CROSS-REFERENCE TO RELATED APPLICATIONS
STATEMENT REGARDING FEDERALLY SPONSORED RESEARCH OR DEVELOPMENT
REFERENCE TO SEQUENCE LISTING, A TABLE, OR A COMPUTER PROGRAM LISTING COMPACT DISC
APPENDIX
BACKGROUND OF THE INVENTION
[0004] Over the past fifteen (15) years or so the chemistry of the injurious, baked-on carbonaceous
deposits have changed somewhat, primarily due to improvements in petroleum refining
and the need to comply with various federal and state regulations. Changes have also
been made in the composition of gasoline and oil additives and in mechanical aspects
of engines - now increasingly controlled and monitored by numerous computer chips.
All are designed to provide more engine efficiency, thus increasing U.S.EPA mileage
ratings, while decreasing noxious tailpipe emissions.
[0005] Despite these many sophistications the problem of carbonaceous deposits remains,
and in fact, continues unabated. At least in part, these build-ups can be related
to unsaturated hydrocarbons (olefinics), which constitute a significant percentage
of fuels, and which cannot be removed by any economically feasible process. If anything,
the more complex and sensitive nature of modem engines has made them more susceptible
to the many problems cause by these insidious carbon-based deposits. The need for
their periodic removal remains a pressing issue.
[0006] The problems arising from the accretion of these carbonaceous engine deposits can
be described with more specificity. They cause a general loss of power in the internal
combustion engine. Multiplicities of factors are involved. They may cause rogue combustions
that are out-of-synchrony with the timing of the primary combustion sequence. Aside
from the obvious "contra-combustion" event, this acts to steal fuel from the next
primary combustion stage. One result is inefficient combustion, with unburned hydrocarbons
then being emitted into the atmosphere through the exhaust pipe. These fuel hydrocarbons
are recognized by the U.S.EPA and the various states as Volatile Organic Compounds
(VOC's), which can then act indirectly to create more ozone in the air.
[0007] As is well documented, troposphere ozone is an extremely reactive and dangerous air
contaminant, condemned by the National Academy of Science and other experts, and now
regulated to a limit of 0.08 part-per-million in air as an official interpretation
of the Clean Air Act Amendments of 1999. At this time most states are in non-attainment,
and are straining their resources to be compliant, as evident from their State Implementation
Plans (SIPS), submitted periodically to the U.S.EPA. Given this background, it will
be seen that the minimization of unburned fuel (VOCs) is a very important element
in tropospheric ozone reduction. It will be welcomed by both regulators and environmentalists
as one of the many that will ultimately lead to cleaner air.
[0008] Carbonaceous build-ups on valve seats (valve tulips) cause loss of compression and
an interference with optimum air-to-fuel ratios. Deposits in combustion chambers act
to reduce the tension in compression rings. In turn, this reduces compressions, as
well as engine power. Because of unbalanced piston compressions, engine vibrations
will increase, causing excessive engine wear and reduced fuel mileage, plus even more
emissions of unburned hydrocarbon fuel. Deposits on spark plugs also interfere with
optimum fuel bum, due to the changing of their dynamic kilovoltage (KV) and millisecond
pulse width. Carbonaceous deposits in the EGR valve are the cause of engine surging,
rough engine syndrome and giving a check engine light. Similarly, these deposits on
the oxygen sensor unit will cause a slow response to necessary air-stoichiometric
or optimum proportions. Without sufficient oxygen to bum the excess of fuel, the mileage-per-gallon
will decrease and the unused fuel will be emitted into the atmosphere via the tail
pipe. Finally, a build up of carbonaceous deposits on the catalytic converter screen
will act to reduce the rate of heat transfer, ultimately causing the screen to disintegrate.
When fragments are blown into the converter, permanent damage will result. The vehicle
operator will generally be oblivious to the circumstance, often driving many thousands
of miles with little or no remediation of the raw exhaust fumes before the next converter
check-up.
[0009] Numerous studies have demonstrated that carbonaceous engine deposits can reduce fuel
mileage by as much as 10%, and even as high as 15%, after 15,000 to 20,000 miles of
driving, especially under city driving (stop-and-go) conditions. The physico-chemical
action of my invention, when properly used as a preventative maintenance program -
- - typically after 15,000 miles of city driving, or about 20,000 miles of rural driving
- - - will act to increase fuel efficiency by an average of 15%. In today's world
of high fuel prices, concerns about air quality and fears of global warming effects
this improvement in fuel efficiency can be viewed as quite significant and welcome.
[0010] Laboratory test have been developed as early as 1985 to detect, develop and then
maximized the synergistic chemistry of carbonaceous sludge removal. In particular,
the Cold Spark Plug Immersion Test (CSPIT) was developed to access the ability of
various solvent mixtures to disperse baked-on carbonaceous engine deposits. The preferred
test is fully described in
U.S. Patent No. 4,992,187. Spark plug deposits were given a descriptive rating of A, B, C and D, in terms of
their relative thickness and density. For example, soil type C represents a fairly
serious deposit representative of about 10% of all spark plug deposits. Type D is
the most serious, described as "a dense, dark, carbonized baked-on deposit" and this
affects the majority of spark plugs. It is very similar to the deposits found on upper
internal combustion engine surfaces.
[0011] In the interest of convenience the detail of the current test procedure are presented
here as follows:
- a. Approximately 100 used spark plugs must be obtained from a suitable engine tune-up
shop or similar source.
- b. These spark plugs are hand-sorted to separate out those that qualify as category
D.
- c. The category D spark plugs are briefly rinsed with a brake cleaner solution composed
of one or more chlorinated solvents, such as trichloroethylene, after which they are
dried for 24 hours at about 70 deg. F. (21 deg. C.).
- d. The evaluation is made by partially immersing individual spark plugs in typical
four fluid ounce (120 ml) jars containing 1.7 fluid ounces (50 ml) of test solution.
After tightening the jar lid, the jar must be briefly tilt about 45 degrees, to allow
the test solution to completely fill the hollow base that contains the spark plug
electrode. The jar is then stored upright for exactly five minutes at about 70 deg.
F. (21 deg. C.).
- e. The jar is then opened and the spark plug removed - - - shaking it slightly to
assure that the test liquid inside the spark plug fully drains back into the jar.
- f. The 1.7 fluid ounces (50 ml) of test solution is then diluted with de-ionized water
to 250 ml.
- g. A suitably small aliquot of this mixture is then transferred into a colorimetric
tube and placed in an Orbeco-Hellige tester, so that the color can be compared to
a standard No. 620-C-43 Low Varnish Hellige Color Disc. The disc is selected to provide
a range of 1 through 9 color scale, referencing ASTM D-1544. A second disc may be
used, identified as standard No. 620-C-44 for High Varnish Colors. This provides an
extended range: from 9 through 18.
- h. Experience has shown that a reading of ten (10) signifies 100% removal of the baked-on
carbonaceous deposit. A reading of nine (9) is equivalent to a 90% removal, and so
forth.
[0012] This experimental technique has been shown to be highly reliable as a valid screening
process for evaluation and ability of various test solutions to disperse and dissolve
carbonaceous deposits from upper cylinder engine surfaces.
BRIEF SUMMARY OF THE INVENTION
[0013] Our invention can be employed to provide a series of synergistic liquid mixtures,
each capable of dispersing and dissolving modem baked-on carbonaceous deposits from
the surface of the upper cylinder area of internal combustion engines, including the
spark plugs and all the other component surfaces in this enclosure. Maintaining surface
cleanliness is a major element in sustaining maximum operating efficiency of these
engines. We have found that polar protic and dipolar aprotic solvents, either independently
or in blends having a dielectric constant above 25 or more, can be synergized by raising
the pH value to 11 or above (at 25 deg. C.). (
See Fig. 10, Graph No. 3)
.
[0014] As the dielectric constant increases beyond 30, cleaning efficacy also increases.
Methyl Formamide, with a uniquely high dielectric constant in excess of 200, is unusually
effective. We have, in fact, found two single compounds able to clean modem upper
cylinder carbonaceous deposits without the usual need to be synergized. These are
Hydrazine (and certain close derivatives), with a dielectric constant of about 53
and a pH valve of over 13 (at 25 deg. C.), as well as concentrated aqueous Ammonium
Hydroxide Solutions (typically with 28.6% ammonia content), and having a dielectric
constant of about 61 and a pH valve of over 13 (25 deg. C.).
[0015] Our invention provides three distinct techniques for cleaning the component of the
upper cylinder area of internal combustion engines. These are:
- 1. A preventative technique, wherein the synergistic product is delivered as a finely
particulated spray into the plenum of the upper engine while the engine is at idling
speed. The product is ideally delivered from a self-pressurized (aerosol) dispenser.
Once attached to the plenum by means of a hose and adapter, the aerosol actuator is
fully depressed and locked down. The system is then fully independent of manual control
and can be left alone until the injection operation is complete. The length of chemical
contact time is approximately five (4) to six (7) minutes, depending on the LD. of
the capillary dispensing tube, which produces optimum delivery rate - - - and is thus
the same as in the laboratory simulation test.
- 2. A "hands-on" engine maintenance technique, where the synergistic composition is
delivered into the engine plenum in the form of a heavy, oscillating type residual
spray, while the engine is running at about 1500 rpm. This mode requires constant
control by an operator.
- 3. This technique involves a maintenance process requiring that a trained mechanic
remove the spark plugs from a fully warmed-up engine, and then, using a special adapter,
simply attach to the self-pressurized (aerosol) and then enter the tip of the adapter
into the threaded spark plug hole. The synergistic formulation is then sprayed into
each upper cylinder area for five (5) seconds, after which the spark plugs are replaced
with one thread turn or very loose and then the engine is permitted to hot soak for
approximately one hour. All of the spark plugs are then removed and a towel, wet with
water, is placed over the spark plug holes. Then spend the engine, thus through-in
out, the liquid carbonaceous deposits which are absorbed into the wet towels safely.
[0016] In the marketing of products that take advantage of this invention, aerosols with
the desired synergistic composition and pre-determined delivery rate would be made
available, together with the appropriate connector of plastic tubing and adapters.
Each aerosol dispenser could be sized to provide maintenance for a multiplicity of
internal combustion engines.
BRIEF DESCRIPTION OF THE SEVERAL VIEWS OF THE DRAWINGS
[0017] In the drawings:
| 1. |
Figs. 1-3: |
Illustrate an aerosol dispenser and adaptors for use with the invention, |
| 2. |
Figs. 4-7: |
Illustrate various means for delivering the chemical composition of the invention
to approximate areas of an engine, and |
| 3. |
Figs. 8-10: |
Illustrate graphs demonstrating effective use of the invention. |
DETAILED DESCRIPTION OF THE INVENTION
[0018] Our invention provides specific compositions of matter ideal for dispersing and dissolving
dense layers of heavy, baked-on carbonaceous deposits that form on surfaces within
the upper internal combustion engine chambers; wherein a polar protic or dipolar aprotic
solvent is synergized with a primary, secondary or tertiary amine, up to a pH valve
of a least 11 (at 25 deg. C.). As notation alkali metal hydroxides cannot be used
as synergists because of their ability to chemically attack aluminum engine components,
etching the metal and producing solid aluminate salts that are potentially more damaging
to the engine than the carbonaceous deposits.
[0019] We have found that high dielectric constant formulations with pH valves ten (10)
or less display little or no ability to disperse and dissolve carbonaceous deposits.
(See Table One for details.) Additionally, formulas with a satisfactory pH value 11
to 13 plus, but with a dielectric constant below about 15, also shows very limited
ability to disperse and dissolve these deposits. (See Table Two for details.) However,
compositions with suitably high PH values (above 11) and dielectric constants (above
25) display very satisfactory removals of carbonaceous deposits, typically 80 to 100%.
(See Table Three for details.)
[0020] Test results from actual cleaning of upper engine areas show that, ideally, the synergistic
cleaning compositions should have a pH of 13 (at 25 deg. C.) or higher, and a dielectric
constant of 35 or higher. This high level of cleaning efficiency is required because
of limits imposed on engine cleaning time by OE shops, which is usually in the range
of 5 to 10 minutes. (See Table Four.) The optimized upper engine aerosol formula for
gasoline engines has a pH value of about 13.6 (25 deg. C.) and a dielectric constant
of 32.01. When this optimized composition is blended in the order listed, (with moderate
agitation) the batch temperature increases by approximately 16% after adding De-Ionized
Water to N-Methylformamide and then increases another 16% when the primary alkylamine
is added. Accordingly the blend tank should be tightly closed and maintained with
slow agitation until the batch temperature returns to room temperature. The blending
room should be well ventilated. The aerosol is made by a two stage fill. First filling
the concentrate into the aerosol unit and then pressure filling with the propellant
and mechanically crimping the valve onto the aerosol unit. When this composition is
sprayed into a test jar, using the appropriate adapter, about 40% of the product is
gassed-off, due to propellant evaporation. The remaining fluid, approximately 50 ml
of liquid product will typically have a temperature of about -4 deg. F. (-20 deg.
C.). (50% or more of the propellant evaporates when sprayed into the plenum of a warmed-up
engine, which raises the dielectric constant of the fluid to 50 plus).
[0021] To conduct the spark plug cleaning test, the plug must be lowered very slowly into
the very cold liquid. This will cause some boiling, but will avoid an excessive boil-out
and loss of some liquid. Use a stopwatch or other timer and wait for two (2) minutes;
then lift out the plug. The test solution is then slowly poured into the standard
250 ml cylinder and brought to 250 ml with De-ionized Water, taking care not to have
an excessive final boil-off of propellant. Stir until uniform. Transfer some of this
solution into the Orbeco-Hellige glass tube and insert into the colorimetric test
unit. Under these very cold conditions the scale reading will typically show 3.4,
indicating that about 35% of the baked-on carbonaceous deposit has been dispersed
and dissolved. If the same experiment is performed, but now at 70 deg. F. (21 deg.
C.) the scale reading will be about 5.0. At 100 deg. F. (38 deg. C.) the reading is
about 6.2, and at 130 deg. F. (54 deg. C.) it is 8.5. (These data are displayed on
Fig. 8, Graph Number One.) The solubility activity continues to increase at still
higher contact temperatures. (See Fig. 9, Graph Number Two). Diluting the test sample
in De-ionized Water and then transferring an aliquot sample of the dilution for reading
should be conducted as quickly as possible for accurate readings. When the diluted
test solution sets for five (5) to ten (10) minutes a gelatinous precipitation occurs
which interferes with an accurate reading.
[0022] On a fully warmed engine the lower area of the plenum temperature will average about
150 deg. F. (62 deg. C.), and this increases to about 220 deg. F. (105 deg. C.) on
the surfaces of the intake valves. Engine test have shown that the optimum time for
the synergistic composition to contact the carbonaceous deposits in these areas to
be between four (4) to six (6) minutes.
[0023] The optimized formula for preventative maintenance, as illustrated in Table Four
(Formula 524), is packaged as a 7.5 ounce (212 grams) filled in an aerosol container,
which is then attached to the upper engine plenum by the use of a special adapter
(Fig. 1). It is important to assure that the product is delivered into the plenum
in form of a mist of finely divided particles. To do this we have selected two capillary
type extension tubes; one with a 0.033" (0.84 mm) and one with a 0.042" (1.07 mm)
inside diameter. [See Fig. 4, Product part No. 610000 (0.042 I.D.) and Product Part
No. 640000 (0.033 I.D.)]. These capillary tubes are inserted into a Locking Actuator
Cap. The O.D. of the capillary tube is 0.102" (02.59 mm) and the I.D. of the tube
housing which protrudes from the Locking Actuator Cap is 0.107" (2.718 mm) and narrows
to 0.100" (2.54 mm) at the center of the Actuator. [See Fig. 5 A]. The capillary tubes
are pressed firmly toward the center of the Actuator and extend out ward 30" to 40",
(this long adapter lets the user place the aerosol unit away from the hot vehicle
engine during the cleaning process). A clear PVC tube is placed over the capillary
tube for protection and pressed fitted over the protruding tube-housing on the Actuator
and then a multi-adapter is inserted into the other end of the clear PVC tube, so
this can be attach to the air intake vehicle plenum, (See Fig. 6, clear PVC tube.)
and (See Fig. 7, multi-adapter for the vehicle plenum). The capillary tube will protrude
approximately one inch (1") out of the multi-adapter, so that the synergistic spray
mist goes directly into the plenum. Using the 0.033" (0.84 mm) capillary tube adapter
gives a product delivery rate of about 0.50 grams per second and will last approximately
seven minutes. The 0.042 (1.07 mm) capillary tube adapter delivers about 0.90 gram
of product per second and will empty the aerosol unit in approximately four (4) minutes.
The lower delivery rate works best for small gasoline and diesel engines.
[0024] A preferred use of this product is to attach the over-cap actuator onto the aerosol
valve stem and mounting cup, and then position the other end of the eductor tube,
protruding through the variable diameter plenum adapter, into the upper engine plenum.
Then slowly depress the actuator pad until a mechanical feature locks the valve in
an "open" position. The aerosol unit will then spray until it is empty. The discharge
rate is normally four (4) to seven (7) minutes depending on the size of the capillary
I.D. selected. Since there is no operator present, in the event that the engine should
stall, the aerosol will continue to spray until empty. This controlled spray mist
will not cause any harm to the stalled engine, because this capillary adapter prevents
the possibility of discharging the synergistic mixture as a heavy wet spray or liquid
stream that would tend to run down the plenum wall to the closest intake runner. It
would then accumulate behind a single intake valve, or if that valve was open, it
would then leak down upon the top of the piston. If these things happen, when the
operator attempts to start the engine, there will be the risk of hydraulically locking
it, cracking the top of the piston or bending a piston rod, thus severely damaging
or even destroying the engine.
[0025] The optimized Diesel mist formula ( Table Four), Formula 526, also requires the use
of this same adapter, which will deliver a finely particled mist into the center of
the intake air flow, after the air filter has been removed, and when the diesel engine
is at idle speed. Alternatively, a different formula (Table Four),Formula 525, can
utilize this same adapter without the capillary inner tube and without a lock-down
aerosol valve actuator. (This is illustrated in Fig. 2). The adapter for this assembly
is designed to deliver a heavy, wet, residual spray into the plenum of a gasoline
engine and adjust the engine speed to about 1500 rpm. The mechanic will then shake
the aerosol dispenser, using a spray and release technique until the aerosol is empty.
This spray technique requires the mechanic to fully actuate the aerosol dispenser
for about 5 to 10 seconds, this will produce a flooding action in the upper engine
which will cause the speed to decrease to about 500 rpm. The mechanic will then shut
off the spray and this will allow the engine to recover its original speed of about
1500 rpm. The procedure is repeated, until the aerosol is less than about 5% full.
At this point, the aerosol should be actuated until the engine stalls, after which
the dispenser can be sprayed for a few more seconds until the can is empty.
[0026] The mechanic will then let the engine "soak" for ten (10) to fifteen (15) minutes.
Then he should crank the engine very slowly until it has made one complete revolution,
after which regular cranking can be initiated until the engine starts. The engine
is brought to about 3000 rpm, then snapped to about 5000 rpm briefly, to blow out
any loose carbonaceous fragments. Finally, the vehicle should be driven for 3 to 5
miles, to fully exhaust the combustion chambers and catalytic converter.
[0027] Over 300 tests have been conducted, to fully refine and demonstrate the superior
upper engine cleaning activity, resulting from the use of this high dielectric constant
formulation, when synergized by the inclusion of high pH valve ingredients, and when
applied to older vehicles and some relative new vehicles, Formula 525 can be effectively
used to "soak" cylinders, to clean entire combustion chambers, cylinder domes, piston
heads and to release compression rings that have been frozen into place by hard carbonaceous
depositions. This cleaning technique requires the use of a unique adapter 360 degree
tip (illustrated in Fig. 3), attached to a standard plenum adapter, by replacing the
multi-adapter tip with the 360 degree brass spray tip.
[0028] See Table No.5 for a more complete summary of data listed in Tables No.'s 1,2 and
3. There does not appear to be a direct correlation between the chemicals dipole moment
and synergism.
TABLE No.1
| CHEMICALS TESTED |
pH |
DIELECTRIC CONSTANT |
ORBECO-HELLlGE TEST % REMOVAL CSPIT RESULTS |
| ACETONE |
7.5 |
20.7 |
2 |
| ACETONITRILE |
6.5 |
37.5 |
0 |
| ETHYL ALCOHOL |
7.5 |
24.3 |
0 |
| ETHYLENE GLYCOL |
7.0 |
41.2 |
0 |
| N-ETHYL-2-PYRROLIDONE |
10.0 |
29.0 |
20 |
| FORMAMIDE |
9.0 |
111.0 |
10 |
| GLYCERIN |
8.0 |
42.5 |
0 |
| HEXAMETHYLPHOSPHORAMIDE |
7.7 |
30.0 |
0 |
| ISOPROPYL ALCOHOL |
7.5 |
18.3 |
0 |
| N-HYDROXYETHYL-2-PYRROLIDONE |
9.8 |
---- |
0 |
| METHYL ALCOHOL |
7.5 |
41.8 |
1 |
| METHYLFORMAMIDE |
7.5 |
200.1 |
10 |
| METHYL PYRROLE |
6.5 |
---- |
0 |
| NUROMETHANE |
6.1 |
35.9 |
0 |
| 1-OCTYL-2-PYRROLIDIONE |
9.7 |
---- |
2 |
| 2-PYRROLIDONE |
10.5 |
12.5 |
10 |
| TETRAMETHYLENE SULFONE |
8.0 |
---- |
0 |
TABLE No. 2
| CHEMICALS TESTED |
pH |
DIELECTRIC CONSTANT |
ORBECO-HELLIGE TEST % REMOVAL CSPIT RESULTS |
| ALLYLAMINE |
12.3 |
3.2 |
15 |
| BUTYLAMINE |
12.5 |
4.88 |
5 |
| BUTYL PYRROLIDINE |
11.2 |
---- |
0 |
| CYCLOHEXYLAMINE |
12.5 |
4.73 |
0 |
| DIETHYLAMINE |
13.3 |
3.7 |
2 |
| ISOBUTYLAMINE |
12.3 |
4.43 |
5 |
| ISPPROPYLAMINE |
13.3 |
5.45 |
10 |
| METHYL PYRROLIDM |
11.7 |
9.8 |
2 |
| MONOETHANOLAMINE |
13.1 |
---- |
10 |
| MORPHOLINE |
11.0 |
7.3 |
10 |
| TETRAHYDROFURFURYLAMINE |
12.5 |
---- |
10 |
| TRIETEIYLAMINE |
12.0 |
2.42 |
0 |
TABLE No. 3
| CHEMICALS TESTED |
pH |
DIELECTRIC CONSTANT |
ORBECO-HELLIGE TEST % REMOVAL CSPIT RESULTS |
| Methylformamide |
98.8% |
|
|
|
| Isopropylamine |
1.2% |
12.0 |
197.8 |
100 |
| |
|
|
|
|
| Formamide |
98.4% |
|
|
|
| Isopropylamine |
1.6% |
12.0 |
109.4 |
90 |
| |
|
|
|
|
| Deionized water |
98.0% |
|
|
|
| Isopropylamine |
2.0% |
12.0 |
78.5 |
90 |
| |
|
|
|
|
| Dimethyl Sulfoxide |
98.8% |
|
|
|
| Isopropylamine |
1.2% |
12.0 |
48.4 |
90 |
| |
|
|
|
|
| Methanol |
90.0% |
|
|
|
| Isopropylamine |
10.0% |
12.0 |
38.2 |
100 |
| |
|
|
|
|
| Ethylene Glycol |
90.0% |
|
|
|
| Isopropylamine |
10.0% |
12.0 |
37.6 |
80 |
| |
|
|
|
|
| Formamide |
83.0% |
|
|
|
| Isopropylamine |
17.0% |
12.8 |
93 |
100 |
| |
|
|
|
|
| Formamide |
20.0% |
|
|
|
| Isopropylamine |
80.0% |
13.3 |
26.6 |
90 |
| |
|
|
|
|
| Pyrrolidine |
66.0% |
|
|
|
| Deionized water |
34.0% |
13.2 |
∼ 30.0 |
80 |
| |
|
|
|
|
| Tert Butylamine |
66.0% |
|
|
|
| Deionized water |
34.0% |
11.8 |
29.4 |
80 |
| |
|
|
|
|
| Triethylamine |
64.0% |
|
|
|
| Deionized water |
36.0% |
12.0 |
30.3 |
80 |
| |
|
|
|
|
| Methyl Alcohol |
30.0% |
|
|
|
| Isopropylamine |
70.0% |
13.3 |
16.4 |
60 |
| |
|
|
|
|
| Ethylene Glycol |
50.0% |
|
|
|
| Isopropylamine |
50.0% |
13.3 |
23.3 |
70 |
| |
|
|
|
|
| Methylformamide |
10.0% |
|
|
|
| Isopropylamine |
90.0% |
13.2 |
24.9 |
80 |
| Methylformamide |
20.0% |
|
|
|
| Isopropylamine |
80.0% |
13.2 |
44.4 |
100 |
| |
|
|
|
|
| Methylformamide |
6.0% |
|
|
|
| Isopropylamine |
94.0% |
13.3 |
17.1 |
60-70 |
| |
|
|
|
|
| Methylformamide |
60.0% |
|
|
|
| Pyrrolidine |
40.0% |
13.5 |
120.0 |
90 |
| |
|
|
|
|
| Methylformamide |
60.0% |
|
|
|
| 2-Furfurylamine |
40.0% |
12.0 |
120.0 |
60 |
| |
|
|
|
|
| Butyl Pyrrolidine |
66.0% |
|
|
|
| Deionized water |
34.0% |
11.2 |
∼ 30.0 |
70 |
| |
|
|
|
|
| 2-Furfurylamine |
66.0% |
|
|
|
| Deionized water |
34.0% |
11.5 |
27 + |
70 + |
| |
|
|
|
|
| Morpholine |
66.0% |
|
|
|
| Deionized water |
34.0% |
11.0 |
31.5 |
70 |
| |
|
|
|
|
| Monoethanolamine |
66.0% |
|
|
|
| Deionized Water |
34.0% |
13.1 |
27 + |
80 |
| |
|
|
|
|
| Isobutylamine |
66.0% |
|
|
|
| Deionized water |
34.0% |
12.3 |
29.6 |
80 |
| |
|
|
|
|
| Methylformamide |
99.4% |
|
|
|
| Sodium Hydroxide 50% |
0.6% |
12.0 |
199 |
100 |
| |
|
|
|
|
| Methylformamide |
95.6% |
|
|
|
| Ammonia Hydroxide 28% |
4.4% |
12.0 |
194 |
100 |
| |
|
|
|
|
| Methylformamide |
97.4% |
|
|
|
| Hydrazine |
2.6% |
12.0 |
196.3 |
100 |
TABLE No. 4
PREFERRED FORMULA No. 522
INTERNAL COMBUSTION ENGINE SOAKING FOR 30 MINUTES TO ONE HR. |
pH |
DIELECTRIC CONSTANT |
CSPIT TEST |
| Methylformamide |
25.00% |
|
|
sparkplug placed in test jar with 50 ml's of formula: two minute soak time, score
= 8 |
| Deionized Water |
54.60% |
|
|
| Isopropylamine |
20.00% |
|
|
| Air |
0.40% |
13.6 |
94.79 |
PREFERRED FORMULA No. 524
MIST SPRAY FOR GASOLINE ENGINES |
| Methylformamide |
10.00% |
|
|
Sparkplug placed in test jar, spray in 50 ml's of formula, temp. was -4 deg. F. with
40% loss of DME. Soak time two minutes; Score = 3.5. In five minutes; Score = 10.0
with 60% DME boiled off. |
| Deionized Water |
10.00% |
|
|
| Isopropylamine |
10.00% |
|
|
| Dimethyl Ether |
70.00% |
13.6 |
32.01 |
| |
After 40% DME loss |
13.6 |
50.06 |
| |
After 60% DME loss |
13.6 |
72.61 |
PREFERRED FORMULA No. 526
MIST SPARY FOR DIESEL ENGINES |
| Methylformamide |
11.35% |
|
|
Sparkplug placed in test jar, spray in 50 ml's of formula, temp. was -8 deg.F. With
40% loss of A-70. Soak time Five minutes; score = 2. Ten minute Score = 4. (Twenty
Minute score = 8. Temp. 30 deg. F.). |
| Isopropyl Alcohol |
11.65% |
|
|
| Isopropylamine |
10.00% |
|
|
| A-70 Propellant |
67.00% |
13.3 |
27.08 |
PREFERRED FORMULA No. 525
RESIDUAL SPRAY FOR GASOLINE ENGINES |
| Methylformamide |
25.00% |
|
|
Sparkplug placed in test jar, spray in 50 ml's of formula. temp. approx. 70 Deg. F.
soak time Two minutes; score = 5. soak time four Minutes; score = 8. |
| Deionized Water |
46.21% |
|
|
| Isopropylamine |
15.00% |
|
|
| A-46 Propellant |
13.79% |
13.3 |
88.03 |
PREFERRED ALTERNATE FORMULA No. 527
MIST SPRAY FOR GASOLINE ENGINES |
| Methylformamide |
11.35% |
|
|
|
| Isopropyl Alcohol |
11.65% |
|
|
|
| Isopropylamine |
10.00% |
|
|
|
| P-152a Propellent |
67.00% |
13.3 |
27.0 |
Test results are |
| Or (P-161 Propellant) |
|
|
|
Similar to formula |
| Or (other Hydrofluorocarbon Propellants) |
|
|
|
No. 526. |
TABLE No. 5
| CSPIT TEST ON POLAR PROTIC AND DIPLOAR APROTIC SOLVENTS: |
| CHEMICALS TESTED |
|
pH |
D.E.C. |
D.P.M. |
CSPIT TEST RESULTS |
| 1. |
Acetamide |
|
6.0 |
60.6 |
3.9 |
2 |
| |
|
|
|
|
|
|
| 2. |
Acetone |
|
7.8 |
20.7 |
2.77 |
5 |
| 3. |
Acetone |
66% |
|
|
|
|
| Water |
34% |
7.8 |
37.0 |
2.77 |
7 |
| |
|
|
|
|
|
|
| 4. |
Acetonitrile |
|
6.5 |
37.5 |
3.97 |
0 |
| 5. |
Acetonitrile |
66% |
|
|
|
|
| |
Water |
34% |
6.5 |
51.66 |
3.97 |
0 |
| |
|
|
|
|
|
|
| 6. |
Allylamine |
|
12.3 |
3.2 |
1.3 |
15 |
| 7. |
Allylamine |
66% |
|
|
|
|
| |
Water |
34% |
12.2 |
28.0 |
1.3 |
80 |
| |
|
|
|
|
|
|
| 8. |
Ammonium Hydroxide 28 Be. |
12.4 |
61.0 |
---- |
80 |
| |
|
|
|
|
|
|
| 9. |
1-Amino-2-Propanol |
|
13.7 |
---- |
---- |
20 |
| 10. |
1-Amino-2-Propanol |
66% |
|
|
|
|
| Water |
34% |
13.6 |
27.2+ |
---- |
50 |
| |
|
|
|
|
|
|
| 11. |
3-Amino-1-Propanol |
|
13.7 |
---- |
---- |
10 |
| 12. |
3-Amino-1-Propanol |
66% |
|
|
|
|
| |
Water |
34% |
13.6 |
27.2+ |
---- |
50 |
| |
|
|
|
|
|
|
| 13. |
Butylamine |
|
12.5 |
4.88 |
1.0 |
5 |
| 14. |
Butylamine |
66% |
|
|
|
|
| |
Water |
34% |
12.5 |
30.0 |
1.0 |
80 |
| |
|
|
|
|
|
|
| 15. |
Butyl Pyrrolidine |
|
11.2 |
---- |
---- |
0 |
| 16. |
Butyl Pyrrolidine |
66% |
|
|
|
|
| |
Water |
34% |
11.2 |
∼30.0 |
---- |
70 |
| |
|
|
|
|
|
|
| 17. |
Cycohexylamine |
|
12.5 |
4.73 |
3.8 |
0 |
| 18. |
Cyclohexylamine |
66% |
|
|
|
|
| |
Water |
34% |
11.8 |
30.0 |
---- |
75 |
| |
|
|
|
|
|
|
| 19. |
Diethylamine |
|
13.3 |
3.7 |
---- |
2 |
| 20. |
Diethylamine |
66% |
|
|
|
|
| |
Water |
34% |
13.3 |
29.1 |
---- |
75 |
| 21. |
Dimethylacetamide |
|
11.0 |
37.78 |
3.8 |
70 |
| 22. |
Dimethylacetamide |
66% |
|
|
|
|
| Water |
34% |
8.0 |
51.8 |
3.8 |
20 |
| |
|
|
|
|
|
|
| 23. |
Dimethylformamide |
|
10.5 |
38.3 |
3.66 |
20 |
| 24. |
Dimethylformamide |
66% |
|
|
|
|
| Water |
34% |
7.6 |
52.2 |
3.66 |
5 |
| |
|
|
|
|
|
|
| 25. |
Dimethylsulfoxide |
|
10.5 |
48.9 |
3.9 |
25 |
| 26. |
Dimethylsulfoxide |
66% |
|
|
|
|
| Water |
34% |
8.5-9.0 |
59.3 |
3.9 |
10 |
| |
|
|
|
|
|
|
| 27. |
Ethylene Glycol |
|
7.0 |
41.2 |
2.27 |
0 |
| 28. |
Ethylene Glycol |
66% |
|
|
|
|
| Water |
34% |
7.0 |
54.1 |
2.27 |
0 |
| |
|
|
|
|
|
|
| 29. |
N-Ethyl-2-pyrrolidone |
|
10.0 |
29.0 |
---- |
20 |
| 30. |
N-Ethyl-2-pyrrolidone |
66% |
|
|
|
|
| Water |
34% |
10.0 |
46.0 |
---- |
20 |
| |
|
|
|
|
|
|
| 31. |
Formamide |
|
9.0 |
111.0 |
3.73 |
10 |
| 32. |
Formamide |
66% |
|
|
|
|
| Water |
34% |
8.5 |
100.6 |
3.73 |
10 |
| |
|
|
|
|
|
|
| 33. |
Glycerin |
|
8.0 |
42.5 |
2.68 |
0 |
| 34. |
Glycerin |
66% |
|
|
|
|
| Water |
34% |
8.0 |
55.0 |
2.68 |
0 |
| |
|
|
|
|
|
|
| 35. |
Hexamethylphosphoramide |
|
7.7 |
30.0 |
4.31 |
0 |
| 36. |
Hexamethylphosphoramide |
66% |
|
|
|
|
| Water |
34% |
7.7 |
46.6 |
4.31 |
2 |
| |
|
|
|
|
|
|
| 37. |
Hydrazine |
|
13.0 |
52.9 |
---- |
100 |
| 38. |
Hydrazine 64% / Water 36% |
|
13.0 |
62.0 |
---- |
80 |
| |
|
|
|
|
|
|
| 39. |
N-Hydroxyethyl-2-Pyrrolidone |
|
9.8 |
---- |
---- |
0 |
| 40. |
N-Hydroxyethyl-2-Pyrrolidone |
66% |
|
|
|
|
| Water |
34% |
9.3 |
27+ |
---- |
0 |
| |
|
|
|
|
|
|
| 41. |
Isobutylamine |
|
12.3 |
4.43 |
1.27 |
5 |
| 42. |
Isobutylamine |
66% |
|
|
|
|
| |
Water |
34% |
12.3 |
29.6 |
1.27 |
80 |
| |
|
|
|
|
|
|
| 43. |
Isopropylamine |
|
13.3 |
5.45 |
1.45 |
3 |
| 44. |
Isopropylamine |
66% |
|
|
|
|
| |
Water |
34% |
13.3 |
30.3 |
1.45 |
80 |
| |
|
|
|
|
|
|
| 45. |
Isopropylamine |
90% |
|
|
|
|
| |
Water |
10% |
13.3 |
12.9 |
1.45 |
15 |
| 46. |
Isopropylamine |
94% |
|
|
|
|
| |
Water |
6% |
13.3 |
9.92 |
1.45 |
10 |
| |
|
|
|
|
|
|
| 47. |
Methyl Alcohol |
|
7.5 |
41.8 |
1.69 |
1 |
| 48. |
Methyl Alcohol |
66% |
|
|
|
|
| |
Water |
34% |
7.5 |
54.5 |
1.69 |
1 |
| |
|
|
|
|
|
|
| 49. |
Methylformamide |
|
7.5 |
200.1 |
3.86 |
20 |
| 50. |
Methylformamide |
66% |
|
|
|
|
| |
Water |
34% |
7.5 |
160.0 |
3.86 |
5 |
| |
|
|
|
|
|
|
| 51. |
Methyl Pyrrole |
|
6.5 |
---- |
---- |
0 |
| 52. |
Methyl Pyrrole |
66% |
|
|
|
|
| |
Water |
34% |
6.5 |
27+ |
---- |
0 |
| |
|
|
|
|
|
|
| 53. |
Methyl Pyrrolidine |
|
11.7 |
9.8 |
---- |
2 |
| 54. |
Methyl Pyrrolidine |
66% |
|
|
|
|
| |
Water |
34% |
11.7 |
33.2 |
---- |
75 |
| |
|
|
|
|
|
|
| 55. |
Monoethanolamine |
|
13.1 |
---- |
---- |
10 |
| 56. |
Monoethanolamine |
66% |
|
|
|
|
| |
Water |
34% |
13.1 |
27+ |
---- |
80 |
| |
|
|
|
|
|
|
| 57. |
Morpholine |
|
11.0 |
7.3 |
1.75 |
10 |
| 58. |
Morpholine |
66% |
|
|
|
|
| |
Water |
34% |
11.0 |
31.5 |
1.75 |
70 |
| |
|
|
|
|
|
|
| 59. |
Nitromethane |
|
6.1 |
35.87 |
3.46 |
0 |
| 60. |
Nitromethane |
66% |
|
|
|
|
| |
Water |
34% |
6.1 |
50.5 |
3.46 |
0 |
| |
|
|
|
|
|
|
| 61. |
1-Octyl-2-Pyrrolidinone |
|
9.7 |
|
3.82 |
2 |
| 62. |
1-Octyl-2-Pyrrolidinone |
66% |
|
|
|
|
| |
Water |
34% |
9.7 |
|
3.82 |
10 |
| |
|
|
|
|
|
|
| 63. |
2-Pyrrolidone |
|
10.5 |
12.5 |
3.55 |
10 |
| 64. |
2-Pyrrolidone |
66% |
|
|
|
|
| |
Water |
34% |
10.5 |
35 |
3.55 |
25 |
| |
|
|
|
|
|
|
| 65. |
Tert Butylamine |
|
11.5 |
4.2 |
1.29 |
2 |
| 66. |
Tert Butylamine |
66% |
|
|
|
|
| |
Water |
34% |
11.5 |
29.4 |
1.29 |
80 |
| |
|
|
|
|
|
|
| 67. |
Tetrahydrofurfurylamine |
|
12.5 |
---- |
---- |
10 |
| 68. |
Tetrahydrofurfurylamine |
66% |
|
|
|
|
| |
Water |
34% |
12.5 |
27+ |
---- |
70 |
| |
|
|
|
|
|
|
| 69. |
Tetramethylene Sulfone |
|
8.0 |
---- |
---- |
0 |
| 70. |
Tetramethylene Sulfone |
66% |
|
|
|
|
| Water |
34% |
8.0 |
27+ |
---- |
15 |
| |
|
|
|
|
|
|
| 71. |
Triethylamine |
|
12.0 |
2.42 |
.66 |
0 |
| 72. |
Triethylamine |
66% |
|
|
|
|
| Water |
34% |
12.0 |
28.3 |
.66 |
80 |
| |
|
|
|
|
|
|
| 73. |
Sodium Methylate |
25%(in methanol) |
12.1 |
31.4 |
|
2 |
| 74. |
Sodium Methylate 25% |
66% |
|
|
|
|
| |
Water |
34% |
12.1 |
47.6 |
---- |
2 |
| |
|
|
|
|
|
|
| 75. |
Sodium Methoxide |
10% in Water |
123 |
∼72 |
---- |
10 |
| |
|
|
|
|
|
|
| 76. |
Acetonitrile |
50% |
|
|
|
|
| Isopropylamine |
50% |
13.7 |
24.8 |
---- |
80 |
| |
|
|
|
|
|
|
| 77. |
Formamide |
20% |
|
|
|
|
| Isopropylamine |
80% |
13.3 |
23.3 |
---- |
95 |
| |
|
|
|
|
|
|
| 78. |
Acetone |
66% |
|
|
|
|
| Isopropylamine |
34% |
12.5 |
15.6 |
---- |
15 |
| |
|
|
|
|
|
|
| 79. |
Methanol |
66% |
|
|
|
|
| Isopropylamine |
34% |
12.5 |
29.4 |
---- |
80 |
| |
|
|
|
|
|
|
| 80. |
Methanol |
30% |
|
|
|
|
| Isopropylamine |
70% |
13.3 |
16.4 |
---- |
40 |
| |
|
|
|
|
|
|
| 81. |
Ethylene Glycol |
50% |
|
|
|
|
| Isopropylamine |
50% |
13.3 |
23.3 |
---- |
80 |
| |
|
|
|
|
|
|
| 82. |
Methyl Formamide |
6% |
|
|
|
|
| |
Isopropylamine |
94% |
13.3 |
17.13 |
---- |
50 |
| |
|
|
|
|
|
|
| 83. |
Dimethylsulfoxide |
34% |
|
|
|
|
| |
Isopropylamine |
66% |
14 |
20.22 |
---- |
80 |
| |
|
|
|
|
|
|
| 84. |
Furfural |
50% |
|
|
|
|
| |
Isopropylamine |
50% |
13.0 |
23.7 |
---- |
75 |
| |
|
|
|
|
|
|
| 85. |
Methylformamide |
10% |
|
|
|
|
| |
Isopropylamine |
90% |
13.2 |
24.9 |
---- |
75 |
| |
|
|
|
|
|
|
| 86. |
Methylformamlde |
20% |
|
|
|
|
| |
Isopropylamine |
80% |
13.2 |
44.36 |
---- |
100 |
| |
|
|
|
|
|
|
| *87. |
Dimethylether |
35% |
|
|
|
|
| |
Formamide |
22% |
|
|
|
|
| |
Isopropylamine |
43% |
13.2 |
30.85 |
---- |
30 |
| |
|
|
|
|
|
|
| *88. |
Dimethylether |
35% |
|
|
|
|
| |
Methylformamide |
22% |
|
|
|
|
| |
Isopropylamine |
43% |
13.2 |
50.46 |
---- |
50 |
| *Represents 50% DME loss when spraying the aeroso. Both solution temperatures were
approx. 4 deg. F. after two minutes soak time. |
1. An upper internal combustion engine cleaner composition comprising:
(a) one or more polar protic or dipolar aprotic solvents each having a melting point
above 32°F. (O°C.),
(b) wherein said solvents are selected from the following group that have dielectric
constants ranging from 200 to about 15 as indicated after the solvent name:
| N-Methylformamide |
200.1 |
| Formamide |
111.0 |
| Water |
80.0 |
| Ammonium Hydroxide 26.8% |
61.0 |
| Nitrosodimethylamine |
54.0 |
| Hydrazine |
52.9 |
| Dimethyl Sulfoxide |
48.9 |
| Glycerin |
42.5 |
| Methanol |
41.9 |
| Ethylene Glycol |
41.2 |
| Dimethyl Formamide |
38.3 |
| Dimethyl Acetamide |
37.8 |
| Acetonitrile |
37.5 |
| Nitromethane |
35.9 |
| Hexamethyl Phosphoramide |
30.0 |
| N-Ethyl-2-Pyrrolidone |
29.0 |
| Ethanol |
24.3 |
| Allyl Alcohol |
22.8 |
| Acetone |
20.7 |
| Isopropanol |
18.3 |
and
(c) wherein said composition contains a synergistic amount to bring the pH value to
11 (at 25°C.) or higher, of a compound which is an organic alkaline nitrogen- containing
compound.
2. The upper engine cleaning composition of claim 1 wherein the alkaline nitrogen- containing
compound is select from the group of primary, secondary or tertiary alkylamines, hydrazine,
ammonium hydroxide solutions, quaternary ammonium hydroxides, and their derivatives.
3. The upper engine cleaning composition of claim 1 wherein the alkaline nitrogen- containing
compound is a primary, secondary or tertiary amine.
4. The upper engine cleaning composition of claim 1 wherein the alkaline nitrogen- containing
compound is a primary amine.
5. The upper engine cleaning composition of claim 1 wherein the alkaline nitrogen- containing
compound is a secondary amine.
6. The upper engine cleaning composition of claim 1 wherein the alkaline nitrogen- containing
compound is a tertiary amine.
7. The upper engine cleaning composition of claim 1 wherein the solvent having the dielectric
is an alkylamide.
8. The upper engine cleaning composition of claim 7 wherein the alkylamide is methylformamide.
9. The upper engine cleaning composition of claim 1 wherein the solvent having the dielectric
constant is hydrazine.
10. The upper engine cleaning composition of claim 1 wherein the solvent having the dielectric
constant is an ammonium hydroxide solution.
11. The upper engine cleaning composition of claim 1 wherein the solvent having the dielectric
constant is a quaternary ammonium hydroxide.
12. The upper engine cleaning composition of claim 1 wherein the synergistic solvent composition
is blended with dimethyl ether (DME) and wherein the final blend has a dielectric
constant above 15, with a pH value above 11, and is packaged in a self-pressurized
aerosol dispenser.
13. The upper engine cleaning composition of claim 12 which is delivered to a motor vehicle
plenum via a protected capillary tube and an adapter, providing a finely particulated,
misty spray, suitable for cleaning baked-on carbonaceous deposits from an upper engine
surface while said engine is idling, and without the presence of an operator.
14. The upper engine cleaning composition according to claim 1, wherein the composition
is blended with hydrocarbon propellants selected from propane, isobutene, n-butane
and mixtures thereof, and where the final blend has a dielectric constant above 15
and a pH value at 25°C. Above 11, and which is packaged in a self-pressurized aerosol
dispenser.
15. The upper engine cleaning composition of claim 14 which is delivered to a motor vehicle
plenum via a protected capillary tube and an adapter, providing a finely particulated,
misty spray, suitable for cleaning baked-on carbonaceous deposits from an upper engine
surface while said engine is idling, and without the presence of an operator.
16. The upper engine cleaning composition according to claim 1, wherein the composition
is blended with 1,1-difluoroethane (HFC-152a), fluoroethane (HFC-161), or other hydro
fluorocarbon propellants and where the final blend has a dielectric constant above
15 and a pH value at 25°C, greater than 11, and which is packaged in a self-pressurized
aerosol dispenser.
17. The upper engine cleaning composition of claim 16 which is delivered to a motor vehicle
plenum via a protected capillary tube and an adapter, with valve orifice and inside
capillary diameter designed to provide a finely particulated, misty spray, suitable
for cleaning baked-on carbonaceous deposits from an upper engine surface while said
engine is idling, and without the presence of an operator.
18. The upper engine cleaning composition of claim 1, wherein the synergistically activated
solvent has a dielectric constant of at least 35 and a pH value of at least 12, at
25°C, and is packaged in a self-pressurized aerosol dispenser.
19. An upper engine cleaning composition of claim 18 which is pressurized with a small
amount of propane, isobutene, n-butane hydrocarbon propellent or their mixtures, in
order to deliver a large particulated, heavy wet spray into a vehicle's plenum by
use of a vapor tap valve and with the use of a standard, adapter, without the use
of a capillary tube, in the presence of an operator.
20. The upper engine cleaning composition of claim 18 that is contained in a self-pressurized
aerosol dispenser and pressurized with about 29 to 181 psi-g at 70°F (2.0 to 12.1°C)
of nitrous oxide, compressed air, nitrogen, argon, hydrocarbon or fluorocarbon propellant
in order to deliver a heavy, wet, spray where the mean aerodynamic particle size diameter
is greater than about 0.002 (50 microns), into the combustion chambers of a fully
warmed engine for about 30 to 50 minutes soak time, using a 360 degree spray adapter
in the presence of an operator.
21. A process for removing carbonaceous deposits on the upper cylinder areas of internal
combustion engines which comprises contacting said upper cylinder areas with the upper
engine cleaning composition of claim 1.