Technical Field
[0001] The present invention relates to a heat exchanger for adsorbing water content in
the air, and a refrigeration cycle apparatus having the same.
[0002] JP 2000-140625 A discloses a heat exchanger for an air-conditioner for vehicles. The heat exchanger
comprises corrugated heat transfer fins which include, in corresponding crevices,
an adsorbent which has fine pores of a pore diameter between 0.6 nm and 1.6 nm.
[0003] DE 10 2005 007 516 A1 describes an adsorption heat pump wherein a tube connection is connected on its one
end with a porous body of zeolite. On the other end of the tube connection, a container
is arranged which acts as an evaporator. The zeolite is used to add saltwater. The
pore size of the zeolite is smaller than 1.5 nm.
[0004] JP 2001-149735 A discloses a dehumidifying element which can be used to adsorb humidity. This element
is built from corrugated paper. The corrugated paper has a nano-hole structure. The
holes can have a diameter between 0.8 and 3.0 nm.
[0005] JP 2006-349342 discloses a heat exchanger according to the preamble of claim 1.
Background Art
[0006] In a refrigeration cycle apparatus using a refrigeration cycle such as an air conditioning
system and a refrigeration system, a compressor, a condenser (heat exchanger), an
expansion valve, and an evaporator (heat exchanger) are basically connected with the
pipe to form a refrigerant circuit for circulating a refrigerant such as a geotropic
refrigerant mixture, a pseudo azeotropic refrigerant mixture, and a single refrigerant.
Utilizing that the refrigerant absorbs and radiates heat against air subjected to
the heat exchange upon evaporation and condensation, the air-conditioning and cooling
operations are performed while changing the pressure of the refrigerant passing through
a pipe.
[0007] The heat exchanger functioning as the evaporator and the condenser allows the refrigerant
to pass through the pipe therein to perform heat exchange. Since in the heat exchanger
serving as the evaporator, the low temperature refrigerant passes through the pipe
to absorb the heat in the air, the water content (vapor) in the air is condensed on
the surface of the pipe to be deposited thereon as frost. When the frost is deposited
(formed), the frost exists between the refrigerant and air. The deposited frost narrows
a gap through which air passes, thus interfering with the air flow. Heat exchange
between the refrigerant and air cannot be appropriately performed, thus deteriorating
operation efficiency. Therefore, defrosting for removing the frost adhered to the
evaporator is performed on a regular basis, or when it is judged that efficiency is
deteriorated.
[0008] The defrosting may remove the frost adhered to the evaporator, but consumes an extra
energy, thus failing to improve the efficiency of the air conditioning system. Immediately
after finishing the defrosting, the temperature in the freezer and refrigerator is
increased although it is required to maintain a predetermined temperature range. In
such a case, the load for cooling up to a required temperature range is increased,
thus further consuming electric power, resulting in efficiency deterioration.
[0009] Meanwhile, in the case of such as an air conditioning system for cooling/heating,
in the in-between period of cooling (rainy season, autumn) for example, a cooling
load tends to be small. In such a case, an operation frequency of the compressor is
usually controlled to decrease the flow rate of the refrigerant (per unit time) circulated
in the refrigerant circuit. At this time, the evaporating temperature in the evaporator
increases to remove a sensible heat. However, a latent heat (water content in the
air (vapor)) may not be removed. If the latent heat in the room cannot be removed,
the relative humidity in the air in the room will be increased, which cause discomfort
of the person in the room to increase.
[0010] A device for removing the water content in the air has been disclosed to solve the
aforementioned problem (for example, see Patent Document 1). The dehumidifying device
uses zeolite which is a porous inorganic oxide, as a water adsorbing material (hereinafter
referred to as an adsorbing material) for example, to make the fin for performing
heat exchange between the air and refrigerant support it.
[0011] [Patent Document 1] Japanese Unexamined Patent Application Publication No.
2004-353887 (Fig. 1)
Disclosure of Invention
Problems to be Solved by the Invention
[0012] In the aforementioned device, the thermal expansion may cause distortion between
the fan and the adsorbing material, so that the adsorbing material may peel off to
be contained in the air and dispersed. In the case where such device is employed in
the freezer and refrigerator for storing foods, it is required to prevent the adsorbing
material from being peeled off for quality control of foods. The aforementioned requirement
may be applied to the heat exchanger for air conditioning in the living space. It
is therefore difficult to control the heat exchanger using the adsorbing material.
The loss in thermal conduction may lower the energy efficiency.
[0013] If the zeolite is employed as the adsorbing material on the surface of the desiccant
rotor for removing a water content in the air which flows into the heat exchanger,
the temperature required for desorption is high. Therefore, it is difficult to desorb
the adsorbed water using the temperature of the refrigerant flowing through the refrigerant
circuit and to re-use the water.
[0014] The present invention is made to solve the aforementioned problem, and an object
of the present invention is to provide a heat exchanger and a refrigeration cycle
apparatus such as an air conditioning device and refrigerator capable of more efficiently
adsorbing water performing the heat exchange.
Means for Solving the Problems
[0015] The aforementioned problems are solved by a heat exchanger according to claim 1.
[0016] A heat exchanger according to the present invention includes fins for heat transfer
in the heat exchanger for exchanging heat between a refrigerant and air. The fin has
fin pores on the surface for adsorbing the water in the air by capillary condensation.
Each of the fine pores has a different diameter depending on the position on the surface
of the fins.
[0017] The fine pores are in the range from 1 to 3.5 nm. The fin is made of a material which
contains aluminum, titanium, zirconium, niobium, or tantalum. The fine pores are formed
by an anodic oxidation method. After forming recess portions at predetermined intervals
on the material to be the fin, fin pores can be formed by the anodic oxidation method.
Advantages
[0018] The fine pores are formed on the surface of the fin of the heat exchanger such that
the fin itself functions as the water adsorbing unit using the capillary condensation
phenomenon. The heat exchanger capable of making the fins adsorb water contained in
air in the subject space may be provided without requiring special means and materials.
The peeling-off of the supported adsorbing member never occurs, thus it is safe from
the viewpoint of sanitation and easy to manage. No pressure loss of air caused by
the adsorbing material occurs, so that efficient heat exchange can be performed in
view of the energy consumption. Since it is not necessary to provide adsorbing material,
the apparatus can be made compact. By making each diameter of the fine pores different
depending on the position on the fin surface, it is possible to obtain the heat exchanger
appropriately performing adsorption/desorption while being suitably adapted to the
environment.
Brief Description of the Drawings
[0019]
[Fig. 1] Fig. 1 is a configuration view showing an essential portion of the structure
of a heat exchanger according to Example 1.
[Fig. 2a] Fig. 2a is a view showing a relationship between the fine pore diameter
of the fin which forms the heat exchanger and the relative humidity.
[Fig. 2b] Fig. 2b is a view schematically showing how the water being adsorbed in
the fine pore.
[Fig. 3] Fig. 3 is a view showing characteristics of the fine pore diameter and adsorption.
[Fig. 4] Fig. 4 is a view showing an example of the water adsorbing characteristics
of the fine pores on the surface of a fin 45.
[Fig. 5] Fig. 5 is an enlarged view of the surface of the fin 45.
[Fig. 6] Fig. 6 is a structural view showing the heat exchanger having a fine-pores
distribution of along an air flow direction (column direction).
[Fig. 7a] Fig. 7a is a view showing the relationship between the air flow direction
(column direction) and the relative humidity.
[Fig. 7b] Fig. 7b is a view showing the relationship between the air flow direction
and the adsorption amount.
[Fig. 8a] Fig. 8a is a view showing the relationship between the air flow direction
(column direction) and the relative humidity.
[Fig. 8b] Fig. 8b is a view showing the relationship between the air flow direction
and the desorption amount.
[Fig. 9a] Fig. 9a is a view showing the method for manufacturing the fin having fine
pores with the same diameter.
[Fig. 9b] Fig. 9b is a view showing the method for manufacturing the fin having fine
pores with a different diameter.
[Fig. 10] Fig. 10 shows operation points on the psychrometric diagram.
[Fig. 11] Fig. 11 schematically shows an exemplary structure of a refrigeration cycle
apparatus according to Embodiment 4.
[Fig. 12] Fig. 12 is a relationship view showing a relationship between the evaporating
temperature and COP.
[Fig. 13] Fig. 13 is a schematic view showing an exemplary structure of the refrigeration
cycle apparatus according to Embodiment 5.
[Fig. 14] Fig. 14 is a schematic view three-dimensionally showing a humidifying unit
of the refrigeration cycle apparatus.
[Fig. 15] Fig. 15 is an illustrative view showing the state where an air passage in
an indoor unit is switched.
[Fig. 16] Fig. 16 is a P-h diagram showing the state of the refrigerant in the refrigeration
cycle.
[Fig. 17] Fig. 17 is a phsychrometric diagram for explaining the operation of the
refrigeration cycle apparatus.
[Fig. 18] Fig. 18 is a schematic view showing an exemplary structure of the refrigeration
cycle apparatus according to Embodiment 6.
[Fig. 19] Fig. 19 is a schematic view showing the structure of the indoor unit having
a built-in evaporator.
[Fig. 20] Fig. 20 is an illustrative view showing the state where the air passage
in the indoor unit is switched.
[Fig. 21] Fig. 21 is a P-h diagram showing the state of the refrigerant in the refrigeration
cycle.
[Fig. 22] Fig. 22 is a psychrometric diagram for explaining the operation of the refrigeration
cycle apparatus.
[Fig. 23] Fig. 23 is a schematic view showing an exemplary structure of the refrigeration
cycle apparatus according to Embodiment 7.
Reference Numerals
[0020]
1, 1a, 1b, 1c, 1d refrigerant pipe
2,2a,3,3a bypass pipe
10 compressor
20 condenser
30,31,32,33,34,35,36,37 on-off valve
38,39 three-way valve
40 heat exchanger
40a heat exchanger with distributed fine pores
41,41a,41b,41c,41d,41e,41f heat exchanger for dehumidification/humidification
45 fin
45a fine pores
45b porous layer
45c barrier layer
45aa fin at the first column
45ab fin at the second column
45ac fin at the third column
46 heat transfer pipe
50,51 back-flow prevention member
60,61,62,63,64,85 throttle device
70 evaporator
80,80a,80b control unit
81 temperature/humidity detection unit
90,91 blower
100,100a,100b,100c refrigeration cycle apparatus
300,300a indoor unit
301a,301b,302a,302b,303a,303b,304a,304b,311a,311b,312a, 312b, 313a, 313b, 314a, 314b
air passage switching unit
305a,305b,315a,315b air passage switching unit
400 refrigerated warehouse
401 interior
500 external air
610 dc power source
620 electrolyte
630 electrolyte vessel
640 carbon electrode
650 fin
Best Mode for Carrying Out the Invention
EMBODIMENT 1
[0021] Fig. 1 shows an essential portion of a heat exchanger 40 according to Embodiment
1 of the present invention. The structure of the heat exchanger 40 as the featuring
part of the present invention will be described referring to Fig. 1. The heat exchanger
of a fin tube type which has been widely used for the refrigerator and air conditioning
system will be explained as an example.
[0022] The heat exchanger 40 is mainly composed of plural fins 45 for heat exchanger (hereinafter
referred to as a fin 45), and plural heat transfer pipes 46. The fin 45 of the present
embodiment is a flat plate made of the material with a high thermal conductivity (thermal
conductivity: approximately 230 W/mK) such as aluminum. The fin 45 has fine pores
on the surface as described later. The plural fins 45 are laminated at a predetermined
interval. The heat transfer pipes 46 are provided, for example, at a predetermined
interval so as to penetrate through holes formed in each fin 45. Each heat transfer
pipe 46 becomes part of a refrigerant circuit, allowing the refrigerant to flow therethrough.
The heat of the refrigerant flowing through the heat transfer pipe 46 and the heat
of the air flowing outside are transferred via the fins 45 to expand the heat transfer
area, thus the heat exchange between the refrigerant and the air is efficiently performed.
The path of the heat transfer pipes 46 in the heat exchanger 40 is not especially
limited. For example, the flow path may be formed to be branched to allow the refrigerant
to flow into the plural heat transfer pipes 46 which penetrate the fins 45, and then
to be joined. The refrigerant flow path may also be formed to make the laminated fins
45 bent at the end of the heat exchanger 40 or connected by the bent pipe reciprocated.
Referring to Fig. 1, the heat transfer pipes 46 penetrate the fins 45 at 6 points,
however, the number of the heat transfer pipes 46 is not limited thereto.
[0023] The fin 45 is made of materials containing aluminum, titanium, zirconium, niobium,
or tantalum, and includes a plurality of fine pores having diameters ranging from
1 to 3.5 nm. The fine pores of the fin 45 may be formed by the anodic oxidation method.
The fine pores may be formed by the anodic oxidation method after forming recesses
at a predetermined interval in the material for forming the fin 45 in advance.
[0024] Fig. 2a is a view showing the relationship between the diameter (hereinafter referred
to as fine pore diameter) of the fine pores of the fin 45 and the relative humidity
at which the capillary condensation occurs. The horizontal axis represents the fine
pore diameter [nm (nanometer)], and the vertical axis represents the relative humidity
[%] of the air in the subject space (assuming that current humidity is P, and saturated
humidity at the current humidity being PO, the relative humidity may be expressed
as P/PO). Fig. 2a shows a graph calculated based on the formula of Kelvin.

[0025] Here, v1 denotes a condensed molecule volume, y a surface tension, θ an angle when
in contact with capillary, R a gas constant (8.31[J/mol·°K]), T the absolute temperature,
and r the radius of the fine pore. The relationship may hold in the case of water
vapor. So, the radius r of the fine pore required for water vapor to cause capillary
condensation may be theoretically obtained for a certain relative humidity P/P0.
[0026] As shown in Fig. 2a, capillary condensation (a phenomenon in which the vapor (water
content) inside the fine pore is liquefied) occurs at the relative humidity corresponding
to the fine pore diameter. In Fig. 2a, water molecules may be maintained in the fine
pore in the zone A, while water molecules cannot be maintained in the fine pore in
the zone B. That is, the water content in the air may be adsorbed in the zone A. On
the contrary, the water content can be removed from the fine pore by making the air
conditions of the zone B.
[0027] Fig. 2b shows the image of adsorption of water into the fine pore. As shown in Fig.
2b, water is gradually adsorbed into the fine pore. The equilibrium adsorption amount
may be sharply increased (changed) at the boundary of the predetermined narrow range
in the vicinity of the relative humidity when a number of fine pores having the diameter
in accordance with the relative humidity uniformly are formed.
[0028] The relationship between the fine pore diameter and the adsorption isothermal may
be obtained in reference to Fig. 2a. Fig. 3 is a characteristic view showing the relationship
between the water content (adsorbing characteristics) of the fine pore diameter of
the fin 45 according to Embodiment 1 of the present invention and the relative humidity
showing a sharp change (hereinafter referred to as rising edge). As shown in Fig.
3, the relative humidity at the rising edge becomes relatively low by making the fine
pore diameter of the fin 45 relatively small (line (a) in Fig. 3). On the other hand
,the relative humidity at the rising edge becomes relatively high by making the fine
pore diameter large (line (b) in Fig. 3).
[0029] For example, the adsorbing material may demonstrate the rising edge feature at the
relative humidity of approximately 30% as shown by the line (c) in Fig. 3 by setting
the fine pore diameter d at 2.0 nm. The adsorbing material may demonstrate the sharp
rising edge feature at the relative humidity of approximately 90% by setting the fine
pore diameter of 20 nm, such diameter not falling within the scope of the invention.
Adsorbing characteristics of the fin 45 may be freely controlled using Fig. 3, within
the scope of the attached claims.
[0030] Since the adsorbing material is used for the fin 45 for the purpose of dehumidification,
an upper limit of the relative humidity is less than 100%. The line (b) shown in Fig.
3 indicating a sharp rising edge at the relative humidity of approximately 90% is
an upper limit value of the adsorbing characteristics, and the fine pore diameter
is approximately 20 nm, the upper limit of the fine pore diameter according to the
invention being 3.5 nm. Therefore, when used for the air-conditioning device (including
the refrigerator), the upper limit of the fine pore diameter of the fin 45 is set
at 3.5 nm.
[0031] In the manufacturing, selection of the fine pore diameter in accordance with the
usage may reduce the production volume to increase the cost of the adsorbing material.
Since the fine pore of nano scale is invisible to human eyes, it is not possible to
identify the fin with a different fine pore diameter. As a result, there may be a
risk of mounting the adsorbing material with improper fine pore diameter on the product,
resulting in a poor quality. Therefore, it is preferable to consolidate the fine pore
diameter of the adsorbing material to one kind in view of the cost and quality. However,
in order to be effective as the fin 45 for dehumidification, the fine pore diameter
have to be consolidated into a fine pore diameter capable of dehumidification in the
most usages (most humidity conditions) and according to the features defined by the
attached claims.
[0033] For example, in the warehouse for storing fruits and vegetables, the relative humidity
is required to be in the range from approximately 70 to 95%, therefore, the fine pore
diameter may be set so that the relative humidity sharply rises at approximately 70
to 95% in the adsorbing characteristics shown in Fig. 2a. That is, the fine pore diameter
of the adsorbing material may be designed to be 6 to 20 nm, thereby not falling within
the scope of the invention as defined by the attached claims, in reference to Fig.
2a (showing the relationship between the fine pore diameter and capillary phenomenon).
In an air conditioned space (living space for the human), the relative humidity is
generally said to be kept in the range from 20 to 30% or higher.
[0034] Generally, the lower limit value of the relative humidity is considered to be in
the range from approximately 20 to 30% except for a special usage. Accordingly, the
use of the fin 45 with the adsorbing characteristics (the fine pore diameter is in
the range from 1.0 nm to 3.5 nm) which sharply rises at the relative humidity around
20% to 50% as shown in Fig. 3 may cover almost all the usage (wide range). Increase
of the use of the fin 45 having the same specification (the same fine pore diameter)
may produce a mass production effect to reduce the cost of the fin 45, thus improving
the manufacturing quality.
[0035] The refrigeration cycle of the refrigerator is designed to have the condensation
pressure corresponding to the condensation temperature of approximately 65°C. Because
of the restriction, in the condenser, the air of an external air side 100a is heated
up to about 65°C. So that, it is realistic to think that a lower limit value of the
relative humidity produced by the exhaust heat of the condenser of the refrigeration
cycle be approximately 10% (an external air of 32°C and the relative humidity 60%
is heated up to 65°C and the relative humidity 10%). The fine pore diameter at that
time is approximately 1 nm by Fig. 2a. Accordingly, the lower limit of the fine pore
diameter of the fin 45 for dehumidification is made to be 1 nm.
[0036] Fig. 4 is a view showing an example of the water adsorbing characteristics of the
fine pore formed on the surface of the fin 45. Next, the fine pore formed on the surface
of the fin 45 will be described. Fig. 4 shows the adsorption isothermal of the fine
pore with the diameter of approximately 2 nm. The horizontal axis represents the relative
humidity [%] of the air in the space to be cooled, and vertical axis represents the
water content (adsorbed water amount/weight of fin 45, which is proportional to the
equilibrium adsorption amount).
[0037] As shown in Fig. 4, the fin 45 capable of adsorbing water at the relative humidity
of approximately 30% or higher no longer keeps adsorbing the water when the relative
humidity is decreased to approximately 30% or lower. Therefore, the adsorbed water
may be desorbed by lowering the relative humidity to approximately 30% or smaller.
[0038] Fig. 5 is an enlarged view of the surface of the fin 45. In the present embodiment,
as described above, the fine pores 45a for adsorbing/desorbing the water are formed
on both surfaces of the fin 45 simultaneously using the anodic oxidation (anodization).
When performing a direct current electrolysis under the environment of in the acidic
solution such as sulfuric acid, oxalic acid, phosphoric acid, chromic acid, and alkaline
solution such as sodium phosphate with the fin (aluminum) being an anode, the aluminum
ion (Al
3+) dissolved from the fin (aluminum) reacts with the water (H
2O) to generate an aluminum oxide (alumina) film (hereinafter, referred to as the anodic
oxide film) on the aluminum, which is a substrate metal. Here, the fine pore 45a may
be formed by a through hole, because an effect remains unchanged that the fine pore
45a can adsorb/desorb water even if it is a through hole.
[0039] The anodic oxide film is formed of a porous layer 45b where the vertical fine pore
45a is formed and a barrier layer 45c at the bottom wall portion in contact with the
substrate metal, having a so-called hexagonal cell structure. When forming the fine
pore 45a, since the thickness of the barrier layer 45c is basically kept constant,
the depth of the fine pore 45a may be controlled by substantially controlling the
film thickness. Since the film forming rate and film thickness depend on the current
or potential to be supplied between the both electrodes and the anodic oxidation period,
the current or potential to be supplied between the both electrodes and the anodic
oxidation period are controlled when forming the fine pore 45a with a predetermined
depth. Since the number of fine pores per unit area (density) and the fine pore diameter
depend on the potential between the both electrodes, the potential therebetween is
controlled so as to form a predetermined number and diameter of the fine pores. A
mold (metal mold) having protrusions formed at an interval corresponding to that of
the fine pores 45a is pressed against an aluminum surface, which is to be a fin 45,
to form regular recess portions on the surface. Thereafter, when the anodic oxidation
is conducted, the fine pores 45a are formed centering around the recess portion, so
that the fine pores 45a are regularly arranged and it is possible to perform high
accuracy control on a surface with a constant density. In order to prevent the fine
pore 45a formed by the anodic oxidation from reacting with the water contained in
air to be blocked, the fin 45 is heated by hot air at the temperature 100 to 200°C
immediately after the formation of the fine pores to remove the water contained in
the film to perform an operation of changing into a stable oxide. The heat transfer
pipes 46 are inserted into the thus formed plural through holes of the fins 45 to
make the heat exchanger 40.
[0040] In Embodiment 1, the fine pores are formed on the surface of the fin 45 of the heat
exchanger 40 and the fin 45 is made to function as water adsorbing member, so that
it is possible to make the water in the air in the subject space adsorb without requiring
the special member and materials. Thus, the adsorbing material can be prevented from
peeling off due to the distortion caused by the temperature swing between adsorbing
materials having different heat expansion coefficients. Since no thermal resistance
exists between the fin 45 and the adsorbing material such as silica gel, the heat
transfer efficiency may be improved. The thermal conductivity of the silica gel is
small, such as approximately in the range from 0.05 to 0.17 W/mK, so that the heat
transfer efficiency may be deteriorated. However, since direct heat exchange can be
performed between the fin 45 with good thermal conductivity and the air, the heat
exchange between the air and the refrigerant can be more efficiently conducted.
[0041] The fin 45 does not have to be thick to accommodate the adsorbing material so that
the interval between the fins 45 of the heat exchanger 40 may be increased. As a result,
the pressure loss of the flowing air is reduced, so that the input of the fan for
making the air flow into the heat exchanger 40 can be decreased. Even if the interval
is not changed, the heat exchanger 40 may be made compact by the amount corresponding
to the thickness of the adsorbing material. Since the fine pores with a fine pore
diameter within the range from approximately 1 to 3.5 nm in accordance with the relative
humidity are arranged to be formed on the surface of the fin 45, the adsorbed water
may be desorbed and reproduced (making the water adsorbed again) using the heat (exhaust
heat) of the refrigerant flowing in a common refrigeration cycle apparatus.
[0042] The fine pores having a regular pattern are formed by the anodic oxidation method
vertically to the surface of the fin 45. Therefore, unlike the adsorbing material
with the fine pores arranged in no regular pattern, for example, the flow directionality
of the adsorbed water may be aligned to efficiently transfer the heat of the fin 45.
EXAMPLE 2
[0043] Fig. 6 is a configuration view showing an essential portion of a heat exchanger 40a
according to Embodiment 2 of the present invention. In Fig. 6, column 45aa, 45ab,
45ac are made to have fine pores with different diameters for each column along the
air flow direction. That is, against the air flow direction upon the adsorption, the
fine pore diameter at an upwind side is made large, and that at a downwind side is
made small. Therefore, in the case of Fig. 6, the fine pores are distributed in such
an aspect that fine pore diameter on the first column 45aa > fine pore diameter on
the second column 45ab > fine pore diameter on the third column 45ac.
[0044] Fig. 7a shows a simulated result of the relative humidity distribution of the air
flow direction (column direction of the heat transfer pipe) of the heat exchanger
using fins having the same fine pore diameter. The water content of the fin 45 has
a feature to rise up at the relative humidity of approximately 30%. From the heat
transfer pipe at the upwind side upon the adsorption, it is referred to as the first
and the second, and the third columns. As can be understood from Fig. 7a, as the air
flows from the upwind side to the downwind side, the water is adsorbed by the fin
45, so that the relative humidity around the fin is decreased.
[0045] Meanwhile, the embodiment according to the present invention employs the fin which
has the fine pore distribution with different fine pore diameters along the flow direction.
That is, viewing from the upwind side, the fine pore diameter on the second column
is smaller than that on the first column, and the fine pore diameter on the third
column is smaller than that on the second column. The fine pore diameters of the fin
45 is changed for each column. The number of the columns is not especially limited,
though, as the number of the columns is increased, the diameter of the fine pores
distributed on the fin may be gradually changed.
[0046] For example, the first column (45aa) has the fine pores diameter for which the water
content rises at the relative humidity of approximately 50% (3.5 nm), the second column
(45ab) at the relative humidity of approximately 40% (2.5 nm), and the third column
(45ac) at the relative humidity of approximately 30% (2 nm). The change in the adsorption
amount with respect to the air flow direction (column direction) is shown in Fig.
7b. As can be understood from Fig. 7b, the total adsorption amount of the fin with
the fine pores made to have a distribution along the column direction is larger than
that of the fin having the same fine pores diameter. So that the fin may be effectively
used.
[0047] In the case of the fin having the same fine pores diameter, not falling within the
scope of the claims, the more downstream side the fin is located, the smaller the
difference becomes between the relative humidity of air around the fin and the relative
humidity 30 %, where the water content of the fin rises. So that the adsorbing speed
of the fin is reduced, and resultantly, the adsorption amount decreases toward the
downstream side.
[0048] The fin having the fine pores of relatively larger diameter may be employed, so that
it is possible to reduce the total cost of the fin. (the larger the fine pore diameter
becomes, the less manufacturing period, and accordingly, the production cost may be
reduced).
[0049] Fig. 8a shows the relative humidity to the air flow direction upon desorption when
using the fin with fine pores having the same diameter, not falling within the scope
of the claims. The air flow direction is reversed to that upon adsorption. While on
desorption, the fin at the third column is at the upwind side, on adsorption it is
at the downwind side. From Fig. 8a, it is found that the relative humidity around
the fin becomes larger toward the downwind side.
[0050] The embodiment according to the present invention employs the fins having a fine
pore distribution making the fine pore diameter changed along the flow direction.
For example, the first column (45aa) of the fin has the fine pore diameter for which
the water content rises at the relative humidity of approximately 50% (about 3.5 nm),
the second column (45ab) of the fin the relative humidity of approximately 40% (about
2.5 nm), and the third column (45ac) of the fin relative humidity of approximately
30% (about 2 nm), respectively. As shown in Fig. 8b, the fine pore distribution in
the column direction provides a larger desorption amount in total compared with the
use of the fin having the fine pores of the same diameter, resulting in the effective
use of the fin. In the case of the fins having the fine pores of the same diameter,
which embodiment does not fall within the scope of the claims, the difference between
the relative humidity of air around the fin and the relative humidity 30%, where the
water content around the fin 45 rises, becomes smaller toward the downstream side
to decelerate adsorbing rate of the fin, an desorption amount is decreased toward
the downwind side.
[0051] The distribution of the fine pores diameter of the fin 45 formed along the column
direction allows effective use of the fin 45 to improve the adsorption/desorption
performance. Resultantly, it is possible to make the heat exchanger compact.
[0052] When the fin includes two columns (Fig. 1 shows two columns, however, three or more
columns may be possible) as shown in Fig. 1, the relative humidity is lowered at the
downwind side, it is preferable to set the fine pore diameter to be relatively smaller.
As shown in Fig. 7a, the relative humidity around the fin adjacent to the outlet is
approximately 35%. The fine pore diameter may be set to approximately 1 to 3.5 nm
because the fin is required to have characteristics in which the water content abruptly
rises at the relative humidity of about 20 to 40%.
[0053] In the description, the fine pore diameter of the fin at the downwind side with respect
to the air flow direction in the water absorption is smaller than the fine pore diameter
of the fin at the upwind side. However, the fine pore diameter of the fin at the downwind
side with respect to the air flow direction in the water absorption may be larger
than that of the fin at the more downwind side than that so far as the fine pore diameters
are different for each column and in the range approximately from 1 to 3.5 nm. For
example, when the fine pore diameter of the fin outside the heat exchanger may be
set to be larger than the fine pore diameter of the fin inside the heat exchanger,
it is possible to perform efficient dehumidification by making the air in contact
with the heat exchanger flow from two directions rather than a single direction.
[0054] A method for manufacturing the heat exchanger having a fine pore distribution using
an anodic oxidation method will be briefly described. As shown in Fig. 9a, a three-column
fin 650 is collectively submerged in an electrolysis vessel 630 to form a fin having
homogeneous fine pores. Meanwhile, each column of the fin 650 is submerged to form
predetermined fine pores as shown in Fig. 9b when manufacturing the heat exchanger
having fine pore distribution along the column direction. The anodic oxidation is
conducted three times under the different conditions to produce three fins having
different fine pores. Thereafter, the heat transfer pipes 43 are inserted for each
column to be finally combined together by connecting a U-type pipe for providing the
three-column heat exchanger. In Figs. 9(a) and 9(b), reference numerals 610, 620 and
640 denote a direct current power supply, an electrolyte, and a cathode, respectively.
[0055] The effect derived from operating the heat exchangers 40, 40a using the fins with
fine pores while being cooled with the refrigerant supplied thereto will be described.
Fig. 10 shows operations on the psychrometric diagram when the refrigerant is supplied
to the heat exchanger and when the refrigerant is not supplied. At the inlet of the
heat exchangers 40 and 40a, the dry-bulb temperature, the relative humidity, the absolute
humidity, and the dew point of air are 25°C, 60%, 0.0119[kg/kg], and 16.7°C, respectively.
In the case where the refrigerant is not supplied, the relative humidity is lowered
while the air temperature is increased by the adsorbing heat to finally become the
air of the state (b)(dry-bulb temperature: 32.2°C, relative humidity: 30%, absolute
humidity: 0.0119kg/kg, and dew point: 12.44°C). Meanwhile, in the case where the heat
exchanger 40 is operated while cooling with the refrigerant supplied thereto, the
refrigerant removes the adsorbing heat to substantially realize isothermal adsorption
to finally become the state (c) (dry-bulb temperature: 25°C, relative humidity: 30%,
absolute humidity: 0.0058 kg/kg, and dew point: 6.24°C).
[0056] The difference in the absolute humidity for the case where the refrigerant is supplied
and the case where the refrigerant is not supplied shows that the absolute humidity
difference in the case where the refrigerant is supplied is twice higher than the
absolute humidity difference in the case where the refrigerant is not supplied (absolute
humidity difference when the refrigerant is not supplied: 0.0029[kg/kg], absolute
humidity difference when the refrigerant is supplied: 0.00601[kg/kg]). That is, adsorption
conducted while supplying the refrigerant to the heat exchangers 40,40a may largely
improve the absorbing performance. The isothermal adsorption allows the dew point
to be decreased from 12.44°C to 6.24°C, thus applicable for use at the low dew point.
[0057] By preparing the fine pores which cause the capillary condensation on the fin of
the heat exchanger, and supplying the refrigerant to the heat transfer pipes 46, it
is possible to provide a latent heat exchanger having the largely improved adsorbing
performance.
EMBODIMENT 3
[0058] In the above Embodiment 1, the fin 45 is made of aluminum, however, the material
is not limited to the aluminum. For example, the so-called valve metal may be used
as the material of the fin 45 to form fine pores on the surface through the anodic
oxidation. The valve metal refers to a generic name of a metal which forms an oxide
film showing an electrolytic rectifying operation through the anodic oxidation such
as aluminum, tantalum, niobium, titanium, hafnium, zirconium, zinc, tungsten, bismuth
and antimony. Among them, metals such as aluminum, titanium, zirconium, niobium, and
tantalum may be practically used as the fin 45. The use of those metals may provide
the same effect as aluminum.
EMBODIMENT 4
[0059] Fig. 11 shows an exemplary structure of a refrigeration cycle apparatus 100 according
to Embodiment 4 of the present invention. The basic structure of the refrigerant circuit
composed by the refrigeration cycle apparatus 100 will be described based on Fig.
11. The refrigeration cycle apparatus 100 is operated for cooling, refrigerating,
and air conditioning by circulating the refrigerant.
[0060] The refrigeration cycle apparatus 100 is formed by sequentially connecting the compressor
10, the condenser 20, the first throttle device 60, the heat exchanger 41 for dehumidification/humidification,
the second throttle device 61, and the evaporator 70 with a refrigerant pipe 1. Here,
the explanation will be given on the assumption that the compressor 10 and the condenser
20 are built into an outdoor unit (unit at the heat source side) which is disposed
outside the space to be cooled/air-conditioned, and the first throttle device 60,
the heat exchanger 41 for dehumidification/humidification, the second throttle device
61, and the evaporator 70 are built into the indoor unit (unit at the load side) disposed
inside the subject space. Here, the condenser 20 is disposed at the outdoor unit,
and the evaporator 70 is disposed at the indoor unit for explaining such operations
for cooling and air-conditioning, however, these roles will be switched in the case
of the heating operation. The switching is performed by the control unit for controlling
a four-way valve (not shown).
[0061] The refrigerant pipe 1 includes a refrigeration pipe at the gas side which allows
communication of a gaseous refrigerant, and the refrigeration pipe at the liquid side
which allows communication of the liquid refrigerant. The refrigeration pipe at the
liquid side communicates the refrigerant which has been condensed and liquefied, and
the refrigeration pipe at the gas side communicates the refrigerant which has been
evaporated and gasified. A blower (not shown) such as the fan for feeding air outside
the subject space (hereinafter, referred to an external air) into the condenser 20
to promote heat exchange is disposed around the condenser 20. A blower (not shown)
such as the fan is also disposed around the evaporator 70. The refrigerant to be enclosed
into the refrigerant pipe 1 will be described later.
[0062] The compressor 10 sucks and compresses the refrigerant into a gaseous state of high
temperature/pressure to supply to the refrigerant pipe 1. The condenser 20 is a heat
exchanger to perform heat exchange between the refrigerant and external air to condensate/liquefy
the refrigerant. The first throttle device 60 is generally composed of a decompression
valve and an expansion valve such as an electronic expansion valve for decompressing
and expanding the refrigerant.
[0063] The heat exchanger 41 for dehumidification/humidification is composed of the heat
exchangers 40, 40a (hereinafter represented by the heat exchanger 40) as described
in Embodiments 1 to 3, having fine pores on the surface of the fin 45. The description
will be given, not limited to, on the assumption hereinafter that the heat exchanger
41 for dehumidification/humidification includes the fine pores with diameters for
increasing the adsorption amount at the relative humidity of approximately 30% to
desorbe the adsorbed water. The heat exchanger 41 for dehumidification/humidification
mainly as an apparatus to remove the latent heat so as to supply air within the dehumidified
subject space (hereinafter referred to simply the air) to the evaporator 70 by adsorbing
the water. It is not limited to the usage, however, humidification unit may be disposed
in the refrigeration cycle apparatus 100 to humidify the subject space using the heat
exchanger 41 for dehumidification/humidification.
[0064] The second throttle device 61 is generally composed of the decompression valve and
the expansion valve such as the electronic expansion valve to decompress and expand
the refrigerant. The evaporator 70 evaporates and gasifies the refrigerant through
the heat exchange between the refrigerant and the air. The blower disposed adjacent
to the evaporator 70 sucks the air and supplies the cooled air through the heat exchange
in the evaporator 70 to a region to be cooled (interior space, in the refrigerator,
and refrigerated warehouse). For example, the control unit 80 composed of such as
microcomputers controls the drive frequency of the compressor 10, and opening of the
first throttle device 60 and the second throttle device 61. In the embodiment, description
is given as a single control unit 80, however, the control units may be provided for
both the outdoor unit and the indoor unit, respectively and each controller controls
the apparatus (unit) that each unit possesses. Thereby, an associated control is possible
by enabling signal communication.
[0065] The refrigerant used for the refrigeration cycle apparatus 100 will be described.
As for the refrigerant used for the refrigeration cycle apparatus 100, there are the
zeotropic refrigerant mixture, the quasi-azeotropic refrigerant mixture, and the single
refrigerant. Regarding the zeotropic refrigerant mixture, there is such as R407C (R32/R125/R134a),
which is an HFC (hydrofluoro carbon) refrigerant. Since the zeotropic refrigerant
mixture is a mixture of refrigerants having different boiling points, it has characteristics
that composition ratios of the liquid-phase refrigerant and gas-phase refrigerant
are different. For the quasi-azeotropic mixture refrigerant, there are such as R410A
(R32/R125), R404A(R125/R143a/R134a), that are HFC refrigerants.
[0066] The single refrigerant has the type R22 as the HCFC (hydro chlorofluorocarbon) refrigerant,
and R134a as the HFC refrigerant. The single refrigerant has characteristics that
it is not a mixture, so that it may be easily handled. Such natural refrigerants as
carbon dioxide, propane, isobutene, and ammonia may also be employed. The R22, R32,
R125, R134a, and R143a denote chlorodifluoromethane, difluoromethane, pentafluoroethane,
1,1,1,2-tetrafluoroetahne, and 1,1,1-trifluoroethane, respectively. Accordingly, the
refrigerant suitable for the usage and object of the refrigeration cycle apparatus
100 may be employed.
[0067] The operation of the refrigeration cycle apparatus 100 will be described. The heat
exchanger 41 for dehumidification/humidification will be described with respect to
the operation for adsorbing the water in the air. The refrigerant of high temperature/pressure
compressed by the compressor 10 is condensed/liquefied to be the liquid refrigerant
while releasing heat through the heat exchange with the external air in the condenser
20. The liquid refrigerant flows into the first throttle device 60 and decompressed
therein to become the low pressure gas-liquid two-phase refrigerant. The gas-liquid
two-phase refrigerant having the temperature lower than the air flowed into the heat
exchanger 41 for dehumidification/humidification is made to cool the fin 45 and air
passing therearound through the heat exchange, and part of the air is evaporated and
discharged. At this time, the fin 45 adsorbs the water of the passing air. The gas-liquid
two-phase refrigerant discharged from the heat exchanger 41 for dehumidification/humidification
passes through the fully opened second throttle device 61 to flow into the evaporator
70. All the gas-liquid two-phase refrigerant is evaporated/gasified through the heat
exchange in the evaporator 70 to be a gaseous refrigerator, and sucked by the compressor
10 again and discharged.
[0068] The operation of the heat exchanger 41 for dehumidification/humidification to desorb
the adsorbed water will be described. The refrigerant of high temperature/pressure
compressed by the compressor 10 becomes the gas-liquid two-phase refrigerant while
releasing the heat to the external air in the condenser 20. The gas-liquid two-phase
refrigerant under the high pressure state passes through the fully opened first throttle
device 60 and flows into the heat exchanger 41 for dehumidification/humidification.
The gas-liquid two-phase refrigerant having the higher temperature than the air flowed
into the heat exchanger 41 for dehumidification/humidification heats to liquefy the
fin 45 and the ambient air. The liquefied refrigerant is decompressed by the second
throttle device 61 to become the low pressure gas-liquid two-phase refrigerant. The
gas-liquid two-phase refrigerant flows into the evaporator 70, evaporated and gasified
entirely into the gaseous refrigerant, and arranged to be sucked by the compressor
10 again.
[0069] Fig. 12 is a view showing the relationship between the evaporating temperature and
COP (Coefficient of Performance: energy consumption efficiency). Fig. 12 shows the
proportional relation between the evaporating temperature and the COP. For example,
when the evaporating temperature is 11[°C], the COP is approximately 3.1 (shown by
(A)). When the evaporating temperature is increased to 20[°C], the COP increases up
to approximately 3.9 (shown by (B)). The increase in the evaporating temperature may
improve the COP accordingly.
[0070] In the refrigeration cycle apparatus 100 according to the present embodiment, the
latent heat of the water contained in the air and the sensible heat may be processed
by the heat exchanger 41 for dehumidification/humidification and the evaporator 70
respectively, so that the division of roles is achieved. Unlike the case where the
evaporator 70 processes the latent heat and the sensible heat, the evaporating temperature
of the refrigerant can be set higher. Thus, the air conditioning system can prevent
deposition of the frost and needs no defrosting operation even when conventionally
the evaporating temperature has to set to be the value lower than the dew point in
the evaporator 70 and the frost deposited.
[0071] The use of the condensed exhaust heat in the condenser 20 may desorb the water adsorbed
in the heat exchanger 41 for dehumidification/humidification (fin 45). The desorbed
water may be disposed, or used for humidification. The heating device such as the
heater for desorbing the water is no longer necessary, thus requiring no power for
the heating device. This makes it possible to largely reduce the power consumption.
[0072] When the refrigeration cycle apparatus 100 according to the present embodiment is
applied to the refrigerated warehouse under the conditions where external air is maintained
at the dry-bulb temperature of 30[°C], the relative humidity of 60[%], and absolute
humidity of 16.04[g/kg], the control unit 80 may control each apparatus so that the
refrigeration cycle apparatus is operated for the refrigerated room (air-conditioned
space) in the refrigerated warehouse to be maintained and continued under the conditions
of the dry-bulb temperature 10[°C], the relative humidity 60[%], and the absolute
humidity 4.56[g/kg].
[0073] In the refrigeration cycle apparatus according to Embodiment 4, by making the water
adsorbed by the fin 45 using the heat exchanger 41 for dehumidification/humidification
as described in Embodiments 1 to 3 as the dehumidifying/humidifying device, the evaporating
temperature of the refrigerant in the heat exchange with the air in the evaporator
70 does not have to be set in consideration of the latent heat caused by the water,
so that the refrigerant may be controlled to the temperature in consideration of the
sensible heat. This makes it possible to make the compression ratio in the compressor
of the refrigeration cycle apparatus small, thus improving the energy performance
represented by the COP in the refrigeration cycle apparatus as an index.
EMBODIMENT 5
[0074] Fig. 13 shows an exemplary structure of the refrigeration cycle apparatus 100a according
to Embodiment 3 of the present invention. The refrigeration cycle apparatus 100a of
the present embodiment is formed, but is not limitedto, as an air conditioning system
for heating/cooling operations. The apparatuses shown in Fig. 13 with the same reference
numerals as those described in Embodiment 4 perform the same functions, so that explanations
will be omitted.
[0075] The refrigeration cycle apparatus 100a is formed by the compressor 10, the condenser
20, the first on-off valve 30 and the second on-off valve 31 which are provided in
parallel, the heat exchangers 41a and 41b for dehumidification/humidification which
are provided in parallel, back-flow prevention members 50 and 51 which are provided
in parallel, the throttle device 62, and the evaporator 70, being sequentially connected
with the refrigerant pipe 1. As described in Embodiments 1 to 3, the refrigeration
cycle apparatus 100a includes heat exchangers 41a (a first heat exchanger) and 41b
(a second heat exchanger) for dehumidification/humidification that are the heat exchangers
40 having the fin 45 with fine pores formed on the surface. These two heat exchangers
41a and 41b for dehumidification/humidification are independently built into the indoor
unit independently.
[0076] The refrigerant pipe 1 is branched into refrigerant pipes 1a and 1b. After the on-off
valve 30, the heat exchanger 41a for dehumidification/humidification, and the back-flow
prevention member 50 are connected by refrigerant pipe 1a, and the on-off valve 31,
the heat exchanger 41b for dehumidification/humidification and the back-flow prevention
member 51 being connected by refrigerant pipe 1b respectively, these are joined together
again. The refrigerant flowing in the refrigerant pipe 1 may employ the one described
in Embodiment 2. The refrigeration cycle apparatus 100a is provided with a temperature/humidity
detection unit 81 (a first temperature/humidity detection unit) at the inlet of the
air passage of the evaporator 70 for detecting the temperature and humidity of air
flowing into the evaporator 70.
[0077] The temperature/humidity detection unit 81 may be of any type so far as the temperature
and the humidity are detected and types are not limited in particular. For example,
the temperature sensor such as the therimstor, thermometer, humidity sensor, and hygrometer
may be employed.
[0078] The on-off valves 30 and 31 function as flow passage selecting units for selecting
the refrigerant circuit that are not limited to the particular type. The back-flow
prevention members 50 and 51 prevent back-flow of the refrigerant flowing through
the refrigerant pipes 1a and 1b. Such as a check valve may be employed, but is not
limited to the particular type. The throttle device 62 is generally composed of a
decompression valve and expansion valve for decompressing the refrigerant to expand.
The electronic expansion valve may be employed, for example. The control unit 80 according
to the present embodiment controls the respective apparatuses including the on-off
valves 30, 31 in addition to the controlling operations described above. The control
unit further performs the air passage control by switching the air passage switching
units 301a to 304a, and 301b to 304b described later, and calculates the relative
humidity of the air in the evaporator 70 based on the information from the temperature/humidity
detection unit 81 to convert the relative humidity into the dew point (dew-point temperature).
[0079] Fig. 14 shows a structure of an indoor unit 300 where the evaporator 70 and the like
are built-in. The indoor unit 300 shown in Fig. 14 is partially disposed in the refrigerated
warehouse (air-conditioned space) 400 and the rest portion is disposed at the external
air side 500. In the indoor unit 300, the heat exchangers 41a and 41b for dehumidification/humidification
and the evaporator 70 as shown in Fig. 13 are built-in. Blowers 90 and 91 such as
a centrifugal fan and axial flow fan are disposed adjacent to the heat exchangers
41a and 41b for dehumidification/humidification. The indoor unit 300 is provided with
a duct 310 which not only feeds air from the evaporator 70 to the refrigerated warehouse
400 but also sucks the air.
[0080] The indoor unit 300 is structured to disconnect the air passage (air flow) between
the heat exchangers 41a and 41b for dehumidification/humidification. The indoor unit
300 is capable of switching the air passage. By switching the air passage the heat
exchangers 41a and 41b for dehumidification/humidification can be communicated with
the inside of the refrigerated warehouse 400 and the external air 500. The operation
for switching the air passage is performed by the air passage switching units 301a
and 301b, 302a and 302b, 303a and 303b, and 304a and 304b, respectively. The air passage
may be finely adjusted by the air passage adjustment units 305a and 305b.
[0081] The air flow in the indoor unit 300 will be described. Referring to Fig. 14, the
air passage switching units 301a, 302b, 303b, and 304a are opened, and the air passage
switching units 301b, 302a, 303a, and 304b are closed. When the respective air passage
switching units are in the aforementioned state, the built-in space of the heat exchanger
41a for dehumidification/humidification is communicated with the external air 500
to allow the air to flow from outside (arrow A). The built-in space of the heat exchanger
41b for dehumidification/humidification is communicated with the inside of the refrigerated
warehouse 400 via the duct 310 to allow the air (for example, the temperature 10[°C]
and relative humidity 60[%])(arrow B) to flow in.
[0082] In the above structured air passages, the heat exchanger 41a for dehumidification/humidification
performs desorption, and the heat exchanger 41b for dehumidification/humidification
performs adsorption. Thereby, the latent heat may be processed by the heat exchanger
41b for dehumidification/humidification and the sensible heat may be processed by
the evaporator 70 individually. Meanwhile, when the open/closed states of each air
passage switching unit are inverted, the air flows into the built-in space of the
heat exchanger 41a for dehumidification/humidification, and the expanded air flows
into the built-in space of the heat exchanger 41b for dehumidification/humidification.
The heat exchanger 41a for dehumidification/humidification performs adsorption, and
the heat exchanger 41b for dehumidification/humidification performs desorption, respectively.
[0083] Fig. 15 is an explanatory view showing the state where the air passages in the indoor
unit 300 is switched. Referring to Fig. 15(a), the air passage switching units 301a,
302b, 303b and 304a are closed, and the air passage switching units 301b, 302a, 303a
and 304b are opened.
[0084] As shown in Fig. 15(a), the built-in space of the heat exchanger 41b for dehumidification/humidification
is communicated with the external air 500 to allow the external air to flow in (arrow
C). The built-in space of the heat exchanger 41a for dehumidification/humidification
is communicated with the inside of the refrigerated warehouse 400 via the duct 310
to allow the air to flow in (arrow D). At this time, the heat exchanger 41b for dehumidification/humidification
desorbs the water, and the heat exchanger 41a for dehumidification/humidification
adsorbs the water. Fig. 15(b) shows the same as what is shown in Fig. 14, so that
the explanation will be omitted.
[0085] Fig. 16 is a P-h diagram (Mollier diagram) which represents the refrigerant state
in the refrigeration cycle. The refrigerant state in the refrigeration cycle will
be described based on Fig. 16. The vertical axis of the diagram denotes an absolute
pressure (P), and the horizontal axis denotes enthalpy (h). Referring to Fig. 16,
the region surrounded by the saturated liquid line and the saturated vapor line represents
the refrigerant in the gas-liquid two-phase state. The region to the left of the saturated
liquid line represents the liquefied refrigerant, and the region to the right of the
saturated vapor line represents the gaseous refrigerant. That is, in the states (1)
and (5), the refrigerant is gaseous, and in the states (2) and (4), the refrigerant
is in the gas-liquid two-phase state. In the state (3), the refrigerant is liquefied.
[0086] The operation of the refrigeration cycle apparatus 100a will be described based on
Figs. 13 and 16. Descriptions will be given to when the on-off valve 30 is opened,
the on-off valve 31 is closed, the heat exchanger 41a for dehumidification/humidification
is operated for desorbing the water, and the heat exchanger 41b for dehumidification/humidification
is operated for adsorbing the water. Since the on-off valve 31 is closed, the refrigerant
does not flow into the heat exchanger 41b for dehumidification/humidification.
[0087] The refrigerant in the gaseous state of high temperature/pressure state compressed
by the compressor 10 (in the state (1) shown in Fig. 16) flows into the condenser
20. The refrigerant in the aforementioned state turns into the gas-liquid two-phase
state while partially releasing heat to the external air in the condenser 20 (the
state (2) shown in Fig. 16). The gas-liquid two-phase refrigerant of high pressure
state flows into the heat exchanger 41a for dehumidification/humidification, and passes
through the heat transfer pipe 46. At this time, a heat exchange between the refrigerant
and the air is conducted to increase temperature of the fin 45 and the ambient air
to reduce the relative humidity. As a result, the water adsorbed on the fin 45 is
desorbed. The gas-liquid two-phase refrigerant turns into the liquefied refrigerant
(the state (3) shown in Fig. 16).
[0088] The refrigerant flows in the back-flow prevention member 50 to be decompressed in
the throttle device 62. The decompressed refrigerant becomes a low pressure gas-liquid
two-phase refrigerant (the state (4) shown in Fig. 16). The gas-liquid two-phase refrigerant
flows into the evaporator 70 and is evaporated by removing heat from the air to become
a low pressure gaseous refrigerant (the state (5) shown in Fig. 16). The air here
adsorbs the water by the heat exchanger 41b for dehumidification/humidification as
described later. The air is cooled to flow out into the refrigerated warehouse 400.
Then, the gaseous refrigerant is sucked by the compressor 10 again to circulate in
the refrigerant circuit. The cooling/refrigerating operations are conducted by circulating
the refrigerant in the refrigerant circuit while changing the states of the refrigerant
by repeating the heat absorbing/releasing operations.
[0089] Fig. 17 is a psychrometric diagram for explaining the operation of the heat exchanger
41b for dehumidification/humidification in the refrigeration cycle apparatus 100a.
The operation of the above refrigeration cycle apparatus 100a will be described using
the psychrometric diagram and the structural view of Fig. 14. In Figs. 14 and 17,
for the air passing through the heat exchanger 41b for dehumidification/humidification
made to be communicated with the inside of the refrigerated warehouse 400, descriptions
are given to the state (1) shown in Fig. 17 representing the state of the air before
passing through the heat exchanger 41b for dehumidification/humidification, the state
(2) shown in Fig. 17 representing the state of the air immediately after passing through
the heat exchanger 41b for dehumidification/humidification, and the state (3) shown
in Fig. 17 representing the state of the air immediately after the heat exchange with
the evaporator 70.
[0090] Descriptions will be given to when the heat exchanger 41b for dehumidification/humidification
adsorbs the water content of the air inside the refrigerated warehouse 400. The air
in the state (1) is the dry-bulb temperature 10[°C], the relative humidity 60[%],
and the absolute humidity 4.56[g/kg]. When the air in the aforementioned state flows
into the heat exchanger 41b for dehumidification/humidification, the air is brought
into the state (2) along an equi-enthalpy line to be fed to the evaporator 70, where
the relative humidity being reduced from 60[%] to 30[%], the absolute humidity being
reduced from 4.56[g/kg] to 2.96[g/kg], and the dry-bulb temperature being increased
from 10[°C] to 14[°C].
[0091] Since the amount of the water adsorbed by the heat exchanger 41b for dehumidification/humidification
becomes large in the region where the relative humidity is equal to or higher than
approximately 30%, it is possible to dehumidify the air in the state (1). The air
in the state (2) is cooled by the removal of the sensible heat through the heat exchange
of the evaporator 70 in the state of constant absolute humidity to turn into the air
of the state (3) where the relative humidity is lower than 100[%] and the dry-bulb
temperature is -2[°C].
[0092] In most cases, the inside of the refrigerated warehouse 400 is generally kept at
the temperature range lower than 10[°C], and the evaporating temperature is required
to set lower than 0[°C]. However, the refrigeration cycle apparatus 100a is capable
of setting the evaporating temperature of the evaporator 70 (14[°C] of the state (2))
to be higher than the dew-point temperature (for example, the dew-point temperature
-2.9[°C] of the state (2)) so as not to allow the refrigeration cycle to execute a
defrosting operation for removing the frost formed on the evaporator 70.
[0093] The control unit 80 may be configured to adjust the evaporating temperature of the
evaporator 70 to increase by controlling the opening of the throttle device 62, the
drive frequency of the compressor 10, the rotating speed of the blower 91 and the
like. As described in Fig. 12, if the evaporating temperature is set high, the COP
may be improved by that amount. Since the evaporating temperature of the evaporator
70 may be higher than the dew point, no drain occurs. That is, no drain pipe is required,
thus reducing the manufacturing cost.
[0094] The control unit 80 calculates the relative humidity of the air in the evaporator
70 based on the information from the temperature/humidity detection unit 81. The calculated
relative humidity is then converted into the dew point. The dew point may be detected
based on the converted result. Air in the state (3) is diffused into the refrigerated
warehouse 400 to maintain the dry-bulb temperature at 10[°C] or lower. The amount
of the water content which can be adsorbed by the heat exchanger 41b for dehumidification/humidification
is limited. When it is determined that the relative humidity of the heat exchanger
41g for dehumidification/humidification at the outlet of the air passage becomes equal
to or larger than a predetermined threshold value based on the detection information
from the temperature/humidity detection unit 81, the control unit 80 switches the
on-off valve 30 from the open to the closed state, and the on-off valve 31 from the
closed to the open state to switch the refrigerant flow. The gaseous refrigerant of
high temperature/pressure is made to flow into the heat exchanger 41b for dehumidification/humidification
to increase temperatures of the fin 45 and the ambient air.
[0095] That is, the operation of the heat exchanger 41b for dehumidification/humidification
which has been adsorbing the water is switched to desorb the water. When temperatures
of the fin 45 of the heat exchanger 41b for dehumidification/humidification and the
ambient air are increased, the relative humidity is decreased to release the adsorbed
water for reproduction. Meanwhile, the refrigerant flow passage is switched, so that
the heat exchanger 41a for dehumidification/humidification comes to adsorb the water
in the air. The heat exchanger 41a for dehumidification/humidification is structured
to adsorb the water in the air such that the air inside the warehouse 400 is dehumidified
from the state (1) to (2) as shown in Fig. 17.
[0096] The amount of the water which can be adsorbed by the heat exchanger 41a for dehumidification/humidification
is limited. When it is determined that the relative humidity of the heat exchanger
41a for dehumidification/humidification at the outlet side of the air passage becomes
equal to or higher than a predetermined threshold value based on the detection information
from the temperature/humidity detection unit 81, the control unit 80 switches the
on-off valve 30 from the closed to the open state, and the on-off valve 31 from the
open to the closed state to switch the refrigerant flow. The gaseous refrigerant of
high temperature/pressure is fed into the heat exchanger 41a for dehumidification/humidification
to increase temperatures of the fin 45 and the ambient air such that the relative
humidity is lowered to desorb the water.
[0097] As mentioned above, when one of the heat exchangers for dehumidification/humidification
(heat exchanger 41b for dehumidification/humidification) adsorbs the water, the refrigeration
cycle apparatus 100a is structured to allow the other heat exchanger for dehumidification/humidification
(heat exchanger 41a for dehumidification/humidification) to desorb the water. The
operations of the heat exchangers are alternately switched depending on the amount
of the adsorbed water. Switching of the air passage to select the refrigerant flow
passage allows the humidity (latent heat) of the air in the refrigerated warehouse
400 to be removed continuously.
[0098] Table 2 collectively shows control states of the on-off valves 30 and 31 (flow passage
switching unit) and air passage switching units 301a to 304b, and functions of the
heat exchangers 41a and 41b for dehumidification/humidification. In Table 2, pattern
1 represents that the heat exchanger 41a for dehumidification/humidification adsorbs
water, and the heat exchanger 41b for dehumidification/humidification desorbs the
adsorbed water as shown in Fig. 15(a). Patten 2 represents that the heat exchanger
41a for dehumidification/humidification desorbs the adsorbed water, and the heat exchanger
41b for dehumidification/humidification adsorbs the water as shown in Fig. 15 (b).
The continuous operation may be performed by switching the patterns 1 and 2.
[Table 2]
| Pattern |
Heat exchanger |
On-off valve |
Air passage switching unit |
Air passage switching unit |
Air passage switching unit |
Air passage switching unit |
| 41a |
41b |
30 |
31 |
301a |
301b |
302a |
302b |
303a |
303b |
304a |
304b |
| 1 |
Adsorb |
Desorb |
Close |
Open |
Close |
Open |
Open |
Close |
Open |
Close |
Close |
Open |
| 2 |
Desorb |
Adsorb |
Open |
Close |
Open |
Close |
Close |
Open |
Close |
Open |
Open |
Close |
[0099] As described above, the refrigeration cycle apparatus 100a according to Embodiment
5 is structured to allow the heat exchangers 41a and 41b for dehumidification/humidification
composed of the heat exchanger 40 according to Embodiment s 1 to 3 to alternately
adsorb the water in air in the refrigerated warehouse 400 continuously. This makes
it possible to eliminate the defrosting operation conventionally frequently performed
to further reduce the power consumption for the defrosting operation. The evaporating
temperature of the evaporator 70 may be set higher than the dew-point temperature
to enable an efficient operation of the refrigeration cycle.
[0100] Since the water adsorbed by the heat exchangers 41a and 41b for dehumidification/humidification
is configured to be desorbed using the heat (exhaust heat which is not required for
cooling the inside of the refrigerated warehouse 400) of the refrigerant condensed
by the condenser 20, no specific heating device for the desorption is required, and
the space for accommodation can be saved, so that no electric power is required for
heating by the heating unit.
[0101] The refrigeration cycle apparatus 100a does not require a high pressure in excess
of a critical pressure. That is, the compressor 10, the condenser 20 and the refrigerant
pipe 1 (including refrigerant pipes 1a and 1b) connecting those may be low in pressure-resistant
performance, so that manufacturing costs can be reduced. The compression ratio of
the refrigerant in the compressor 10 may be suppressed, thus improving the operation
efficiency of the compressor 10. That is, COP can be significantly improved and energy
saving can be achieved.
EMBODIMENT 6
[0102] Fig. 18 shows an exemplary structure of a refrigeration cycle apparatus 100b according
to Embodiment 6 of the present invention. Descriptions will be given, but not limited
in particular, to that the refrigeration cycle apparatus 100b of the present embodiment
is, for example, an air conditioning system for cooling/heating operations. In Fig.
18, since the apparatuses designated with the same reference numerals as those described
in Embodiments 4 and 5 perform the same functions, explanations will be omitted.
[0103] The refrigeration cycle apparatus 100b is formed by the compressor 10, the condenser
20, the first and the second on-off valves 32 and 33 provided in parallel, the heat
exchangers 41c and 41d for dehumidification/humidification provided in parallel, the
on-off valves 34 and 35 provided in parallel, the throttle device 85 (third throttle
device), and the evaporator 70,being sequentially connecting with the refrigerant
pipe 1. The refrigeration cycle apparatus 100b is also provided with the heat exchangers
41c (a first heat exchanger) and 41d (a second heat exchanger) for dehumidification/humidification
that are the heat exchanger 40 having the fin 45 with the fine pores formed on the
surface. Those two heat exchangers 41c and 41d for dehumidification/humidification
are built into the indoor unit separately.
[0104] The refrigerant pipe 1 is branched into the refrigerant pipes 1c and 1d. After the
on-off valve 32, the heat exchanger 41c for dehumidification/humidification, and the
on-off valve 34 are connected by the refrigerant pipe 1c, and the on-off valve 33,
the heat exchanger 41d for dehumidification/humidification, and the on-off valve 35
are connected by the refrigerant pipe 1d, these are then joined again. The refrigerant
flowing in the refrigerant pipe 1 may employ the refrigerant described above. The
refrigerant pipes 1c and 1d include a bypass pipe 2 (a first bypass pipe) branched
from the refrigerant pipe 1c between the on-off valve 32 and the heat exchanger 41c
for dehumidification/humidification to join with the refrigerant pipe 1d between the
heat exchanger 41d for dehumidification/humidification and the on-off valve 35, and
a bypass pipe 3 (a second bypass pipe) branched from the refrigerant pipe 1d between
the on-off valve 33 and the heat exchanger 41d for dehumidification/humidification
to join with the refrigerant pipe 1c between the heat exchanger 41c for dehumidification/humidification
and the on-off valve 34.
[0105] The bypass pipe 3 includes a throttle device 63 (a first throttle device) and an
on-off valve 36 (a third on-off valve). The bypass pipe 2 includes a throttle device
64 (a second throttle device) and an on-off valve 37 (a fourth on-off valve). The
refrigeration cycle apparatus 100b includes a temperature/humidity detection unit
81 for detecting the temperature/humidity of the evaporator 70 at the inlet side of
the air passage thereof, and a temperature/humidity detection unit 82 (a second temperature/humidity
detection unit) for detecting the temperature/humidity of the heat exchangers 41c
and 41d for dehumidification/humidification at the outlet side of the air passage
of the heat exchanger 41c for dehumidification/humidification, respectively.
[0106] The temperature/humidity detection units 81 and 82 may be of any type so far as the
temperature and the humidity are detected and types are not limited in particular.
For example, the temperature sensor such as the thermistor, thermometer, humidity
sensor, and hygrometer may be employed. In the example, the apparatus employs a single
unit of the temperature/humidity detection units 81 and 82, respectively, however,
plural units may be employed without being limited to the above. The temperature/humidity
detection unit 82 may be disposed at the outlet sides of the respective air passages
of the heat exchangers 41c and 41d for dehumidification/humidification.
[0107] The refrigeration cycle apparatus 100b is provided with a control unit 80a which
controls a drive frequency of the compressor 10, opening of the on-off valves 32 to
37, and opening of the throttle devices 63, 64 and 85. The on-off valves 32 to 37
are operated for switching the flow passages, not limited to a specific type. The
throttle devices 63, 64 and 85 are generally composed of the decompression and expansion
valves to decompress and expand the refrigerant, and may be composed of an electronic
expansion valve and the like.
[0108] In addition to controlling each apparatus, the control unit 80a calculates the relative
humidity of the heat exchanger 41c for dehumidification/humidification at the outlet
side of the air passage based on the signal which contains data from the temperature/humidity
detection unit 82 to convert the calculated relative humidity into the dew point (dew-point
temperature). The control unit 80 also controls the relative humidity in the evaporator
70 based on the information from the temperature/humidity detection unit 81 to convert
and the calculated relative humidity into the dew point (dew-point temperature). When
the desorption/adsorption function is switched between the heat exchangers 41c and
41d for dehumidification/humidification, the control unit 80a calculates the relative
humidity of the heat exchanger 41d for dehumidification/humidification at the outlet
side of the air passage to convert the calculated relative humidity into the dew point
(dew-point temperature).
[0109] Fig. 19 shows a structure of an indoor unit 300a where the evaporator 70 and the
like are built-in. The basic structure of the indoor unit 300a will be described based
on Fig. 19. Descriptions will be given to differences from the indoor unit 300 shown
in Fig. 14. In Fig. 19, a part of the indoor unit 300a is disposed inside (air-conditioned
space) 401 of the room, and the rest is disposed at the side of the external air 500.
In the indoor unit 300a, the heat exchangers 41c and 41d for dehumidification/humidification
and the evaporator 70 shown in Fig. 18 are built-in.
[0110] The indoor unit 300a is structured to disconnect the air passage between the heat
exchangers 41c and 41d for dehumidification/humidification. The indoor unit 300a is
allowed to switch the air passage to communicate the heat exchangers 41c and 41d for
dehumidification/humidification with the interior 401 and the external air 500. The
switching of the air passage may be performed by air passage switching units 311a
and 311b, 312a and 312b, 313a and 313b, and 314a and 314b, respectively. The fine
adjustment of the air passage may be performed by the air passage adjustment units
315a and 315b.
[0111] The air flow in the indoor unit 300a will be described. Fig. 19 shows that the air
passage switching units 311a, 312b, 313b and 314a are opened, and the air passage
switching units 311b, 312a, 313a and 314b are closed. In the aforementioned state
of the air passage switching units, the built-in space of the heat exchanger 41c for
dehumidification/humidification is communicated with the external air 500 to allow
the air to flow from outside (arrow A). The built-in space of the heat exchanger 41d
for dehumidification/humidification is communicated with the interior 401 via the
duct 310 to allow the air (for example, temperature 26[°C] and relative humidity 60[%])
to flow in (arrow B).
[0112] When the air passages are formed as described above, the heat exchanger 41c for dehumidification/humidification
performs the desorption, and the heat exchanger 41d for dehumidification/humidification
performs the adsorption. Thereby, the heat exchanger 41d for dehumidification/humidification
processes latent heat, and the evaporator 70 processes sensible heat separately. Meanwhile,
when the open-close states of the respective air passage switching units are inverted,
the heat exchanger 41c for dehumidification/humidification performs adsorption, and
the heat exchanger 41d for humidification/humidification performs desorption.
[0113] Fig. 20 is an explanatory view showing the state where the air passage of the indoor
unit 300a is switched. Referring to Fig. 20, a portion of the indoor unit 300a is
disposed in the interior 401, and the rest is disposed at the side of the external
air 500. Fig. 20(a) shows that the air passage switching units 311a, 312b, 313b and
314a are closed, and the air passage switching units 311b, 312a, 313a and 314b are
closed.
[0114] Referring to Fig. 20(a), the built-in space of the heat exchanger 41d for dehumidification/humidification
is communicated with the external air 500 to allow the external air to flow in (arrow
C). The built-in space of the heat exchanger 41c for dehumidification/humidification
is communicated with the interior 401 via the duct 310 to allow the air to flow in
(arrow D). At this time, the heat exchanger 41d for dehumidification/humidification
desorbs water, and the heat exchanger 41c for dehumidification/humidification adsorbs
the water, respectively. Fig. 20(b) shows the same as what is shown in Fig. 19, so
that the explanation will be omitted.
[0115] In the case where the refrigeration cycle apparatus 100b is applied to an air-conditioning
apparatus such as the room air-conditioner and all-in-one air conditioning system
with the condition of the external air 500 being kept at the dry-bulb temperature
30 [°C], the relative humidity 60 [%], and the absolute humidity 16.04 [g/kg], the
control unit 80a should control the respective apparatuses to operate the refrigeration
cycle apparatus 100b while maintaining and continuing the interior 401 (air-conditioned
space) under conditions of the dry-bulb temperature 26 [°C], the relative humidity
60 [%], and the absolute humidity 8.74 [g/kg].
[0116] Fig. 21 is a P-h diagram (Mollier diagram) which represents the refrigerant state
in the refrigeration cycle. The refrigerant state in the refrigeration cycle will
be described based on Fig. 21. Referring to Fig. 21, it is configured to be able to
understand that the refrigerant is gaseous in the states (1) and (7). The refrigerant
is in the gas-liquid two-phase state in the states (2), (4), (5) and (6). The refrigerant
is liquefied in the state (3).
[0117] The operation of the refrigeration cycle apparatus 100b will be described based on
Figs. 18 and 21. Descriptions will be given on the operation of the refrigeration
cycle apparatus 100b when the on-off vales 32, 34 and 35 are opened, the on-off valves
33, 37 and 36 are closed, the heat exchanger 41c for dehumidification/humidification
is operated as the heat exchanger for desorption, and the heat exchanger 41d for dehumidification/humidification
is operated as the heat exchanger for adsorption.
[0118] The gaseous refrigerant of high temperature/pressure compressed by the compressor
10 (the state (1) shown in Fig. 21) flows into the condenser 20. The refrigerant in
the aforementioned state turns into the gas-liquid two-phase state (state (2) shown
in Fig. 21) while partially releasing the heat to the external air by the condenser
20. The high pressure gas-liquid two-phase refrigerant flows into the heat exchanger
41c for dehumidification/humidification. The gas-liquid two-phase refrigerant flowing
into the heat exchanger 41c for dehumidification/humidification increases the temperatures
of the fin 45 and the ambient air to reduce the relative humidity. Thereby, the water
adsorbed in the fin 45 is desorbed. The gas-liquid two-phase refrigerant turns into
the liquefied refrigerant (state (3) shown in Fig. 21).
[0119] The aforementioned refrigerant flows through the on-off valve 36 to be decompressed
by the throttle device 63. The decompressed refrigerant turns into the low pressure
gas-liquid two-phase state (state (4) shown in Fig. 21, here, the first evaporating
temperature). Then the gas-liquid two-phase refrigerant flows into the heat exchanger
41d for dehumidification/humidification to lower the temperatures of the fin 45 and
the ambient air with the first evaporating temperature lower than the air and enhance
the adsorbing performance. The gas-liquid two-phase refrigerant flowing into the heat
exchanger 41d for dehumidification/humidification partially evaporates to turn into
the low pressure gas-liquid two-phase refrigerant (state (5) shown in Fig. 21). The
gas-liquid two-phase refrigerant is further decompressed by the throttle device 85
to be a second evaporating temperature (state (6) shown in Fig. 21), then flows into
the evaporator 70 to turn into a low pressure gaseous refrigerant by absorbing the
sensible heat of the air through the heat exchange (state (7) shown in Fig. 21). The
gaseous refrigerant is sucked by the compressor 10 again to circulate in the refrigerant
circuit.
[0120] The refrigeration cycle apparatus 100b is structured to allow the refrigerant which
has passed through one of the heat exchangers for dehumidification/humidification
(heat exchanger 41c for dehumidification/humidification) to flow into the other heat
exchanger for dehumidification/humidification (heat exchanger 41d for dehumidification/humidification)
via a bypass pipe (bypass pipe 3). As a result, the heat exchanger 41 for dehumidification/humidification
efficiently desorbs the water using the heat of the refrigerant related to condensation,
and the other heat exchanger 41 for dehumidification/humidification efficiently adsorbs
the water using the heat of the refrigerant related to evaporation to enhance adsorption/desorption
performance and improve the performance of the refrigeration cycle apparatus.
[0121] Fig. 22 is a psychrometric diagram for explaining the operation of the heat exchanger
41d for dehumidification/humidification of the refrigeration cycle apparatus 100b.
The operation of the above-mentioned refrigeration cycle apparatus 100b will be described
referring to the psychrometric diagram and the structure shown in Fig. 19. Referring
to Figs. 19 and 22, for the air passing through the heat exchanger 41d for dehumidification/humidification
communicating with the interior 401, the state (1) shown in Fig. 22 represents the
state of air before passing through the heat exchanger 41d for dehumidification/humidification
, the point (2) shown in Fig. 22 represents the state of air immediately after passing
through the heat exchanger 41d for dehumidification/humidification, and the point
(3) shown in Fig. 22 represents the state of air immediately after the heat exchange
with the evaporator 70.
[0122] The operation of the heat exchanger 41d for dehumidification/humidification when
adsorbing the water of air in the interior 401 will be described. The air in the state
(1) is the dry-bulb temperature of 26 [°C] and the relative humidity 60 [%] when the
air in this state flows into the heat exchanger 41d for dehumidification/humidification,
the air is subjected to isothermal or cooling adsorption in the heat exchanger 41d
to turn into the state (2) to flow into the evaporator 70. Same the amount of water
which can be adsorbed by the heat exchanger 41b for dehumidification/humidification
is increased in the region of the relative humidity of 30% or higher, the air in the
state (1) can be dehumidified.
[0123] The air in the state (2) is subjected to heat exchange by the evaporator 70 to turn
into the air in the state (3). The air in the state (2) is cooled with only the sensible
heat being removed at a constant absolute humidity by the evaporator 70 to turn into
the state (3) where the relative humidity is lower than 100 [%] and the dry-bulb temperature
is 14 [°C]. The air in the state (3) is supplied to the interior 401.
[0124] The control unit 80a controls the opening of the throttle devices 63 and 85, the
drive frequency of the compressor 10, and the rotating speed of the blower 91, and
adjusts the first evaporating temperature to be equal to or higher than the dew point
(in the present embodiment, 18 [°C]) of the intake air in the heat exchanger 41d for
dehumidification/humidification. The control unit controls the second evaporating
temperature to be equal to or higher than the dew point (in the present embodiment,
14 [°C]) of air at the outlet of the heat exchanger 41d for dehumidification/humidification.
The control unit 80a converts the data of temperature and humidity detected by the
temperature/humidity detection units 81 and 82 into the dew point. Fig. 22 shows the
first evaporating temperature of 18 [°C], and the second evaporating temperature of
14 [°C].
[0125] The amount of water is limited which can be adsorbed by the heat exchanger 41d for
dehumidification/humidification functioning as a heat adsorption exchanger. When it
is determined that the relative humidity in the evaporator 70 becomes equal to or
higher than a predetermined threshold value based on the data detected by the temperature/humidity
detection unit 81, the control unit 80a switches on-off valves 32, 36 and 35 from
the open to the closed state, and on-off valves 33, 37 and 34 from the closed to the
open state to change the refrigerant flow. A high temperature/pressure gaseous refrigerant
is fed into the heat exchanger 41d for dehumidification/humidification to increase
the temperatures of the fin 45 and the ambient air for desorption and reproduction.
[0126] Since the refrigerant flow passage is switched, the heat exchanger 41c for dehumidification/humidification
is operated as an adsorption heat exchanger. In the heat exchanger 41c for dehumidification/humidification,
the water contained in the air is adsorbed. The refrigeration cycle apparatus 100b,
alternately switches heat exchangers according to the water adsorption amount such
that when one of the heat exchangers for dehumidification/humidification (heat exchanger
41d for dehumidification/humidification) is adsorbs the water, the other heat exchanger
for dehumidification/humidification (heat exchanger 41c for dehumidification/humidification)
desorbs the water. The air in the interior 401 may be continuously dehumidified (latent
heat may be removed) by switching the air passages.
[0127] The external air for example, the dry-bulb temperature 32 [°C] and the relative humidity
60 [%], is supplied from the external air 500 side to the heat exchanger 41c for dehumidification/humidification
by the blower 90. The heat exchanger 41c for dehumidification/humidification desorbs
the adsorbed water. Then, the absolute humidity is increased through the desorption,
and the air is discharged to the external air 500 again. The air is merely discharged
here, however, the desorbed water may be used for humidification. In this way, the
latent heat may be removed by the heat exchangers 41c, 41d for dehumidification/humidification,
and the sensible heat may be removed by the evaporator 70. The exhaust heat generated
by condensation in the condenser 20 may be used for desorbing the adsorbed water,
air-conditioning and refrigerating performance is significantly improved.
[0128] Table 3 shows control states of the on-off valves 32 to 37 and functions of the heat
exchangers 41c, 41d for dehumidification/humidification. Referring to Table 3, the
pattern 1 shows that the heat exchanger 41d for dehumidification/humidification adsorbs
the water, and the heat exchanger 41c for dehumidification/humidification desorbs
the adsorbed water as shown in Fig. 20(b). Then, the on-off valves 32, 36 and 35 are
opened, and the on-off valves 33, 37 and 34 are closed. The pattern 2 shows that the
heat exchanger 41d for dehumidification/humidification desorbs the adsorbed water,
and the heat exchanger 41c for dehumidification/humidification adsorbs the water as
shown in Fig. 20(a). Then, the on-off valves 33, 37 and 34 are opened, and the on-off
valves 32, 36 and 35 are closed. Continuous operations may be performed by alternately
switching the patterns 1 and 2.
[Table 3]
| Pattern |
Heat Exchanger |
On-off valve |
On-off valve |
On-off valve |
| 41c |
41d |
32 |
33 |
36 |
37 |
34 |
35 |
| 1 |
Desorption |
Adsorption |
Open |
Close |
Open |
Close |
Close |
Open |
| 2 |
Adsorption |
Desorption |
Close |
Open |
Close |
Open |
Open |
Close |
[0129] When either of the heat exchangers 41c and 41d for dehumidification/humidification
desorbs the water, the refrigerant is condensed therein. When adsorbing the water,
the refrigerant is evaporated. Functions of the heat exchangers 41c and 41d for dehumidification/humidification
may be switched by controlling opening of each on-off valve to switch the refrigerant
flow and continuous operation is possible while switching adsorption and desorption
alternately.
[0130] When the air-conditioned space is at the dry-bulb temperature of 26 [°C] and the
relative humidity of 60 [%], and the external air is at the dry-bulb temperature of
32 [°C] and the relative humidity of 60 [%], the conventional refrigeration cycle
apparatus is used to adjust the balance of the condenser 20 at the condensation temperature
of about 47 [°C] and the evaporator 70 at the evaporating temperature of about 11
[°C] to process both the sensible heat (cooling operation) and the latent heat (dehumidifying
operation) of the air-conditioned space simultaneously. Such a refrigeration cycle
apparatus requires the evaporating temperature to be set low, so that the operation
efficiency is poor.
[0131] The refrigeration cycle apparatus 100b allows the sensible heat processing (cooling
operation) and the latent heat processing (dehumidifying operation) in the air-conditioned
space to be conducted separately. The evaporator 70 is operated only for processing
the sensible heat, so that the evaporating temperature can be set high. The evaporating
temperature conventionally set at 11 [°C] may be increased to be as high as approximately
14 [°C]. As a result, the refrigerant cycle efficiency may be largely improved.
[0132] As shown in Fig. 12, the evaporating temperature is proportional to the COP. In Embodiment
4, when the evaporating temperature is 11 [°C], the COP is approximately 3.1 ((A)
in the drawing). When the evaporating temperature is increased to 14 [°C], the COP
is increased up to approximately 3.3 (shown as the point (B) in the drawing). The
increase in the evaporating temperature by 3 [°C] may improve the COP by approximately
14%.
[0133] Likewise Embodiment 5, the refrigeration cycle apparatus 100b according to Embodiment
6 is not required to conduct defrosting, and allows the evaporating temperature of
the evaporator 70 to be set high. In the present embodiment, since the refrigerant
of the first evaporating temperature lower than the air is made to lower the temperature
of the fins 45 of the heat exchanger 41c or 41d for dehumidification/humidification
on the side of adsorbing the water and the ambient air to increase the relative humidity
so as to promote the water adsorption, it is possible to realize a higher performance
operation.
EXAMPLE 7
[0134] Fig. 23 shows an exemplary structure of a refrigeration cycle apparatus 100c according
to Embodiment 7 of the present invention. The refrigeration cycle apparatus 100c of
the present embodiment is described as, for example, but not limited to, the air conditioning
system for cooling/heating operations. Referring to Fig. 23, since what is designated
with the same reference numerals as those described in Embodiments 4, 5 and 6 have
the same functions, explanations will be omitted.
[0135] The refrigeration cycle apparatus 100c is formed by sequentially connecting the compressor
10, the condenser 20, the on-off valve 32 as the first on-off valve and the on-off
valve 33 as the second on-off valve that are provided in parallel, the heat exchangers
41e and 41f for dehumidification/humidification provided in parallel, three-way valves
38 and 39 provided in parallel, the on-off valves 34 and 35 provided in parallel,
throttle device 85, and evaporator 70 with the refrigerant pipe 1. Here, the refrigeration
cycle apparatus 100c is also provided with the heat exchanger 41e (a first heat exchanger)
for dehumidification/humidification and the heat exchanger 41f (a second heat exchanger)
for dehumidification/humidification that are the heat exchanger 40 including the fin
45 which fine pores are formed on the surface. Those two heat exchangers 41e and 41f
for dehumidification/humidification are built into the indoor unit separately. The
control unit 80b controls the three-way valves 38 and 39 to switch the refrigerant
flow passage.
[0136] Likewise the refrigeration cycle apparatus 100b according to the above Embodiment
6, the refrigerant pipe 1 is branched into the refrigerant pipes 1c and 1d, and after
connecting the on-off valve 32, the heat exchanger 41e for dehumidification/humidification,
and the three-way valve 38 with the refrigerant pipe 1c connecting the on-off valve
33, the heat exchanger 41f for dehumidification/humidification, and the three-way
valve 39 with the refrigerant pipe 1b, respectively, they are joined again. The aforementioned
refrigerant may be employed as the one flowing through the refrigerant pipe 1. The
refrigerant pipes 1c and 1d include a bypass pipe 2a (a first bypass pipe) which is
branched from the refrigerant pipe 1c between the on-off valve 32 and the heat exchanger
41e for dehumidification/humidification to join with the refrigerant pipe 1d between
the heat exchanger 41f for dehumidification/humidification and the three-way valve
39, and a bypass pipe 3a (a second bypass pipe) which is branched from the refrigerant
pipe 1d between the on-off valve 33 and the heat exchanger 41f for dehumidification/humidification
to join with the refrigerant pipe 1c between the heat exchanger 41e for dehumidification/humidification
and the three-way valve 38.
[0137] The bypass pipe 3a is provided with the throttle device 63. The bypass pipe 2a is
provided with the throttle device 64. The refrigeration cycle apparatus 100c is provided
with a temperature/humidity detection unit (not shown) for detecting the temperature
and humidity of the evaporator 70 at the inlet of the air passage of the evaporator
70. The temperature/humidity detection unit is not limited to the specific type so
far as the temperature and the humidity may be detected. For example, a temperature
sensor such as a thermistor, thermometer, humidity sensor, and hygrometer may be employed.
[0138] The refrigeration cycle apparatus 100c is provided with a control unit (not shown)
for controlling the drive frequency of the compressor 10, opening of the on-off valves
32, 33, opening of the throttle devices 63, 64 and 85, and opening of the three-way
valves 38, 39. The three-way valves 38 and 39 switch the flow of the refrigerant flowing
through the refrigerant pipes 1a and 1b to switch the functions (adsorption and desorption)
of the heat exchangers 41e and 41f for dehumidification/humidification.
[0139] The operation of the refrigeration cycle apparatus 100c will be described based
on Fig. 23 on the assumption that the on-off valve 32 is opened, the on-off valve
33 is closed, the heat exchanger 41e for dehumidification/humidification is operated
to desorb the water, and the heat exchanger 41f for dehumidification/humidification
is operated to adsorb the water.
[0140] A high temperature/pressure gaseous refrigerant compressed by the compressor 10 flows
into the condenser 20. The refrigerant in the aforementioned state becomes the gas-liquid
two-phase refrigerant in the condenser 20 while partially releasing the heat to the
external air. The high pressure gas-liquid two-phase refrigerant flows into the heat
exchanger 41e for dehumidification/humidification. The incoming gas-liquid two-phase
refrigerant passes through the heat transfer pipe 46 to allow the heat exchange between
the refrigerant and air and then increase the temperature of the fins 45 and the ambient
air to lower the relative humidity. Thereby, the water adsorbed in the fin 45 is desorbed.
The gas-liquid two-phase refrigerant is liquefied into the liquid refrigerant.
[0141] The refrigerant flowing from the heat exchanger 41e for dehumidification/humidification
has a flow direction determined by the three-way valve 38 under the control of the
control unit 80b. If the refrigerant is controlled to flow through the bypass pipe
3a, the low pressure gas-liquid two-phase refrigerant flows into the heat exchanger
41f for dehumidification/humidification to lower the temperatures of the fins 45 and
the ambient air like the Embodiment 6. This makes it possible to enhance the adsorbing
performance of the heat exchanger 41f for dehumidification/humidification. The gas-liquid
two-phase refrigerant flowing out from the heat exchanger 41f for dehumidification/humidification
is decompressed by the throttle device 85 via the three-way valve 38, on-off valve
35, and bypass pipe 1d, flowing into the evaporator 70 to become the low pressure
gaseous refrigerant while removing the sensible heat of the air by the heat exchange,
then being sucked by the compressor 10 to be circulate in the refrigerant circuit.
The operation of the refrigeration cycle apparatus 100c is reversed compared with
that of the three-way valves 38 and 39 when closing the on-off valve 32, opening the
on-off valve 33, making the heat exchanger 41f for dehumidification/humidification
desorb the water, and making the heat exchanger 41e for dehumidification/humidification
adsorb the water.
[0142] In Embodiment 7, the apparatus is provided with the three-way valves 38, 39 to facilitate
water adsorption by lowering the temperatures of the fins 45 of the heat exchanger
41e or 41f for dehumidification/humidification on the side of the water adsorbtion
and the ambient air to increase the relative humidity, so that it is possible to operate
the apparatus with higher performance.
EMBODIMENT 8
[0143] In Embodiments 4 to 7, the heat exchanger 40 according to Embodiments 1 to 3 is applied
only to the heat exchanger 41 for dehumidification/humidification, however, it is
not limited thereto. For example, the condenser 20 and the evaporator 70 which serve
as the heat exchangers may be provided with the fin 45 for adsorbing the water.
[0144] In Embodiments 4 to 7 as described above, two heat exchangers 41a, 41b for dehumidification/humidification
are used for alternate desorption and adsorption, however, the number of the heat
exchangers 41 for dehumidification/humidification is not limited.
[0145] In Embodiments 4 to 7, the compressor 10 is not limited to a specific type. For example,
the inverter compressor capable of controlling the capacity, and the constant rate
compressor which performs the compression at a constant rate may be employed. In the
respective embodiments, a single unit of the compressor 10 is disposed for the refrigeration
cycle, however, the number of the compressors is not limited and plural compressor
may be provided. In the aforementioned case, the control unit 80 may be configured
to execute the multiple control of as many as the provided compressors.
EMBODIMENT 9
[0146] In the respective embodiments, the control units 80 and 80a control the opening of
the on-off valves, drive frequency of the compressor 10, the opening of the respective
throttle devices and the three-way valves, however, it is not limited thereto. The
control unit may be provided for each of the apparatuses. In the respective embodiments,
a single temperature/humidity detection unit 81 is disposed at the inlet side of the
air passage of the evaporator 70, however, it is not limited thereto. For example,
the temperature detection unit and the humidity detection unit may be separately provided,
or plural units may be provided. The pressure detection units for detecting the refrigerant
pressure may be provided adjacent to the respective apparatuses.
[0147] In the embodiments, the refrigeration cycle apparatuses 100 to 100c are applied
to the refrigerator, room air-conditioner, all-in-one air conditioning system and
the like, however, it is not limited thereto. For example, the refrigeration cycle
apparatuses 100 to 100c may be applied to the refrigerated warehouse, humidifier,
humidity control unit and the like. The type of the refrigerant, the air passage and
the flow passage in the refrigeration cycle may be determined in accordance with the
intended use and application.