FIELD OF THE INVENTION
[0001] The invention relates to an injection apparatus for injecting a chemical additive
into a fluid mixture flowing in a well-bore. The invention also relates to a corresponding
injection method.
[0002] A particular application of the invention relates to the oilfield industry, for example
in cementing operation.
BACKGROUND OF THE INVENTION
[0003] During a hydrocarbon well drilling operation and after a hydrocarbon well has been
drilled, various fluid injecting operations are generally carried out. The fluid injecting
operations serves various purposes, for example delivering a chemical mixture into
a fluid present in the borehole for consolidation purpose or fracturing purpose, or
delivering a chemical mixture into a cement slurry for borehole cementing operation.
These operations are well known in the oilfield industry.
[0004] Reference
US 7,013,971 describes a method of cementing a casing in a wellbore with a tool connected at a
lower end of a casing. The tool comprises a plurality of holes. The cement slurry
is directly injected into the annulus with a plurality of stoppers. The stoppers are
pumped down and engage the holes so as to hold the cement slurry in the annulus until
the cement slurry hardens. The main disadvantage of such cementing operations is the
lack or poor control about what is happening downhole.
[0005] EP 1,653,042 is considered the closest prior art document as it discloses an injection apparatus
and method for injecting a chemical additive into a fluid mixture within an annulus
of a wellbore. The apparatus disclosed comprises a sliding sleeve valve that is activated
by release of a series of darts from the surface whereby the sliding sleeve connects
with a variety of side conduit and shunt tube configurations in order to allow the
fluid mixture to flow into the annulus, to connect with the additive reservoir and
to mix the two in the apparatus.
SUMMARY OF THE INVENTION
[0006] It is an object of the invention to propose an injection apparatus or method that
overcomes at least one of the drawbacks of the prior art injection apparatus or method.
[0007] According to an aspect, the invention relates to an injection apparatus for injecting
a chemical additive into a fluid mixture flowing into an annulus of a well-bore comprises
a body defining an internal chamber receiving a valve arrangement. The body comprises
at least one port for coupling to a reservoir containing the chemical additive, and
at least one injection nozzle for injecting the chemical additive into the fluid mixture
flowing into the annulus. The valve arrangement has a closed position and an open
position defined as a function of the fluid flow-rate of the fluid mixture flowing
through the valve arrangement. In a closed position the valve arrangement closes the
communication between the reservoir and the injection nozzle, the injection apparatus
delivering a non-activated fluid mixture. In an open position, the valve arrangement
puts in communication the reservoir with the injection nozzle, the injection apparatus
injecting the chemical additive into the fluid mixture flowing into the annulus.
[0008] The valve arrangement may comprise a main sleeve comprising an internal conduit forming
a Venturi and a peripheral groove forming a communication chamber, and an indexer
sleeve coupled to the main sleeve and the body defining the position of the main sleeve
as a function of the fluid flow-rate of the fluid mixture flowing through the main
sleeve. In the closed position, the main sleeve closes the communication between the
reservoir and the injection nozzle. In the open position, the main sleeve puts in
communication the reservoir with the injection nozzle through the communication chamber.
[0009] According to other various optional aspects, the body may further comprise at least
one coupler at one extremity of the body for coupling the injection apparatus to a
pipe, e.g. a casing.
[0010] The reservoir may be contained in a casing joint.
[0011] The injection nozzle may be located at a lower extremity of the body, above the port.
The internal chamber may be filled with a clean fluid.
[0012] The peripheral groove may be isolated from the injection nozzles by a seal in the
closed position.
[0013] The valve arrangement may further comprise a compression spring positioned inside
the internal chamber, pushing against a first and second shoulder of the body and
the main sleeve, respectively. The compression spring characteristic may determine
a threshold flow-rate that triggers the main sleeve from the open position to the
closed position and vice-versa.
[0014] The indexer sleeve may be positioned between the second shoulder and a third shoulder
of the main sleeve, the indexer sleeve rotating around the main sleeve under limitation
of an indexer pin secured to the body.
[0015] The indexer pin may be engaged in a groove in an external wall of the indexer sleeve,
the groove having a plurality of 'J-slot' shape around the indexer sleeve.
[0016] The valve arrangement may further comprise a compensating piston positioned on top
of the main sleeve for compensating the pressure between the internal chamber and
the fluid mixture flowing through the injector apparatus.
[0017] According to a further aspect, the invention relates to an injection method for injecting
a chemical additive into a fluid mixture flowing into an annulus of a well-bore. The
method comprises the following steps:
- running an injection apparatus at a proper location in the well-bore, the injection
apparatus comprising a body defining an internal chamber receiving a valve arrangement,
at least one injection nozzle for injecting a chemical additive contained in a pressurized
reservoir into the fluid mixture flowing into the annulus, the valve arrangement being
in a closed configuration,
- letting flow the fluid mixture at a first flow-rate into the well-bore through the
apparatus, and
- triggering the valve arrangement to an open position by letting flow the fluid mixture
at a second flow-rate into the well-bore through the injection apparatus, so as to
put in communication the injection nozzles with the reservoir and letting flow the
chemical additive into the annulus of well-bore through injection nozzles.
[0018] The triggering step may comprise sequentially raising the fluid flow-rate of the
fluid mixture above a threshold flow-rate then lowering said flow-rate under the threshold
flow-rate.
[0019] According to other various optional aspects, the method may further comprise the
step of triggering the valve arrangement back to the close position by sequentially
raising the fluid flow-rate of the fluid mixture above the threshold flow-rate then
lowering said flow-rate under the threshold flow-rate, so as to stop putting in communication
the injection nozzles with the reservoir.
[0020] The chemical additive in the reservoir may be at a pressure substantially identical
as a pressure of the fluid mixture inside of the casing, which is higher than a pressure
of the fluid mixture in the annulus.
[0021] The triggering step may be remotely controlled through a pumping arrangement of a
surface equipment.
[0022] The invention enables reducing the wait on cement WOC during the cementing operations
by directly injecting the chemical activator into the annulus around the casing whenever
and wherever required. Further, the invention may also be used in other applications,
such as the downhole preparation of a gelling system, based on polymers and cross-linkers.
The chemical additive can be efficiently mixed with the cement slurry during the displacement
process in the desired zones of interest, for example near the casing shoe. The invention
enables operating the injection apparatus from the surface, by using variations of
the pump flow rate, for a total control on opening and closing positions of the injection
nozzles. Thus, a selective treatment of the slurry in the zones of interest, minimizing
the required volume of chemical additive in the reservoir and reducing costs, is possible
with the invention. It also enables using a downhole reservoir having a limited capacity
and geometry adapted to the size of casing joints.
[0023] The invention enables, by reducing the WOC, keeping the rig idle as low as possible
which is financially advantageous for the rig operators. Further, the invention enables
reducing the risk linked with pumping the accelerator from the surface which may be
problematic if the slurry sets during displacement.
[0024] These and other aspects of the invention will be apparent from and elucidated with
reference to the embodiments described hereinafter.
BRIEF DESCRIPTION OF THE DRAWINGS
[0025] The present invention is illustrated by way of example and not limited to the accompanying
figures, in which like references indicate similar elements:
Figure 1 schematically shows an onshore hydrocarbon well location and equipments comprising
a system for injecting a chemical fluid mixture into a well-bore according to the
invention;
Figure 2 is a cross-section view schematically illustrating a system for injecting
a chemical fluid mixture into a well-bore according to the invention;
Figure 3 is a cross-section view schematically illustrating an apparatus for injecting
a chemical fluid mixture into a well-bore according to the invention;
Figures 4, 5 and 6 are half cross-section views schematically illustrating the various
positions during operation of the apparatus for injecting a chemical fluid mixture
into a well-bore according to the invention, namely a closed, trigger and open position,
respectively;
Figure 7 schematically illustrates the operation of an indexer sleeve for determining
the various positions during operation of the apparatus for injecting a chemical fluid
mixture into a well-bore according to the invention; and
Figure 8 is a cross-section view schematically illustrating the fluid displacement
during the injection operation.
DETAILED DESCRIPTION OF THE INVENTION
[0026] Figure 1 schematically shows an onshore hydrocarbon well location and equipments
WE above a hydrocarbon geological formation GF after drilling operation has been carried
out and after a casing string CA has been run. At this stage, the well-bore WB is
a bore-hole generally filled with various fluid mixtures (e.g. the drilling mud or
the like). The equipment WE comprises a drilling rig DR for running the casing string
CA in the bore-hole, cementing equipment comprising cement silo CR and pumping arrangement
CP, and a well head and stuffing box arrangement WH providing a sealing for deploying
the casing string CS or pumping down the cement into the generally pressurized well-bore
WB.
[0027] Subsequently, cementing operations are generally undertaken to seal the annulus AN
(i.e. the space between the well-bore WB and the casing CA where fluid can flow).
A first application is primary cementing which purpose is to achieve hydraulic isolation
around the casing. Other applications are remedial cementing which purposes are to
stabilize the well-bore, to seal a lost circulation zone, to set a plug in an existing
well or to plug a well so that it may be abandoned. The cement may be pumped into
the well casing through a casing shoe CS near the bottom of the bore-hole or a cementing
valve installed in the casing so that the cement is positioned in the desired zone.
[0028] Cementing engineers prepare the cementing operations by determining the volume and
physical properties of cement slurry and other fluids pumped before and after the
cement slurry. In many situations, chemical additives are mixed with the cement slurry
in order to modify the characteristics of the slurry or set cement. Cement additives
may be broadly categorized as accelerators (i.e. for reducing the time required for
the set cement to develop sufficient compressive strength to enable further operations
to be carried out), retarders (i.e. for increasing the thickening time of cement slurries
to enable proper placement), dispersants (i.e. for reducing the cement slurry viscosity
to improve fluid-flow characteristics), extenders (i.e. for decreasing the density
or increasing the yield of a cement slurry), weighting agents (i.e. for increasing
or lightening the slurry weight), fluid-loss or lost-circulation additives (i.e. for
controlling the loss of fluid to the formation through filtration) and special additives
designed for specific operating conditions.
[0029] Because cement additives have an effect as soon as they are mixed with the cement
slurry, the injector system IS of the invention enables injecting cement additives
in the cement slurry at the proper time and at the desired location in the well-bore.
[0030] Figure 2 schematically illustrates the injector system IS for injecting a chemical
fluid mixture into a well-bore comprising an injector apparatus INJ according to the
invention. The injector system IS comprises an injector apparatus INJ and a reservoir
RS. The reservoir RS is installed inside the casing CA above the shoe CS, for example
inside one or two casing joints. The reservoir RS contains the above mentioned chemical
additive which exact composition is determined by the goal of the injection operation.
The reservoir RS may consist of a bladder. The injector apparatus INJ is directly
connected onto the reservoir RS. The landing collar LC for cement plug is located
immediately above the injector apparatus INJ.
[0031] Figure 3 schematically illustrates the injector apparatus INJ according to the invention.
[0032] The injector apparatus INJ comprises a body 1 defining an internal chamber 20 receiving
a valve arrangement 30.
[0033] Injection nozzles 11 are drilled through the body so as to put the internal chamber
20 in communication with the annulus AN of the well-bore. The upper extremity of the
body 1 is coupled to an upper sub 2 through a threaded connection. A seal 3 is positioned
between the upper sub 2 and the upper extremity of the body 1. The threaded connection
and sealing enables an easy maintenance of the injector apparatus INJ. The lower extremity
of the body 1 is coupled to the casing joint (not shown on Figure 3) through a casing
adapter 17. The casing joint contains the reservoir (not shown on Figure 3). The lower
extremity of body 1 comprises a first port 14 directed towards the internal chamber
20 of the injector apparatus. The casing adapter 17 comprises a second port 18 directed
towards an outlet of the reservoir (not shown on Figure 3). Both ports 14 and 18 communicate
through a channel 25 drilled through the tool body 1 and the casing adapter 17. Advantageously,
the injection nozzles 11 are located at the lower extremity of the body, above the
first port 14. The reservoir outlet is connected to the injection nozzles via the
second port 18, the first port 14 and the valve arrangement.
[0034] The valve arrangement 30 comprises a main sleeve 4, an indexer sleeve 9 and a compression
spring 10. The main sleeve 4 comprises an internal conduit forming a Venturi. The
external and lower extremity of the main sleeve 4 comprises a peripheral groove 24
forming a communication chamber. The compression spring 10 is installed inside the
internal chamber of the body 1, pushing against a first 21 and second 22 shoulder
of the body 1 and the main sleeve 4, respectively. The indexer sleeve 9 may be positioned
between the second shoulder 22 and a third shoulder 23 of the main sleeve 4. The indexer
sleeve 9 may rotate around the main sleeve 4. The rotation movement of the indexer
sleeve 9 is controlled by an indexer pin 8 secured to the body 1.
[0035] A first set of seals 16 isolates the ports 14 and 18 from outside and inside fluids.
Advantageously, the reservoir is at the same pressure as the pressure inside of the
casing, which is slightly higher than the annulus pressure, due to the pressure drop
across the casing shoe check valves, or an optional choke (not shown) installed above
the casing shoe. As a consequence of the pressure difference, the chemical additive
contained in the reservoir starts flowing from the reservoir towards the annulus through
the ports, the communication chamber and injection nozzles when the injector valve
is in an open position.
[0036] A second set of seals 12A and 12B are positioned at both extremities of the main
sleeve 4. They are equal-size seals. They enable providing a internal chamber of constant
volume inside the apparatus irrespective of the sleeve position. The internal chamber
may be filled with a clean fluid 7, e.g. oil, in order to protect the valve arrangement,
for example by avoiding problems with any debris by keeping the internal chamber clean.
The oil 7 also acts as a lubricant to ease the reciprocating movement of the main
sleeve 4 and the rotation of the indexer sleeve 9.
[0037] The injector apparatus INJ may further comprise a compensating piston 5. The compensating
piston 5 is positioned on top of the main sleeve. It comprises seal 12A contacting
the main sleeve and seal 6 contacting the body 1. The compensating piston 5 ensures
an identical pressure between the oil 7 and the fluid inside the injector apparatus,
thus avoiding any pressure drop across the sleeve seals that may create a too high
friction.
[0038] The operation of the injector apparatus will now be described in relation with Figures
4 to 8.
[0039] Figures 4, 5 and 6 are half cross-section views schematically illustrating the various
positions during operation of the injector apparatus. Figure 4 shows the injector
apparatus in a closed position. Figure 5 shows the injector apparatus in a trigger
position. Figure 6 shows the injector apparatus in an open position.
[0040] The various positions are controlled by means of the indexer sleeve 9 which is shown
in Figure 7. The indexer sleeve 9 is a reciprocating or rotating indexer sleeve.
[0041] The compression spring 10 maintains the main sleeve 4 in a closed position when a
fluid of low or normal flow-rates F1 flows through the main sleeve 4 (Figure 4). The
indexer sleeve 9 is in a closed position PC (Figure 7).
[0042] A fluid flowing at a flow rate above a threshold flow-rate F2 will trigger the injector
apparatus (Figure 5). The fluid flow rate above the threshold creates a downward force
on the main sleeve 4 due to the effect of the Venturi. The compression spring 10 is
compressed. The fixed indexer pin 8 is engaged in a groove 9A in the external wall
of the indexer sleeve 9 being for example several 'J-slot' cut 9A all around the indexer
sleeve. The indexer sleeve 9 rotates to an intermediate or trigger position PT (Figure
7). The threshold flow-rate is determined by the characteristic of the compression
spring 10.
[0043] In the closed PC and intermediate PT positions, the peripheral groove 24 forming
the communication chamber in the main sleeve 4 is isolated from the injection nozzles
11 by the seal 13.
[0044] When the flow-rate of the fluid drops under the threshold flow-rate stops, the compression
spring 10 pushes back the main sleeve 4 which continues the rotation (Figure 6). The
indexer sleeve 9 achieves the rotation to an open position PO (Figure 7). The indexer
pin 8 stops at the extremity of the J-slot groove 9A. Thus, the return stroke of the
main sleeve 4 is limited so that the main sleeve moves to the open position PO.
[0045] In the open position PO, the peripheral groove 24 forming the communication chamber
in the main sleeve 4 by-passes the seal 13 and put in communication the injection
nozzles 11 with the ports 14 and 18 coupled to the reservoir (not shown). Thus, the
chemical additive contained in the pressurized reservoir can flow into the annulus
of well-bore through the ports, the channel and the injection nozzles. At any time,
the valve arrangement may be triggered back to the close position by sequentially
raising the fluid flow-rate of the fluid mixture above the threshold flow-rate F2
then lowering said flow-rate under the threshold flow-rate.
[0046] Figure 8 schematically illustrates the fluid displacement during the injection operation.
Figure 8 relates to a particular example during which a chemical additive is delivered
into a cement slurry for borehole cementing operation.
[0047] A bottom plug BP already landed in the landing collar LC. A slurry SF is pushed downwards
by a top plug TP which is pushed by a mud MD pumped downwards from the surface. The
slurry SF flows through the bottom plug BP, the injector apparatus INJ, the casing
joint CJ receiving the reservoir RS and the check valve of the shoe CS. Then the slurry
SF flows into the annulus AN between the casing CA and the wall of the bore-hole WB.
The injector apparatus INJ is in the closed position, meaning that the chemical additive
is maintained in the pressurized reservoir.
[0048] The reservoir RS pressure is substantially the same than the casing pressure, which
is slightly higher than the annulus pressure.
[0049] The top and bottom plugs are rubber or plastics plugs separating the various fluids
and preventing the slurry from depositing on the internal wall of the casing which
are typically used in cementing operation.
[0050] Whenever required, the injector apparatus is triggered from the surface. The triggering
phase is performed by, firstly, increasing the flow-rate of the slurry SF above the
determined threshold flow-rate, for example by increasing the pumping rate of the
pumping arrangement CP (Figure 1), and, secondly, stopping, at least reducing under
a determined threshold the pumping rate of the pumping arrangement CP. As a consequence,
the injector apparatus INJ switches to the open position. When the pumping is resumed,
the chemical additive contained in the reservoir RS flows out of the reservoir and
is injected via the injection nozzles 11 into the annulus. Thus, the slurry SF flowing
in the annulus AN in front of the injection nozzles 11 is treated and becomes an activated
slurry ASF. As an example, if the chemical fluid mixture is an accelerator, the cement
slurry will set very quickly in the corresponding treated zone.
[0051] Subsequently, the top plug TP lands onto the bottom plug. This provides a sudden
pressure bump indicating the end of the displacement. Said bump may be detected by
an appropriate detector (not shown) at the surface.
[0052] At any time, the chemical additive injection may be stopped by triggering the valve
arrangement back to the close position. This may be performed by sequentially raising
the fluid flow-rate of the fluid mixture above the threshold flow-rate F2 then lowering
said flow-rate under the threshold flow-rate.
FINAL REMARKS
[0053] It is to be mentioned that the invention is not limited to onshore hydrocarbon well
and can also be used in relation with offshore hydrocarbon well.
[0054] Further, though, the invention has been presented with a particular cementing application,
it is not limited to the injection of activator in the cement slurry. For example,
the invention may also apply for the downhole preparation of a gelling system, based
on polymers and cross-linkers.
[0055] Also, a particular application of the invention relating to the oilfield industry
has been described. However, the invention is also applicable to other kind of industry,
e.g. the construction industry or the like.
[0056] The drawings and their description hereinbefore illustrate rather than limit the
invention.
[0057] Any reference sign in a claim should not be construed as limiting the claim. The
word "comprising" does not exclude the presence of other elements than those listed
in a claim. The word "a" or "an" preceding an element does not exclude the presence
of a plurality of such element.
1. An injection apparatus for injecting a chemical additive into a fluid mixture flowing
into an annulus (AN) of a well-bore (WB) comprising a body (1) defining an internal
chamber (20) receiving a valve arrangement (30):
wherein the body (1) comprises:
- at least one port (14, 18) for coupling to a reservoir (RS) containing the chemical
additive, and
- at least one injection nozzle (11) for injecting the chemical additive into the
fluid mixture flowing into the annulus (AN),
wherein the valve arrangement (30) has a closed position and an open position defined
as a function of the fluid flow-rate of the fluid mixture flowing through the valve
arrangement, such that:
• in a closed position, the valve arrangement (30) closes the communication between
the reservoir (RS) and the injection nozzle (11), the injection apparatus delivering
a non-activated fluid mixture, and
• in an open position, the valve arrangement (30) puts in communication the reservoir
(RS) with the injection nozzle (11), the injection apparatus injecting the chemical
additive into the fluid mixture flowing into the annulus (AN).
2. The injection apparatus according to claim 1, wherein the valve arrangement (30) comprises:
- a main sleeve (4) comprising an internal conduit forming a Venturi and a peripheral
groove (24) forming a communication chamber, and
- an indexer sleeve (9) coupled to the main sleeve (4) and the body (1) defining the
position of the main sleeve as a function of the fluid flow-rate of the fluid mixture
flowing through the main sleeve, such that:
• in the closed position, the main sleeve (4) closes the communication between the
reservoir (RS) and the injection nozzle (11), and
• in the open position, the main sleeve (4) puts in communication the reservoir (RS)
with the injection nozzle (11) through the communication chamber.
3. The injection apparatus according to claim 1 or 2, wherein the body (1) further comprises
at least one coupler (2, 17) at one extremity of the body (1) for coupling the injection
apparatus to a pipe (CA, CJ).
4. The injection apparatus according to any one of the claims 1 to 3, wherein the reservoir
(RS) is contained in a casing joint (CJ).
5. The injection apparatus according to any one of the claims 1 to 4, wherein the injection
nozzle (11) is located at a lower extremity of the body, above the port (14, 18).
6. The injection apparatus according to any one of the claims 1 to 5, wherein the internal
chamber (20) is filled with a clean fluid (7).
7. The injection apparatus according to any one of the claims 1 to 6, wherein the peripheral
groove (24) is isolated from the injection nozzles (11) by a seal (13) in the closed
position.
8. The injection apparatus according to any one of the claims 1 to 7, wherein the valve
arrangement (30) further comprises a compression spring (10) positioned inside the
internal chamber (20), pushing against a first (21) and second (22) shoulder of the
body (1) and the main sleeve (4), respectively.
9. The injection apparatus according to claim 8, wherein the compression spring (10)
characteristic determines a threshold flow-rate that triggers the main sleeve from
the open position to the closed position and vice-versa.
10. The injection apparatus according to claim 8, wherein the indexer sleeve (9) is positioned
between the second shoulder (22) and a third shoulder (23) of the main sleeve (4),
the indexer sleeve (9) rotating around the main sleeve (4) under limitation of an
indexer pin (8) secured to the body (1).
11. The injection apparatus according to claim 10, wherein the indexer pin (8) is engaged
in a groove (9A) in an external wall of the indexer sleeve (9), the groove having
a plurality of 'J-slot' shape around the indexer sleeve.
12. The injection apparatus according to any one of the claims 1 to 11, wherein the valve
arrangement (30) further comprises a compensating piston (5) positioned on top of
the main sleeve for compensating the pressure between the internal chamber (20) and
the fluid mixture flowing through the injector apparatus.
13. An injection method for injecting a chemical additive into a fluid mixture flowing
into an annulus (AN) of a well-bore (WB), wherein the method comprises the following
steps:
- running an injection apparatus at a proper location in the well-bore, the injection
apparatus comprising a body (1) defining an internal chamber (20) receiving a valve
arrangement (30), at least one injection nozzle (11) for injecting a chemical additive
contained in a pressurized reservoir (RS) into the fluid mixture flowing into the
annulus (AN), the valve arrangement being in a closed configuration,
- letting flow the fluid mixture at a first flow-rate (F1) into the well-bore through
the injection apparatus,
- triggering the valve arrangement to an open position by letting flow the fluid mixture
at a second flow-rate into the well-bore through the injection apparatus, so as to
put in communication the injection nozzles (11) with the reservoir (RS) and letting
flow the chemical additive into the annulus (AN) of well-bore through injection nozzles
(11).
14. The injection method according to claim 13, wherein the triggering step comprises
sequentially raising the fluid flow-rate of the fluid mixture above a threshold flow-rate
(F2) then lowering said flow-rate under the threshold flow-rate.
15. The injection method according to claim 14, wherein the method further comprises the
step of triggering the valve arrangement back to the close position by sequentially
raising the fluid flow-rate of the fluid mixture above the threshold flow-rate (F2)
then lowering said flow-rate under the threshold flow-rate, so as to stop putting
in communication the injection nozzles (11) with the reservoir (RS).
16. The injection method according to claim 13, wherein the chemical additive in the reservoir
(RS) is at a pressure substantially identical as a pressure of the fluid mixture inside
of the casing, which is higher than a pressure of the fluid mixture in the annulus.
17. The injection method according to claim 13, 14 or 15, wherein the triggering step
is remotely controlled through a pumping arrangement (CP) of a surface equipment.
1. Einspritzvorrichtung zum Einspritzen eines chemischen Additivs in ein Fluidgemisch,
das in einen Ringraum (AN) eines Bohrlochs (WB) strömt, die einen Körper (1) umfasst,
der eine Innenkammer (20) definiert, die eine Ventilanordnung (30) aufnimmt:
wobei der Körper (1) umfasst:
- wenigstens einen Anschluss (14, 18) zum Koppeln mit einem Vorratsbehälter (RS),
der das chemische Additiv enthält, und
- wenigstens eine Einspritzdüse (11) zum Einspritzen des chemischen Additivs in das
Fluidgemisch, das in den Ringraum (AN) strömt,
wobei die Ventilanordnung (30) eine geschlossene Stellung und eine geöffnete Stellung
besitzt, die als eine Funktion der Fluiddurchflussmenge des Fluidgemischs, das durch
die Ventilanordnung strömt, definiert sind, derart, dass:
- in einer geschlossenen Stellung die Ventilanordnung (30) die Kommunikation zwischen
dem Vorratsbehälter (RS) und der Einspritzdüse (11) unterbricht, wobei die Einspritzvorrichtung
ein nicht aktiviertes Fluidgemisch abgibt, und
- in einer geöffneten Stellung die Ventilanordnung (30) eine Kommunikation zwischen
dem Vorratsbehälter (RS) und der Einspritzdüse (11) herstellt, wobei die Einspritzvorrichtung
das chemische Additiv in das in den Ringraum (AN) strömende Fluidgemisch einspritzt.
2. Einspritzvorrichtung nach Anspruch 1, wobei die Ventilanordnung (30) umfasst:
- eine Haupthülse (4), die eine innere Leitung, die ein Venturi-Rohr bildet, und eine
Umfangsnut (24), die eine Kommunikationskammer bildet, aufweist, und
- eine Indexierungshülse (9), die mit der Haupthülse (4) und mit dem Körper (1) gekoppelt
ist, um die Stellung der Haupthülse als eine Funktion der Fluiddurchflussmenge des
durch die Haupthülse strömenden Fluidgemischs zu definieren, derart, dass:
- in der geschlossenen Stellung die Haupthülse (4) die Kommunikation zwischen dem
Vorratsbehälter (RS) und der Einspritzdüse (11) verschließt, und
- in der geöffneten Stellung die Haupthülse (4) eine Kommunikation zwischen dem Vorratsbehälter
(RS) und der Einspritzdüse (11) durch die Kommunikationskammer herstellt.
3. Einspritzvorrichtung nach Anspruch 1 oder 2, wobei der Körper (1) ferner wenigstens
einen Koppler (2, 17) an einem Ende des Körpers (1) umfasst, um die Einspritzvorrichtung
mit einem Rohr (CA, CJ) zu koppeln.
4. Einspritzvorrichtung nach einem der Ansprüche 1 bis 3, wobei der Vorratsbehälter (RS)
in einer Futterrohrverbindung (CJ) enthalten ist.
5. Einspritzvorrichtung nach einem der Ansprüche 1 bis 4, wobei sich die Einspritzdüse
(11) an einem unteren Ende des Körpers oberhalb des Anschlusses (14, 18) befindet.
6. Einspritzvorrichtung nach einem der Ansprüche 1 bis 5, wobei die Innenkammer (20)
mit einem sauberen Fluid (7) gefüllt ist.
7. Einspritzvorrichtung nach einem der Ansprüche 1 bis 6, wobei die Umfangsnut (24) gegenüber
der Einspritzdüse (11) durch eine Dichtung (13) in der geschlossenen Stellung isoliert
ist.
8. Einspritzvorrichtung nach einem der Ansprüche 1 bis 7, wobei die Ventilanordnung (30)
ferner eine Kompressionsfeder (10) umfasst, die in der Innenkammer (20) positioniert
ist und gegen eine erste Schulter (21) und eine zweite Schulter (22) des Körpers (1)
bzw. der Haupthülse (4) drückt.
9. Einspritzvorrichtung nach Anspruch 8, wobei die Charakteristik der Kompressionsfeder
(10) eine Schwellendurchflussmenge festlegt, die einen Übergang der Haupthülse von
der geöffneten Stellung in die geschlossene Stellung und umgekehrt auslöst.
10. Einspritzvorrichtung nach Anspruch 8, wobei die Indexierungshülse (9) zwischen der
zweiten Schulter (22) und einer dritten Schulter (23) der Haupthülse (4) positioniert
ist, wobei sich die Indexierungshülse (9) unter der Beschränkung eines Indexierungsstifts
(8), der am Körper (1) befestigt ist, um die Haupthülse (4) dreht.
11. Einspritzvorrichtung nach Anspruch 10, wobei der Indexierungsstift (8) in einer Nut
(9A) in einer Außenwand der Indexierungshülse (9) in Eingriff ist, wobei die Nut mehrere
"J-Schlitz"-Formen um die Indexierungshülse aufweist.
12. Einspritzvorrichtung nach einem der Ansprüche 1 bis 11, wobei die Ventilanordnung
(30) ferner einen Ausgleichskolben (5) aufweist, der an der Oberseite der Haupthülse
positioniert ist, um den Druck zwischen der Innenkammer (20) und dem Fluidgemisch,
das durch die Einspritzvorrichtung strömt, auszugleichen.
13. Einspritzverfahren zum Einspritzen eines chemischen Additivs in ein Fluidgemisch,
das in einen Ringraum (AN) eines Bohrlochs (WB) strömt, wobei das Verfahren die folgenden
Schritte umfasst:
- Betreiben einer Einspritzvorrichtung an einer geeigneten Stellung in dem Bohrloch,
wobei die Einspritzvorrichtung einen Körper (1), der eine eine Ventilanordnung (30)
aufnehmende Innenkammer (20) definiert, und wenigstens eine Einspritzdüse (11) zum
Einspritzen eines in einem mit Druck beaufschlagten Vorratsbehälter (RS) enthaltenen
chemischen Additivs in das Fluidgemisch, das in den Ringraum (AN) strömt, umfasst,
wobei die Ventilanordnung in einer geschlossenen Konfiguration ist,
- Zulassen einer Strömung des Fluidgemischs mit einer ersten Durchflussmenge (F1)
in das Bohrloch durch die Einspritzvorrichtung,
- Veranlassen, dass die Ventilanordnung in eine geöffnete Stellung übergeht, indem
eine Strömung des Fluidgemisches mit einer zweiten Durchflussmenge in das Bohrloch
durch die Einspritzvorrichtung zugelassen wird, um eine Kommunikation zwischen den
Einspritzdüsen (11) und dem Vorratsbehälter (RS) herzustellen, und um das chemische
Additiv in den Ringraum (AN) des Bohrlochs durch die Einspritzdüsen (11) strömen zu
lassen.
14. Einspritzverfahren nach Anspruch 13, wobei der Veranlassungsschritt das sequentielle
Erhöhen der Fluiddurchflussmenge des Fluidgemisches über eine Schwellendurchflussmenge
(F2) und dann das Absenken der Durchflussmenge unter die Schwellendurchflussmenge
umfasst.
15. Einspritzverfahren nach Anspruch 14, wobei das Verfahren ferner den Schritt des Veranlassens,
dass die Ventilanordnung wieder in die geschlossene Stellung übergeht, umfasst, in
dem die Fluiddurchflussmenge des Fluidgemisches sequentiell über die Schwellendurchflussmenge
(F2) erhöht wird und dann die Durchflussmenge unter die Schwellendurchflussmenge gesenkt
wird, so dass die Kommunikation zwischen den Einspritzdüsen (11) und dem Vorratsbehälter
(RS) unterbrochen wird.
16. Einspritzverfahren nach Anspruch 13, wobei das chemische Additiv in dem Vorratsbehälter
(RS) unter einem Druck steht, der im Wesentlichen gleich einem Druck des Fluidgemisches
in dem Futterrohr ist, der höher ist als ein Druck des Fluidgemisches in dem Ringraum.
17. Einspritzverfahren nach Anspruch 13, 14 oder 15, wobei der Veranlassungsschritt durch
eine Pumpanordnung (CP) einer oberirdischen Anlage ferngesteuert wird.
1. Appareil d'injection pour injecter un additif chimique dans un mélange de fluide s'écoulant
dans un espace annuaire (AN) d'un puits de forage (WB) comprenant un corps (1) définissant
une chambre interne (20) recevant un agencement de soupape (30) :
dans lequel le corps (1) comporte :
- au moins un orifice (14, 18) pour un couplage à un réservoir (RS) contenant l'additif
chimique, et
- au moins une buse d'injection (11) pour injecter l'additif chimique dans le mélange
de fluide s'écoulant dans l'espace annulaire (AN),
dans lequel l'agencement de soupape (30) présente une position fermée et une position
ouverte définies en fonction du débit de fluide du mélange de fluide s'écoulant à
travers l'agencement de soupape, de sorte que :
• dans une position fermée, l'agencement de soupape (30) ferme la communication entre
le réservoir (RS) et la buse d'injection (11), l'appareil d'injection délivrant un
mélange de fluide non activé, et
• dans une position ouverte, l'agencement de soupape (30) met en communication le
réservoir (RS) avec la buse d'injection (11), l'appareil d'injection injectant l'additif
chimique dans le mélange de fluide s'écoulant dans l'espace annulaire (AN).
2. Appareil d'injection selon la revendication 1, dans lequel l'agencement de soupape
(30) comporte :
- un manchon principal (4) comprenant un conduit interne formant un venturi et une
gorge périphérique (24) formant une chambre de communication, et
- un manchon .de repère (9) couplé au manchon principal (4) et au corps (1) définissant
la position du manchon principal en fonction du débit de fluide du mélange de fluide
s'écoulant à travers le manchon principal, de sorte que :
• dans la position fermée, le manchon principal (4) ferme la communication entre le
réservoir (RS) et la buse d'injection (11), et
• dans une position ouverte, le manchon principal (4) met en communication le réservoir
(RS) avec la buse d'injection (11) à travers la chambre de communication.
3. Appareil d'injection selon la revendication 1 ou 2, dans lequel le corps (1) comporte
en outre au moins un coupleur (2, 17) à une extrémité du corps (1) pour coupler l'appareil
d'injection à un tuyau (CA, CJ).
4. Appareil d'injection selon l'une quelconque des revendications 1 à 3, dans lequel
le réservoir (RS) est contenu dans un raccord de tubage (CJ).
5. Appareil d'injection selon l'une quelconque des revendications 1 à 4, dans lequel
la buse d'injection (11) est située à une extrémité inférieure du corps, au-dessus
de l'orifice (14, 18).
6. Appareil d'injection selon l'une quelconque des revendications 1 à 5, dans lequel
la chambre interne (20) est remplie avec un fluide propre (7).
7. Appareil d'injection selon l'une quelconque des revendications 1 à 6, dans lequel
la gorge périphérique (24) est isolée des buses d'injection (11) par un joint d'étanchéité
(13) dans la position fermée.
8. Appareil d'injection selon l'une quelconque des revendications 1 à 7, dans lequel
l'agencement de soupape (30) comporte en outre un ressort de compression (10) positionné
à l'intérieur de la chambre interne (20), exerçant une poussée contre des premier
(21) et deuxième épaulements du corps (1) et du manchon principal (4), respectivement.
9. Appareil d'injection selon la revendication 8, dans lequel la caractéristique du ressort
de compression (10) détermine un débit seuil qui déclenche le manchon principal de
la position ouverte à la position fermée et vice versa.
10. Appareil d'injection selon la revendication 8, dans lequel le manchon de repère (9)
est positionné entre le deuxième épaulement (22) et un troisième épaulement (23) du
manchon principal (4), le manchon de repère (9) tournant autour du manchon principal
(4) sous la limitation d'une goupille de repère (8) fixée sur le corps (1).
11. Appareil d'injection selon la revendication 10, dans lequel la goupille de repère
(8) est engagées dans une gorge (9A) dans une paroi externe du manchon de repère (9),
la gorge ayant une pluralité de « fentes en J » autour du manchon de repère.
12. Appareil d'injection selon l'une quelconque des revendications 1 à 11, dans lequel
l'agencement de soupape (30) comporte en outre un piston de compensation (5) positionné
au sommet du manchon principal pour compenser la pression entre la chambre interne
(20) et le mélange de fluide s'écoulant à travers l'appareil injecteur.
13. Procédé d'injection pour injecter un additif chimique dans un mélange de fluide s'écoulant
dans un espace annulaire (AN) d'un puits de forage (WB), le procédé comprenant les
étapes suivantes :
- faire fonctionner un appareil d'injection en un emplacement approprié dans le puits
de forage, l'appareil d'injection comprenant un corps (1) définissant une surface
interne (20) recevant un agencement de soupape (30), au moins une buse d'injection
(11) pour injecter un additif chimique contenu dans un réservoir (RS) sous pression
dans le mélange de fluide s'écoulant dans l'espace annulaire (AN), l'agencement de
soupape étant dans une configuration fermée,
- laisser s'écouler le mélange de fluide à un premier débit (F1) dans le puits de
forage à travers l'appareil d'injection,
- déclencher l'agencement de soupape à une position ouverte en laissant s'écouler
le mélange de fluide à un second débit dans le puits de forage à travers l'appareil
d'injection, de façon à mettre en communication les buses d'injection (11) avec le
réservoir (RS) et laisser s'écouler l'additif chimique dans l'espace annulaire (AN)
du puits de forage à travers les buses d'injection (11).
14. Procédé d'injection selon la revendication 13, dans lequel l'étape de déclenchement
comporte l'augmentation séquentielle du débit de fluide du mélange de fluide au-dessus
d'un débit seuil (F2), puis la diminution dudit débit sous le débit seuil.
15. Procédé d'injection selon la revendication 14, dans lequel le procédé comporte en
outre l'étape de déclenchement de l'agencement de soupape pour revenir en position
fermée par l'augmentation séquentielle du débit de fluide du mélange de fluide au-dessus
du débit seuil (F2), puis la diminution dudit débit sous le débit seuil, de façon
à interrompre la mise en communication des buses d'injection (11) avec le réservoir
(RS).
16. Procédé d'injection selon la revendication 13, dans lequel l'additif chimique dans
le réservoir (RS) est à une pression sensiblement identique à la pression du mélange
de fluide à l'intérieur du tubage, qui est plus élevée qu'une pression du mélange
de fluide dans l'espace annulaire.
17. Procédé d'injection selon la revendication 13, 14 ou 15, dans lequel l'étape de déclenchement
est commandée à distance par un agencement de pompage (CP) d'un équipement de surface.