[0001] The present invention relates to a high water content boiler with an improved heat
exchange.
[0002] High water content boilers are known to have a lower heat exchange per square meter
than rapid exchange boilers, which contain a small water amount. This is because in
high water content boilers, the water passage or circulation area is very wide, whereby
the water speed close to the heat exchanger elements of the boiler is quite low, while
in rapid exchange boilers the water passage or circulation area is very small and
paths are very long and narrow, whereby the water speeds are very high with a consequent
improved heat exchange.
[0003] On the other hand, right because of the high heat exchange speeds, rapid exchange
boilers need very sophisticated temperature controls and therefore are more prone
to considerable, sudden heat variations which may cause boiler malfunctions and damages.
[0004] In view of this state of the art, it is the object of the present invention to implement
a high water content boiler which allows to obtain heat exchange results equal or
similar to those of rapid exchange boilers, while keeping their features of quiet
boilers, i.e. with a low water circulation speed.
[0005] In accordance with the present invention, such an object is achieved by a boiler
comprising an external case which may be filled with a high water amount kept in circulation
by means of a pump and a plurality of heat exchange elements arranged within said
case,
characterized in that it comprises a plurality of open hollow containers, which are interposed between
said heat exchangers in order to be crossed by the low-speed water and determine instead
a high-speed water circulation between said containers and said heat exchangers.
[0006] Water circulation within the containers is thereby very slow, but between the containers
and the heat exchangers it has a high speed with a consequent increase in heat exchange
between the heat exchangers and the water which laps them.
[0007] The features of the present invention will become more apparent from the following
detailed description of a practical embodiment thereof shown by way of non limiting
example in the accompanying drawings, in which:
figure 1 shows a boiler according to the present invention vertically sectioned according
to line I-I of figure 2;
figure 2 shows the aforementioned boiler laterally seen from the right with respect
to figure 1;
figure 3 shows an axonometric section view of the same boiler;
figure 4 shows a side view of one of the hollow containers interposed between the
heat exchangers of the boiler;
figure 5 shows said container sectioned according to line V-V of figure 4.
[0008] The boiler shown in the drawings comprises an external case 1 in which heat exchange
elements 2 are accommodated, which are for example of the type described in
WO 2007/093231, i.e. consisting of an upper part 3 adapted to serve as combustion chamber, a lower
part 4 adapted to serve as combustion fume ejection chamber, and an intermediate part
5 for passing the combustion fumes from the combustion chamber 3 to the ejection chamber
4.
[0009] A hole 6 of a side wall of external case 1 is intended to receive a burner (not shown),
inserted into the combustion chamber 3, and another hole 7 of case 1 is intended to
connect a fume exhausting pipe (not shown).
[0010] Case 1 is intended to accommodate a high water amount circulated within the case
itself by means of a pump (not shown), using for this purpose an inlet hole 8 and
an outlet hole 9 (fig. 2).
[0011] Between either the heat exchangers 2 and between the heat exchangers assembly 2 and
the side walls of case 1, there are arranged hollow containers 10 (figures 4 and 5)
having partially open ends 11 for allowing the water to circulate within the containers
10.
[0012] The side walls of containers 10 are equipped with bosses or bulges 12 resting onto
the adjacent side walls of heat exchangers 2 in order to keep containers 10 in place
and create a series of narrowed passages, preferably not larger than 5-7 mm, between
containers 10 and heat exchangers 2.
[0013] Containers 10, also called "turbulators", allow to create stores of water therein,
which water enters and exits with a very slow or almost still circulation, depending
only on the temperature difference between the water inlet and outlet and on the conduction
heat exchange.
[0014] At the same time, containers 10 also occupy most of the space between the heat exchangers
2, thus leaving only narrowed passages which force the water circulated by means of
the pump to lap the heat exchangers 2 with a considerable flow speed and a high heat
exchange.
1. A boiler comprising an external case (1) which may be filled with a high water amount
kept in circulation by means of a pump and a plurality of heat exchange elements (2)
arranged within said case (1), characterized in that it comprises a plurality of open hollow containers (10), which are interposed between
said heat exchangers (2) in order to be crossed by the low-speed water and determine
instead a high-speed water circulation between said containers (10) and said heat
exchangers (2).
2. A boiler according to claim 1, characterized in that said containers (10) are externally equipped with bosses (12) for being rested and
spaced with respect to said heat exchangers (2).
REFERENCES CITED IN THE DESCRIPTION
This list of references cited by the applicant is for the reader's convenience only.
It does not form part of the European patent document. Even though great care has
been taken in compiling the references, errors or omissions cannot be excluded and
the EPO disclaims all liability in this regard.
Patent documents cited in the description