5, whilst the contacts
3 and 4 and the side contact member 9 have been omitted.
[0029] Figure 8 shows diagrammatically a perspective view of the lampholder 1 sectioned
as in Figure 2; visible in Figure 8 are the thermal switch 5 placed in the seat 6,
the side contact member 9 which rests against the surface push-on contact 8 of the
thermal switch 5 (not visible in the figure because it is covered by the side contact
member 9) and the surface push-on contact 7 of the thermal switch 5.
[0030] A lampholder 1 produced according to the invention holds numerous advantages over
the lampholders of the prior art, amongst which the following are cited by way of
non-limiting example:
- the push-on contacts (7, 8) present on the surface of the thermal switch 5 allow it
to be easily inserted into the supply circuit of the lamp and considerably simplify
the assembly of the lampholder 1, which can be carried out with an automatic process
since it is sufficient to insert the thermal switch 5 into the seat 6 of the lampholder
1, without particular manual operations being required;
- the lampholder 1 has more or less the same outer dimensions as those of the lampholders
currently in use, which it can replace without requiring mechanical and/or electrical
modifications to the appliance on which it is installed;
- the thermal switch 5 integrated into the lampholder 1 avoids having to run connection
cables between the lampholder 1 and the thermal switch, as would be necessary if the
thermal switch were positioned in another area of the refrigerator.
[0031] Without departing from the scope of the invention, a person skilled in the art can
make to the thermal switch previously described all those changes and improvements
suggested by normal experience and/or by the natural evolution of the art.
1. A lampholder (1) consisting of a casing comprising at least an inner cavity (2) adapted
to accommodate the socket of a lamp and electrical contacts (3, 4) on which the terminals
of the electrical supply cables of the lamp abut, characterised in that it further comprises a thermal protection means (5) inserted in the connection between
one of said electrical contacts (3, 4) and one of the terminals of the lamp socket.
2. A lampholder (1) as in claim 1, characterised in that the thermal protection means (5) is mounted in a seat (6) formed in the side wall
of the inner cavity (2) of the lampholder (1).
3. A lampholder (1) as in claim 1, characterised in that the thermal protection means (5) is removably mounted in the seat (6) formed in the
side wall of the inner cavity (2) of the lampholder (1).
4. A lampholder (1) as in claim 2, characterised in that the thermal protection means (5) has, on its surface facing the inner cavity (2)
of the lampholder (1), a first push-on contact (7), against which rests the electrical
contact (3) on which one of the supply conductors of the lamp abuts, and a second
push-on contact (8) against which rests a side contact member (9) which protrudes
into the inner cavity (2) of the lampholder (1) to connect the thermal protection
means (5) to a terminal of the lamp socket.
5. A lampholder (1) as in claim 4, characterised in that the side contact member (9) connects the second surface push-on contact (8) of the
thermal protection means (5) to the threaded area of the lamp socket.
6. A lampholder (1) as in claim 2, characterised in that the thermal protection means (5) has, on its surface facing the inner cavity (2)
of the lampholder (1), a first push-on contact (7), against which rests the electrical
contact (3) on which one of the supply conductors of the lamp abuts, and a second
push-on contact (8) which protrudes into the inner cavity (2) of the lampholder (1)
to connect the thermal protection means (5) to a terminal of the lamp socket.
7. A lampholder (1) as in claim 6, characterised in that the second surface push-on contact (8) connects the thermal protection means (5)
to the threaded area of the lamp socket.
8. A lampholder (1) as in at least one of the preceding claims, characterised in that the thermal protection means (5) consists of a thermal switch.
9. A lampholder (1) as in at least one of the preceding claims, characterised in that it has the same overall dimensions as a lampholder currently in use.
10. A lampholder (1) as in at least one of the preceding claims, characterised in that it can be assembled with a completely automatic process.