[Field of the Invention]
[0001] The present invention relates to a puncher, and more specifically relates to a puncher
that reduces operation load required to an operation lever for punching holes in paper
sheets by lifting and lowering a slide member supporting punch blades, and allows
setting the operation angle of the operation lever to a small value.
[Background of the Art]
[0002] Conventionally, punchers are known which are capable of punching plural binding holes
along an end of sheet - As such punchers, there are small types and middle-sized types
for punching holes in a unit of several sheets or several dozen sheets, and large
types capable of punching holes in a unit of several hundreds of sheets at a time.
Patent Document 1 discloses a puncher categorized in the large types.
[Patent Document 1] Japanese Examined Utility Model Registration Application Publication
No.
S52-3743
SUMMARY OF THE INVENTION
[0003] The puncher disclosed in Patent Document 1 includes movable bodies supported by a
guide being provided on the back end side of a base, fixing table provided at a portion
upper than the movable bodies, a handle provided rotatably relative to the fixing
table through a fitting body, link members connected to the handle and movable bodies,
and punch blades for punching holes in sheets, with lowering of the movable bodies.
[Problems to be Solved by the Invention]
[0004] However, with this puncher, for the rotational movement amount of the first connecting
position between the link member and a fitting body, the movement amount of the second
connecting position between the link member and the movable body is relatively small.
This causes a problem that, in punching holes, makes the rotational movement amount
of the handle large.
That is, the puncher disclosed in Patent Document 1 is arranged such that the handle
rotationally moves between a position where the free end of the handle protrudes a
lot posterior to the base and a position where the free end protrudes above the front
portion of the base.
Therefore, when setting a puncher on a tabletop, such as a work table, it is necessary
to secure a large space for ensuring the rotational forward-and-backward movement
amount of the handle. Accordingly, for example, in a case where the back end of a
work table is arranged so as to be in contact with a wall or the like, it is necessary
to position the base of the puncher considerably in front of the back end of the work
table, which makes it difficult to dispose the puncher, using a work table with a
small depth.
[0005] Further, for the operation of punching holes, this puncher has a link shape that
causes a large deviation in a longitudinal direction between the first connecting
position and the second connecting position as the operation lever is rotated forward,
which causes a large transmission loss of the operation force for lowering the punch
blades, and is not suitable for punching holes with a lower load of the operation
force. This is partially because of the arrangement where the connecting position
between each movable body and the respective link member is deviated from the axis
line of the punch blades.
[Object of the Invention]
[0006] The present invention has been developed, addressing such inconveniences, and an
object of the invention is to provide a puncher capable of allowing a small rotational
movement amount of an operation lever and reducing the operation load.
[Means for Solving Problems]
[0007] In order to achieve the object, a puncher in accordance with the present invention
includes: a base having a support surface for a sheet to be punched; a pair of side
members disposed on the base; an operation lever rotatable around a rotation shaft
provided between the side members; punch blades supported by a slide member provided
movable vertically between the side members and protruding toward the base; and link
members each connecting the operation lever and slide member relatively rotatably,
the puncher being capable of punching holes in a sheet with the punch blades when
the operation lever is rotationally- operated to move the slide member vertically,
wherein each of the link members directly connects the operation lever and slide member
and is provided symmetrically with respect to a center thereof, and wherein a connecting
position between the link member and slide member is located substantially on the
same axis line as that of the punch blades in a rotation region of the operation lever.
[0008] In accordance with the invention, when a connecting position between the link member
and operation lever is a first connecting position and a connecting position between
the link member and slide member is a second connecting position: at an initial position
of the operation lever during a non-operational time, the second connecting position
is located in front of the first connecting position; and at a laid-down position
of the operation lever during an operational time, the first connecting position and
second connecting position are located substantially on the same axis line as that
of the punch blades.
[0009] Further, when a connecting position between said link member and operation lever
is a first connecting position and a connecting position between said link member
and slide member is a second connecting position: at an initial position of said operation
lever during a non-operational time, said first connecting position is located posterior
to said rotation shaft and the second connecting position is located in front of said
rotation shaft; and at a laid-down position of the operation lever during an operational
time, the first connecting position and second connecting position are located substantially
on the same axis line as that of said punch blades.
[0010] Still further, the puncher is preferably arranged such that : the operation lever
is rotatable down to a laid-down position where the operation lever is substantiallyparallel
with a base at a punching time when tip ends of the punch blades butt against the
base, and a rotation angle between the laid-down position and the initial position
of the operation lever during a non-operational time is set substantially to 120 degrees
or smaller.
[Effects of the Invention]
[0011] According to the invention, since each link member is arranged to directly connect
an operation lever and slide member, the number of components can be reduced to a
minimum number without using a cam mechanism or the like. Further, each link member
is arranged symmetrical with respect to the center thereof, which allows a simple
shape of the link member itself and makes it easy to adopt a design that decreases
the rotational movement amount of the operation lever. Still further, because the
connecting position between each link member and slide member is located substantially
on the axis line of punch blades, it is possible to perform punching holes with an
easy operation feeling while avoiding the loss of operational force.
Further, as the second connecting position is arranged in front of the first connecting
position, each punch blade supported by the slide member can be positioned in front
of the back end of the base, and punching positions can be easily viewed to be confirmed.
Still further, since the fist connecting position is located posterior to the rotation
shaft while the second connecting position is located in front of the rotation shaft,
the first connecting position and the second connecting position come to be on the
same axis line as the handle is rotationally operated forward. Thus, the operation
force can be effectively transmitted to the punch blades, enabling reduction in the
operation load.
Yet further, the rotation angle of the operation lever is set to be substantially
120 degrees or smaller, which prevents the back end of the operation lever from protruding
a lot posterior to the base during a non-punching time and does not cause inconvenience
requiring an excessively large depth of the installing space.
BRIEF DESCRIPTION OF THE DRAWINGS
[0012]
Fig. 1 is a schematic perspective view showing an entire arrangement of a puncher
and showing a state where an operation lever is at the initial position;
Fig. 2 is a schematic side view of the puncher;
Fig. 3 is a schematic front view of the puncher with a partial cross-sectional view;
Fig. 4 is a schematic perspective view similar to Fig. 1, showing the state of using
a centering member;
Fig. 5 is a schematic perspective view similar to Fig. 1, showing the state of using
a position restricting member;
Fig. 6 is an exploded perspective view partially showing a slide member, sheet pressing
member, and blade holders;
Fig. 7 is a partial cross-sectional view showing the state where the blade holder
is attached to the slide member;
Fig. 8 is a partial cross-sectional view showing the state in the process of attaching
the blade holder to or detaching it from the slide member;
Fig. 9A is a side view of a guard member;
Fig. 9B is a plan view of the guard member;
Fig. 9C is a front view of the guard member;
Fig. 10 is a partial cross-sectional view showing the initial or final state in the
process of attaching the blade holder to or detaching it from the slide member;
Fig. 11 is a schematic perspective view similar to Fig. 1, showing the state of using
the position restricting member; and
Fig. 12 is a schematic perspective view of the puncher, showing the state where the
operational handle is laid down at the position taken at the time of punching holes.
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENT
[0013] A preferable embodiment in accordance with the invention will be described below
in detail, referring to the drawings. In the present description, words representing
directions and positions will be used with reference to Fig. 2 unless otherwise described
particularly. The right side in Fig. 2 is represented by "anterior side" while the
left side is represented by "posterior side". The direction perpendicular to the sheet
of Fig. 2 is represented by "left and right direction" , and the near side with respect
to the sheet is represented by "left side" while the depth side is represented by
"right side".
Further, "non-operational time" refers to a case where the operation lever is at the
release limit that is away from the base, as shown in Fig. 1, and the position of
the operation lever at the release limit is represented by "the initial position,".
Still further, "punching time" refers to a time when the tip end of each punch blade
hits onto the base side to penetrate sheets, the position of the operation lever at
this time being represented by "the laid-down position,". A time when the punch blades
have penetrated through sheets and come out of the sheets is represented by "the punching
completion time", and the punch blades are at this time virtually at the same respective
positions as those during the non-operational time.
[0014] Fig. 1 shows a schematic perspective view of a puncher in accordance with the present
embodiment, and Fig. 2 shows a schematic side view thereof. Further, Fig. 3 shows
a schematic front view of the puncher with a partial cross-sectional view. In these
figures, a puncher 10 is arranged to have a base 12 provided with a support surface
11 at the top for sheets P to be punched, a pair of side members 14, 15 fixed at the
back-end of the base 12, an operation lever 18 rotatable around a rotation shaft 16
(refer to Fig. 3) arranged between these side members 14, 15, a slide member 20 supported
movable vertically between the side members 14, 15 by rotation of the operation lever
18, link members 21 connecting the slide member 20 and operation lever 18 to each
other, punch blades 24, in a hollow cylindrical shape, attachably and detachably attached
to the slide member 20 through blade holders 23 and protruding on the side of the
support surface 11, guard member 26 rotatably supported by the side members 14, 15,
and pressing member 27 that is fitted to the slide member 20 and presses the sheets
P from the top.
[0015] The base 12 is arranged in a shape where the length in a longitudinal direction is
longer than that in the horizontal direction, and the shape is approximated to a substantially
rectangular shape in a planar view. The pair of side members 14, 15 is fixed on the
left and right sides at the back end of the base 12. A centering member 30 is arranged
for the base 12, at an adjacent and anterior position to the side members 14, 15,
and a position restricting member 31 (refer to Fig. 5) is arranged in the region where
the centering members 30 is disposed.
[0016] The centering member 30 has, as shown in Fig. 4, a pair of movable members 33 which
are substantially in a point-symmetrical shape and provided protrudably in directions
opposite to each other from the left and right sides of the base 12, and a pair of
piece members 34 upward-and-downward appearably and disappearably at the respective
end sides, with respect to the protruding directions, of the movable members 33. These
movable members 33 have two anterior and posterior slide pieces 36, 37 moving in the
horizontal direction across the gap space formed on the lower surface side of the
support surface 11, and respective connectors 39 that connect the tip end sides of
these slide pieces 36, 37 with each other, wherein the positions (refer to Fig. 1)
of the slide pieces 36, 37 when not used are substantially on the same plane as the
side faces of the base 12. Slot holes 40 are formed in the longitudinal direction
on the top face side of the connectors 39, for appearing and disappearing of the piece
members 34. At the upper end portion of each connector 39, an operational piece 39A
for moving the movable member 33 in the horizontal direction is provided substantially
horizontally and outward, wherein the movable member 33 can be gripped at the operational
piece 39A by fingers to be pulled out. A rack which engages with a pinion, not shown,
arranged in the base 12 is formed on the lower surface of the slide piece 36, and
thus the movable members 33 are movable in the horizontal direction with respect to
the base 12 in synchronization.
[0017] The piece members 34 are supported on the inner surface sides of the respective connectors
39, with the surfaces thereof being rotatable along the longitudinal direction with
respect to the base 12, and are disposed in parallel to each other and facing each
other. These piece members 34 restrict, as shown in Fig. 4, the positions of the left
and right side ends P2 of the sheets P, the side P2 ends being continuous with the
insertion side end P1 of the sheets P, and thus holes are punched at positions symmetrical
with respect to the center of the insertion side end P1. Herein, at a side end of
each piece member 34, a finger applying part 34A for protruding the piece member 34
from the slot hole 40 by engaging a finger is arranged.
[0018] The position restricting member 31 is, as shown in Fig. 5, arranged on the inner
side with respect to the connector 39 disposed on the left side. This position restricting
member 31 has a tongue piece shape similar to the piece members 34 and is arranged
to be upward and downward appearable out from and disappearable into the slot hole
43 that is provided in the inner side than the side wall 42 of the base 12. The position
restricting member 31 is rotatably supported on the inner side of the side wall 42,
and it is possible to rotate the position restricting member 31 so as to protrude
it from the slot hole 43, by engaging a finger with a projecting piece 31A provided
on the side end thereof.
[0019] The side members 14, 15 are formed virtually in a symmetrical shape. Accordingly,
the side member 14 on the left side will be described here, while the description
of the side member 15 on the right side by the use of the same symbols will be omitted.
The side member 14 has, as shown in Figs. 3 and 4, a cut C-shape to form the insertion
space S for sheets P at the front lower portion, and the upper portion of the side
member 14 is formed in a curved shape being substantially an arc shape. As this side
member 14, a single body formed by die-casting is employed, and recessed guides 45
are formed on the inner surfaces thereof along the vertical direction to receive the
horizontal both side ends of the slide member 20 movable vertically. Further, a stepped
penetrating hole 46 is formed at the center closer to the upper portion, and the rotation
shaft 16 serving as the rotation axis of the operation lever 18 is bridged in the
penetrating hole 46 to the opposite side member 15. This rotation shaft 16 is fitted
through a fixing bolt 50 inserted from the outer surface side of the side member 14.
A gripping member 51 is arranged at the central portion on the top of the side member
14, and it is possible to prohibit the operation of the operation lever 18 and release
the prohibition, by rotationally operating the gripping member 51 in the horizontal
direction.
[0020] The operation lever 18 has a pair of arms 54 in a plate shape, of which respective
one ends being fixed to the rotation shaft 16, a gripping part 56 in substantially
a U-shape, the gripping part 56 being provided at the other ends of the arms 54, namely,
the free ends, and connecting the arms 54 to each other, and a plurality of reinforcing
bridges 57 disposed between these arms 54 and between the both ends of the gripping
part 56. At a non-operational time or a punching completion time, the operation lever
18 has, as shown in Fig. 2, a release limit being the initial position inclined by
an angle θ1 backward with respect to a vertical line L1 perpendicular to the axis
line of the rotation shaft 16, while, at a hole-punching time, the operation lever
18 is rotatable with the laid-down position being the position inclined by an angle
of θ2 downward with respect to a horizontal line L2 perpendicular to the rotation
shaft. The rotation angle of the operation lever 18 is not particularly limited, however,
is set to approximately 120 degrees in the present embodiment, wherein the angles
θ1 and θ2 are respectively set to 24.5 degrees and 5.5 degrees.
[0021] The slide member 20 is, as shown in Fig. 2, supported at an adjacent and anterior
position to the rotation shaft 16, movable vertically between the side members 14,
15. The slide member 20 is, as shown in Fig. 6, includes a main-body block 60 having
a block form being long in the horizontal direction in a planar view, and side-end
blocks 61 provided on the horizontal both sides of the main-body block 60. The side-end
blocks 61 of the slide member 20 are received by the recessed guides 45 formed on
the surfaces of the side members 14, 15 facing each other, and the slide member 20
is movable vertically along the recessed guides 45. At two upper and lower positions
of the central portion of the main-body block 60, there are formed convex parts 63
substantially in an ellipse shape having a long axis in the vertical direction. The
convex parts 63 are used to support the pressing member 27. Further, holder fitting
parts 65 for attaching respective blade holders 23 attachable and detachably are formed
in two regions of the left and right portions of the main-body block 60, and fitting
spaces S1 for the link members 21 are formed in the upper spaces between the main-body
block 60 and the side end blocks 61.
The slide member 20 in the present embodiment is not particularly limited, however,
a single body formed by die-casting is employed. In order to reduce the total weight,
the slide member 20 is formed such that an upper part 66 and lower part 67 are connected
by plural partitions 68; and there are several hollowed portions and recessed portions
at parts other than essential structural parts such as the holder fitting parts 65.
[0022] Each side end block 61 is provided with a hole 70 disposed on the same axis line
as that of a hole 69 formed through the respective side surface of the main-body block
60, and recessions 71 are formed at portions upper and lower than the hole 70 for
reducing the weight.
[0023] Each holder fitting part 65 includes, as shown in Figs. 3, 6, and 7, a pair of insertion
guides 73 arranged at the lower part 67 of the main-body block 60 for guiding the
blade holder 23 movably back and forth, and a receiving part 74 for receiving the
upper region of the blade holder 23. The insertion guides 73 are formed in a rail
form substantially in a C-shape directed in the longitudinal direction, and are disposed
such that the open sides thereof face toward respective directions opposite to each
other. Herein, the front end side of each insertion guide 73 is formed to be an inclined
surface 73A to tolerate the angle deviation of the blade holder 23 in attaching and
detaching the blade holder 23.
[0024] The receiving part 74 is arranged between two partitions 68 disposed at the upper
portion between the insertion guides 73. As shown in Fig. 7, the receiving part 74
includes a base part 75 disposed at the lower portion of the partitions 68, a standing
part 76 directed upward from the vicinity of the midpoint, with respect to the longitudinal
direction, of the base part 75, an incline standing part 77 inclined upper-backward
from the top end of the standing part 76, and an upper plane part 79 directed in the
longitudinal direction to be continuous with the top end of the inclined standing
part 77. The base part 75 is provided with a passage 80 opening in the up-and-down
direction at the immediate back of the standing part 76, and an inclined surface 81
is formed on the posterior side of the passage 80, the top surface of the inclined
surface 81 being inclined lower toward the back. Further, a cut 82 is formed on the
lower surface of the front end portion of the base part 75, while a claw 84 is formed
protruding upward at the front end of the upper-plane part 79.
[0025] Each link member 21 is disposed in the respective fitting space S1 (refer to Fig.
6) between the main-body block 60 and the respective side block 61, to connect the
operation lever 18 and slide member 20. The link member 21 is formed, as shown in
Figs. 2 and 3, using a piece body substantially in an arc shape that directly connects
a portion of the arm 54 of the operation lever 18, the portion being close to the
rotation shaft 16, and the upper portion of the slide member 20. The link member 21
is arranged in a symmetrical shape with respect to the center thereof. When the connection
position between the link member 21 and the operation lever 18 is the first connecting
position A1 and the connection position between the link member 21 and slide member
20 is the second connecting position A2, the arrangement is made such that, when the
operation lever 18 is at the initial position thereof, the first connecting position
A1 is located posterior and upper with respect to the rotation shaft 16, while the
second connecting position A2 is located forward with respect to the rotation shaft
16. Further, the arrangement is made such that, when the operation lever 18 is at
the laid-down position, the first connecting position A1 and the second connecting
position A2 are positioned substantially on the same axis line as that of the punch
blades 24.
[0026] The link members 21 are, as shown in Fig. 3, arranged in two pieces for each set.
One end of each link member 21 is disposed so as to sandwich the surface of the arm
54 of the operation lever 18, and is connected with the arm 54 relatively-rotatably
through a shaft pin 86, thus forming the first connecting position A1. On the other
hand, regarding the other end of the link member 21, in a state where a spacer 87
is arranged, a shaft pin 89 penetrating the spacer 87 is supported at the both ends
thereof by a hole 69 formed on the main-body block 60 and a hole 70 formed on the
side end block 61, and thus the second connecting position A2 is formed.
[0027] Each blade holder 23 includes, as shown in Fig. 7, a lower unit 90 supporting the
punch blades 24 and an upper unit 91 connected with the front-end upper portion of
the lower unit 90. The lower unit 90 includes, as shown in Fig. 6, a bottom part 92
being substantially rectangular in a planar view, front wall 93 continuous with the
bottom part 92, horizontal paired side walls 94, back wall 95, and connecting protrusion
97 protruding from the front wall 93. The central portion of the bottom part 92 is
formed with a support tube 98 allowing insertion and removal of the punch blades 24
from and to the above, while the inner surface of the side wall 94 is provided with
a protrusion 100 directed in the longitudinal direction. Further, the back wall 95
is formed with cuts 95A on the left and right sides so as to position the protrusion
100 to be in the insertion guide 73. Herein, in a state where the lower unit 90 is
supported by the insertion guide 73, while the top surface 100A of the protrusion
100 is disposed in a horizontal plane, as shown in Fig. 7, the bottom surface 100B
thereof is formed to be an inclined surface that is gradually higher toward the anterior
(rightward in Fig. 7). Incidentally, the connecting protrusion 97 is formed with horizontal
paired protrusions 102 and a hole 104 penetrating in the vertical direction between
the protrusions 102.
[0028] The lower portion of the upper unit 91 has a shape engaging with the protrusions
102. The upper portion of the upper unit 91 includes a piece member 105 branching
in two portions in a side view, and a stopper 106 fittedrotatably at the upper end
of the piece member 105. The upper unit 91 is integrated with the lower unit 90 by
connection at the lower end of the piece member 105 with a screw, not shown, inserted
from the lower end of the connecting protrusion 97. Further, the stopper 106 has a
lever shape provided with a downward hook 106A at the back-lower portion thereof,
and the hook 106A side is displaceable upward by pressing down the front end of the
stopper 106 as an operational end. The hook 106A is formed so as to engage with the
claw 84. The stopper 106 is arranged to maintain the position, shown in Fig. 7, with
respect to the piece member 105 by a spring, not shown, attached around the rotation
shaft thereof, and the hook 106A restricts the angular displacement of the blade holder
23 in a state where the hook 106A is engaged with the claw 84.
[0029] The punch blade 24 is, as shown in Fig. 8, arranged in a hollow cylindrical shape,
wherein while the lower end cross-section is formed in a sharp angle to punch out
sheets P, the upper end thereof is formed to be a large-diameter cylindrical part
24A and eatable in the support tube 98. As shown in Fig. 7, in a state where the blade
holder 23 is attached to the main-body block 60 of the slide member 20, the upper
end of the large-diameter cylindrical part 24A butts against the outer circumference
of the lower portion of the passage 80 so as to communicate with the passage 80, and
thus the inside of the punch blade 24 and the passage 80 communicate with each other
in a state where the movement of the punch blade 24 with respect to the axis direction
is restricted. In such a manner, it is possible to drop punched scraps Pa, of the
sheets P, which pass inside the punch blade 24 (refer to Fig. 8), through the passage
80 down to the posterior side so as to collect the punched scraps Pa into a tray,
not shown.
[0030] The guard member 26 is arranged to be located normally in the insertion space S and
displaceable in the vertical direction with respect to the base 12. This guard member
26 includes horizontal paired arms 108 in a plate shape supported rotatably toward
the outer surface side of the side members 14, 15 through a shaft 107, and a main-body
109, of the guard, disposed in the insertion space S and connecting the front ends
of these plate-shaped arms 108 to each other. The guardmaim-body 109 is arranged,
as shown in Figs. 9A to 9C, in a shape having horizontal paired standing faces 110
being perpendicular to the sheet insertion direction (the direction shown by arrow
a in Fig. 1), and an inclined face 111 located between these standing faces 111. Each
standing face 110 includes a front-upper standing face 113, and a back-lower standing
face 117 continuous through a horizontal face 115 with the lower end of the front-upper
standing face 113. The inclined face 111 connects protruding faces 119 to each other,
the protruding faces 119 protruding forward from the inner ends of the respective
front-upper standing faces 113, and is formed in a shape that inclines backward as
it goes downward. The lower ends of the back-lower standing faces 117 and that of
the inclined face 111 are arranged to be continuous with a flat bottom face 120. Herein,
the paired standing faces 110 are disposed in an anterior area which corresponds to
the punch blades 24.
[0031] The pressing member 27 includes, as shown in Figs. 3 and 6, a pressing surface part
130 in an elongated-plate shape extending in the horizontal direction and pressing
the sheets P from the above, a fitting part 131 that is continuous with the front-end
central portion of the pressing surface part 130 and is fitted relatively-movably
along the vertical direction of the slide member 20, and an upper part 132 disposed
from the fitting part 131 to the upper side of the slide member 20. Cuts 135 are formed
at two positions on the left and right sides in the pressing surface 130, and the
punch blades 24 pass up and down through the cuts 135. Herein, as shown in Fig. 3,
the left and right ends of the pressing surface part 130 butt against stepped parts
14A, 15A formed on the lower faces of the side members 14, 15 from below, and the
upper limit of the pressing member 27 is this butt position. At two positions of the
pressing surface part 130, the positions being posterior to the fitting part 131,
spring-receiving lifted parts 130A are formed, facing spring-receiving protrusions
136 provided on the lower surface of the upper part 66 of the main-body block 60,
and coil springs 137 are disposed between these spring-receiving protrusions 136 and
spring-receiving lifted parts 130A. Thus, the pressing member 27 is applied with a
downward force.
[0032] The fitting part 131 is arranged in a plate shape, and the surface is arranged in
a direction along the horizontal or vertical direction. The central portion of the
fitting part 131 is formed with slot holes 138 directed in the vertical direction
at two positions in the upper and lower portions. The protrusions 63 provided at the
central portion of the slide member 20 are positioned in these slot holes 138. By
screwing washer screws 140 (refer to Fig. 3) into the protrusions 63, the pressing
member 27 is fitted displaceably in the vertical direction relatively to the slide
member 20.
[0033] The upper part 132 of the pressing member 27 has, as shown in Figs. 6 and 7, a top
plate surface part 141 directed backward from the top end of the fitting part 131
and across, in the longitudinal direction, the top surface side of the slide member
20, and a curved surface part 143 continuous with the back end of the top plate surface
part 141. The curved surface part 143 is arranged to be opening upward, and to butt
against the outer circumferential surface of the lower half of the rotation shaft
16, thus engaging with it. Simultaneously when the both ends of the pressing surface
part 130 butt against the stepped parts 14A, 15A provided on the lower surface of
the side members 14, 15, the curved surface part 143 engages with the outer circumferential
surface of the lower half of the rotation shaft 16 from the below and thus causes
the ascending limit of the pressing member 27.
[0034] Symbol 144 in Fig. 1 represents a back cover covering the back-half portion of the
side members 14, 15, and symbol 145 represents a front cover covering the front-half
portion. These covers are attachable and detachable to and from the side members 14,
15, and the lower half portion of the back cover 144 is provided with a tray, not
shown, movable in-and-out so as to collect punched scraps Pa of the sheets P. Further,
symbol 146 represents a dial for adjusting the insertion amount of the sheets P along
the insertion direction.
[0035] Now, the overall operation of the puncher 10 in accordance with the present embodiment
will be described, referring to Figs. 10 to 12.
[0036] When replacing punch blades 24 or when loading sheets P onto the support surfaces
11 of the base 12, the operation lever 18 is maintained at the standing position,
as shown in Fig. 11. During this, by maintaining a gripping member 51, the gripping
member 51 being disposed at the top end of the side member 14, to be at a rotational
position in a standing posture along the operation lever 18, it is possible to prohibit
rotational operation of the operation lever 18. Incidentally, the position of the
gripping member 51, shown in Fig. 12, is in a state permitting the rotational operation
of the operation lever 18.
[0037] In a case of punching holes in a large number of sheets, for example, more or less
300 sheets P, the gripping member 51 is rotated for the standing posture to be in
a state permitting the rotation of the operation lever 18 (refer to Fig. 1); in this
state, the sheets P are loaded on the support surface 11 of the base 12; and then
the insertion-side end P1 is inserted along the direction of arrow a. During this,
in a case of punching holes at symmetrical positions with respect to the center of
the insertion-side end P1, the centering member 30 is pulled out from the side ends
of the base 12, as shown in Fig. 4, and the pair of piece members 34 is respectively
projected upward to a position where the side ends P2 of the sheets P are in contact
with the respective inner surfaces of the piece members 34.
[0038] Regarding the guard member 26, which is present so as to block the insertion space
S, because the inclined face 111 is located in front of the standing face 110, the
guard member 26 is rotationally displaced such that the inclined face 111 rises on
the insertion-side end P1, and thus the region of the insertion-side end P1 of the
sheets P can be inserted into the insertion space S.
On the other hand, the inclined face 111 is located at the central portion in a state
of not performing punching holes, and the standing faces 110 are formed on the horizontal
sides. Consequently, even trying to let a hand and fingers into the insertion space
S, it only results in that the ends of fingers butt against the standing faces 110.
Thus, the guard member 26 is prevented from being rotationally displaced unless an
upward force is intentionally applied. Accordingly, dangerousness, which could be
caused by careless access of a hand and fingers into the insertion space S, can be
greatly reduced.
[0039] In the operation of punching holes in the sheets P, the grip part 56 of the operation
lever 18 at the initial position can be gripped for rotational operation toward the
position that corresponds to the time of punching holes. Regarding the operation lever
18, in the range from the initial position through the vertical line L1 to the vicinity
of the line L3 where the inclination of the operation lever 18 becomes approximately
equal to θ1, the first connecting position A1 moves forward and thus the descending
amount of the slide member 20 for the rotation amount of the operation lever 18 is
relatively small. However, after the operation lever 18 passes the vicinity of the
line L3, the first connecting position A1 moves close to the vertical line that passes
the second connecting position A2, and accordingly the descending amount of the slide
member 20 becomes relatively large.
[0040] The slide member 20 descends and the pressing surface part 130 of the pressing member
27 comes in contact with the top sheet P, thus a pressing force being applied to the
sheets P. When the operation lever 18 is further rotated in this state, the slide
member 20 descends relatively to the pressing member 27 in a state where descending
of the pressing member 27 is restricted, and this descending of the pressing member
20 enables punching holes by punching the punch blades 24 into the sheets P.
[0041] Then, the punch blades 24 butt against a punch-receiving surface portion, not shown,
of the support surface 11, and thus the punch blades 24 turn into a state of penetrating
all the sheets P. The operation lever 18 is then, as shown in Fig. 2, at the laid-down
position rotated by an angle of θ2 from the horizontal line L2.
[0042] Then, when the operation lever 18 is rotated in the reverse direction, because the
pressing force by the pressing surface part 130 is sufficiently applied to the sheets
P in the early stage, the punch blades 24 move out of the lower sheets P being a part
of many sheets P and ascend together with the slide member 20. However, the pressing
force by the pressing surface part 130 decreases accompanying the ascent of the slide
member 20, and accordingly the punching blades 24 become hard to get out of the upper
sheets P, thus the sheets P being separated into upper and lower sheets to cause the
tendency of the upper sheets P to ascend together with the punch blades 24. This is
caused in such a manner that the presence of the upper sheets P having been lifted
accompanying the tip ends of the punch blades 24 moves the pressing surface part 130
to an upper position than the tip ends of the punch blades 24, resisting the force
by the coil spring 137.
[0043] By further rotation of the operation lever 18, when the both ends of the pressing
surface part 130 butt against the stepped parts 14A, 15A provided on the lower surface
of the side members 14A, 15A, and the curved surface part 143 butts against the rotation
shaft 16 to reach the ascending limit, then rotation of the operation lever 18 thereafter
lifts the punch blades 24, together with the slide member 20, to be upper than the
pressing face part 130. At this moment, the upper sheets P accompanying the tip ends
of the punch blades 24 are forcibly dropped from the tip ends of the punch blades
24. Thus, the punch blades 24 move out of all the sheets P.
[0044] In such a manner, as moving out of the punch blades 24 is carried out after the pressing
surface part 130 reaches the ascending limit, a certain load is applied to the contact
surface between the pressing surface part 130 and the stepped parts 14A, 15A. However,
in the present embodiment, simultaneously when the pressing surface part 130 butts
against the stepped parts 14A, 15A, the curved surface 143 provided at the upper portion
of the pressing member 27 comes in contact with and butts against the outer circumference
of the lower half of the rotation shaft 16, thereby dispersing the load to plural
upper and lower portions. Thus, distortion of the pressing member 27, damaging of
the stepped parts 14A, 15A, and the like can be avoided.
[0045] In a case of punching holes at four positions in the insertion side end P1 of the
sheets P, the centering member 30 can be pulled out from the base 12, and the position
restricting member 31 can be made standing, as shown in Fig. 11. In this state, while
having one side end P2 of the sheets P in a state of butting against the position
restricting member 31, the insertion-side end P1 of the sheets P can be inserted into
the space S and the operation lever 18 can be rotationally operated, as described
above. During this, the centering member 30 located on the right side, as an extended
support surface, supports the region out of the support surface 11 of the base 12
to prevent hanging down of this region, resulting in effective avoiding of position
deviation of the sheets due to the hanging-down.
After punching holes at two positions of the insertion-side end P1 in this manner,
the stacked sheets P are reversed upside-down, and holes are punched with position
restriction by the position restricting member 31. Thus, it is possible to punch holes
at total four positions with respect to the center of the insertion-side end P1. That
is, through operation of punching holes twice on condition that the sheets P are reversed
upside-down once intermediately, holes can be punched in a number that is double the
number of the punch blades 24.
[0046] Incidentally, through punching holes, the respective insides of the punch blades
24 are clogged by a number of punched scraps Pa in a compressed state (refer to Fig.
8). In a state where each blade holder 23 is attached to the main-body slide 60 of
the slide member 20, since the inside of the respective punch blade 24 and passage
80 are continuous with each other on a line, these punched scraps Pa are present in
a continuous rod form passing through the junction between the punch blade 24 and
passage 80. Accordingly, in order to perform maintenance and checking, such as replacement
of the punch blades 24, even trying to remove the blade holders 23 to the anterior
side of the main-body slide 60, it is difficult because of the continuous punched
scraps Pa, which are compressed and in a rod form.
In these circumstances, when the front end, the front end being the operational end,
of the stopper 106 is pressed down and thus the engagement between the hook 106A and
claw 84 is released, the inclined face 100B provided on the lower surface of the protrusion
100 inclines the lower unit 90 and thereby inclines the entire blade holder 23 such
that the upper portion thereof is on the anterior side so as to break the continuous
rod of the punched scraps Pa. Thus, as shown in Fig. 10, in this inclined posture,
the blade holders 23 can be easily removed by operation to pull out them forward,
and the punch blades 24 can be moved out to the upper portions of the respective support
tubes 98 of the lower units 90 for replacement or the like.
[0047] Accordingly, in accordance with such an embodiment, the operation angle of the operation
lever 18 can be set to a small value compared with the conventional large type, disclosed
in Patent Document 1, and it is possible to punch holes in several hundreds of paper
sheets with reduction in the operation force. Further, safety can be improved by prohibition
of access of a hand and fingers into the insertion-space S.
Further, damaging of the pressing member 27 and parts engaged therewith, which could
occur when removing the punch blades 24, can be prevented.
Still further, by solving the problems, due to punched scarps Pa, which make it difficult
to detach the bladeholders 23, the blade holders 23 can be easily and quickly attached
and detached. In addition, even having the blade holders 23 inclinable, the attaching
positions of the blade holders 23 can be maintained normally at respective constant
positions by the stoppers 106.
Yet further, in punching holes in a number that is double the number of punch blades
24, because the support surface for sheets P can be enlarged by the use of the centering
member 30, it is possible to perform punching of holes at predetermined positions,
avoiding the inconvenience of position deviation of sheets P from each other.
[0048] Although the best arrangement, mode, and the like for practicing the present invention
have been disclosed above, the invention is not limited thereto.
That is, although the invention has been particularly illustrated and also described
mainly regarding a particular embodiment, it is understood that those skilled in the
art may make various modifications of the shapes, materials, quantities, and other
detailed arrangements to the foregoing embodiment without departing from the technical
idea and scope of the invention.
Accordingly, the description limiting the shapes, materials, and the like disclosed
above has been made as an example for easy understanding of the invention, not limiting
the invention thereto. Therefore, descriptions with terms of members excluding a part
or all of the limitations of those shapes, materials, and the like are included in
the invention.
[0049] For example, in the foregoing embodiment, link members 21 have been used in two pieces
for each side, however, arrangement may be made using one piece of link member for
each side. For this link member 21, the length and curvature thereof may be arbitrarily
determined within a scope without increasing the rotation angle of the operation lever
18.
[0050] Further, the inclined face 11 of the guard member 26 may be arbitrarily arranged
as long as the inclined face 11 rises on the end P1 of sheets P when the sheets P
are inserted into the insertion space S, and the depth in the horizontal direction
thereof may be considerably smaller than the shown example of arrangement. Still further,
the inclined face 11 may be dispersed to plural positions. In short, the invention
can be practiced as long as the standing faces 110 are arranged in a region in front
of the punch blades 24.
[0051] Still further, position restricting members 31 may be respectively arranged, corresponding
to the centering member 30 extending on both the left and right sides. With such an
arrangement, by just shifting sheets P in the horizontal direction without reversing
the sheets P upside-down, holes can be punched in a number that is double the number
of the punch blades 24. In this case, it is possible to use the position restricting
members 31, having them standing one by one.
[0052] Yet further, the arrangement of the blade holders 23 is not limited to attaching
and detaching them by inclining such that the upper portions thereof move to the anterior
side, but the blade holders 23 may be attached and detached by inclining such that
the upper portions thereof move backward. In short, any arrangement may be made as
long as attachment and detachment of the blade holders 23 are not prevented by punched
strips Pa.